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DRIVING
THE FUTURE
THE FUTURE and feed industry. But did you know that over the
years, our Advanced Materials (AM) segment has
become a relevant partner of the automotive industry?
Around 60% of the AM business is associated with
this industry. 2017 has been a very successful year
for AM – which is why we’ve made it the focus of this
Annual Report.
These are just a few examples of Bühler’s AM solutions for the automotive industry.
THE BÜHLER GROUP
Every day, billions of people come into contact with
Bühler process technologies to cover their basic needs
for food and mobility. We develop innovations for a bet-
ter world with a focus on sustainability, health, safety,
and energy efficiency.
ADVANCED MATERIALS
Bühler is a solution provider of die-casting, wet-
grinding, and thin-film technologies for high-volume
application areas, including the automotive industry,
precision optics, opthalmics, electronics, paints,
packaging, and inks. Our Advanced Materials (AM)
solutions and technologies help manufacturers pro-
duce higher-efficiency vehicles, keep foods safe,
give prescription-glasses wearers improved eyesight,
advance telecommunications, and make buildings
more economical. Learn more about where you will
find our AM technologies on pages 34−35.
2
GROWTH
THROUGH VALUES
Bühler developed favorably in 2017 thanks to substantial organic growth. Order intake
increased by 10% to CHF 2.80 billion and turnover rose by 9% to CHF 2.67 billion.
For us, growth is not an end in itself. Instead, we view it as a genuine sign that our
customers and the markets have responded positively to our mission of creating sus-
tainable value. We have focused our efforts on achieving 30% less energy and waste
in our customers’ process solutions – this is the target we set ourselves for 2020.
We are fully aware that we have taken on a significant challenge.
With the introduction of numerous new technologies and solutions in 2017, we have
moved closer to achieving these ambitious objectives. We have brought more than
50 new products to market that use less energy, reduce waste, and bring about
greater yield and quality. The Bühler Networking Days held at Interpack in 2017 also
centered on our overarching drive for innovation and sustainability.
An important strategic step in 2017 was the announcement of the acquisition of the
Austrian Haas Group, the world market leader for biscuit, wafer, and waffle production
systems. The integration of Haas will enable us to offer customers new, comprehen-
sive solutions; and it will enable Bühler to secure a leading position in the attractive
consumer food business.
Serving our customers every day in a better way has also driven our efforts to expand
our service network and build our digital services platform. We have installed more
than 100 service stations around the world, and our digital myBühler portal is already
used by 20% of our customers − a significant step in real-time and proactive service.
We would like to express our sincere gratitude to our customers, partners, employees
and their families, and our owners. Our success is based on their trust and commit-
ment. We look forward to continuing this close and fruitful cooperation in the future.
Sincerely,
CONTENTS
GROUP REPORT 17
OUR BUSINESS 31
Bühler in your life 36
THE FUTURE
OF MOBILITY 51
PARTNERSHIP
WITH CUSTOMERS 65
Lishen, China 66
City Group and Akij, Bangladesh 72
Africa Improved Foods, Rwanda 80
ZEISS Vision Care, Germany 88
SUSTAINABILITY 95
GOVERNANCE 107
HIGHLIGHTS
OF THE YEAR 2017
MODERNIZATION 2017 NETWORKING DAYS BEST SUPPLIER AWARD
OF SWISS SITES @ INTERPACK FOR SLURRY SOLUTION
At the Interpack trade show in Düsseldorf,
Germany, Bühler applies its Networking Days
concept to create an industry platform for the
development of sustainable solutions.
20 inno- 6 pro-
vations cesses
are unveiled are shown
at the event. at the event. With the Chinese battery
manufacturer Lishen, Bühler
developed a new process for
producing battery slurry – the
Bühler begins modernizing its core component of these
Swiss sites, with a focus on energy storage devices. With
manufacturing and logistics. the signing of the first large-
scale contracts in 2016, Bühler
250 guests 1.1 m reached achieved a market breakthrough. In July 2017,
attend the special Bühler’s social media Lishen presents Bühler with its award for Best
VIP event. activities are popular. Supplier for its performance.
4.5 km of
pneumatic
conveying lines
are incorporated for
dry materials handling.
1.2 km of
aspiration lines
are installed.
8
HAAS ACQUISITION
One and one makes three
For Bühler, the strategic acquisition
of Haas (effective January 2018) is a
milestone in the development of its
consumer food operations. Bühler is
the market leader for manufacturing
chocolate mass and finished products
along the entire value chain. Haas is
the undisputed leader in the produc-
tion and manufacturing of equipment
for wafers, waffles, biscuits, and con-
fectionery – a very attractive market
that Bühler is now part of as a result
of this acquisition.
“WE’VE MADE AN
IMPRESSIVE LEAP”
CEO Stefan Scheiber, in an inter-
view with Head of Communications,
Burkhard Böndel, explains how
Bühler combines customer success
and sustainability, the role of digital-
ization – and why a strong corpo-
rate culture fuels growth.
Burkhard Böndel, Head of Corporate Communications. Stefan Scheiber, Chief Executive Officer.
INTERVIEW
Bühler Annual Report 2017
13
this way of thinking. Of course, you can’t just change your dardize individual elements strategically, with automation, for
market share as and when you like. But even where we’re example. Of course, it’s only possible to offer these kinds of
already number one, there is so much untapped potential integrated solutions with qualified employees. This is why we
in the markets. We’ve now so deeply ingrained a motto into run excellent training programs for our employees, and our
our consciousness that we’re making huge progress. We customers also benefit from our offering. After all, top-range
call that motto “play-to-win” – for our customers, the world, equipment needs to be operated properly to reap the most
and also for ourselves. benefits. This training takes place in our global application
centers, or the milling schools that we run on every continent.
In what direction is Bühler moving with this
impressive dynamism? Which new opportunities does digitalization
We have transformed ourselves into a solution provider open up for the industry?
for the sustainable production of food and feed as well as We urgently need new technologies and solutions to make
for applications for mobility and optics. We integrate value our world more sustainable. Approximately 30% of all food
chains and processes with one point of contact between still goes to waste, too many antibiotics are being used in
us and the customers. This way, we stand out from all the animal feed, and our transport systems are coming close to
other providers in the market. their limits. How can we better understand, manage, and
control such complex systems and value chains? This is
What are some examples of full solutions? where data-based applications will help us in the future.
Take the processing of grain, for example. We come in after
the combine harvester with silos, conveying systems, load- Can you give us an example?
ing and unloading systems. Then the raw materials go We have now launched a quality check for rice made up
through the cleaning process, optical sorting to ensure food of a light box, an app, and a cloud solution. The rice pro-
safety, processing with grinding and milling – through to cessor prepares a rice sample, slides it into the light box,
packaging. We can supply our milling customers with plants opens the app, and scans the grains with a mobile phone.
for producing dough or pasta, and also waffles and biscuits. The app sends the image to our cloud, where it is analyzed
In the Advanced Materials business, solutions consist of and a precise result is produced in minutes. The processor
highly integrated die-casting cells, including all the peripher- can then use this information to optimize their plant and
ies, such as robotics. On top of that are our services, train- negotiate prices with retailers with the documented quality
ing courses, and the opportunity to work together on solu- data. This is a significant leap relative to existing practice.
tions, such as new recipes, in our application centers. This Currently, rice producers manually take samples once a day
comprehensiveness is one of Bühler’s unique selling points.
We are extending it in a calculated way with new technolo-
gies, application centers, and the innovation campus – the
CUBIC – which is currently under construction. We no
longer think in terms of organizational business areas, but “In 2017, we also established
from the customer’s perspective. We think in terms of pro-
cess solutions, for example: from grains to pasta, or from our first team of data analytics
aluminum to the finished structural element. experts. Our goal is to help
What do customers gain from this advance digital transformation
comprehensive approach?
With our solutions, we can help our customers assure food in our industries.”
safety, increase the quality and nutritional value of their
products, reduce their energy consumption and waste, and STEFAN SCHEIBER
increase their efficiency. Our sustainability objective is to CEO
enable our customers to use 30% less energy and produce
30% less waste. Such value is not created purely at the
machine level, but rather by integrating value chains across
entire systems. This becomes visible with major projects, by placing them on a grooved board and sorting the grains
such as the ones we are completing in Bangladesh. Here of rice by hand according to their quality. This is not only
we are helping to fundamentally improve food supply inconvenient, time consuming, and inaccurate; it doesn’t
throughout the region. For us, sustainability isn’t just an produce structured, traceable data.
afterthought; it’s the starting point for our actions, espe-
cially when developing new technologies. How is Bühler adapting to these changes?
We are doing this by setting up our new Digital Technol-
What are other benefits of this setup? ogies business area, accelerating the development of such
They are very practical: our customers don’t have to deal services from our site in London, and investing extensively
with 20 different people, just with one contact. That makes in technical platforms and specialists. In 2017, we also es-
it easier to develop and implement complex projects. As tablished our first team of data analytics experts. Our goal
we develop products further, we can synchronize and stan- is to help advance digital transformation in our industries.
14
GROUP
REPORT
We present ourselves in a sound operating
condition and strategic setup. In the year under
review, we made important decisions, from our
successful entry into new markets and the
continuing expansion of our production network
to a strategic acquisition.
18
VALUE THROUGH
PROFITABLE GROWTH
How sustainability contributes to our
corporate success.
2017 was a successful year for Bühler. We succeeded in includes remodeling our application centers. Digitaliza-
creating sustainable value for customers, employees, and tion is increasingly the focus of our innovations – not as
the environment, in growing organically in almost all regions an end in itself, but rather as a key technology to arrive
and business areas, and in making a strategically significant at new, sustainable solutions in food manufacturing and
acquisition. Commissioning our newest production plant in materials processing. We are looking into the future with
China has helped us further expand our global production optimism and are confident that we will be able to further
network. We also began modernizing our sites in Switzer- solidify our business development as we continue to work
land. Significant progress was made in the implementation on improving profitability.
of our sustainability goals through the market launch of new
technologies and process solutions, such as manufacturing Double-digit organic growth
battery slurry and the industrial processing of insects. The most important indicator of growth for Bühler is order in-
take. We were able to raise these by 10% to CHF 2.80 billion
Our collaboration with partners in industry, science, and compared to the previous year. Turnover increased by 9%
business start-ups has played a key role in developing such to CHF 2.67 billion, which resulted in an order backlog of
innovative solutions. We therefore plan to continue our Net- CHF 1.73 billion (+9%). All three figures are at record lev-
working Days and have started building the CUBIC inno- els. We have succeeded in setting a new, clear course of
vation campus in Uzwil − a networking venue. This effort growth – benefited by the overall positive world economy.
2013 2014 2015 2016 2017 2013 2014 2015 2016 2017
45.7 47.0
44.6 45.2 44.8
464 462
377 392
*Includes corporate
2013 2014 2015 2016 2017 2013 2014 2015 2016 2017 bond of CHF 420 m.
GROUP REPORT
Bühler Annual Report 2017
19
It is also gratifying to note that both businesses of Bühler year: 7.1%). Supported by a good financial result of CHF
have grown. Grains & Food (GF) increased its received order 13 million (previous year: CHF 6 million), net profit reached
intake by 7% to CHF 2.1 billion and Advanced Materials (AM) CHF 174 million (+22%).
by 21% to CHF 672 million.
Already at a solid level, Bühler’s financial situation continued
GF turnover grew by 7% to CHF 2 billion, and AM by 19% to to strengthen. We had a strong increase in investment into
CHF 640 million. In terms of regions, Asia (+20%) and the the asset base of CHF 100 million (+41%). The operating
Middle East & Africa (+12%) showed the strongest turn- cash flow dropped slightly to CHF 158 million. Net liquidity
over growth. Even Europe saw a reasonable increase of 4%. jumped to CHF 863 million (+87%) as a result of the cash
In terms of turnover, our geographic range is thus broad inflow from the corporate bond of CHF 420 million. Despite
and well-balanced: Europe 29%, Asia 28%, North America this gain from external financing, the equity ratio remained
16%, Middle East & Africa 15%, South Asia 6%, and South high at 44.8% (previous year: 47.0%). The capital perfor-
America 6%. mance indicator RONOA (return on net operating assets)
grew from 19.5% to 21.0%, indicating the efficient use of
Structurally, our portfolio mix showed progress as well. In given resources and an ongoing high financial flexibility.
2017 we decided to independently capture and strengthen
the single machines business sector in addition to projects Corporate bond successfully launched
and plants and services. Since then, we have shown strong In order to finance our many strategic initiatives long-
growth of 32% in this area. Our growth in turnover for proj- term, we decided to obtain capital from the financial mar-
ects and plants is 8%, and for services 4%. ket for the first time. The company bond of CHF 420 million
is divided into two tranches with terms of five and nine
Profitability years – CHF 180 million (Tranche A), and CHF 240 million
Our increase in profitability shows that we have established (Tranche B). The bond gives us the needed company flexi-
solid, profitable growth despite a challenging cost situa- bility at favorable conditions to invest in modernizing our
tion. EBIT increased in absolute terms by 18% to CHF 205 locations, our innovation centers, and the digital trans-
million, which represents an EBIT margin of 7.7% (previous formation of our company, in addition to acquisitions.
2013 2014 2015 2016 2017 2013 2014 2015 2016 2017
2013 2014 2015 2016 2017 2013 2014 2015 2016 2017
20
4 27
Grinding & Dispersing Grain Milling
8
Leybold Optics
12
Die Casting
8
Grain Logistics 21
9 Value Nutrition
Sortex & Rice
10
Consumer Foods
The food processing business increased order in- Grain Logistics (in 2018: Grain Quality & Supply)
take by 7% to CHF 2.1 billion and, with that, its Grain Logistics continued to expand its leading position in
turnover by 7% to CHF 2 billion. An important the beer market and was able to win globally significant malt-
factor in our success is the ability of Grains & Food ing projects. Five of the newest plants in Holland, the US,
to offer sustainable, integrated, complete solutions, Australia, China, and Vietnam were put into operation. The
which we demonstrated at our booth at Interpack, in rice business was equally successful. Bühler secured its
Düsseldorf, Germany where we held our Networking position as the global market leader with large orders, pri-
Days @ Interpack event. To continue promoting this marily from Nigeria and Angola. To achieve this, the close
approach of providing integrated solutions, we decid- collaboration with the individual business areas was crucial.
ed in 2017 to refocus Grains & Food. This involves The conveying system TUBO, launched in 2016, was very
the renaming and further development of the business well received on the market and was launched for other raw
areas. These changes took effect at the beginning of materials such as coffee and rice. In contrast, challenging
2018. The business areas and results shown in this conditions in the grain storage market led to postponement
report reflect the structures from 2017. of large investments in Asia.
GROUP REPORT
Bühler Annual Report 2017
21
Order intake
CHF 2.1 billion + 7%
Turnover
CHF 2.0 billion + 7%
Grain Milling (in 2018: Milling Solutions) proved that it is possible to scale protein production from
With multiple large projects, Grain Milling is again on a insects. The plant will serve as a blueprint.
course of growth and was able to further expand its lead-
ing position in saturated markets. In Switzerland, the highly Sortex & Rice (in 2018: Digital Technologies)
acclaimed Kornhaus in Zurich was completed through a Sortex & Rice recorded above-average growth in optical
close partnership between Swissmill and Bühler. In the US, sorters as well as in rice processing. The newly introduced
we successfully put a new process for manufacturing corn sorting technology for frozen vegetables and fruits grew
flour into operation for our customer Plant Good Harvest. faster than the market; at the same time, Bühler was able
The Prime Masa reduces wastewater by about 90% using to reinforce its position in the recycling market. Sorting PET
steam and increases yields at the same time. waste using the Bühler Sortex E PolyVision and Sortex A
ColorVision machines creates bottle-grade recycled PET
In Rwanda, a plant for manufacturing fortified foods for ex- flakes at the highest yield in the market. The business area
pectant mothers and babies started operation with the goal has now put the same technical capabilities to use for de-
of reducing malnutrition in the country. It was a community veloping the first completely digital quality service for rice:
project within Bühler Milling Solutions and Value Nutrition TotalSense. This app allows processors to subscribe to a
and partner DSM (see pages 80–87). Bühler also received cloud solution that can reliably collect and document the
a large order to supply over 1,000 microdosing units in Pa- quality of a rice sample in just a few seconds.
kistan. These have been placed with local milling operations
as part of the British Food Fortification Programme and will Consumer Foods
have a positive effect on millions of people in this region. Consumer Foods developed very well over 2017. Japanese
customer Meito decided to build a new plant in Seto, north
Value Nutrition of Nagoya, and chose Bühler as their preferred full-scope
Value Nutrition recorded an excellent business year. The stra- provider. The order consists of a complete cocoa processing
tegic focus on the feed business led to strong increases in line, from cocoa bean intake to cocoa liquor, and a choco-
market share in Europe, the Middle East & Africa, and Asia. late mass production line from ingredient handling to liquid
After the delivery of the first five plants for the Philippine chocolate mass storage.
food group San Miguel, Bühler and the company reached
an agreement on further expansions. The coffee business was also successful in the past year.
The new coffee roaster ordered by Chicco d’Oro in 2015 was
The close partnership with the pasta maker Barilla resulted successfully commissioned. Bühler also signed a contract
in a new project in Russia and an expansion of the Bühler with its Norwegian customer Joh. Johannson to build a
pasta business. Value Nutrition opened application centers carbon-neutral plant. We demonstrated our competence
in China to adapt end products even more to market de- in integrated and sustainable complete solutions with our
mands: in Wuxi, it opened Pasta & Noodles, and in Chang- Networking Days @ Interpack where we launched 20 pro-
zhou, a center for the production of machinery and plants duct innovations, including a robot-supported plant for
for animal feed, aquafeed, and pet food. With an order for lower volumes (ChocoBotic) and DoMiReCo, a digital, self-
the first industrial insect processing plant in Europe, Bühler controlled process.
