Você está na página 1de 9

Environmental Engineering and Management Journal March 2012, Vol.11, No.

3, 651-659
http://omicron.ch.tuiasi.ro/EEMJ/

“Gheorghe Asachi” Technical University of Iasi, Romania

ENVIRONMENTALLY FRIENDLY VEGETAL FIBER BASED


MATERIALS

Adrian Catalin Puitel, Bogdan Marian Tofanica, Dan Gavrilescu


“Gheorghe Asachi” Technical University of Iaşi, Faculty of Chemical Engineering and Environmental Protection,
Department of Natural and Synthetic Polymers, 71 A Mangeron Blvd., 700050 - Iaşi, Romania

Abstract

The current work analyses the potential usage of vegetal fibers environmentally sound based materials. The paper
approaches the main applications of vegetal fiber sustainable integration into products. The origin of vegetal fibers
and the degree of processing affect their chemical composition and furthermore its performance in future application.
Some aspects on the structure and chemical composition of vegetal fibers are presented. The usage of vegetal fibers
for manufacturing on paper and fiber containing composites is considered. Paper is the most important fiber based
material and non woods as sustainable virgin fiber sources are discussed.
Besides papermaking, vegetal fibers are potentially usable as reinforcements in cement and gypsum fiber composites.
Some considerations regarding manufacturing processes and factors affecting mechanical properties of composites
are presented. Other usages of vegetal fiber involve the manufacturing of polymer matrix composites. The chemical
ways to improve interfacial linking between vegetal fibers and polymeric matrix are shortly underlined. Aspects
regarding the environmental impact and life cycle assessment of the vegetal fiber based materials were taken into
consideration.

Key words: cellulose, composites, paper, sustainability, vegetal fiber

Received: September, 2011; Revised final: February, 2012; Accepted: March, 2012

1. Introduction The main sources of vegetal fibers are wood,


recovered paper and nonwoods plants. By far, the
Fibers represent a class of hairy like materials most important industrial source of cellulosic fibers is
“that are continuous filaments or are in discrete wood (Sixta, 2006). Recovered paper is already an
elongated pieces, similar to pieces of thread” (Sahoo, important raw material of the paper industry headed
2011), of natural or synthetic origin. Vegetal, animal towards sustainability. In this way, recovered vegetal
and mineral fibers make up the class of natural fibers. fibers are raw materials in a new production cycle
Vegetal fibers originate in plants and according to (Bobu et al., 2010). Nonwood plants are of increasing
that, they may be divided in nonwood fibers and interest as potential vegetal fiber resources.
wood fibers (Table 1). Both components chemical Agricultural residues are nonwood fibers derived
groups include cellulose, commonly in a matrix of from waste left over after harvest from an existing
hemicelluloses, lignin, pectins, and proteins (Ishii and agricultural land use, usually a food crop. Agricultural
Shimizu, 2001). The use of vegetal fibers has found residues include cereal straws (wheat, rice, rye), flax
many industrial applications as engineering materials straw, corn stalks, rapeseed stalks, sorghum stalks,
in textile industry, pulp and paper manufacturing, bagasse, reed etc. (Gavrilescu et al., 2009; Puitel et
packaging, composite (Mohanty et al., 2002). al., 2011).


Author to whom all correspondence should be addressed: e-mail: gda@ch.tuiasi.ro
Puitel et al./Environmental Engineering and Management Journal 11 (2012), 3, 651-659