22
ADVANCED
MATERIALS
The Advanced Materials business developed excep- Media and MicroMedia, along with integrated plant construc-
tionally and recorded a record year in 2017. Order tion competences for efficient solutions in wet grinding.
intake increased substantially by 21% to CHF 672 mil-
lion; and turnover rose strongly by 19% to CHF 640 Die Casting
million. This shows that Advanced Materials was the After several years of strong growth and moving up to be-
growth engine for the Bühler Group and, with the fo- come the global market leader, Die Casting increased its
cus on mobility over the past years, it has become the order intake to a high level and revenues rose considerably
second pillar together with the food processing area. again. The Ecoline machine series was a particular growth
About 60% of revenues for Advanced Materials stem driver, with more than 100 orders logged. Three factors are
from the automotive industry. decisive in addition to leading technical solutions. First, Die
Casting is the only supplier in all three relevant production
Grinding & Dispersing regions of the automotive industry – Europe, America, and
After multiple years of joint research and development with China – and has its own assembly plants, service and ap-
its Chinese customer Lishen, followed by a first pilot line in plication centers. It can thus support internationally active
2015, Grinding & Dispersing finally made a breakthrough in processors globally.
its new battery business in 2017 (see pages 66–71). The
business area successfully launched a new process for Second, the business area has extensive application knowl-
manufacturing electrode slurries. The process enables edge about structural aluminum components and can assist
maximization of the energy density of the batteries and its customers with this demanding application. Third, Die
is also more economical. Lishen successfully started up Casting is also benefiting from the rapid growth of e-mobility,
a total of 10 production lines and honored Bühler with its because more and more parts are being made of light alloys
Best Supplier Award. to cut down on weight for these vehicles.
In addition, the business area also won contracts from other With more than 400 Carat machines installed for large and
customers, which made the battery business into a robust complex components as well as over 400 installed Eco-
and quickly expanding market for Grinding & Dispersing. The line machines, Bühler has the strongest global presence.
business area also continued to grow in other application To continue this growth curve and increase service quality
fields, such as digital printing for personalized applications for customers, Die Casting opened a global parts center in
and, especially, color printing for the packaging industry – Alzenau, Germany. The business area also commissioned
also driven by innovative technologies such as Macro- an application and technology center in China in order to
GROUP REPORT
Bühler Annual Report 2017
23
Order intake
CHF 672 million + 21%
Turnover
CHF 640 million +19%
Leybold Optics
Leybold Optics was the most successful business area of
the Group in 2017 in terms of growth. After its big turnaround
and a very promising 2016, Leybold Optics was able to or-
ganically increase its incoming orders by more than 50%.
Plants for large-scale architectural glass coating, for which
Leybold Optics now has a global market share of about
60%, decisively contributed to this.
REGIONAL
PRESENCE
Bühler enjoyed growth in
all regions, with Europe 29% 28%
and Asia as front-runners.
Europe Asia
Following its strategy of “in the region, Turnover
for the region”, Bühler has become share by
region
a true global player with a balanced 5,205 (+3.1%)
presence of production sites, service
stations, research and development 3,535 (+3%)
facilities, and application and training
centers around the globe.
Employees
2017
(10,972
compared to
10,641 in 2016)
Sales offices 26 19
Service stations 26 22
Manufacturing sites 13 7
Application centers 6 6
15% 16%
5 14 5 8
15 15 12 8
1 2 2 3
1 1 1 4
Successful market entry Strong order growth in Strong sales performance Introduction of a new
in aqua feed plants and projects, sin- of Colombia, Peru, Ecua- optical sorter for fruits,
Speciality Milling continues gle machines, and in Cus- dor, Chile, and Argentina vegetables, and tree nuts
to grow with new applica- tomer Service Good order intake in Cus- Successful commissioning
tions in maize Successful diversification tomer Service with growth of 120,000-tonne malting
Market leadership for from Grain Milling to other of nearly 20% facility commissioned for
optical sorting business areas Successful sale of more Great Western Malting
Growth in the Advanced Substantial growth in Rice than 50 oil-processing Banco de México places
Materials business, with and Grain Logistics machines for Renova, and largest order in the region
an exceptional year for New orders for glass ship loaders and conveyors for Grinding and Dispersing
Die Casting coaters from Turkey for port terminals AGD and Die Casting increased
Terminal 6 in Argentina market share to 50% for
Biggest single-machine
order to improve nutrition Sale of a 20 t/h rice mill to new structural castings
in Pakistan with over ORF in Colombia Regional apprenticeship
1,000 microdosing units ISO 9000 accreditation program enhanced
26
STRATEGIC INVESTMENTS
We made considerable investments for the future in 2017, including
the Haas acquisition, the development of new digital technologies
and process solutions, the modernization and expansion of our
production network, and breaking ground for our innovation campus.
Haas joins the Bühler Group time being, Haas will be managed as an independent unit.
A high point of 2017 was the announcement of the take- Because of similar corporate cultures as family companies,
over of the Austrian Haas Group. The transaction closed in and identical customer orientation and quality standards,
January 2018. The Haas family decided to put the company the conditions for successful integration are optimal.
under the Bühler Group umbrella after long-term strategic
considerations. Haas is a highly regarded manufacturer of Expansion of digital services
plants for wafers, biscuits, and confectionery and a clear Bühler achieved a milestone in its digital transformation
market leader. None of the machines or solutions of either and development of new, service-oriented business mod-
company overlap, and they complement each other superb- els. Digitalization creates new possibilities to control the
ly. It also became clear that many customers use products quality of processes, enhance transparency along the
from both Bühler and Haas at the same time. value chain, and improve efficiency of machines and sys-
tems worldwide, thereby achieving Bühler’s sustainability
This step has opened great perspectives for Bühler and goals. Bühler developed a new global platform for digital
Haas to jointly take a leading position in the consumer food services in collaboration with Microsoft, and also created
market and also to offer customers integrated solutions a new business area, Digital Technologies, as part of the
along the entire value chain from a single source. For the Grains & Food business refocus. The first digital services
The Bühler factory in Changzhou, China, specializes in processing equipment for animal and aqua feed and pet food.
GROUP REPORT
Bühler Annual Report 2017
27
Bühler’s secure, Internet of Things technology solutions enable customers to remotely access production data.
have already been launched, for example, TotalSense. For systems for the processing of feed for farm animals, fish,
the first time, Bühler sold not only hardware, but also an and pets. In terms of production capacity, Changzhou is
app that is installed on a smartphone. TotalSense enables one of Bühler’s three largest production sites. In terms of
rice producers to determine quality online. Until now, espe- production methods, manufacturing standards, and quality,
cially with smaller processors, the rice was controlled man- the plant sets a new standard within the Bühler Group.
ually. This approach is slow and prone to error.
Work on the modernization of the Swiss sites is on schedule.
The user takes a photo of the rice sample using an The goal of the five-year project in Uzwil is to develop it into
Android smartphone, uploads it to the Bühler cloud, and one of the world’s leading production sites using Industry
within a few minutes it has been analyzed according to the 4.0 technologies. In this way, the competitiveness of Swit-
parameters the user has set. This low-cost solution gives zerland as a location should remain strong. The first phase,
rice processors peace of mind with consistent, reliable feed- which is largely completed, was to refurbish production and
back on the quality of their rice. Currently, there are about logistics for mass-produced parts.
50 such new digital services under development, and about
10 of them will be put on the market in early 2018. Bühler Construction of innovation campus begins
is investigating how to further expand its growing portfolio Bühler broke ground for its new innovation campus in Uzwil
of digital services. (CUBIC) in 2017. The CUBIC comprises two elements: the
modernized application development lab and the new inno-
Modernization of the global production network vation building. The building is slated for completion in the
With regard to investments in Bühler’s global production net- first quarter of 2019. The considerable investment of about
work, two projects stand out: the opening of the new factory CHF 50 million over a period of three years is a symbol of
in Changzhou, China, and the modernization of the Swiss Bühler’s dedication to innovation, technology, and Switzer-
sites. The new plant in Changzhou was put into operation in land as its headquarters. This investment will strengthen the
September and now serves as a global center for the man- company’s market leadership, and it contributes to the goal
ufacturing, research, and development of feed machines of innovating to improve the world in collaboration with part-
and plants. The focus is on process solutions and complete ners from industry, science, NGOs, and start-ups.
28
Bühler’s process for manufacturing electrode slurries enables the maximization of the energy density of batteries.
30% of our primary suppliers from a standing start of zero in for a better world” and achieve our ambitious sustainability
2016, when it was rolled out. We are pleased with the prog- goals. Supported by new opportunities that have opened
ress being made toward the goal of 100% by 2020. up thanks to digitalization, unique integrated process solu-
tions, leading technologies, and its global presence, Bühler
Outlook is well-positioned for the future.
Bühler is looking to the future with optimism. We are aware of
the speed of change in the digital age and have kept the un- We will use this positioning in 2018 to present two more
certainties of current world events in view − such as geopolit- Networking Days: in China, on the topic of “the future of
ical, currency, and interest rate issues as well as trends con- mobility”, and in Milan as part of the Ipack-IMA trade fair
trary to free trade. However, in view of these factors, we are under the theme “feeling good about food”. The official
convinced that for Bühler the opportunities are significantly opening of the new factory in Changhzou, China, in the mid-
greater than the risks. 2017 was an important milestone for dle of this year will strengthen our position in Asia as well as
Bühler, including the acquisition of Haas, and securing the in the global feed segment.
financial means needed to expand the company’s investment
and acquisition potential. We will continue to focus more In fiscal 2018, Bühler is anticipating its growth course to
sharply on this as we work toward our vision of “innovations continue with further improved profitability.
30
OUR BUSINESS
Bühler Annual Report 2017
31
OUR
BUSINESS
As diverse as Bühler’s end markets may be –
from food and feed, to vehicles, printing units,
buildings, packaging, lenses, batteries, and much
more – two common factors hold its broad port-
folio together: process solutions and sustainability.
32
30%
newly established Digital Technologies in Bühler plants. 4 million
of all breakfast
tons of cocoa beans are
business area uses optical sorting and cereals are
harvested every year.
processed
cloud-based monitoring solutions to
with Bühler
ensure that contaminants are removed technologies.
during processing and the safety of
food and feed is documented.
Grinding
Liquor grinding,
pressing
Rice
Dosing cleaning
Storage, handling,
conveying
Dosing, mixing
Extrusion
Dough preparation Rice milling Forming Tempering
Hygienizing
Extrusion Roasting
Cutting Depositing
Drying
Grading
Baking
Tempering Cooling
Pelleting
Cooling Grinding
Cooling Bagging and
load out
Enrobing Demoulding
Enrobing
ADVANCED MATERIALS
At a glance
We want to contribute to protecting
Bühler Die Casting is the global
the climate through the use of energy-
efficient vehicles, machines, and build-
Die technology partner for all die-casting
needs and supports its customers
ings – and this leitmotif plays an Casting through all phases of their investment.
important role in the technologies,
process solutions, and applications of
Advanced Materials. Lightweight alu- Bühler Leybold Optics is the special-
minum or magnesium parts – manufac- Leybold ist for state-of-the-art development
and manufacturing of vacuum deposi-
tured on die-casting cells – reduce fuel
consumption. Vacuum-coated archi-
Optics tion equipment.
Surfacing
Polishing
Casting
Hardcoating
Wet grinding Continuous mixing Grinding Top coating
and dispersing
Extracting
Anti-reflective
coating
AM Die-cast parts
for street lamps
GF Flour for
a variety of
bread and
baked goods
GF Chocolate
bars and
hollow figures
AM Filter
for sensors
in fitness
trackers
GF Beer
AM Coatings for
decorative metallizing
Every day, billions of people come into diapers, lipstick, banknotes, the foods Bühler’s businesses:
contact with Bühler technologies to you eat, and the vehicles you drive. We
cover their basic needs for food and strive to create innovations for a better Grains & Food GF
mobility, and more. Our technologies world, with a special focus on healthy,
Advanced Materials AM
are in your smartphone, solar panels, safe, and sustainable solutions.
GF Sinking and
floating aqua feed
AM Color filters
for LCD screens
AM AM Lacquers AM Household
Inks and for furniture ceramics
coatings for
food packaging
AM Film capacitors
for windmills
AM Metal slurry
for solar cells AM Coatings for
windmills
GF Coffee
GF Asian
noodles
INFOGRAPHIC
Inks for
AM
magazines
AM Agrochemicals
AM Batteries,
sensors, and cameras
GF Handling
and storage
for grain, rice,
cocoa, and coffee
GF
Pellets
to feed
cattle
GF Vegetable oil
AM Coatings for
camera lenses
AM Anti-fingerprint
coatings and
decorative coatings
for eyeglasses
and sunglasses
AM Die-cast parts
AM Coatings for cars and scooters
for automobile
bezels and AM Augmented reality,
GF Pet food
38
OUR SUSTAINABLE
STRATEGIC FRAMEWORK
To safely feed the world, reduce emissions,
and promote customer success, Bühler is
driven by its core topics.
Nutrition
With an estimated 840 million people suffering from
hunger and one-third of the developing world’s popula-
tion experiencing micronutrient deficiencies, it has never
been more obvious that our global nutrition system has
become unsustainable. At the same time, obesity is placing
a huge burden on the health systems of the industrialized
– and, increasingly, the developing – world, while popula-
tion growth means that by 2050 we’ll need an additional
265 million tonnes of protein to feed more than 9 billion
people. No single company can fully address these issues;
however, we are in a unique position to make a real differ-
ence, because food produced using our technologies serves
more than 2 billion people every day.
Food fortification is a vital tool in the fight against malnutrition. Energy and waste reduction
In 2017 Bühler supplied more than 1,000 microfeeders to Improved energy efficiency isn’t just good for the environ-
local mills and food factories in Pakistan under the lead of ment – it’s good for business too. With energy use account-
the UK-based Food Fortification Programme. It is helping to ing for anywhere up to 10% of a company’s total costs, any
tackle the high levels of child stunting and malnutrition in the savings translate directly into better margins. Bühler wants
region by adding vitamins and minerals to foods. Around half to reduce energy consumption and waste at customer sites
of Pakistan’s mills will soon be equipped with these solutions. and its own by 30% over the next three years, and is con-
tinuing to develop machines and partnerships that make a
With its 2017 partnership with Protix, one of the world’s significant contribution to tackling some of the world’s most
leading insect production companies, Bühler will drive the pressing ecological issues.
industrial production of animal feed from insects. Insects
are reared on food waste, which they efficiently turn into Sortex A ColorVision and Sortex E PolyVision enable re-
protein. It’s a sustainable, virtuous cycle, as they are the pre- cyclers to sort out different types of plastics that arrive at
ferred food source for many animals and their by-products their sites and produce food-bottle-grade PET flakes at the
become plant fertilizer. The company has already achieved highest yield in the market. Our new Tubex hopper scale
a milestone with the first order for the largest industrial- is helping to cut energy costs by more than 95% with an
scale insect processing plant in Europe, which is expected innovative drive and control system that stores energy be-
to be fully operational and leading the way in this rapidly tween driving cycles. Alongside this dramatic saving, cus-
developing field by the second half of 2018. Longer-term, tomers also benefit from easy operation, accurate weigh-
Bühler is looking at algae as another potential protein solu- ing, and minimal maintenance. Among other innovations
tion. The company supports producers efforts to bring the that are slashing energy consumption are the JetMix flour
safest, most nutritious foods to the market. Bühler is also hydration method and Solano roasting machine, both of
collaborating with its partners and customers to help cut which reduce energy use by up to 30%. Bühler’s Prime
sugar and fat content. Masa process for manufacturing Nixtamal corn flour em-
ploys steam technology to use 90% less water, while offer-
The latter are one of the increasingly popular alternatives ing a higher yield and eliminating wastewater during the
used by our customers to provide high-protein, high-fiber production process without compromising flavor or texture.
meat substitutes, while texturized vegetable proteins are And the Ecothermatik, a solution for long-cut pasta drying,
becoming increasingly important alternatives for consumers optimizes thermal energy use to combine low energy con-
looking to reduce their meat intake. Known as textrudates, sumption with top product quality.
these are made from vegetable raw materials using a cook-
ing extrusion process. Bühler has long been at the forefront A key part of our drive to help create a more sustainable
of producing dry – and now wet – textrudates as meat alter- world is a constant commitment to exchanging knowledge
natives and is expanding its research. Through collaboration and ideas. Bühler is a Diamond Sponsor of MassChallenge,
with ETH Zurich (Swiss Federal Institute of Techology), a the world’s largest start-up accelerator, and we work closely
study has shown that bean isolate, wheat gluten, and sun- with Partners in Food Solutions to support food processing
flower seeds are also promising alternatives. entrepreneurs in Africa.
OUR BUSINESS
Bühler Annual Report 2017
41
Digitalization Mobility
Digital solutions will help us – and our cus- We contribute to making cars lighter with
tomers – improve quality, reduce waste, our die-casting systems, and electric vehicles
energy, and downtime. We currently have more energy efficient with our new electrode
over 50 digital services in development. slurry solution.
INNOVATIONS FOR
A BETTER WORLD
Bühler continues to lead the way in harnessing
the potential of new technologies.
Innovation has been at the very center of Bühler’s activities St. Gallen (HSG), Kansas State University, and the UNITECH
for more than 150 years, from the earliest days of mecha- university network. Its strategic partnerships include the
nized food production to today’s ever-evolving digital world. EIT Food Accelerator Network, Partners in Food Solutions,
The company invests as much as 5% of its turnover in re- Africa Improved Foods, and leading start-up accelerator
search and development each year, and works in close col- MassChallenge. Alumni of the latter alone have so far raised
laboration with customers, suppliers, start-ups, and leading more than USD 2 billion, generated over USD 900 million
academic institutions to continually drive innovation and in revenue, and created more than 65,000 jobs. In 2017,
help meet its ambitious sustainability goals. Bühler began working with the Swiss Data Science Center,
a joint venture between EPFL and ETH Zurich, which accel-
Key elements of this are the company’s Innovation Chal- erates the adoption of data science and machine-learning
lenges and Networking Days, which allow extensive collab- techniques in the industrial sector.
oration with scientists, staff, industry partners, students, and
start-ups, all of whom are able to bring fresh perspectives to Another successful collaboration was the founding of the
help turn today’s challenges into tomorrow’s opportunities. joint venture Bühler Insect Technology Solutions together
The 2017 Networking Days brought together 750 people to with Protix, a leading insect production company based
discuss sustainability and nutrition. This year, Bühler will hold in the Netherlands, to address the world’s growing protein
its first Networking Days event dedicated to Advanced Ma- gap with a sustainable protein source − insects. It’s an ideal
terials, with a focus on the lithium-ion battery business and partnership as Bühler provides its expertise in developing
how it can make mobility more sustainable. scalable, cost-effective industrial processing solutions for
food and feed, and Protix has 10 years of experience in the
Collaboration is key field of insect breeding, rearing, and processing.
One of the key drivers of Bühler’s ongoing innovation is its
close working relationship with a whole range of networks. The opening of a new production, research, and develop-
Among the major institutions Bühler collaborates with are ment center in Changzhou, China, was another highlight. It
ETH Zurich (Swiss Federal Institute of Technology), EPFL specializes in processing equipment and complete plants
(École Polytechnique Fédérale de Lausanne), University for animal and aqua feed and pet food. Its large application
College London, Imperial College London, the University of center is dedicated to animal nutrition.
The CUBIC innovation campus will be a space for people to meet and create solutions for a better world.
Working side by side camera links. Bühler’s African Milling School provides peer-
The company is investing CHF 50 million in the CUBIC less training for the continent’s next generation of millers,
innovation campus at its Uzwil headquarters, where the equipping them with the knowledge to process grain into
industry’s smartest minds will come together in an open high-value products.
atmosphere in state-of-the-art application labs to create
innovations for a better world. The expanded and modern- Challenging times
ized Bakery Innovation Center is where the Bühler knowl- The world is facing unprecedented challenges. Bühler part-
edge gained from decades in the industry is applied to a nered with UNITECH to invite young people to participate
whole range of creative, customized solutions. in the Carbon Footprint Challenge 2017, an ideas forum for
creating a more sustainable future. This generated more than
The best facilities need the best staff, and each year Bühler a hundred proposals, and the teams behind the best were
trains nearly 600 apprentices in Switzerland, Germany, invited to Uzwil to work on their ideas and pitch them to
China, India, and the US, while the ClassUnlimited teach- partner companies. The winners, Counting Carbon, from
ing concept allows apprentices to spend months gaining Trinity College Dublin, have their sights on changing con-
valuable experience abroad while still taking classes via live sumer behavior with transparent labeling that features
44
Innovation
In 2017, we achieved our 2020
sustainability target of running 50% of
R&D projects in collaboration with our
business partners.
carbon footprint information. They are now working in the a far more sustainable industry. Real-time monitoring and
MassChallenge accelerator and already have a number of control mean that even the most modest benefits can ac-
big-name companies behind them. cumulate into substantial gains over the course of a year.
In terms of reducing unplanned downtime, machine-learning
Bühler is center stage in the rapidly growing e-mobility algorithms can predict where and when failures will occur,
marketplace and its drive to cut emissions and improve air allowing customers to schedule maintenance activities to
quality. The sector is experiencing phenomenal growth, and avoid any interruption to production schedules.
Bühler’s unique mixing process for electrode slurries is dra-
matically boosting the quality of lithium-ion batteries and al- Bühler never loses sight of the fact that technology is an
lowing vehicles to travel up to a third farther than those with enabler rather than a solution in itself, and will always work
conventional batteries. In 2017 Bühler also commissioned closely with customers to develop exactly the right solution.
a new plant with four industrial-scale production lines for
battery slurry for Lishen, one of the largest battery manu- Complete commitment
facturers in China. Both Bühler’s management and board are fully committed
to driving a digitalization strategy that utilizes the immense
Digital futures business value potential of IoT technology. The technology
The key driver of innovation across all sectors, however, is is developing at an exponential rate.
digitalization. Bühler has been at the forefront, establishing
the Urs Bühler Innovation Fund three years ago to support One of Bühler’s recent groundbreaking digital solutions that
development in key areas such as the Internet of Things harnesses IoT technology to offer revolutionary user benefits
(IoT). The company sees digitalization as a key enabler is the TotalSense rice analyzer. This allows users to virtually
and genuine driver of value. When harnessed properly, the send grains to the cloud for a full quality analysis in under
potential of digital innovations is immense, not just in drama- two minutes, meaning producers can analyze their yield any-
tically cutting waste, downtime, operating costs, and energy where and at any time. All users need to do is place samples
use, but also improving quality, safety, and productivity, and in a special tool and upload a picture via smartphone to
boosting the bottom line. receive a detailed report. TotalSense came out of a Bühler
Challenge organized in partnership with UNITECH.
In just three years from now, it’s estimated that 28 billion
“things” will be connected to the Internet, with sensors mon- Then there’s AnywarePro, a diagnostic tool that sorts com-
itoring and tracking data sent to the cloud to be converted plex production analysis data and again transmits it to the
into “smart” information, then transferred back to become cloud for access by anyone with permission on their phone,
real-time action. It’s in this intelligent gathering and leverag- tablet, or computer. Initially introduced for rice mills, it is now
ing of data that the true value of IoT lies. being rolled out to any food or non-food production lines
using an optical sorter, taking all the complex analysis data
The easy availability of low-cost sensors, low-cost data and providing feedback to a customized dashboard.
transfer, and unlimited cloud storage are potential game
changers for food industry efficiency, for example, with Cloud-based data analytics solution, myAssist, helps to
the ability to revolutionize monitoring and optimization pro- streamline milling production processes and maximize pro-
cesses, improve productivity and transparency, and create ductivity, while integrated robotic technology plays a central
OUR BUSINESS
Bühler Annual Report 2017
45
Digital solutions, implemented correctly, can reduce waste, energy, and downtime; improve quality; and boost the bottom line.
OUR EMPLOYEES
A key element of our sustainability
approach is the promotion and
training of our staff.
At Bühler, we recognize it is our employees that make us employees spread across different continents. It gives us
the success that we are. It is their innovation and creativity access to some of the best talents the world has to offer.
that give life to future products, and it is their entrepreneur- Through Excelerator, Bühler is preparing for future chal-
ship and corporate insight that bring those products to mar- lenges by nurturing these talents into our next generation
ket. But no company can just hope these skills will emerge. of leaders. Each year, employees are nominated for a two-
We all need support to become the best we can be, and day assessment program from which 20 candidates are
at Bühler, we believe it is our role to help our colleagues selected. Each successful candidate receives their own
achieve just that with training and development. unique development plan to build on strengths and galva-
nize leadership qualities.
The kind of training we provide depends on an indivi-
dual’s ambition and career stage. Which is why Bühler en- Developing leadership
sures it delivers tailored career development to the right Successful companies need strength. The Master of Bühler
people when they will benefit most. One such initiative, Management (MBM) program ensures that it is not just our
which we are proud to be running for the first time this leaders, but also our future senior managers who are well
year, is the Bühler Excelerator. One of Bühler’s great as- equipped with the entrepreneurial agility, corporate under-
sets is the breadth of its global reach, with thousands of standing, and creativity to ensure Bühler’s ongoing success.
Mike Muriithi, Service Automation Engineer. Bianca Sissing, Lead Project Engineer.
First launched in 2012, the MBM involves the selection of Bühler has been a pioneer in vocational training for over
around 30 candidates from a pool of nominees around 100 years. In 1915 Albert Bürkler began his training in me-
the globe. Drawn from across Bühler’s regions and busi- chanics as the first apprentice. Since then, approximately
ness portfolios, they will have demonstrated the drive to 7,700 young men and women have completed an appren-
win and a curiosity to learn. The 12-month program in- ticeship at Bühler.
volves both virtual learning and active classroom partici-
pation. Candidates attend week-long themed training pro- Today, about 1,000 former apprentices are still working with
grams at different international locations, covering subjects the company. Bühler has managed to keep the retention rate
such as innovation, leadership, and entrepreneurship. The steady at around 73% over the years. For the past decade it
participants are required to identify and develop potential has been applying the highly successful Swiss apprentice-
business opportunities, with the course culminating in a proj- ship model across the globe. About 600 apprentices enroll
ect presentation to the Bühler Executive Board. The inter- in 12 different vocational courses at Bühler around the world
national program helps candidates develop cross-boundary each year, 292 of them in Switzerland. Our sites in Germany,
networks while appreciating the strength that comes with Austria, China, India, Brazil, the US, and South Africa like-
cultural diversity. wise provide vocational training.
48
THE FUTURE
OF MOBILITY
The story of humanity is also the story of mobility.
Over the millennia, our species has spread across
the globe, subjecting its living environments to ever-
increasing traffic flows. This development is now
reaching its limits: traffic density, climate change, air
pollution, and accident victims call for safer and more
sustainable mobility solutions. Bühler contributes to
this with its Advanced Materials business.
52
UPWARDLY
mobile
Mobility is a basic
human instinct
“All human activity is prompted by desire,” said the
philosopher Bertrand Russell. He also said some of
these wishes “can never be fully gratified.” One of our
most relentless desires has always been to discover,
explore, and settle in new places, something that has
defined our species since its very beginnings.
NEW CHALLENGES,
new horizons
The car has transformed
the way we live
The last century saw the car coming in to play a cen-
tral role in our lives and our imaginations, and we went
on to design our towns and cities around it. With its
total number now reaching an estimated 1.2 billion,
the car’s success has revolutionized our world – and
thereby sowed the seeds of the need for change.
So successful has been the car that it’s bringing
the world’s most populated cities to a standstill. The
average driving speed in ultra-congested Mumbai is
now around 8 mph – little more than twice our aver-
age walking speed.
THE LIGHT
touch
Aluminum die casting for
greener vehicles
By late 2016, car ownership in the world’s most pop-
ulous country had reached a staggering 190 million.
With the average car weighing in at something like
1,500 kg, that’s a total of 285 billion kg in China alone.
That’s a lot of car.
FULLY
charged
The rise of the electric car
The world is increasingly looking toward e-mobility
to solve the urgent problem of emissions and danger-
ously poor air quality, and the development of elec-
tric cars is proceeding at a dizzying pace. Charging
points will soon be as familiar a sight on our roads as
gas stations are now.
SELF
determination
Self-driving cars are the future
With the appalling death toll on our roads, and
studies estimating human error to be the primary
cause of all traffic accidents, it seems a logical step
to remove humans from the driving equation.
© Rinspeed AG
62
THE FUTURE OF MOBILITY
Bühler Annual Report 2017
63
IN FULL
flight
The move from the ground
to the sky
What was once the preserve of science fiction is fast
on its way to becoming a reality, with a number of
companies now working on developing vehicles that
can take to the air.
PARTNERSHIP
WITH CUSTOMERS
“Engineering Customer Success” – this is the
level of performance that Bühler promises its
customers. In four examples, we show how
we honor this promise to help our customers
change the world for the better.
66
PARTNERSHIP WITH CUSTOMERS
Bühler Annual Report 2017
67
BREAKTHROUGH
on the sixth attempt
LISHEN
Tianjin, China
It’s 2014: Jesse Wang wipes a bead of sweat
from his face and readjusts his breathing mask.
He knows that now is not the time to make
mistakes. He joined Bühler three years ago, in
July. He didn’t know much about batteries
when he started, and he never thought that he
would become an expert working tirelessly to
develop a new electrode slurry. A process that
would be so unique that his customer, Yi Liu,
would later say: “This solution from Bühler will
completely change the battery industry. It is a
historic moment, a revolution.”
YI LIU
Lishen Manager of the
Engineering Department
68
and the energy costs are much lower using this new process Will the sixth attempt pay off?
in comparison to using conventional production methods. Wang is in the analysis laboratory. In addition to the many
Lastly, the space requirements of the new process are con- other parameters, for this sixth test he has further adjusted
siderably lower, and fewer rejects are produced. Something the concentration of the bonding agent. The test results are
that has also impressed Lishen. Abandoning the classic in. He checks the viscosity and the distribution of particles
batch processing of electrode slurry in favor of a new con- in the electrode slurry as well as the electrical conductivity
tinuous process benefits the customer. But will Bühler be of the electrode; together these determine the power density
successful in developing the industrial-scale process soon and energy density of the battery. The viscosity of the slurry
enough for Lishen’s new plant? was particularly problematic in the last series of tests. New
Each trial takes several months. First, the Bühler engi- raw materials and new parameter settings led to the slurry
neers develop and validate the optimum slurry composition being too thick, so that it could not be optimally used. “Thick
based on Lishen specifications. Once the Bühler team is and viscous like toothpaste,” Wang recollects.
satisfied with the test results, they produce 50 liters using The latest values convince the engineer. The test results
the new formula, which is then sent to Lishen. Liu, currently meet Liu’s requirements. But it will be several months before
a leading engineer from the process department at Lishen, Lishen confirms the results. It’s a long wait before Wang
then takes over. The Lishen team uses the new electrode knows whether the client will want to perform more trials.
slurry to create battery prototypes and conducts extensive But time is of the essence, because Lishen’s competitors
tests. Because this is no ordinary electrode slurry. Bühler are also working on innovations, and the Bühler process is
has revolutionized the battery-making process. the first in a series of steps in the complicated process of
70
The rotating twin-shaft mixer is the heart of Bühler’s continuous process to produce electrode slurry.
developing batteries. Should the Bühler engineers miss their for Bühler. The successful trials that eventually led to ordering
goal, it endangers the whole manufacturing process and the the first pilot plant were the beginning of a mutual success
new plants Lishen is planning in Suzhou. story for Lishen and Bühler. Both partners agreed the deliv-
The production of batteries takes place in several phases. ery of 10 production lines on an industrial scale. Four will be
It begins with preparing the various raw materials that the opened in the new Suzhou factory, two in Tianjin, where the
battery manufacturers usually buy from chemical companies. pilot plant is located, and four more at the Qingdao location.
These are then processed into anode and cathode slurries
in a mixing process.
This is where Bühler’s innovative continuous mixing pro-
cess comes in; however, Bühler solutions are also used in
the upstream process to ensure correct dosing of raw materi- “This solution from Bühler will
als. After the mixing process, the slurries are applied to films.
These are then cut to size and rolled up into battery cells. In completely change the battery
the next step, the manufacturers charge and discharge the industry. It is a historic moment,
cells to ensure the best possible battery performance. Final-
ly, the cells are packaged in battery packs, which are then a revolution.”
used in cars. A single electric car battery consists of several
hundred to several thousand battery cells. YI LIU
Lishen Engineer
Everything hinges on this one call
Months later, Wang’s mobile phone rings. He takes the call.
Liu is on the other end of the line. The Lishen project manager,
who is usually rather restrained, is delighted: the results of
the sixth trial are impressive. The viscosity problem has been Altogether, the lines have a yearly output of up to
solved, and the power density and energy density of the 10 GW/h. Enough to produce more than 200,000 car bat-
batteries have significantly increased during the test series. teries per year.
Wang can hardly believe it. He only trusts the results after “This order allowed us to send a clear signal to the in-
conducting the tests again. But in fact, Wang and his team dustry: the new mixing process is ready for industrial use;
have done it. The electrode slurry was indeed of the required the benefits can be seen directly in an industrial context. So
quality. Things now start picking up pace, and Lishen signs a it did not take long for additional orders to roll in. Another
contract for the delivery of a pilot plant to their factory in Tian- customer has already ordered four production lines, and we
jin. It is August 2014, three years after Wang started working are in talks with further customers,” Wang explains.
PARTNERSHIP WITH CUSTOMERS
Bühler Annual Report 2017
71
Bühler engineer Jesse Wang was instrumental in revolutionizing the battery-making process.
A milestone for the battery industry new factory of ours is producing a new generation of bat-
Wang ties his tie. It is July 20, 2017. Today is a historic teries. This 30% increase in energy density means we have
moment, the grand opening of the Lishen plant in Suzhou in achieved a quantum leap,” Liu and Wang nod to each other
front of hundreds of spectators. He has already visited the with appreciation. Lishen Suzhou honors Bühler with the
plant and knows just how impressive it is: stretching over Best Equipment Supplier award.
600 by 50 meters, the plant contains all the processing steps “Six years of joint research and development have paid
for car batteries, from the raw materials and the electrode off. Six years of strong cooperation between Lishen and
slurry right up to the finished electric car battery. Everyone Bühler colleagues in China and Switzerland. This award and
from the battery industry will get together tonight. Represen- 10 production lines at Lishen are visible proof of this,” Wang
tatives of the local and regional government will show up. A says with pride. And Liu adds: “Bühler kept the promise they
great success after six years of work in the lab. made. Bühler is our long-term partner; we tackle new pro-
It has grown dark in Suzhou. The audience listens with jects together.” Since then, Liu has been appointed Manager
bated breath to the statements made by Qin Xingcai, the of the Engineering Department at Lishen. Not least because
President of Lishen. The company plans to be at the fore- of the successful project with Bühler, and a milestone for the
front of the Chinese battery market with the new plant. “This battery industry.
72
PARTNERSHIP WITH CUSTOMERS
Bühler Annual Report 2017
73
FOODS FOR
a brighter future
CITY GROUP AND AKIJ
Dhaka, Bangladesh
Poverty, malnutrition, infectious diseases. The
common perception so many people have of
Bangladesh has been out of date for some time.
The country has been experiencing an eco-
nomic upturn for well over two decades, which
is also evident in the indigenous food industry.