The environmentally friendliness of vegetal minor amounts (Bledzki et al., 2002). The fiber
fibers when compared to synthetic fibers, resides on structure comprises a primary wall, three secondary
their economicity (given by their low cost and low wall layers and a lumen. In woods, fiber structure
resource consumption for their production), includes also a lignin rich middle lamella (Daniel,
renewability, low density, recyclability, 2009). Chemical composition differs from plant to
biodegradability and carbon sequestration plant and even within the same plant itself. While
(Satyanarayana et al., 2009). Several widely cited lignin protects the plant and acts as natural
disadvantages of the vegetal fibers might include high reinforcement in plants, cellulose provides flexibility
level of moisture absorption capacity, dimension and mechanical strength to plant structure. Lignin is
instability as a negative effect of water absorption, also particularly hydrophobic and stable towards the
susceptibility to microbial attack and rotting, attack of microorganisms. Cellulose, hemicelluloses
restricted processing temperature due to low and lignin play a significant role in the carbon cycle,
decomposition temperature of chemical components, sequestering atmospheric carbon into the living
insufficient adhesion and incompatibility with the tissues of wood and nonwoods vegetation (Gavrilescu
matrix and aging (Gavrilescu et al., 2009). et al., 2009). Table 2 reveals the chemical
Sustainable development in the production of composition of some vegetal fibers.
different materials means integration of natural and Knowledge about fiber dimensions (length and
renewable resources into processes and products. width) is important for comparing different types of
Despite the mentioned disadvantages, the vegetal fibers. A high aspect ratio (length/width) is
vegetal fibers have been extensively investigated as very important in fiber-based composites as it give an
possible substitutes for synthetic fibers (Monteiro et indication of possible strength properties (Ververis et
al., 2009). To partially overcome some of these al., 2004). The length and width of some common
differences and to increase the compatibility between vegetal fibers are shown in Table 3. In many cases,
the matrix and vegetal cellulose fiber, several there is a wide variation in both length and width.
chemical treatments have been developed and applied Biodegradability of vegetal fibers is the key of
(Satyanarayana et al., 2009). environmentally friendliness for vegetal fiber based
materials. Vegetal fibers are fully biodegradable; the
2. Chemical composition and properties of vegetal biodegradation occurs mostly by enzyme catalysis –
fibers Fig. 1. Enzymes that are taking part in the process of
degradation – cellulase, hemicellulase and lignin
The origin of vegetal fiber and the degree of peroxidase are produced by a large number of
processing dictates its chemical composition and microorganisms which include fungi and bacteria.
furthermore affects its performance in future Besides enzyme catalytic biodegradation, multiple
application. In fact, the selection of different vegetal phenomena occur during vegetal fiber presence in the
fibers types for different applications takes into environment. The constituents of vegetal fibers are
account the physical, chemical and mechanical also subject to influence of electromagnetic radiation,
properties. mechanical stress, temperature and humidity
Vegetal fiber structural characterization variations, and pollutant gases. These factors
research has emphasized that a single fiber is a three- accelerate the natural occurring degradation of the
dimensional entity, which in its natural form, consists vegetal fibers chemical constituents.
mainly of two groups of organic compounds: The most studied cellulolytic and
carbohydrates (hemicelluloses and cellulose) and hemicellulolytic enzyme producing fungi are those
lignin. Other natural chemical compounds such as belonging to Ascomycetes group: Trichoderma,
pectins, proteins, extractives (including phenolic Fusarium, Penicillium, Humicola and some
compounds) and inorganics may be also present in Aspergilli. Trichoderma reesei, Coneophora puteana.

Table 1. Fibers classification of and list of vegetal fibers (Gavrilescu et al., 2009)

Cellulose fibers Cellulose acetate, triacetate; art silk; lyocell; modal rayon; rayon
Synthetic Mineral fiber Fiberglas; Metallic fibers; Carbon fibers; Silicon carbide fibers
Polymer fibers Acrylic; Nylon; Polylefin; Polyester; Polyethylene; Spandex; Vinyon
Animal fibers Angora; Cashmere; Mohair; Silk
Wood Softwood Fir; Pine; Sequoia; Spruce
Fibers fibers Hardwood Aspen; Beech; Birch; Poplar; Willow
Bast Flax; Hemp; Kenaf; Ramie ;Jute
Natural Vegetal fibers
Nonwood Leaf Sisal; Abaca
fibers Fruit Cotton ; Kapok ; Coir
Grass Cereal straw ; Reed ; Bamboo ; Esparto ; Papyrus
Mineral fibers Asbestos

652
Environmentally friendly vegetal fiber based materials

Table 2. Chemical composition of some vegetal fiber sources

Chemical composition (%)