More food, better, safer, and at lower prices is
the motto. Together with the producers City
Group and Akij, Bühler is undoubtedly involved
in the positive development of food security for
the country.
74
AKIJ GROUP
Akij Group is a conglomerate that grew out of
“Our products are for human the jute trading business. Founded by Sheikh Akij
Uddin in the latter part of the 1940s, the com-
consumption, and food safety pany now operates in the textile, cement, ceram-
is indeed the most important ics, packaging, plastic, and steel industries, and
is the country’s largest tobacco producer. In the
thing to take into consideration food sector, Akij produces mineral water, milk, soft
drinks, snacks, wheat flour, and bakery products.
when designing a product.” With Bühler, Akij set up a flour mill close to Dha-
ka. The Akij Group includes 26 companies and has
SHEIKH BASHIR UDDIN more than 50,000 employees. The destiny of the
Owner and Managing Director of Akij Flour Mills Ltd. company is now in the hands of the founder’s son,
Sheikh Bashir Uddin.
Sheikh Bashir Uddin, owner of Akij Flour Mills Ltd., employs 50,000 people.
PARTNERSHIP WITH CUSTOMERS
Bühler Annual Report 2017
75
Dry mops and dust cloths are in constant use. Bharati has grown from a small jute-trading operation to one of the
is one of dozens of cleaning women who ensure a pristine biggest corporate conglomerates in Bangladesh. Akij has
production environment in the Akij flour mill. She wears also engaged in food and drink production for more than
colorful attire, the salwar kameez, consisting of green trou- 10 years. Cooperation with Bühler began in 2014, when
sers, a matching long top, and a head scarf. The colors Bashir decided to build a mill. Since then, two production
glow in the glossy white, immaculate mill. No dust particles lines have been developed for traditional flour, with daily ca-
are found here. And this in Bangladesh, where, especially in pacities of 500 and 550 metric tons, respectively, as well as
the late monsoon season, the dust from the road sticks to an Atta mill with a capacity of 150 metric tons per day.
clothing moist from the heat. The project also includes a flour storage system with a
Cleanliness is the watchword in industrial food pro- capacity of 3,200 metric tons. “Akij has invested in our latest
duction, says Sheikh Bashir Uddin, owner and Managing equipment and technology, and therefore has the most
Director of Akij Flour Mills Ltd.: “I don’t even know who could state-of-the-art mill in the whole of South Asia,” says Marcel
say food safety is not important. Our products are for human Züst, Senior Advisor at Bühler for the region.
consumption, and food safety is indeed the most import- Industrial food production in Bangladesh has become
ant thing to take into consideration when designing a prod- more important in recent years. After all, production is
uct.” Akij’s business is booming. In 70 years, the company the country’s greatest hope. It is thanks to industry that
Zahid Abu, Senior Engineer Bühler Dhaka and Galibur Rahman, Head Miller Akij Flour Mills Ltd. inspect the newly-built production site.
76
CITY GROUP
The City Group conglomerate has been in food
production since the 1970s. Once Fazlur Rahman’s
first mustard mill project was successful, the founder
began to diversify. Other lines of business, such as
packaging, energy, and steel, were added. The co- “The government has set itself
operation with Bühler began in 1997, with the con-
struction of the first mill. Rahman soon expanded the goal of making Bangladesh
his business to include more mills, two pelleting a middle-income country by
plants for poultry feed, and a production plant for
fish feed. Bühler also supplied machines for crush- 2020. In order to achieve this,
ing soybeans, which are integrated into the pro-
cess of the soybean oil extraction plant supplied the private sector must invest in
by Andreotti. City Group now has 26 companies, production – we need more
which together employ over 10,000 people. Rahman
is still the head of the company as Chairman and rice, flour, and cooking oil.”
has named his daughter Shampa as his successor.
FAZLUR RAHMAN
Founder and Chairman of City Group
City Group’s Shampa Rahman and her father, Fazlur Rahman, have counted on the partnership with Bühler for over 20 years.
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Local markets offer a bigger variety of foodstuffs thanks to increased industrial production.
Bangladesh has been able to cross the poverty thresh- explains Sheikh Bashir Uddin. “From our side, we can drive
old as defined by the Human Development Index of the development of new, nutritional products; of course, we
the United Nations. This slow but steady economic growth also need people to buy them. Thanks to the size of our indus-
has meant the country is now classified as one with me- trial operations, our products are available for a reasonable
dium development. The average life expectancy is 72, and price, which enables more consumers to have access to
the average school education lasts 10.2 years. Average more foods.”
per capita annual income is USD 1,600. Also convinced of this is Fazlur Rahman, Chairman of
City Group, the biggest Bühler customer in the country.
The food sector is supporting the upturn “Bangladesh is growing,” says Rahman. “We want to help
Nevertheless, the way out of poverty is difficult. With approx- establish a sound basis for the country’s economy. The gov-
imately 165 million inhabitants, Bangladesh has one of the ernment has set the goal of making Bangladesh a middle-
highest population densities in the world. Streets and hous- income country by 2020. In order to achieve this, the
es are already overflowing in the capital city of Dhaka; the private sector must invest in production – we need more
settlement stretches across huge areas with slums and sub- rice, flour, and cooking oil.”
urbs. Mountains of garbage are piling up outside the city Rahman’s conglomerate is active in the domestic food
center. Flooding is a routine occurrence. industry. Having originally processed mustard seeds to
A silver lining can be seen, though. GDP has been growing make oil, Rahman developed the business over a period
steadily since 1995; in 2016, it grew by 7.1%, and in the three of 50 years to become a highly diversified company. In
years before that, the annual rate was approximately 6%. The the food and feed sector, City Group now not only pro-
textile and metal industries are the most notable drivers of duces mustard, sunflower, and soybean oil, but also flour,
this development, but the domestic food processing indus- lentils, and rice. Today, Fazlur’s daughter, Shampa Rahman,
tries are keeping pace. “The livelihood of the population will is No. 2 at City Group, and will take over the business in
increase first and foremost with the growth in the economy,” the future.
78
A bird’s-eye view of City Group in Dhaka. Here, they produce rice, dal, and wheat flour, and trade raw materials.
80
PARTNERSHIP WITH CUSTOMERS
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81
PROJECT LIFE
Fighting malnutrition
AFRICA
IMPROVED FOODS
Kigali, Rwanda
Amar Ali, CEO of AIF, in the company warehouse. AIF produces 16 million metric tons of relief food for the World Food Programme each year.
The mothers have brought their babies to be weighed and “The world needs smallholder
measured to assess their development progress. When they
come for a check-up, they take part in a lesson and then get farmers. AIF can do its part
more of the fortified cereal, which they have also learned by making rural livelihoods
to prepare in similar classes. The mothers receive the AIF-
made fortified cereal for free as part of the Rwandan Ministry more sustainable.”
of Health’s Thousand Days program to address the effects
of malnutrition, particularly in the critical first 1,000 days of AMAR ALI
development from conception to age two. CEO of Africa Improved Foods
AIF produces its commercial Nootri range cereals for mothers and infants.
significantly less than the average for their age. However, the AIF’s mission is curbing malnutrition not only in Rwanda
complexities of stunting extend far beyond impaired growth but across sub-Saharan Africa, which has been heavily
to include poor cognitive and organ development, weakened impacted by famine in recent years. The famine is fueled
immune systems, and nutrition-related chronic diseases in by the worst El Niño event on record. While achieving its
adulthood. Though the numbers have improved from 43% mission, AIF is also working to develop a truly sustainable
in 2012 when the last study was made, there is still much to food value chain in Rwanda that it hopes to extend to other
be done, primarily in rural areas, such as Rulindo, where the countries, including Uganda, eastern Congo, Kenya, Tanza-
average is still 40% compared to 27% in urban areas. nia, and Ethiopia, in the next five years. “We are happy to be
providing relief foods and foods to address malnutrition, but
Taking action in the first 1,000 days more needs to be done. Our premise is to support African
While the statistics are daunting, stunting can be prevented countries so they reach a level where they no longer need
if the right steps are taken in those first 1,000 days. “We’ve international support and can be economically self-sustain-
placed 46 children in the government program at the Centre ing using local capacities,” explains AIF CEO, Amar Ali.
de Santé. All of them have stunting problems where their AIF directly employs 300 people – among them mill oper-
height did not match their age,” says Jacqueline Urures, ators, who required training to learn how to effectively and
head of the health center and a nurse for 15 years. “It will take safely operate the high-end Bühler-built factory, located in
some time to accurately evaluate, but we can already say the Kigali Special Economic Zone. The factory has a produc-
that three of them are now in the correct height-age range. tion capacity of 45,000 metric tons annually. “The need in
We also see that well-nourished children have more energy.” Africa for the products we produce is extremely high consider-
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ENGINEERING ing the famine in East Africa,” Ali says. “We can’t afford down-
time. We chose Bühler because we wanted a reputable com-
CUSTOMER SUCCESS pany that knows how to build in Africa and in challenging
environments without compromising quality and that will be
Bühler’s involvement in what would become AIF be- with us through all the challenges. There have been many
gan in 2009, when Peter Boehni, Head of the Bühler challenges, and Bühler has been there as a partner through-
Innovation Satellite at the Swiss Federal Institute of out. One of the challenges was finding people to operate
Technology in Lausanne, heard about a DSM project the mill. Bühler did that as well, training our people on their
that would address malnutrition in Africa with a facto- equipment in Nairobi.”
ry in Africa. “I knew this was the perfect project for us AIF officially inaugurated its CHF 60 million plant in May
because we share DSM’s goals of wanting to create 2017, but already in late 2016 had begun manufacturing
a more sustainable food industry to feed the grow- fortified cereals for its biggest customers – the World Food
ing global population and address malnutrition,” says Programme (WFP) and the Government of Rwanda. From
Boehni. The project was aptly named “Life.” Though the start of production to the end of 2017, the company
technical discussions with the Bühler team, DSM, and had produced 4 million kilograms of fortified cereal for the
consortium initiator CHAI (Clinton Health Access Ini- Rwandan government, and 17 million bags – 26 million kilos
tiative) began in 2013, Project Life only really began – of relief foods for the WFP.
to take form in 2015 when the AIF consortium was The WFP and the Government of Rwanda are not only
established and the decision was made to build a customers. They are also members of the AIF public-private
plant in Kigali, Rwanda. “Things happened fast after joint venture, along with Royal DSM (the project initiator), the
we signed the contract in July 2015,” says Bühler’s International Finance Corporation, Dutch development bank
Theodor Sutter, Key Account Manager for the project. FMO, and the UK-based CDC Group. “We could not achieve
By December 2016, the plant was fully productive.” our mission without the support of the Rwandan govern-
ment, which is a shareholder, customer, and partner in all
Bühler Key Account Manager, Theodor Sutter, and AIF Chief Operating Officer, Jan Vriens, worked together to make the AIF factory a reality.
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Bühler Service Engineer Alex Ndachi is often on-site to train AIF technicians in the maintenance of machinery.
ways,” says Ali. “The WFP is our biggest customer. They Each family tends between 100 and 1,500 square meters
enable us to build scale and make our products more of land. The majority of them lack access to modern meth-
affordable, and their stringent quality standards give us ods of harvesting, processing, and storage. This is where
the opportunity to improve overall standards of production AIF comes in. The consortium collects the maize shortly
in the country. Together, we sustainably catalyze the eco- after harvest and transports it directly to its facilities, where
system around us with this economic development model.” the moisture content is maintained to acceptable levels.
“With AIF picking up maize harvests immediately, we have
In the region, for the region seen a significant reduction of post-harvest loss due to afla-
By sourcing the maize and soy for their porridges from nearly toxin,” says Yassin Iyamuremye, Director General of Corpo-
10,000 local smallholder farmers, cutting out the intermedi- rate Services for the country’s Ministry of Agriculture and
aries, and paying them at the point of pickup, the company is Animal Resources.
supporting the government’s plans to spur agricultural trans- The farmers in the AIF-supported cooperatives are paid
formation. Agriculture currently contributes to about 33% at the moment of pickup, an unusual but effective practice.
of Rwanda’s Gross Domestic Product (GDP), according to Raising the income of local farmers by sourcing crops from
its National Institute of Statistics. It plans to increase this. them, as AIF does, improves their livelihoods and creates
Today, about 70% of Rwandans make their living from financial inclusion. “I’m grateful to be in the cooperative and
agriculture. One of them is farmer Vestine Akmanizanye. On have access to good seeds and fertilizer. Without the mid-
her own, the widow cannot handle the planting and harvest- dlemen, I get a good price for my crop,” says Akmanizanye.
ing of her 250-square-meter field in the northern province.
Thankfully, she doesn’t have to. She’s a member of the AIF- Keeping up with growing demand
supported Rulindo district Farmer’s Cooperative, which over- Just three years ago the government was struggling to find
sees 160 hectares – 1.6 million square meters – of farmland a market for the maize and soy crops produced by small-
run by 3,300 families. On a hazy, warm morning in Septem- holder farmers, but it now faces a new issue, explains
ber 2017, almost 20 cooperative members have gathered to the Director General, as AIF is currently consuming about
help Akmanizanye sow maize. “I could not manage it on my 30,000 metric tons of maize a year. “Our next issue is devel-
own,” she explains in Kinyarwanda, the country’s national oping a strategy to ensure the raw materials continue to
language. Cooperative manager, Thacien Hakizimana, inter- remain available to them. We need to put a system in place
prets her words into English. “People in the cooperative work to mitigate drought impact and resilience against climate
together. We work in harmony to help one another,” she says. change, and irrigation systems are a big part of this.”
86
Rulindo Cooperative Manager, Thacien Hakizimana, and Cooperative Chairman, Elia Habimana, say AIF has changed the lives of farmers.
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Cooperatives play a vital role in drought preparedness, Young people today don’t want to take over the smallholder
Iyamuremye says. “Well-managed cooperatives can make farms of their parents,” says Ali. “This has a lot to do with
a difference, not only in the lives of individual farmers. They the fact that these farms just haven’t paid off in the past.
also help the government obtain its goal of increasing agri- We are trying to solve this because it is part of a bigger pic-
cultural GDP. The cooperatives have a successful ‘teach my ture. The population of Africa is projected to grow at about
neighbor’ approach.” 100,000 people a day between now and 2050. They need
Elia Habimana, Cooperative Chairman of the Rulindo food and jobs, and the world needs smallholder farmers to
district, applied for this voluntary position to help fellow meet its nutrition needs. AIF can do its part by making rural
farmers actively exchange knowledge. He is respected and livelihoods more sustainable.”
viewed as a role model by his peers, explains Cooperative
Manager Hakizimana. “It is a lot of work to be the Chairman,
but I want to support my government with the sustainable “I am grateful to be in the
development of farming,” Habimana says. “We farmers have
learned from the challenge of drought, we are elevating the cooperative and have access
quality of our harvests, and we are improving our yields. We to good seeds and fertilizer.
have benefited 100% from our partnership with AIF.”
The investment into the cooperatives has a greater pur- Without the middlemen, I get
pose than meeting AIF’s production goals, the company’s
CEO explains. “Worldwide, 80% of farmers are smallholders, a good price for my crop.”
and they produce over 80% of the food consumed in the
developing world. They have an essential role to play in food VESTINE AKMANIZANYE
security, and with this in mind, we are facing a big problem. Smallholder farmer and cooperative member
A HINT OF
HIGH TECH
ZEISS VISION CARE
Aalen, Germany
The best perspective in every situation: ZEISS
is driving the functionality and quality of glasses
to new heights with its innovations. With its
coating unit, Bühler is part of this unique devel-
opment. How will the success story continue?
90
“The better we under- Victoria Beckham swears by them, and the Spanish ath-
lete Ruth Beitia wore them in Rio 2016 for her Olympic high
stand what’s going on in jump victory: glasses with lenses from ZEISS. If there is one
the brain, the better we global brand of optics that guarantees the best perspective,
it has to be the German manufacturer ZEISS. As Rolex is to
can construct glasses.” watches, Rolls Royce to cars, Apple to phones, and Chanel
to perfumes, ZEISS is to lenses.
MARKUS HAIDL And with good reason. The company’s history is filled
ZEISS Researcher with groundbreaking innovations to this day: as early as the
19th century, ZEISS developed the first physical models for
the optical calculation of microscopes. In 1912, the compa-
ny invented the Punktal spectacle lens, which was the first
modern precision spectacle lens ever. The anti-glare coating
followed in 1959. In 1986, ZEISS made progressive lenses
Bühler coating specialist Karl Matl and ZEISS researcher Markus Haidl work together to perfect the coating process.
PARTNERSHIP WITH CUSTOMERS
Bühler Annual Report 2017
91
with horizontal symmetry easy to wear for the first time. this as a basis together with your personal visual require-
ZEISS has been digitizing optics since 1992, starting with ments, it feeds the relevant production parameters for the
a video-based system for making individual measurements lens into the processing machine at one of the production
to ensure the lenses fit perfectly. In 2013, ZEISS launched sites in America, Europe, or Asia. The result is a truly tailor-
DuraVision Platinum, the most scratch-resistant glass on the made, personalized lens, as unique as a fingerprint. The
market so far. ZEISS also revolutionized customer-specific effect is impressive: “The vision performance in low light
lens production, so that lenses now need only be processed conditions and at night is significantly improved. As a result,
on the one side – many eyewear manufacturers through- motorists are safer on the road. Colors appear much more
out the world have acquired a license for this technology. intense – all visual impressions appear sharper and with
Every year, ZEISS invests 10% of its revenue in research more contrast,” explains ZEISS researcher Haidl.
and development – which is reflected in the pace of innova-
tion in lenses and optical instruments. Production and logistics: ZEISS manufactures up to
ZEISS plays a huge roll in the successful track record of 15,000 of this type of custom product every day alone in
glasses. Every year, it sells 100 million spectacle lenses in its prescription production facility in Aalen, Germany, and
more than 60 countries around the world. There are special the shaping process is carried out individually for each
designs and coatings for car drivers, people who work with lens, rather than in batches. Production and logistics run as
computers and athletes – custom-made lenses optimized smoothly as the internal workings of a Swiss watch. Starting
from a blank, the glass is shaped completely automatically in
around 90 seconds by a five-axis CNC (Computer Numer-
ical Control) processing machine and optically adjusted for
“We need to ensure that the its future wearer. The production process from calculating
the individual lens to shaping, polishing, tinting, and coating
results we achieve with proto- includes more than 30 individual stages in total.
types can be reliably repro-
Functionality: “This is where the magic happens, be-
duced in mass production.” cause this is where we differ so much from other manufac-
turers,” explains Haidl. Basic functions such as anti-glare
KARL MATL or scratch resistance have long been part of the standard
Bühler Coating Specialist repertoire of glass manufacturers; but now there is a trend
toward glasses that are developed for the highest level of
comfort and safety in every conceivable situation.
For motorists, for example: The ZEISS developers have
for the eyes, face, frame, and lifestyle all bear the ZEISS created special spectacle lenses that filter out part of the
hallmark. Glasses have since evolved from being a medically high-energy blue light of modern LED headlights. This part
prescribed visual aid to becoming an industrial mass-pro- of the light makes the modern lights very bright – good
duced fashion staple, an everyday object that sits on your for the driver – but it is irritating for others, for example, for
nose and does far more than simply correct vision. drivers in oncoming traffic. The reduction provided by the
Of course, this makes it easy to forget how important it ZEISS DriveSafe coating reduces the glare, making it more
is to have good vision. “Seeing is believing,” ZEISS research- pleasant to drive at night or in poor visibility conditions. For
er Markus Haidl puts it in a nutshell. Education, quality of screen use, for example: the high-resolution retina screens
life, and comfort are unthinkable without clear vision. See- on tablets and smartphones send light waves that signal to
ing is considered to be the most important sense humans our brains that it is day. This affects the distribution of the
have – we take in 80% of all information through our eyes. sleep hormone melatonin. ZEISS lenses can also mitigate
If your vision is impaired, it is difficult to learn, your working the effects of these particular wavelengths. Contact lenses,
life is drastically shorter, and your quality of life suffers. As for example: With EnergizeMe, ZEISS has developed lenses
in other areas of basic human needs, when it comes to vi- specifically for contact lens wearers. Contact lens wearers
sion, there are still many people who do not have access to also wear glasses for several hours a day to rest their eyes.
optical aids – an estimated 625 million people worldwide. Given the intensive use of digital devices – which emit a high
proportion of blue light – and the particular viewing habits
Customized mass production of contact lens wearers, ZEISS offers this target group a
The high-tech nature of glasses is often overlooked. At first product that is optimized for their special vision requirements
glance, a plastic lens just appears to be a transparent piece and digital lifestyle.
of plastic. But the ZEISS lenses pack a real punch, in three
different ways: Coatings are crucial
This brings us to the subject of coatings: “We use coatings to
Individual optics: With the ZEISS i.Profiler, the opti- give the lenses their special functions,” Haidl explains. This
cian can capture the eye’s defects with extreme precision at means that the coating is a crucial process stage in produc-
1,500 measuring points per eye. A special algorithm – known ing the lenses – and also one of Bühler’s areas of application.
as the Coca-Cola formula of spectacle lens manufacturers – After an immersion bath for a scratch-resistant coating,
calculates the best possible correction for your vision. Using the polished spectacle lenses are put in a vacuum chamber,
92
Markus Haidl is convinced: the glasses success story is not yet over.
where the layers for the other functions are vapor-deposited. “Together, we are working
Up to nine individual layers made from six different materials
are applied in individual steps. Metal oxides are evaporated towards being able to control
in a high vacuum and deposited on the surface of the lens, and adapt the coating process
which is ionized and therefore attracts the oxide molecules
with the opposite charge. To also achieve extremely hard more effectively.”
and resilient layers, the coating packages are then addition-
ally compressed using ionizing radiation. By the end of the MARKUS HAIDL
process, all the layers together are only 400 nanometers ZEISS Researcher
thick. This is a hint of hightech: this is the distance that grass
grows in 15 seconds.
“Compared to these dimensions, in which we have to With the SYRUS coating systems, Bühler Leybold Optics
produce things precisely and reliably, everything else is fairly has more or less mastered the art of coating to perfection.
trivial,” says Bühler coating specialist Karl Matl. In case of a It’s essential that the high-performance unit does not fail: it
potential error, the automated production means that the must reliably deliver the coating results 24 hours a day, and
production process for an individual lens must be started this is what makes the quality of the ZEISS lenses so unique.
again from scratch. The delivery of the affected customer The blue reflex color of the ZEISS glasses requires coating
orders would be delayed by having to produce the lens again, thickness accuracy down to the nanometer – these are just
especially if things did not quite go to plan in the coating a few atom layers on top of each other.
stage at the end of the process. With several thousand or- For over 10 years, ZEISS has been so satisfied that Bühler
ders a day in Aalen, error-free production is a real challenge. is one of their preferred suppliers and the SYRUS system is
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Bühler Annual Report 2017
93
used in all of the spectacle lens manufacturer’s production to gain deeper and deeper insights into how we humans form
sites. “For us, Bühler is not just a supplier, but really a part- a subjective and emotional picture based on a physically ob-
ner,” Haidl explains. After all, it is not just the technologies jective input of light waves. “The better we understand what’s
and machines, but ultimately the people who ensure that going on in the brain, the better we can construct glasses,”
the research and development work actually ends up on explains ZEISS researcher Haidl. At the ZEISS Vision Science
the lens in an efficient industrial process. “And for this, we Lab in Tübingen, researchers are working on these funda-
consider Bühler a reliable partner that shows a great deal of mental questions in close interdisciplinary cooperation with
initiative,” says Haidl. universities and nonuniversity research institutions.
Trust on both sides also plays a crucial role here. “We There is also still potential for further optimization in pro-
need to ensure that the results we achieve with prototypes duction. “Together, we are working toward being able to con-
can be reliably reproduced in mass production,” says Matl. trol and adapt the coating process more effectively,” says
This requires close coordination between ZEISS and Bühler, Haidl. If that works, it would be possible to work more pre-
especially in particular situations. For the transfer of a newly cisely and eliminate the source of errors more easily. Bühler
developed, functional coating such as ZEISS DriveSafe, it is currently developing an even more accurate measurement
is also necessary to develop new technologies and coating of the nanometer-thin layers in order to achieve greater ac-
standards – parts of the innovation process that must be curacy for the layer thickness cut-off.
mastered together. And also in terms of functionality, more riddles need to
After more than 170 years of ZEISS and over 100 years be deciphered; preventing lenses from fogging up is right at
of precision lenses, one might ask: Is the glasses success the very top of the list. If antifog glasses were to be launched
story slowly coming to an end? Have developments of the on the market, it would not just be appreciated by winter
transparent piece of plastic been exhausted? sports athletes and chefs. All the renowned eyewear manu-
This question makes ZEISS researcher Haidl and Bühler facturers are working on it – and it would not be a coincidence
expert Matl smile. It all comes down to the fact that vision if ZEISS, with the close cooperation of Bühler, were to solve
itself is not fully understood. Current brain research allows us the problem and impress eyeglass wearers once again.
The blue reflex color of the ZEISS lenses is a unique characteristic made with Bühler coating technology.
94
SUSTAINABILITY
Bühler Annual Report 2017
95
SUSTAINABILITY
We live a sustainable business policy. We strive
to improve our solutions and services to generate
long-term added value for our customers, feed
the world’s growing population, reduce energy
consumption, and leave a healthier planet to
future generations.
96
The 17 SDGs are a universal call to action to end poverty, In these times of accelerated change, it is vital to understand
protect the planet, and ensure that all people enjoy peace how our industries will transform, identify where we are able
and prosperity in inclusive societies. They are a guide to to generate positive impact, and position ourselves to sup-
help governments achieve the ambitious and transforma- port this transformation. We believe that only through broad-
tional 2030 Agenda for Sustainable Development. Leaving scale collaboration will we continue to create a sustainable
a healthier planet for future generations is a global under- business that delivers a significant impact in line with the
taking. It requires the partnership of governments, the private SDGs. Equally, we are convinced that industry must step up
sector, civil society, and citizens alike. to the challenge of catalyzing sustainable change.
Working today for tomorrow During the last 10 years, we have opened up our innovation
Making the right choices now to improve life in a sustain- model, developing close partnerships with customers, sup-
able way for future generations is important to Bühler. As pliers, academic institutes, and start-ups to understand the
a leading international solutions provider for the industrial challenges of our times and anticipate future trends.
manufacturing of food and advanced materials we, like all
corporations, play a significant role in helping governments Gaining strength through alignment
worldwide achieve the 2030 Agenda. We’ve made it a pri- People are at the core of everything Bühler has achieved.
ority to engage and align with the SDGs because a sustain- We are strong thanks to our employees. A key element of
able business policy is at the core of our success. For over our sustainability approach is the promotion, training, and
150 years, we have striven to continuously improve our prod- further education of our staff and those in our ecosystem.
ucts and services to generate sustainable added value for We foster a culture where personal initiative and responsibil-
our customers. In this effort, we place great emphasis on ity are encouraged in a diverse and inclusive environment.
the ecological, economic, and social impact of all our activ- Aligning with the SDGs and incorporating them into our
ities, and the SDGs underline our vision of “innovations for activities and culture will further strengthen Bühler’s efforts
a better world.” to remain a global employer of choice.
SUSTAINABILITY
Bühler Annual Report 2017
97
BÜHLER IMPACTS
THESE 10 KEY SDGS
Developing solutions to sustainably feed Bühler has started construction of its
9 billion people by 2050 is our goal. We new innovation campus – the CUBIC
are creating industrial-scale solutions for – in Uzwil, Switzerland. It is designed
the processing of insects and pulses as to be a state-of-the-art workplace
alternative protein sources and improv- focused on collaborative innovation,
ing the efficiency of food production to where knowledge holders from across
reduce waste by 30%. Bühler Insect our industries and beyond can come
Technology Solutions, and partner, Protix, are building the together to address global challenges. The CUBIC will bring
world’s largest industrial insect-processing plant, scheduled together the worlds of engineering and business, as diverse
to be operational in the second half of 2018. approaches lead to success. It opens in 2019.
The health and well-being of our em- To reduce societal inequity through
ployees and the population at large is education, training, and collaboration,
important to Bühler. We work with food Bühler partners with various organiza-
manufacturers globally to help them tions. It established the African Milling
make foods safe and more nutritious, School in Kenya in 2015 to train mill-
for example, by reducing sugar and salt ers, and has joined Partners in Food
while still retaining taste. We offer our Solutions to create a more sustainable
employees a safe, healthy, and balanced work environment, food industry on the continent via volunteering. Bühler also
and a health-management program. Our mission is no acci- strives to create a positive workplace where all employees
dents at Bühler and no accidents at customer sites. have equal rights.
Diversity and inclusion are top priori- Bühler’s goal is to reduce its environ-
ties for Bühler, as innovation and lead- mental footprint, energy consumption
ership will be enhanced when the col- and waste at its customers’ sites, and
lective skills of employees of different in its own manufacturing and logistics
gender, origin, nationality, ethnicity, by 30% by 2020. Bühler has set a goal
age, knowledge, and skill levels are to lower its material consumption, pol-
brought to bear. The company Code lutants, and energy consumption per
of Conduct serves as a guide for employees to live the productive hour at 5% annually. By developing new digital
company principles of trust, respect, recognition, involve- solutions, the company will further help its customers im-
ment, and passion. prove quality and reduce waste.
To report accurately on sustainability, it is necessary to set mon global measures put in place to tackle the world’s most
measurable performance indicators and define a transpar- pressing issues. Bühler began exploring how to incorporate
ent evaluation method to measure and compare yearly pro- the SDGs into its KPIs and materiality aspects in 2017. Our
gress. Bühler has aligned the sustainability report with the approach to sustainability is always evolving, and we will
requirements of the Global Reporting Initiative (G4), which is further review how best to align our KPIs with the SDGs in
the leading international standard. In particular, Bühler’s re- the coming years.
porting is adapted from the core option of the GRI guidelines.
Materiality analysis
Our sustainability reporting has been expanded continually Bühler’s stakeholders are its customers, employees, sup-
since 2013. At present, the 17 major Bühler sites out of a pliers, and other business partners, academia, the commu-
total of 25 sites are reporting on 39 key performance in- nities in which Bühler operates, the regulatory authorities,
dicators (KPIs). The reporting sites account for 92 % of all governments, nongovernmental organizations, as well as
productive hours. the environment.
In 2016, Bühler reviewed all sustainability KPIs and Bühler fosters a continuing exchange with its stakeholders
aligned them with the Bühler2020 strategy. The year 2015 regarding all aspects of sustainability. These stakeholders
forms the baseline for the performance evaluation by were included when the most important materiality aspects
2020. In 2017, Bühler aligned its sustainability strategy with were identified (see page 99). The materiality aspects are
the United Nations Sustainable Development Goals (SDGs), constantly being revised and upgraded to reflect the market
which came into effect in January 2016. The SDGs are com- conditions and the changing priorities of the stakeholders.
SUSTAINABILITY
Bühler Annual Report 2017
99
ENVIRONMENTAL
Energy consumption at our locations and the plants and
equipment in operation at our customers’ sites account for a
Food security, safety, share of the total burden on the environment. We have there-
and nutrition fore set ourselves the goal of reducing both the ecological
footprint of our own sites and that of our customers along
Resource efficiency their value chains. Our process technologies in die casting,
dispersion, and surface coating help improve sustainable
Environmental footprint mobility and the energy efficiency of buildings.
of our sites
SOCIAL
Motivated, carefully trained employees and dedicated man-
agement staff are key to our success. Bühler is commit-
Health and safety ted at all levels to the training and continued education of
its employees. As a global organization, Bühler considers
Culture of continuous the cultural diversity of its employees to be one of its major
learning strengths. This is reflected in its efforts to fill management-
level positions with local candidates whenever possible.
Fair and equal treatment All employees have equal rights, regardless of their origin,
nationality, religion, or gender.
ECONOMIC
Sustainable business success is a precondition for Bühler to
meet the ecological and social expectations that are placed
Long-term profitability on our organization. We deliberately define long-term profit-
ability targets, so as to secure our independence and free-
Corporate governance dom. It is important to us to ensure that all our market regions
benefit from our value generation.
Contribution to local
economies
100
ENVIRONMENTAL SUSTAINABILITY
SDG Materiality aspect Our commitment Sustainability goals
Food security, safety, We set the standards for the We continuously improve our solutions for safe
and nutrition reduction of food losses and and healthy foods.
for safe and healthy foods.
Resource efficiency We set the standards for We continuously improve our solutions for
resource-efficient solutions. resource efficiency.
Environmental footprint We reduce the environ- We reduce energy and water consumption as well
of our sites mental footprint of our sites as carbon emissions and waste by 30% by 2020.
worldwide.
Percentage of R & D projects with focus to improve energy efficiency per Additional 70 % 24 % 29 % 37 %
tonne of end product or finished piece. (related to G4-EN6,
G4-EN7, G4-EN27)
Energy consumption relative to 1,000 productive hours, GJ/1,000 h. G4-EN3/EN6 30 % 91.5 77.1 79.9
reduction
to baseline
Carbon equivalents relative to 1,000 productive hours, t/1,000 h. G4-EN15 30 % 12.8 10.8 10.1
reduction
to baseline
Water consumption relative to 1,000 productive hours, l/1,000 h. G4-EN8/EN10 30 % 84.1 89.5 55.5
reduction
to baseline
Amount of waste (including recycled material) relative to 1,000 G4-EN23 30 % 3,715 3,178 2,266
productive hours, kg/1,000 h. reduction
to baseline
Amount of hazardous waste relative to 1,000 productive hours, G4-EN23 30 % 246 151 153
kg/1,000 h. reduction
to baseline
Percentage of top suppliers that have signed the Bühler Supplier G4-EN32 100 % 0 Rollout 30 %
Code of Conduct or have an own equivalent code of conduct. ongoing
102
SOCIAL SUSTAINABILITY
SDG Materiality aspect Our commitment Sustainability goals
Health and safety We strengthen our corporate We want to increase the safety of our products
culture of health and safety. and our manufacturing locations.
Culture of continuous We pursue our corporate We enable our employees worldwide to increase
learning culture of continuous learning. their level of relevant competencies.
Fair and equal treatment We strengthen our We foster a workplace free from any
corporate culture of fair and discrimination.
equal treatment.
SUSTAINABILITY
Bühler Annual Report 2017
103
EMPOWERING YOUNG
LEADERS TO DRIVE CHANGE
A sustainable future requires informed, empowered, and
connected leaders. The One Young World initiative brings
together young future leaders from across the globe with a
call to action to bring about positive change. This is the
second year that Bühler has sent a delegation to the annual
summit, where they were inspired and encouraged by world
leaders in politics, NGOs, the arts, and corporations to de-
bate and formulate solutions that address some of the most
pressing issues of our time.
80 % 80 % 86% 89 %
Percentage of all employees undergo the Employee Performance G4-LA10 and
Management process every year. G4-LA11
The number of training days per full-time employee per year. G4-LA9 2 2 2.3 1.85
Percentage of training costs over total personnel costs per local Additional 1% 1.2 % 1.9 % 0.9 %
Learning Center. (related to G4-LA9)
Percentage of High Potentials among all employees. Additional 5% 2.8 % 3.1% 3.2 %
The key positions for the senior functions at management level 1, 2, and 3 Additional 100 % 100 % 80 % 88 %
have been defined, and potential successors have been determined. (related to G4-LA12)
ECONOMIC SUSTAINABILITY
SDG Materiality aspect Our commitment Sustainability goals
Corporate governance We ensure an effective We assure legal compliance and apply our Code
corporate governance of Conduct worldwide.
approach.