Species Common name References
Cellulose Hemicellulose Lignin Extractives Ash
Triticum sativum Wheat straw 40 29 18.5 5.7 6.8 Han and Rowell, 1996
Oryza sativa Rice straw 38 25.5 14 5 17.5 Han and Rowell, 1996
Stipa tenacissima Esparto grass 35.5 29.5 18 10 7 Han and Rowell, 1996
Phragmites communis Common reed 52.3 21 19.3 5.1 2.8 Simionescu and Rozmarin,1966
Brssica napus Rapeseed stalk 41 24.9 21.5 6.8 5.8 Tofanica et al., 2011
Eucalyptus globus Blue Gum 51.3 25.2 21.9 1.3 <1 Koch, 2006
Fagus sylvatica Common Beech 39.4 33.3 24.8 1.2 <1 Koch, 2006
Populus tremula Poplar 49.4 26 18.1 6.6 <1 Fengel and Wegener, 1984
Quercus robur Oak 41.1 22.2 29.6 12.6 <1 Fengel and Wegener, 1984
Abies alba Silver fir 42.3 25.5 28.9 2.3 <1 Fengel and Wegener, 1984
Picea abies Spruce 46 24.4 27.3 2 <1 Fengel and Wegener, 1984

Table 3. Length and width of selected annual plant fibers and wood fibers

Species Common name Fiber length, mm Fiber width, µm Ratio length/ References
Average Range Average Range width
Triticum sativum Wheat straw 1.4 0.4-3.2 15 8-34 93 Ilvessalo-Pfäffli, 1995
Oryza sativa Rice straw 1.4 0.4-3.2 8 4-16 175 Ilvessalo-Pfäffli, 1995
Stipa tenacissima Esparto grass 1.2 0.2-3.3 13 6-22 92 Ilvessalo-Pfäffli, 1995
Phragmites communis Common reed 1.15 0.3-2.3 19.5 12-39 60 Simionescu and Rozmarin,1966
Brssica napus Rapeseed stalk 1.2 0.7-2 13.1 9-20 91 Tofanica et al., 2011
Eucalyptus globus Blue Gum 1.1 0.3-1.5 20 10-28 55 Ilvessalo-Pfäffli, 1995
Fagus sylvatica Common Beech 1.2 0.5-1.7 21 14-30 57 Ilvessalo-Pfäffli, 1995
Populus tremula Poplar 0.9 0.2-1.6 19 13-30 50 Ilvessalo-Pfäffli, 1995
Quercus robur Oak 1.1 0.5-1.6 23 14-30 50 Ilvessalo-Pfäffli, 1995
Abies alba Silver fir 3.7 1.6-5.7 38 18-58 100 Ilvessalo-Pfäffli, 1995
Picea abies Spruce 3.4 1.1-6 31 21-40 110 Ilvessalo-Pfäffli, 1995

Enz Enz
O O
O
O
H
OH OH OH
O O O OH
glycosylation H R
HO O HO O
O
HO HO deglycosylation HO R
HO O
HO HO HO HO
O OH
Enz O
Enz O R HOR
acceptor Enz
OH Enz O
O O + O
O
HO OH O
O
HO H
HO

Fig. 1. Mechanism of enzyme hydrolysis of cellulose

Bacterial degradation occurs in presence of bonding between the individual fibers. In certain
species such as Thermobifida fusca, Cellulomonas cases it is enhanced by the addition of starch or wet
fimi, Bacilli Erwinia (Teeri and Henriksson, 2009). strength additives. Paper is considered easily
Lignin may also suffer biodegradation due to recyclable: during the repulping process, the paper is
enzymes secreted by organisms such as white rot rewetted, by thus the hydrogen bonds are weekened
fungi (order Basidomycetes) and tunneling bacteria and fibers liberated (Holik, 2006).
(Clostridium xylanolyticum). Paper had a significant contribution to human
culture and civilization development (Holik, 2006).
3. Paper as vegetal fiber based environmentally The word “paper” etymology is “papyrus”, which in
friendly material fact designated a plant’s pith like paper material and
which was firstly used as information carrier. Paper
Paper is a material consisting of a network was, for centuries, the most important information
(Fig. 2) of cellulose fibers, being an essentially a mat media, being outrun only by today’s electronic age.
of cellulose fibers, combined with open pore space, However, today paper is regaining its importance in
with interfiber bonding being provided by hydrogen human daily use. Different paper sorts have been
bonds where the fibers touch one another (Kellya, developed for different types of application. Paper is
2009). The special characteristic of this fiber based showing to be the one of the few promising and truly
material is that its strength results from the hydrogen environmentally friendly packaging material, being