VOLUNTEERING VIRTUALLY
FOR AFRICA’S DEVELOPMENT
Knowledge underpins sustainable success. The vast exper-
tise and experience of Bühler and the partner companies of
Partners in Food Solutions (PFS) – General Mills, Cargill,
DSM, Hershey, and Ardent Mills – is invaluable to food pro-
cessors in Africa. It improves food security, nutrition, and
economic development across the continent. Which is why
four years ago, Bühler began supporting the nonprofit orga-
nization PFS. It links industry experts with small and mid-
size food processors in Africa. In our interconnected world,
a volunteer using a computer can share knowledge that can
help train and build the capacity of a business thousands of
miles away.
GOVERNANCE
Bühler follows international standards of corporate
governance. We base our corporate governance
activities on the principles of the Swiss Code of
Best Practice – a useful instrument for clearly
defining internal powers and responsibilities and
optimally designing the interaction between the
Board of Directors, the Executive Board, and the
Internal Audit Group.
108
Board of Directors
Executive Board
Business Areas
Consumer Foods
Regions
Founder Chairman
Urs Bühler Ian Roberts Hal Gurley Dr. Matthias Kaiserswerth Edward S. Steinfeld
1 2
Resigned effective February 6, 2018. Effective January 2018.
110
BOARD OF DIRECTORS
GOVERNANCE
Bühler Annual Report 2017
111
112
04
01 02 03
06 05
06 Calvin Grieder
01 Clemens Blum Chairman
Clemens Blum holds a degree in Elec- In 1980, Calvin Grieder started his ca-
tronic Engineering from Furtwangen reer as Marketing Manager with Georg
University (Germany) and Business Fischer Ltd. in Switzerland and contin-
Management from Pforzheim Universi- ued in various executive positions at
ty (Germany). After holding various po- Swiss and German companies, includ-
sitions in sales at different companies, 02 Linda Yang ing Bürkert Controls Ltd., Mikron Ma-
he joined the Swiss Industrial Group chines Ltd., Swiss Industrial Company
(SIG) as Sales Director of SIG Positec Linda Yang holds Bachelor’s degrees in (SIG) Ltd., and Swisscom Telecom
Automation in 1992 and was nominat- both Mathematics and Business/Fi- Ltd., where he served as Head of the
ed General Manager in 1997. In 2000, nance from Nan Kai University (Tianjin, Mobile and Internet business and
Schneider Electric acquired the SIG China). She graduated from the Execu- member of the Executive Board. He
Positec activities from SIG, and Clem- tive MBA program at the China Europe was CEO of the international engineer-
ens Blum then held various leading po- International Business School (CEIBS) ing group Bühler from 2001 to 2016. In
sitions within the Schneider Electric in 2009. Following various assignments 2014, he was elected Chairman of the
Group. From July 2010 until December in China in the fields of research, con- Board of Directors of Bühler and in
2016, he was Executive Vice President sulting, and marketing, at companies 2017, Chairman of the Board of Direc-
of the Industry Business located for such as Procter & Gamble (China) Ltd., tors of Givaudan. Calvin Grieder holds
two years in Foxborough (Massachu- she acted from 2001 to 2004 for Nestlé the following mandates in unlisted
setts/US) and is currently responsible (China) Ltd. as Head of Consumer In- companies: Member of the Board of
for specific mergers and acquisition sight. Since then, she has been the Trustees of Avenir Suisse, owner and
strategies, and key executive custom- General Manager of BSI (Tianjin) Foods Member of the Board of CGTech in
ers in the industrial automation market. Co. Ltd., a subsidiary of Savencia Fro- Küsnacht, and member of the Advisory
He is also a member of the Presiding mage & Dairy (previously known as Board of the ETH, Department of Me-
Committee and Chairman of the Work- Bongrain SA) in China. Thanks to her chanical and Process Engineering.
ing Group Information and Communi- experience and training, Linda Yang Calvin Grieder holds a Master of Sci-
cation of the IBC International Business has a proven understanding of the Chi- ence from ETH Zurich and has com-
Congress e.V. Berlin. He was elected a nese market. She has been a Member pleted an Advanced Management Pro-
Member of the Board of Bühler in De- of the Bühler Board of Directors since gram (AMP) at Harvard University. He is
cember 2015. Clemens Blum was born 2014. Linda Yang was born in 1971 a citizen of Switzerland and was born
in 1955 and is German. and is Chinese. in 1955 in the US.
GOVERNANCE
Bühler Annual Report 2017
113
07 08 09 10
*
Resigned effective February 6, 2018.
114
EXECUTIVE BOARD
GOVERNANCE
Bühler Annual Report 2017
115
116
01 02 03 04
04 Stefan Scheiber
Chief Executive Officer
Stefan Scheiber graduated in Business
Administration from the University of
Applied Science in St. Gallen and later
01 Holger Feldhege continued his education at the Institute
COO Manufacturing, Logistics IMD Lausanne and Harvard Business
& Supply Chain School. From 1988, he worked for 15
years in various international manage-
Holger Feldhege studied Business ment positions worldwide, including
Administration and holds a PhD in East and South Africa, Eastern Europe,
Production Management. He has ex- and Germany. In 1999, he took charge
tensive experience in the sales and 02 Dieter Voegtli of the Brewing/Malting and Rice busi-
service business as well as production, President Sales & Services* ness units and thereafter assumed
engineering, and logistics. He worked overall responsibility for Bühler in Ger-
in various management positions at Dieter Voegtli is a Mechanical Engineer many. From mid-2005, Stefan Scheiber
Mannesmann and ThyssenKrupp El- (Swiss Federal Institute of Technolo- headed the Sales & Services division as
evator, spending more than seven gy in Zurich, ETH) and holds an MBA a Member of the Executive Board. In
years in Asia. Upon his return to Ger- from INSEAD. He started his career in 2009, he was assigned Division Manag-
many in 2010, Holger Feldhege took global power plant commissioning and er of the Engineered Products division,
on the position of CEO Manufacturing as a Software Development Manager which he reorganized into the Food
for the business unit Central, Eastern, for ABB. Following that, he worked Processing and the Advanced Material
and Northern Europe and later Senior for eight years as Technical Director divisions. He led the Food Processing
Vice-President Manufacturing Elevator of Roche China Ltd. Dieter Voegtli has division as of 2009. In 2014, Stefan
for the worldwide group. In 2014, Hol- been President of Bühler Group China Scheiber integrated the Food Process-
ger Feldhege joined Bühler as Head of and Asia Pacific since 2009, after serv- ing and the Grain Processing divisions,
Manufacturing & Logistics. In 2017, he ing as President of Bühler China since creating the Grains & Food business,
was named Chief Operations Officer re- 2004. He was named President of the which he led until 2016. He was ap-
sponsible for Manufacturing, Logistics Sales & Services organization as of Jan- pointed CEO of the Bühler Group on
& Supply Chain. Holger Feldhege was uary 1, 2018. Dieter Voegtli was born in July 1, 2016. Stefan Scheiber was born
born in 1968 and is German. 1958 and is Swiss. in 1965 and is Swiss.
05 06 07 08
05 Johannes Wick
CEO Grains & Food
Johannes Wick joined Bühler in 2014
and took over the management of
Grain Milling, the largest business area.
He has led the Bühler Grains & Food
business since April 1, 2016. Before
joining Bühler, he worked for more than
twenty years in different management
positions in the energy and infrastruc-
ture sector at ABB, ABB Alstom Power,
Iberdrola, and Alstom. Johannes Wick
earned a Master’s degree in engineer-
ing at the ETH in Zurich with an ex-
change at the Technical University in
Madrid. He expanded his knowledge
with an MBA from IESE in Barcelona
with an exchange at Sloan Manage-
ment School of Business at the Mas-
sachusetts Institute of Technology (MIT)
in Boston. Johannes Wick was born in
1969 and is Swiss.
118
ADVISORY BOARD OF
Urs Bühler Innovation Fund
Urs Bühler graduated as a mechanical en- Hal Gurley holds Bachelor’s and Master’s Dr. Matthias Kaiserswerth studied Com-
gineer from the Swiss Federal Institute of degrees in Electrical Engineering from the puter Science at the Friedrich-Alexander
Technology in Zurich (ETH). After holding Georgia Institute of Technology (US), and University in Erlangen-Nuremberg (Ger-
a number of positions in Switzerland and an Executive MBA from the Institute IMD many) and at McGill University in Montreal
abroad, he was appointed to the Corpo- (Switzerland). Before moving to Switzer- (Canada). He obtained his PhD in Engi-
rate Management of Bühler AG in 1975, in land in 1995, Gurley was President and neering from Erlangen University. From
charge of sales and development. From Founder of Automation Intelligence, an 1988 to 2015, Dr. Kaiserswerth worked
1980 to 1984, he was President of Bühler advanced systems integration and soft- for IBM. He has spent almost his entire
GmbH, Braunschweig (Germany). In 1986, ware development firm based in the US career as a researcher in the areas of high-
Urs Bühler was appointed CEO of Bühler specializing in real-time communications performing communication and securi-
in Uzwil. He handed over the executive and control systems for industrial, robotic, ty in Switzerland and the US apart from
management duties of the company to and military applications. Prior to joining mid-2002 to the end of 2005, when he
Calvin Grieder at the beginning of 2001. Cisco in 2000, Gurley was Director Inter- was responsible for global IBM business
Urs Bühler has been a Member of the net/IP at Swisscom. During his 17-year relations with a large international indus-
Board since 1981, from 1991 as its Vice career at Cisco, Gurley held executive trial customer. For more than 11 years Dr.
Chairman and from 1994 to 2014 as its leadership positions within Cisco’s pro- Matthias Kaiserswerth was Director of the
Chairman. He was a member of the board fessional services, management con- IBM Research Laboratory in Rüschlikon
of several Swiss companies. Urs Bühler sulting, and sales organizations. From (Switzerland) until he became Managing
was born in 1943 and is Swiss. 2013 until his retirement in late 2016, Hal Director of the nonprofit Hasler Stiftung in
Gurley had global responsibility for Cis- Berne, in May 2015. This foundation sup-
co’s Cloud/Network Management and ports education, research, and innovation
Automation software sales and go-to- in information and communication tech-
market execution. He also served as nologies. Dr. Matthias Kaiserswerth was
sole Managing Director and legal repre- born in 1956. He is Swiss and German.
sentative of Cisco Systems (Switzerland)
GmbH. Hal Gurley was born in 1955. He
is Swiss and American.
GOVERNANCE
Bühler Annual Report 2017
119
Urs Bühler The Urs Bühler Innovation Fund (UBIF) was established in 2014
to support the company’s innovation efforts. Bühler invests
Innovation Fund roughly 5% of its turnover in research and development every
year – developing breakthrough technologies and services
to strengthen Bühler’s market position as well as exploiting
new opportunities to stay ahead of the innovation curve. The
Advisory Board, managing the UBIF, focuses on accelerating
the innovation process within the company as well as on its
advancements in the field of the Internet of Things.
Compliance organizational structure Group Internal Audit is responsible for reviewing Group-wide
proves its effectiveness compliance with the Code of Conduct. Violations are report-
Bühler further decentralized the organizational structure of ed to the Audit Committee and the Executive Board.
its compliance function. In eight Bühler regions a region-
al compliance officer acts as the first contact, except for Risk management
compliance cases involving special risks, which are handled Bühler reviews the risk geography of the company on a
directly by the Compliance Board. This decentralization has regular basis. The objective of the established risk process
greatly streamlined and accelerated the related processes. is to review − on a continuous basis − the consequences,
This is also because linguistic barriers have been eliminated, probabilities, impacts, and mitigation measures of the iden-
and the regional compliance officers are familiar with local tified risks. This process is the responsibility of the Board
regulations and conditions. of Directors.
Remuneration governance
Overview
The Members of the Nomination and Compensation Commit-
tee (NCC) are elected by the General Assembly. The Board
of Directors (BoD) appoints the Chairman from among the
elected members. The NCC supports the BoD in the re-
muneration issues defined here, with responsibilities being
retained by the BoD. The NCC is in charge of defining and
periodically reviewing the Remuneration Policy. It prepares
all the relevant decisions of the BoD in the area of remuner-
ation, for the Members of the BoD, Members of the Exec-
utive Board (EB), and submits its proposals (remuneration
type and annual remuneration) to the BoD. In addition, it
submits proposals to the BoD defining the annual goals for
success- and performance-related remuneration, and then
defines the circle of potential recipients of this success- and
performance-related remuneration.
Authority chart
Remuneration principles
Bühler is committed to performance- and market-related
remuneration. Success as a result of sound individual per-
formance plus the success of the organization will impact
the remuneration.
Fairness, The remuneration schemes shall be simple, clearly structured, and transparent.
consistency, and They give consideration to the responsibilities and powers of the individual functions,
transparency thereby ensuring fair remuneration at all levels.
Performance-related Variable remuneration is directly tied to the success of Bühler (EBIT) and to
remuneration individual performance (EPM).
Long-term Part of the remuneration of the Executive Board shall be paid in the form of blocked
success sharing phantom options in order to ensure long-term sharing in the success of Bühler.
Orientation toward the In order to attract and retain talent, qualified and dedicated management staff and
labor market employees, remuneration shall be oriented toward the market environment and be
regularly subjected to benchmarking.
Bühler values: The Remuneration Policy is oriented toward the Bühler values of TRRIP (Trust, Recognition,
TRRIP Respect, Involvement, Passion). These values are incorporated in the above-mentioned
principles and determine the “Bühler way of doing business” in all respects.
126
REMUNERATION
elements
Other employee Pension and insurance Protection against Local legislation and
benefits schemes; other fringe risks and coverage of market practice
benefits expenses
GOVERNANCE
Bühler Annual Report 2017
127
Office
FINANCIAL
REPORT
FINANCIAL REPORT BÜHLER GROUP 130
Consolidated income statement 131
Consolidated statement of other comprehensive income 132
Consolidated balance sheet 133
Consolidated statement of changes in equity 134
Consolidated statement of cash flows 136
Notes to the financial statements 137
Report of the group auditor Bühler Group 182
FINANCIAL STATEMENTS BÜHLER HOLDING AG 187
Income statement Bühler Holding AG 188
Balance sheet Bühler Holding AG 189
Notes to the financial statements Bühler Holding AG 190
Report of the statutory auditor Bühler Holding AG 192
130
Financial Report
Bühler Group
FINANCIAL REPORT
Bühler Annual Report 2017
131
2017 2016
Notes CHF m CHF m
Operating result before interest, taxes, depreciation and amortization (EBITDA) 257.3 231.5
Attributable to:
– Owners of the parent 168.3 136.3
– Non-controlling interests 5.9 7.0
132
2017 2016
Notes CHF m CHF m
Net profit 174.2 143.3
Other comprehensive income to be reclassified to profit or loss in subsequent periods 38.2 –4.2
Other comprehensive income not to be reclassified to profit or loss in subsequent periods 83.0 0.6
Attributable to:
– Owners of the parent 289.0 133.5
– Non-controlling interests 6.4 6.2
FINANCIAL REPORT
Bühler Annual Report 2017
133
2017 2016
Assets Notes CHF m CHF m
Retained
Share capital Capital reserve earnings
Notes CHF m CHF m CHF m
Foreign Equity
Available- currency Total other attributable
for-sale translation reserves and to the owners Non-controlling
Hedge reserve reserve reserves retained earnings of the parent interests Total equity
CHF m CHF m CHF m CHF m CHF m CHF m CHF m
2017 2016
Notes CHF m CHF m
1. Group information
Additions
2017
Several small acquisitions are individually and in aggregate
not significant.
2016
There were no significant additions in 2016.
Disposals
Any non-current assets held for sale and discontinued oper- The income and expenses of discontinued operations are
ations are presented separately on the face of the balance separated from ordinary income and expenses in the income
sheet. This includes all those assets associated with the dis- statement for both the reporting period and the prior year
continuation of entire lines of business or geographical areas down to the “profit after tax” level. The resulting gain or loss
of operation, which are to be realized through a sale trans- (after taxes) is presented separately in the income statement.
action rather than through continued use. Reclassifications
are only made if management is committed to the sale and The amendments to IFRS 12 as part of the annual improve-
has started seeking buyers. In addition, the asset or dispos- ment cycle 2014–2016 became effective on January 1, 2017.
al group must be available for sale in its current condition These amendments do not have a material impact on the
and its sale must be highly probable within one year. Non- results or financial position of the Group.
current assets or disposal groups classified as held for sale
are no longer depreciated. If necessary, they are written There was no significant disposal in 2017 and 2016.
down for impairment.
FINANCIAL REPORT
Bühler Annual Report 2017
141
Currency
2017 pair EUR/CHF USD/CHF CNY/CHF GBP/CHF
Currency
2016 pair EUR/CHF USD/CHF CNY/CHF GBP/CHF
Commodity risk. The Group can be exposed to a certain Liquidity risk. Liquidity risk refers to the risk of the Group
degree to commodity price risk due to fluctuations in the being unable to fulfill its obligations when due or at a reason-
prices of commodities required in the production process. able price. The Group Treasury department is responsible
The Group does not conclude any significant futures, for- for monitoring liquidity, financing, and repayment. In addition,
wards, or options to hedge future commodity purchases. liquidity and financing risks and the related processes and
guidelines are checked by corporate management. The
Equity security risk. The Group can buy shares in other Group manages its liquidity risk on a consolidated basis,
companies or make investments in stock indices or funds in taking into account business policy, tax, financial, and regu-
order to invest its liquid funds. It does so in accordance with latory considerations. Free cash flow is used as a source of
the treasury strategy approved by the Board of Directors. financing. The proceeds from the bond issued in 2017 will
This sets precise limits, including investments in shares. be used exclusively to finance the acquisition of Haas, the
investments in the production and innovation site of Uzwil,
Interest rate risk. Interest rate risk arises from changes in and investments in digital business models. If required, the
interest rates that may affect the net assets and results. Group can use additional lines of credit from banks. Group
These risks are managed and monitored centrally. Commit- management monitors the Group’s net liquidity position by
ments from the bond obligation are interest rate fixed. The means of ongoing forecasts based on expected cash flows.
exposure of the Group to interest rate changes was not
material during the current and previous reporting period. Information on the maturity analysis is disclosed in Note 2.2.
Purchases and sales are recognized at the trade date rather Valuation and recording of the Group's hedge accounting is
than at the settlement date. not impacted by IFRS 9.
Cash outflow
Book value
Dec 31, 2016 Total < 1 year 1–5 years > 5 years
2016 CHF m CHF m CHF m CHF m CHF m
Corporate bonds
Nominal Effective
value interest 2017 2016
Company Term Currency CHF m rate CHF m CHF m
Bond, Switzerland 0.1% Bühler Holding AG 12/2017 – 12/2022 CHF 180.0 0.11% 179.9 0.0
Bond, Switzerland 0.6% Bühler Holding AG 12/2017 – 12/2026 CHF 240.0 0.55% 240.9 0.0
Total liabilities from financing activities 152.4 403.2 0.0 0.0 8.6 564.2
Non cash-changes
Cash Acquisi- FX move- Reclassifi-
2015 flows tion ment cation 2016
CHF m CHF m CHF m CHF m CHF m CHF m
Total liabilities from financing activities 153.0 –7.6 0.0 0.0 7.0 152.4
FINANCIAL REPORT
Bühler Annual Report 2017
149
Currency-related instruments
Forward foreign exchange rate contracts 1,599.0 951.7 16.3 6.9 21.0 16.9
– held for trading 786.0 596.1 4.2 3.6 13.5 10.0
– cash flow hedges (effective part) 813.0 355.6 12.1 3.3 7.5 6.9
Over-the-counter currency options 174.5 16.1 1.1 0.1 0.0 0.1
Total of currency-related instruments 1,773.5 967.8 17.4 7.0 21.0 17.0
Equity-related instruments
Over-the-counter equity options 10.0 30.0 0.0 0.0 0.0 0.8
Sum of derivative financial instruments 1,783.5 997.8 17.4 7.0 21.0 17.8
Thereof included in securities and in 1,773.5 974.8 17.3 6.7 21.0 17.3
short-term financial liabilities
Thereof included in other long-term 10.0 23.0 0.1 0.3 0.0 0.5
financial assets and financial liabilities
FINANCIAL REPORT
Bühler Annual Report 2017
151
Currency-related instruments
Forward foreign exchange rate contracts 393.3 899.9 305.8 1,599.0 951.7
– held for trading 260.7 384.4 140.9 786.0 596.1
– cash flow hedges 132.6 515.5 164.9 813.0 355.6
Over-the-counter currency options 0.0 174.5 0.0 174.5 16.1
Equity-related instruments
Over-the-counter equity options 0.0 0.0 10.0 10.0 30.0
2017 2016
2.3.2 Marketable securities CHF m CHF m
Financial assets at fair value through profit or loss 46.2 4.1 50.3
Derivative financial assets held for hedging 13.2 13.2
Financial assets available for sale 36.3 14.6 50.9
Financial assets at fair value through profit or loss 53.5 3.7 57.2
Derivative financial assets held for hedging 3.3 3.3
Financial assets available for sale 3.6 14.4 18.0
3.1 Revenue
Revenue is recognized when it is probable that the econom- CHF 2,118.2 million (prior year: CHF 1,777.9 million) of the
ic benefits associated with the transaction will flow to the total operating income was determined using the percent-
entity and the amount of the revenue can be measured reli- age-of-completion method in the reporting period.
ably. Revenue is measured at the fair value of the consider-
ation received net of sales taxes and discounts. Revenue The Group will apply IFRS 15 (Revenue from Contracts with
from the sale of goods is recognized when delivery has taken Customers) starting on January 1, 2018, using the full retro-
place and the transfer of risks and rewards of ownership has spective approach. Under IFRS 15, revenue is recognized as
been completed. the control of the goods or services is transferred to the
customer. This can occur at a point in time or over time.
The Group accounts for customer projects using the per-
centage-of-completion method. Revenue (including an esti- For projects/plants and services/maintenance, the Group will
mated share of the outcome of the contract) is recognized continue to recognize revenue over time. For single machines
by reference to the stage of completion. The stage of com- and spare parts, the Group will recognize revenue at a point
pletion is determined according to the cost-to-cost method. in time. The main impact of IFRS 15 is that revenue recogni-
The percentage-of-completion method involves the use of tion for single machines changes from over time to a point
estimates and forecasts concerning future costs; actual in time. This will lead to a revenue shift to later periods com-
costs may differ from these estimates. The forecasts are pared to the currently applied IFRS guidance. Prior reporting
reviewed on a regular basis and adapted where necessary. periods presented will be restated and thus the effect of
These changes affect costs, the stage of completion, and initial application of IFRS 15 will be recognized directly in
both realized and anticipated profits. Any changes in esti- equity of the earliest period presented.
mates are recognized in the period in which they occur. Loss-
es identified on long-term construction contracts are recog- The Group is currently finalizing the calculation of the re-
nized as an expense immediately. Losses on long-term statement net impact on its 2017 financial statement, which
construction contracts occur when the expected contract is expected to increase annual revenues by +2.9%, increase
costs exceed the expected revenue. EBIT by +7.6% and decrease total equity by –2.0% compared
to the currently disclosed figures.
3.6 Taxes
Income taxes comprise the tax expense in respect of all Deferred tax assets are only recognized for temporary differ-
recognized profits for the reporting period. They include cur- ences and unused tax loss carry-forwards to the extent that
rent and deferred income taxes. Current income taxes are it is probable that future taxable profit will be available against
calculated on taxable profit. Provisions for deferred taxes are which temporary differences or unused tax losses can be
calculated according to the liability method. Deferred taxes are utilized. This assessment is based on estimates, which could
recognized for temporary differences between the carrying differ from actual results and require a valuation allowance.
amounts of assets and liabilities in the balance sheet and their
tax base taking into account actual or substantially enacted The amendments to IAS 12 became effective on January 1,
tax rates. Changes in deferred tax balances are recognized in 2017. The amendments clarify the accounting for deferred
the income statement, except when they relate to items rec- taxes where an asset is measured at fair value and that fair
ognized outside the income statement, in which case the de- value is below the asset’s tax base. These amendments do
ferred tax is treated accordingly. not have a material impact on the income statement or bal-
ance sheet. The IASB issued IFRIC 23, which becomes ef-
Current income tax relating to items recognized directly in fective on January 1, 2019. The interpretation clarifies how
equity is recognized in equity. to apply the requirements in IAS 12 when there is uncertain-
ty over income tax treatment. The Group does not expect a
significant impact from this clarification.
2017 2016
3.6.1 Income taxes CHF m CHF m
2017 2016
3.6.2 Reconciliation of income taxes CHF m CHF m
The anticipated tax rate was 22.3 % (prior year: 22.3 %) and to 20.2 % in 2017 from 20.3 % in 2016. Contributory factors
consisted of the weighted average of the applicable local for the resulted tax rate included sustainable tax manage-
tax rates for income taxes. The tax rate decreased slightly ment and a special effect due to the US tax reform.
FINANCIAL REPORT
Bühler Annual Report 2017
157
2017 2016
3.6.3 Tax loss carry-forwards CHF m CHF m
Expiry
Unlimited 93.0 86.4
In more than five years 22.2 22.7
In two to five years 30.1 34.7
Within one year 1.9 1.3
The change in tax loss carry-forwards results from the use many, as well as from the impact of additional tax loss car-
of tax losses in particular in China, South Africa, and Ger- ry-forwards in particular in Germany, China, and Brazil.
2017 2016
CHF m CHF m
3.6.4 Breakdown of deferred taxes per line item Assets Liabilities Assets Liabilities
Costs are only included in the asset’s carrying amount when Where an impairment loss is subsequently reversed, the car-
it is probable that economic benefits associated with the item rying amount of the asset or cash-generating unit is in-
will flow to the Group in future periods and the cost of the creased to the revised estimate of its recoverable amount.
item can be measured reliably. However, this increased amount cannot exceed the carrying
amount that would have been determined had no impairment
Borrowing costs. Borrowing costs which are directly at- loss been recognized for that asset or cash-generating unit
tributable to the acquisition, construction, or production of in prior periods. A reversal of an impairment loss is recog-
a qualified asset are capitalized as part of the cost of that nized immediately in the income statement.
asset.
160
Depreciation
As in the previous year, the Group did not enter in financial plant, and equipment, which are not shown in the balance
lease contracts as lessee. Net loss on disposal of tangible sheet, amounted to CHF 33.6 million (prior year: CHF 53.8 mil-
fixed assets amounted to CHF –2.0 million (prior year: net lion) and are mainly related to application centers (in Switzer-
loss CHF – 0.2 million). Commitments relating to property, land and United States).
FINANCIAL REPORT
Bühler Annual Report 2017
161
2017 2016
CHF m CHF m
Leases. Leases of property, plant, and equipment where the Assets under finance leases where the Bühler Group acts as
Group has substantially all the risks and rewards of owner- lessor are recognized as receivables in the amount of the net
ship are classified as finance lease. Property, plant, and investment. The risks and rewards incidental to ownership
equipment acquired through a finance lease is capitalized at are transferred to the lessee. Lease income from these
the date of the commencement of the lease term at the pres- finance leases is subsequently recognized over the term of
ent value of the minimum future lease payment or, if lower, the lease based on the effective interest method.
at the amount equal to the fair value of the leased asset as
determined at the inception of the lease. The associated lia- In 2016, the IASB issued the final version of IFRS 16 Leases,
bilities are recognized as either current or non-current finan- which replaces IAS 17. IFRS 16 is effective for annual periods
cial liabilities, depending on their due dates. beginning on or after January 1, 2019. The Group is current-
ly assessing the impact of IFRS 16 and plans to adopt the
Leases where substantially all the risks and rewards of own- new standard on the required effective date.
ership are not transferred to the Group are classified as op-
erating leases. Payments under operating leases are charged This item mainly includes obligations under long-term leasing
to the income statement on a straight-line basis over the agreements relating to properties in Germany, China, and
period of the lease. Switzerland.
162
Other
intangible
Goodwill assets Total
Acquisition cost CHF m CHF m CHF m
Amortization
Goodwill is allocated to the identifiable cash-generating units Revenue growth – The assumptions used in the calculation
of the Group. The Group changed its organization structure reflect the expected order backlog at year-end as well as
by centralizing key functions and reorganizing one of its op- the expected market development based on the strategic
erating segments. This change in the organization structure priorities set by the Group.
led to a reassessment and redefinition of the cash-generating
units compared to 2016. Starting in 2017 the definition of the EBIT margin growth – The EBIT margin growth used in the
cash-generating unit changed from a legal entity to a busi- calculation reflects the margin goal as defined in the Group’s
ness perspective. vision and is based on the margin improvement projects
initiated.
The recoverable amounts have been determined based on
a value-in-use calculation per cash-generating unit. This Result of the impairment test. The impairment tests
calculation uses cash flow projections based on financial performed on December 31, 2017, support the value of the
budgets approved by management covering a five-year carrying amount. As in prior year, no impairment was recog-
period. nized.
Key assumptions used in value-in-use calculations. The Sensitivity to changes in assumptions. The value in use
calculations of values in use are most sensitive to the follow- of the cash-generating unit Nutrition equals its carrying
ing assumptions: amount. For Grain Logistics the following change in key as-
sumptions would result in a value in use equal to the carrying
A Discount rate amount:
A Growth rate
A Revenue growth Grain
A EBIT margin growth Key assumptions Logistics
Leybold Optics Verwaltungs GmbH, Alzenau 78.6 8.8% 1.2% 7.2% 0.6%
Buhler Aeroglide Corporation, Cary 63.7 9.6% 1.2% 11.2% 1.5%
Bühler Deutschland GmbH, Beilngries 36.9 8.8% 1.2% 5.0% 1.7%
Bühler Barth GmbH, Freiberg a.N. 15.9 8.8% 1.2% 16.8% 4.2%
Buhler Yijiete Color Sorting Machinery (Hefei) Co. Ltd., 7.0 11.2% 3.1% 14.8% 2.8%
Hefei
Bangsheng Bio-Technology Co. Ltd., Guangzhou 6.7 11.2% 3.1% 13.3% 0.3%
Wuhan Mingbo Electromechanical Equipment Co. Ltd., 6.0 11.2% 3.1% 18.3% 1.5%
Wuhan
Bühler Haguenau S.A.S., Haguenau 5.1 9.2% 1.2% 10.5% 2.9%
Bühler GmbH, Leingarten 4.3 8.8% 1.2% 19.0% 7.5%
Others 7.9 9.2%–11.0% 0.9%–2.5% –2.2%–23.9% –0.6%–7.7%
Translation differences are recognized in other comprehen- ues of the associated companies are disclosed as only one
sive income. The attributable net result is shown under other of the associated companies is material to the Group.
operating income in the income statement. Cumulative val-
2017 2016
Cumulative values of the associated companies CHF m CHF m
The associated companies comprise two companies located to sell the remaining 20% by January 1, 2021. The transaction
in South Europe. The Group has a shareholding of 26% and is subject to the approval of the authorities. The closing of
49%, respectively. The figures are based on available pre- the transaction is expected in early 2018.
view closing data as of December 31, 2017.
The Group applied the shortcut method from IFRS 5. The
On July 19, 2017, the Group acquired all remaining outstand- interests in Polymetrix Holding AG were reclassified from in-
ing shares of Polymetrix Holding AG (prior year: 35%) with vestments in associates to assets classified as held for sale
the intent to sell a majority stake to an engineering group and valued at fair value less cost to sell as of December 31,
active in the polymer industry. On November 10, 2017, the 2017. The revaluation resulted in an immaterial loss that was
Group sold 80% of Polymetrix Holding AG with a put option recognized in the income statement.
FINANCIAL REPORT
Bühler Annual Report 2017
167
Due
1–5 years > 5 years Total
December 31, 2016 CHF m CHF m CHF m
4.5 Inventories
Inventories are carried at the lower of cost or net realizable In prior year, value adjustments deducted from inventories
value. The cost of finished goods, semi-finished goods, and amounted to CHF –37.7 million. No material reversals of
work in progress includes raw materials, direct labor, and value adjustments of the prior year were recognized in the
other directly attributable costs and overheads based on the reporting year.
normal capacity of production facilities, excluding borrowing
costs. Cost is determined using the standard cost method. Advance payments to suppliers are also included in inven-
Standard costs are regularly reviewed and, if necessary, re- tories.
vised in light of current conditions. Net realizable value is the
estimated selling price less cost to completion and selling
expenses. Obsolete inventories and goods with a low rate of
inventory turnover are written down.
Value
Gross value adjustments 2017 2016
CHF m CHF m CHF m CHF m
2017 2016
CHF m CHF m
2017 2016
CHF m CHF m
Accounts receivable trade and other 728.8 553.1 87.3 24.5 17.8 7.9 38.2
Allowance for bad debts –8.9 0.0 –0.5 0.0 0.0 0.0 –8.4
Associated companies and other related parties 1.8 1.8
Total accounts receivable, net 721.7 554.9 86.8 24.5 17.8 7.9 29.8
Overdue
Total
book value <3 4–6 7–9 10–12 > 12
Dec 31, 2016 Not due months months months months months
2016 CHF m CHF m CHF m CHF m CHF m CHF m CHF m
Accounts receivable trade and other 668.2 527.4 64.9 32.8 11.3 7.4 24.4
Allowance for bad debts –10.2 0.0 –0.4 0.0 –0.5 –0.2 –9.1
Associated companies and other related parties 5.3 5.3
Total accounts receivable, net 663.3 532.7 64.5 32.8 10.8 7.2 15.3
2017 2016
CHF m CHF m
Provisions for
Provisions for personnel Other
warranties expenses provisions 2017 2016
CHF m CHF m CHF m CHF m CHF m
Contingent liabilities
2017 2016
CHF m CHF m
Other liabilities
– to third parties 53.7 39.0
– to related parties 0.6 0.9
Personnel-related accruals 90.4 78.6
Other accruals and deferred income 86.5 78.8
Employee benefits – defined benefit plans. These plans assets (excluding interest based on the discount rate) and
are generally funded through payments to legally indepen- any change in the effect of an asset ceiling are also record-
dent pension or insurance funds. ed in this item. Remeasurements of employee benefits are
not recycled through the income statement at any later point
The aggregate of the present value of the defined benefit in time.
obligation and the fair value of plan assets for each plan is
recorded in the balance sheet as net defined benefit liability Pension assets and pension liabilities in different defined
or net defined benefit asset under long-term financial assets. benefit plans are not offset unless the Group has a legally
The defined benefit obligation is determined annually by in- enforceable right to use the surplus in one plan to settle
dependent actuaries using the projected unit credit method. obligations in the other plan.
If the fair value of the plan assets exceeds the present value
of the defined benefit obligation, only a net pension asset is Employee benefits – defined contribution plans. In addi-
recorded, taking account of the asset ceiling. tion to the defined benefit plans described above, some
Group companies sponsor defined contribution plans based
Pension costs consist of three elements: service costs, net on local practices and regulations. The Group’s contributions
interest, and remeasurements of employee benefits. to defined contribution plans are charged to the income
statement to which the contributions relate.