653
Puitel et al./Environmental Engineering and Management Journal 11 (2012), 3, 651-659

based on vegetal cellulose fibers - a renewable, Problems with non-wood fiber production
recyclable and easily biodegradable material. include collection and transportation, storage and
The continuous and lately increased handling, washing, pulping and bleaching,
environmentalists’ pressure on the pulp and paper papermaking, and chemical recovery (Hammet et al.,
producers has grown their attention on possible 2001). A study of Rodriguez et al. (2010) pointed out
alternative sources of raw matter such as non woods. that agricultural residues are an economically feasible
Non wood fiber sources already represent and source of raw material. These statements are defended
important raw matter category in Asian countries such by data regarding α-cellulose content, kappa number,
as India, China and Vietnam, some even becoming and intrinsic viscosity, physical and mechanical
traditional (Hammett et al., 2001). Using of non wood properties of the obtained bleached soda pulp.
fiber sources is regarded as a potential option in Moreover, the unbleached pulp proved to be a viable
places where wood resources are limited (Hedjazia et source of virgin fiber for packaging paper. With
al., 2009). In case of common reed (Phragmites properly cleaned and prepared nonwood fibre raw
Communis), China seems to be the most important material which enters the digester, many of the
worldwide user of reed in papermaking (Lewis and difficulties of producing pulp and paper from
Jackson, 2002). nonwoods have been overcome.
Raw matter consumption for bleached pulp is
about 2.65-2.85 t of wheat straw for 1 tone of
bleached pulp and 1.65-1.77 t of wheat straw for 1 t
of unbleached pulp (Hurter, 2002). The experimental
studies concerning pulping of the non-wood plants
include a wide variety of options: kraft, soda, soda–
antraquinone, soda–parabenzoquinone, potassium
hydroxide (Abrantes et al., 2007). Organosolv
processes such as ethanol–soda, ASAM and
organocell pulping followed by short peroxide
bleaching in case of Arundo Donax have been also
tested with good results (Shatalov and Pereira, 2005).
Employing TCF bleaching for non-woods reclaims
totally closure of water circuits and effluent free
operation (Rousu et al., 2002).

4. Vegetal fiber environmentally friendly


Fig. 2. A SEM image of fibers networking on paper surface
composites
Although some disadvantages such as lower A composite material denotes a material that is
yield in pulping, higher fines content in pulp and different from common heterogeneous materials.
higher silica content have been pointed out by Among the most cited definitions for the composite
different authors (Sridach, 2010), non woods have materials the one provided by Gay (Gay et al., 2003),
been considered attractive as raw material for pulping which states that the “term composite materials refers
from various environmental and economic reasons to materials having strong fibers-continuous or non-
which include: faster growing rate and some continuous, surrounded by a weaker matrix material.
harvesting costs of agricultural residues are covered The matrix serves to distribute the fibers and
by the main crop. In some well developed areas there also to transmit the load to the fibers composite
are more residues available than can be used as soil material”. The matrix materials used for the design
fertilisers or for other agricultural purposes including and manufacturing of the composites may be
animal feed, leading to burn-offs, landing, or other classified as: mineral matrix, which includes cement,
non environmentally friendly disposal methods gypsum and concrete mixture silicon carbide and
(Demirbas, 2008). carbon; organic polymeric matrix such as
The main categories of non-wood fiber sources thermoplastic resins (polypropylene, polyphenylene
include: fiber crops such as kenaf (Vilarr et all., sulfone, polyamide, polyetheretherketone, etc.) and
2009), hemp (Dang et al., 2006), bagasse (Huang et thermoset resins (polyesters, phenolics, melamines,
al., 2008), abaca (Jimenez et al., 2008) cardoon silicones, polyurethanes, epoxies); metallic matrix
(Gominho and Pereira, 2006), agricultural residues aluminum alloys, titanium alloys, oriented eutectics
which are materials remaining after the main crop has (Gay et al. 2003; Zweben, 2002).
been harvested, generally called straws and stalks
(Deniz et al. 2004; Hedjazia et al., 2009; Tutus, 2004) 4.1. Mineral matrix composites
and spontaneous wild growing plants such as reed and
giant reed (Abrantes et al., 2007; Finell and Nilsson, Apart from cellulose insulation, which is
2004), grass (Ai and Tschirner, 2010) canary grass already used at large scale in some world countries,
(Haltia et al., 1997), giant hesperaloe (Sanchez et al., vegetal fiber reinforced concrete, fiber reinforced
2010). cement and fiber reinforced gypsum are the materials

654
Environmentally friendly vegetal fiber based materials

which are gaining the attention of builders as new As a general rule, the mechanical properties
building materials. The contained vegetal fibers are values are dictated by the needs in the use phase of
included in the composition as a mean of the proposed vegetal fiber cement composites (Mohr
reinforcement of the structural integrity. et al., 2006). Since these vegetal fibers are natural, the
(Rajeshkumar et al., 2010). necessity to understand their long term behavior is
Since 1950’s asbestos, glass fibers and extremely important, because they are considered as
synthetic polymeric fibers have been used for mixing having a low capacity to maintain their properties
and reinforcement of this type of building materials. with time. Vegetal fiber – cement composites’
Inorganic matrix-vegetal fiber composite materials mechanical properties are also the result of the control
have been designed to replace the classical fiber of manufacturing process.
reinforced building materials (gypsum, concrete and Durability represents actual challenge and
cement composites). Asbestos banning due to its concerns all construction materials. Most of the works
implication in human health problems (Joshi and in the field present several identified factors that
Gupta, 2005) has led to an increasing interest in influence the mechanical properties of vegetal fiber-
vegetal fibers as replacement materials for asbestos cement composites as well as the durability. These
reinforced products of building components in factors are: fiber weight/volume fraction, cement
combination with cement mortar or cement pastes matrix composition, vegetal fiber source, fiber
matrices for low cost housing. processing, beating of vegetal fibers, fiber moisture
The best potential for the using these materials state, curing conditions (Mohr et al., 2005).
is through their conversion into various kinds of Testing the durability of vegetal fibers
building panels and blocks. Other reason for reinforced building materials is usually performed by
including fibers in concrete and cement material is the wet/dry cycle and freeze/thaw cycle. These tests are
control some of the cracking phenomena (Fig. 3) also referred as accelerated aging, while sometimes
caused either by the drying or by other factors. The exposure to real environment conditions is preferred.
effects of introducing fibers in cement and concrete Wet/dry cycle test consists in exposing the building
materials are the reduced bleeding of water and material to a series of 25 or more wetting and drying
resistance to impact, abrasion, shatter, ductility and cyles. It is hypothesized that the strongly alkaline
flexural resistance (Moslemi, 2008). environment generated during wetting strongly affects
the fiber integrity, causing depolymerisation of fiber
Cracking components and loss of strength (Filho et al., 2009).
direction
4.2. Polymeric matrix – vegetal fiber composites

Introducing vegetal fibers as reinforcement


and weight reducing factors in polymeric matrix
composites reduces the environmental burden of
products obtained from these materials (Hatakeyama,
2004). The production of vegetal fiber polymeric
matrix involves several important stages. At first the
fibers are selected and if necessary processed by
Fig. 3. Vegetal fiber cement composite cracking and physical, mechanical or chemical means. Polymeric
cracking prevention principle matrix and the additives are selected according to the
needs and separately processed or conditioned.
Over the last decade there has been a Additives which are used in the production of both
continuous debate on the potential of integrating categories may include inert fillers, pigments, UV
vegetal fibers into new and environmentally friendly stabilizers, catalysts, inhibitors, and thickeners
building composite materials. Vegetal fibers have an (Ehrenstein and Theriault, 2001.).
enormous potential of replacing classical energy The industrial application of the vegetal fiber-
intensive materials, considered responsible for global polymer matrix composites has occurred at industrial
climate change (Ardentea et al., 2008). level (Mohini et al., 2008). It is widely agreed that the
Cement-fiber composites production mechanical properties of vegetal-fiber-reinforced
techniques have been divided in two main categories: polymers are determined by the characteristics of the
the cast-in-place technique and the precast fibers, the polymeric matrices and the interaction
manufacturing techniques (Shao et al., 1995). These between fiber-matrix.
techniques can be generalized as cast-in-place However, the main disadvantages of natural
techniques and precast manufacturing techniques. fibers in composites are the poor compatibility
Most attention and research efforts through the last between fiber and matrix and the relative high
two decades have focused on precast manufacturing moisture sorption. The interfacial behavior between
techniques, which include the Hatschek (Fig. 4), the fibers and polymer matrices has long been
slurry/dewatering, extrusion process and the cast in recognized as a key factor influencing the overall
place process (Johnston, 2001, Heribert, 2008). properties of composite materials (Mallick, 2007).