Service costs are part of personnel expenses and consist of
current service costs, past service costs (including gains/loss- Employee benefits – other long-term employment bene-
es from plan amendments or curtailments) and gains / losses fits. Other long-term employment benefits include jubilee,
from plan settlements. early retirement, or other long-term service benefits, as well
as deferred compensation, if not due to be settled within
Net interest is recorded as part of personnel expenses and 12 months after the year-end.
is determined by applying the discount rate to the net defined
liability or net defined asset that exists at the beginning of the The obligations for other long-term employment benefits are
year. disclosed as provisions for personnel expenses. The mea-
surement of these obligations differs from defined benefit
The gains and losses resulting from the actuarial valuation plans in that all actuarial gains and losses are recognized
are immediately recorded in other comprehensive income as immediately in the income statement.
remeasurements of employee benefits. The return on plan
The discount rates are determined by referencing market Risk Sharing. As in prior year the defined benefit obligation
yields at the end of the reporting period on AA- and AAA- was valued using a risk sharing approach. This approach
rated corporate bonds. In recent years, longevity has reflects the shared burden among employer and employees
increased in all major countries in which the Group sponsors to keep the pension fund balanced in case this is necessary.
pension plans. The Group sets mortality assumptions after The assumptions changed relate to the possible measures
considering the most recent statistics available and uses provided by Swiss pension law.
generational mortality tables to estimate probable future
mortality improvements.
FINANCIAL REPORT
Bühler Annual Report 2017
175
Sensitivities of significant actuarial assumptions. The The sensitivity analysis is based on realistically possible
discount rate and the future increase in salaries were identi- changes as of the end of the reporting year.
fied as significant actuarial assumptions. The following im-
pacts on the defined benefit obligation are to be expected: The average duration of the defined benefit plan obligation
at the end of the reporting period is 13.8 years (prior year:
A 0.25 % increase / decrease in the discount rate would 14.3 years).
lead to an increase of 3.3 % (prior year: 3.5 %) /
a decrease of 3.6 % (prior year: 3.8 %) in the defined The cost of defined benefit pension plans and other long-
benefit obligation. term employee benefits is determined using actuarial valua-
A 0.25 % increase / decrease in the expected increase tions. Actuarial valuations involve making assumptions about
in salaries would lead to a decrease of less than 0.2 % discount rates, future salary increases, mortality rates, and
(prior year: 0.3 %) / increase of less than 0.2 % future pension increases. Due to the long-term nature of
(prior year: 0.4 %) in the defined benefit obligation. these plans, such estimates are subject to significant uncer-
tainty.
2017 2016
4.12.2 Reconciliation of defined benefit obligation and fair value of plan assets CHF m CHF m
2017 2016
4.12.3 Remeasurements of employee benefits CHF m CHF m
2017 2016
4.12.4 Reconciliation of the amount recognized in the statement of financial position at year-end CHF m CHF m
2017 2016
4.12.5 Pension expenses recognized in the statement of income CHF m CHF m
2018
4.12.6 Best estimate of contributions CHF m
2017 2016
4.12.7 Plan assets at fair value consist of CHF m CHF m
2017 2016
4.12.9 Defined contribution plan CHF m CHF m
5. Segment reporting
Segment information. The Group consists of two reportable such as the processing of grains, rice, cocoa, coffee, and
segments which are identified on the basis of internal busi- other raw materials for intermediate and finished products.
ness updates that are regularly reviewed by the Chief Exec-
utive Officer (CEO). The CEO, being the Chief Operating Advanced Materials: Engineering and sale of solutions for
Decision Maker, regularly reviews the allocation of resources die-casting, grinding and dispersion, and surface-coating
to the two operating segments. The group is managed under technologies in high-volume application areas such as auto-
its businesses Grains & Food and Advanced Materials. motive, optics, inks, and batteries.
2017 2016
Segment non-current assets CHF m CHF m
6. Other disclosures
Opinion
We have audited the consolidated financial statements of Bühler Holding AG and its subsidiaries (the
Group), which comprise the consolidated income statement and consolidated statement of comprehensive
income for the year ended 31 December 2017, the consolidated balance sheet as at 31 December 2017, the
consolidated statement of cash flows and consolidated statement of changes in equity for the year then
ended and notes to the consolidated financial statements, including a summary of significant accounting
policies.
In our opinion, the consolidated financial statements (pages 131 - 181) give a true and fair view of the
consolidated financial position of the Group as at 31 December 2017 and its consolidated financial perfor-
mance and its consolidated cash flows for the year then ended in accordance with the International Finan-
cial Reporting Standards (IFRS) and comply with Swiss law.
As key audit matters the following areas of focus have been identi-
fied:
• Accounting of production orders
• Impairment testing of goodwill
FINANCIAL REPORT
Bühler Annual Report 2017
183
Audit scope
We tailored the scope of our audit in order to perform sufficient work to enable us to provide an opinion
on the consolidated financial statements as a whole, taking into account the structure of the Group, the
accounting processes and controls, and the industry in which the Group operates.
The audit strategy for the audit of the consolidated financial statements was determined taking into ac-
count the work performed by the component auditors. As Group auditor, we performed the audit of the
consolidation, disclosures and presentation of the consolidated financial statements and of the impair-
ment testing of goodwill. Where audits were performed by component auditors, we ensured that, as
Group auditor, we were adequately involved in the audit in order to assess whether sufficient appropriate
audit evidence was obtained from the work of the component auditors to provide a basis for our opinion.
Our involvement comprised communicating the risks identified at Group level, specifying the audit proce-
dures relating to the accounting of production orders, specifying the materiality thresholds to be applied,
making visits to selected subsidiaries and component auditors abroad, conducting telephone calls with the
component auditors during the interim audit and the year-end audit and analysing the reporting.
Materiality
The scope of our audit was influenced by our application of materiality. Our audit opinion aims to provide
reasonable assurance that the consolidated financial statements are free from material misstatement.
Misstatements may arise due to fraud or error. They are considered material if, individually or in aggre-
gate, they could reasonably be expected to influence the economic decisions of users taken on the basis of
the consolidated financial statements.
Based on our professional judgement, we determined certain quantitative thresholds for materiality, in-
cluding the overall Group materiality for the consolidated financial statements as a whole as set out in the
table below. These, together with qualitative considerations, helped us to determine the scope of our audit
and the nature, timing and extent of our audit procedures and to evaluate the effect of misstatements,
both individually and in aggregate, on the consolidated financial statements as a whole.
Rationale for the materiality We chose profit before taxes as the benchmark because, in our view,
benchmark applied it is the benchmark against which the performance of the Group is
most commonly measured, and it is a generally accepted benchmark
for materiality considerations.
We agreed with the Audit Committee that we would report to them misstatements above CHF 450,000
identified during our audit as well as any misstatements below that amount which, in our view, warranted
reporting for qualitative reasons.
Key audit matter How our audit addressed the key audit matter
The Bühler Group has production orders, which Our audit of the production orders using the PoC
are accounted for using the percentage-of-com- method mainly comprised of the following proce-
pletion (PoC) method in accordance with IAS 11 dures:
‘Construction Contracts’. In the year under re-
view, revenue from production orders in the • We assessed the design and the existence of the
amount of CHF 2,118.2 million were recorded key controls regarding the production orders and
on the basis of the PoC method. The percentage tested the effectiveness of selected controls.
of completion is determined based on the in-
• We assessed whether the internal guidelines re-
curred direct costs attributable to the contracts.
garding the approval of the costs and margins had
Management estimates the progress of projects been respected.
as of the balance sheet date and the costs to be
incurred until their completion. An incorrect es- • We selected various production orders (sample
timate could have a significant impact on the testing based on the contract volumes, the contri-
recorded revenue and the net profit of the bution margin and changes in the margin com-
Group. pared with prior year and the planning phase)
and focussed our testing on the following, in par-
Please refer to pages 137 (Use of estimates), ticular:
page 153 (Revenue) and page 168 (Production
orders in progress) in the notes to the consoli- – We assessed the contract-related calculations
dated financial statements. to determine whether the contractual terms
and the approved planned costs had been rec-
orded appropriately.
– We discussed with the project controllers and
project managers the progress of the projects
based on the latest project accounts, the costs
still to be incurred until their completion and
changes in the margin.
– We obtained written information from the le-
gal representatives of the Group. We inspected
this written information with regard to indica-
tions of potential quality deficiencies or penal-
ties for non-performance and assessed
whether these matters were presented appro-
priately in the consolidated financial state-
ments.
• For the production orders completed during the
year under review, we compared various final pa-
rameters with the estimates made in the planning
phase or those as of the previous balance sheet
date in order to assess, with hindsight, the accu-
racy of the estimates made by Management.
• In addition, we examined and discussed the re-
sults of the reviews performed by Internal Audit
of the production orders.
Our audit approach allowed us to make an adequate
assessment of the accounting applied to the produc-
tion orders.
FINANCIAL REPORT
Bühler Annual Report 2017
185
Key audit matter How our audit addressed the key audit matter
The impairment testing of goodwill was deemed In our audit of the impairment testing of goodwill,
a key audit matter for the following two reasons: we performed the following main audit procedures:
Goodwill is a significant item on the consoli- • We assessed the design and the existence of the
dated balance sheet (CHF 242.5 million); it is key controls regarding the impairment testing of
not amortised but tested for impairment at least goodwill. Further, we checked whether the Board
annually. In calculating the value-in-use for of Directors approved the impairment tests.
these tests, the Board of Directors and Manage-
ment have significant scope for judgement in • We assessed how the CGUs were defined, taking
defining the cash-generating units (CGUs), in into account the accounting standards and our
allocating the goodwill and net operating assets knowledge of the organisation of the Group.
to the CGUs and in determining the underlying
assumptions (discount rate, growth rates, reve- • We assessed the appropriateness of the procedure
nue growth and EBIT margin growth). for allocating goodwill and net operating assets to
the CGUs.
Management adopted an established process in
order to forecast the cash flows. The Board of • We compared the revenue and the EBIT of the
Directors monitored adherence to this process year under review with the budget approved by
and approved the impairment tests conducted the Board of Directors in order to identify, in ret-
by Management. rospect, any forecasts that were too optimistic
and to assess the accuracy of the estimates that
Please refer to page 137 (Use of estimates) and were made.
pages 162 - 165 (Intangible assets) in the notes
to the consolidated financial statements. • We performed plausibility checks on the key as-
sumptions Management used for the impairment
tests as well as on the changes in net working cap-
ital resulting from the application of these as-
sumptions. To this end, we involved our internal
valuation experts, who compared the assump-
tions with data from analogous companies and
market data. Further, we assessed the technical
and arithmetical correctness of the valuation
model.
• In addition, we assessed the sensitivity analyses
carried out by Management. Further, we per-
formed our own sensitivity analyses using differ-
ent discount rates, revenues and gross profit mar-
gins. These analyses enabled us to assess any po-
tential impairment of the goodwill.
• We assessed the appropriateness of the disclo-
sures in the notes to the financial statements in
accordance with IAS 36 ‘Impairment of Assets’.
We consider the valuation process and the assump-
tions applied by Management to be an appropriate
and adequate basis for the impairment testing of the
goodwill.
Our opinion on the consolidated financial statements does not cover the other information in the annual
report and we do not express any form of assurance conclusion thereon.
In connection with our audit of the consolidated financial statements, our responsibility is to read the
other information in the annual report and, in doing so, consider whether the other information is materi-
ally inconsistent with the consolidated financial statements or our knowledge obtained in the audit, or
otherwise appears to be materially misstated. If, based on the work we have performed, we conclude that
there is a material misstatement of this other information, we are required to report that fact. We have
nothing to report in this regard.
In accordance with article 728a paragraph 1 item 3 CO and Swiss Auditing Standard 890, we confirm that
an internal control system exists which has been designed for the preparation of consolidated financial
statements according to the instructions of the Board of Directors.
We recommend that the consolidated financial statements submitted to you be approved.
PricewaterhouseCoopers AG
Financial Statements
Bühler Holding AG
188
2017 2016
Notes CHF m CHF m
2017 2016
Assets Notes CHF m CHF m
2017 2016
CHF CHF Nominal Interest Period Expiration
amount in CHF Valor rate of validity nominal value
CNY 0.1502 0.1477
180 Mio. 38‘960‘607 0.10% 12/21/2017 – 12/21/2022
EUR 1.1710 1.0760 12/21/2022
GBP 1.3190 1.2620 240 Mio 38‘960‘608 0.60% 12/21/2017 – 12/21/2026
USD 0.9820 1.0270 12/21/2026
19 Contingent liabilities
2017 2016
CHF m CHF m
Sureties, guarantees and other obligations in favor of Group companies 548.4 487.0
Sureties, guarantees and other obligations in favor of third parties 84.4 70.8
21 Deviation from the continuity of the presentation all times. The issued letter of comfort is valid as long as
In 2017 exchange gains/losses on foreign currency valuation Bühler Barth GmbH belongs to the Bühler Group, at the
are disclosed net in one financial statement account line item. latest until December 31, 2020.
In previous year's gains were reflected in financial Income
and the losses in financial expenses.
23 Significant events after the balance sheet date
22 Letter of comfort On January 9, 2018, Bühler Holding AG acquired 20% of
Bühler Holding AG issued a letter of comfort for Bühler the Haas Group, a privately owned world market leader in
Barth GmbH, Germany on 17 August 2017. With this letter wafer, biscuits, and confectionery production systems.
of comfort, Bühler Holding AG commits itself to financially
support Bühler Barth GmbH in order that Bühler Barth
GmbH is able to meet its current and future obligations at
192
Opinion
We have audited the financial statements of Bühler Holding AG, which comprise the income statement for
the year ended December 31, 2017, the balance sheet as at 31 December 2017 and notes, including a sum-
mary of significant accounting policies.
In our opinion, the financial statements (pages 188 - 191) as at 31 December 2017 comply with Swiss law
and the company’s articles of incorporation.
As key audit matter the following area of focus has been identified:
Impairment testing of investments in subsidiaries
FINANCIAL REPORT
Bühler Annual Report 2017
193
Audit scope
We designed our audit by determining materiality and assessing the risks of material misstatement in the
financial statements. In particular, we considered where subjective judgements were made; for example,
in respect of significant accounting estimates that involved making assumptions and considering future
events that are inherently uncertain. As in all of our audits, we also addressed the risk of management
override of internal controls, including among other matters consideration of whether there was evidence
of bias that represented a risk of material misstatement due to fraud.
Materiality
The scope of our audit was influenced by our application of materiality. Our audit opinion aims to provide
reasonable assurance that the financial statements are free from material misstatement. Misstatements
may arise due to fraud or error. They are considered material if, individually or in aggregate, they could
reasonably be expected to influence the economic decisions of users taken on the basis of the financial
statements.
Based on our professional judgement, we determined certain quantitative thresholds for materiality, in-
cluding the overall materiality for the financial statements as a whole as set out in the table below. These,
together with qualitative considerations, helped us to determine the scope of our audit and the nature,
timing and extent of our audit procedures and to evaluate the effect of misstatements, both individually
and in aggregate, on the financial statements as a whole.
Rationale for the materiality We chose total assets as the benchmark because, in our view, it is a
benchmark applied relevant benchmark against which holding companies can be as-
sessed, and it is a generally accepted benchmark with regard to ma-
teriality considerations in holding companies.
We agreed with the Audit Committee that we would report to them misstatements above CHF 450,000
identified during our audit as well as any misstatements below that amount which, in our view, warranted
reporting for qualitative reasons.
Report on key audit matters based on the circular 1/2015 of the Federal Audit Oversight
Authority
Key audit matters are those matters that, in our professional judgement, were of most significance in our
audit of the financial statements of the period under review. These matters were addressed in the context
of our audit of the financial statements as a whole, and in forming our opinion thereon, and we do not
provide a separate opinion on these matters.
194
Key audit matter How our audit addressed the key audit matter
Investments in subsidiaries represent a significant In our audit of the investments in subsidiaries, we
balance sheet line item (CHF 706.3 million). performed the following main audit procedures:
The Board of Directors uses business valuations in • We assessed the design and the existence of the
order to test these investments for impairment. key controls regarding the valuation of the in-
The business valuations are calculated using the vestments.
‘practitioner’s method’. In cases were indications
of impairment exist, the book values of the invest- • We compared the book value of the invest-
ments are compared with the impairment test ap- ments in the year under review with the results
plied to assess the goodwill at the Group level. In from using the practitioner’s method of valua-
calculating these business valuations, there is sig- tion. If there were indications of impairment,
nificant scope for judgement in determining the we compared the book values of the invest-
underlying assumptions, particularly with regard ments with the impairment test applied to as-
to the future business results and the discount rate sess the goodwill at the Group level.
to apply to the forecast cash flows.
• We performed plausibility checks on the key
Management adopts a specified impairment test- assumptions applied by Management used for
ing process to identify the potential need for the the impairment tests (discount rate, growth
impairment of investments. rates, revenue growth and EBIT margin
growth). To this end, we involved our internal
Please refer to pages 191 (investments) in the valuation experts, who compared the assump-
notes to the financial statements. tions with data from analogous companies and
market data. Further, we assessed the technical
and arithmetical correctness of the valuation
model.
We consider the valuation process and the as-
sumptions used to be an appropriate and adequate
basis for the impairment testing of investments in
subsidiaries as at 31 December 2017.
A further description of our responsibilities for the audit of the financial statements is located at the web-
site of EXPERTsuisse: http://expertsuisse.ch/en/audit-report-for-public-companies. This description
forms part of our auditor’s report.
In accordance with article 728a paragraph 1 item 3 CO and Swiss Auditing Standard 890, we confirm that
an internal control system exists which has been designed for the preparation of financial statements ac-
cording to the instructions of the Board of Directors.
We further confirm that the proposed appropriation of available earnings complies with Swiss law and the
company’s articles of incorporation. We recommend that the financial statements submitted to you be ap-
proved.
PricewaterhouseCoopers AG