655
Puitel et al./Environmental Engineering and Management Journal 11 (2012), 3, 651-659

Fiber-matrix interfacial phenomena controls beginning to its life end. There are several
stress transfer between fiber and matrix, stress standardized LCA methodologies mentioned, but
redistribution as well as mechanisms of damage most of them include the same phases: goal and scope
accumulation and propagation. The bonding between definition, inventory analysis, impact assessment and
fibers and matrix has fundamental influence on the interpretation of the results. The procedures of life
mechanical properties of the composite material (Fig. cycle assessment (LCA) are part of the ISO 14000
5). A better understanding of the chemical bonding of environmental management standards: in ISO
between vegetal fibers and polymeric matrix is 14040:2006 and 14044:2006. (ISO 14044 replaced
necessary for developing vegetal fiber composites earlier versions of ISO 14041 to ISO 14043 (Tillman,
(Monteiro, 2009). 2000).
Examples of chemical treatments include: From an environmental perspective, non wood
alkaline treatment or mercerization, esterification and plant pulping has a lower environmental impact. In
eterification, graft polymerization, peroxide case of cropped fibers, a recently published LCA
treatment, potassium permanganate treatment, sodium work of González-García et al. (2010) pointed out
chlorite treatment, isocyanate stearic acid treatment that the production of agricultural cropped fiber is the
(George et al., 2004; Li et al., 2007). Esterification is main contributor to the environmental impact of non-
one of the most used chemical treatments of vegetal wood based pulp production.
cellulose fibers. These are routes to be taken into Environmental concerns and regulations may
consideration for improving fibers/matrix bonding drive to usage of nonwood sources in pulp. Non-wood
and reducing water absorption capacity of the vegetal pulps tend to be easier to bleach to a convenient
fiber polymer matrix composites (Klemm et al., 1998; brightness level with lower bleaching reagents
Bessadok et al., 2007). Biochemical processing consumption or by using shorter bleaching sequences
includes treatments performed with the help of as reported by some authors (Shatalov and Pereira,
commercially available enzymes or microorganisms 2005). Introducing advanced sorting technologies for
(Gulati and Sain, 2006; Li and Pickering, 2009; recovered paper contributes to an overall
Pommet et al., 2008). environmental burden reduction of paper production
system (Bobu et al., 2010; Iosip et al., 2010).
5. Life cycle assessment of vegetal fiber based In the case of vegetal fiber composites, a
materials simplified life cycle approach may be visualized in
Fig. 6. Vegetal fiber production’s green house gases
Life cycle assessment (LCA) of products is the emission are generally lower than in case of artificial
most widely used method in establishing the potential fibers (Joshi et al., 2004; Gavrilescu et al., 2009).
environmental impact of a given material product or Additional information might be needed in
service. The most common definition of LCA is the case of industrial crops which may involve additional
investigation and evaluation of the environmental resources and energy consumption which are to be
impacts of a given product or service caused or measured and included in LCA studies (Umair, 2009).
necessitated by its existence.
The goal of LCA is to asses and balances all
the possible impact of the product from its very

Slurry feed tank

Acumulator roll

Cement - fiber ply

Vegetal fiber-cement
composite product
Felt band
Vacuum

Sieve cilinders

Fig. 4. Example of an industrial cement-fiber pre-cast manufacturing process (Illston, 2010)

Fig. 5. Principle of fiber polymer matrix interfacial link improvement by chemical treatment

656
Environmentally friendly vegetal fiber based materials

Paper is the most important and well known


vegetal fiber based material. Besides recovered paper
use as fiber source, new trends in paper industry
indicate non wood plants as alternative raw fiber
sources. Biodegradability of cellulose – the main
paper component is one of the key factors in
environmentally friendliness of paper.
Integration of vegetal fiber into fiber cement
composites used in housing and different building
activities has occurred from the need of preventing
cracking and replacing toxic asbestos fibers. It is
relatively difficult to generalize the influence factors
mentioned to all vegetal fiber cement composites.
Apart from the contribution of vegetal fiber
source, polymeric matrix, additives, manufacturing
process in the case the vegetal fiber polymer matrix
Fig. 6. Simplified schematic approach of vegetal fiber composites. Several treatments are in practice for
reinforced composite material life cycle improving the interfacial link between the vegetal
fibers and the polymeric matrix.
If fiber crops or agricultural wastes are to be Vegetal fiber use in composites manufacturing
used as sources of vegetal fibers this issue should be contributes to their carbon footprint reduction due to
carefully analyzed (Van Dam and Bos, 2004; Xu et atmospheric CO2 consumption in the biosynthesis
al., 2008). Waste paper contains carbon and therefore process. Vegetal fiber based composites that are
the recycling of these products keeps carbon already in the production of different goods have been
sequestered (Gavrilescu et al., 2009). already proven to have a lower overall life cycle
Manufacturing of the composites is also an environmental impact and better environmental
important life cycle stage. Processing of vegetal fiber compatibility when compared with synthetic fiber
to improve the interfacial matrix bonding is generally based composites. Chemically treatment procedures
affecting the green image of the obtained composites may negatively affect the results of LCA analysis.
due to additional resource and energy consumption. It
is generally agreed that natural fiber composites have References
higher fiber content for equivalent performance,
reducing more polluting base polymer content. As Abrantes S., Amaral E., Costa A.P., Shatalov A.A., Duarte
regarding the functional unit the most used is the A.P. (2007b), Evaluation of giant reed as a raw-
mass weight of the material produced or the unit of material for paper production, Appita Journal, 60, 410-
product. A term called “material service density”, 415.
which is defined as the volume of material satisfying Ai J., Tschirner U., (2010), Fiber length and pulping
characteristics of switchgrass, alfalfa stems, hybrid
a specific strength requirement (Xu et al., 2008). The
poplar and willow biomasses, Bioresource Technology,
rationale behind this is that specific volumes of 101, 215–221;
different materials are required to withstand a given Ardentea F., Beccalia M., Celluraa M., Mistretta M., (2008)
mechanical load. Building energy performance: A LCA case study of
Energy inputs and environmental emissions kenaf-fibres insulation board, Energy and Buildings,
may also occur during the use phase. In case of 40, 1-10
automotive composites, incorporation of vegetal Bessadok A., Marais S., Gouanve F., Colasse L., Zimmerlin
fibers in different components up to 30% weight I., Roudesli S., Metayer M., (2007), Effect of chemical
reflects in fuel consumption and emission reduction treatments of Alfa (Stipa Tenacissima) fibres on water-
sorption properties, Composites Science and
(Joshi et al., 2004). The reuse, recycle or recovery is
Technology, 67, 685-697.
generally the widest accepted end of life route Bledzki A.K., Sperber V.E., Faruk O., (2002), Natural and
(European Environment Agency, 2007). Co- Wood Fibre Reinforcement in Polymers. Report 152,
incineration of automotive waste vegetal fibers results Vol. 13, Nr. 8, In: Humphreys S. (Ed.), Rappra Review
in recovered energy and carbon credits. Reports, Rapra Technology Limited.
Bobu E., Iosip A., Ciolacu F., (2010), Potential benefits of
6. Conclusions recovered paper sorting by advanced technology,
Cellulose Chemistry and Technology, 44, 461-471.
Vegetal fibers are important natural and Dang V., Nguyen K.L., (2006), Characterization of the
heterogeneous alkaline pulping kinetics of hemp
renewable organic resources that originated in various woody core, Bioresource Technology, 97, 1353-1359.
plant species. Sustainable development in the Daniel G., (2009), Wood and Fiber Morphology, In: Pulp
production of different materials means integration of and Paper Chemistry and Technology, Vol. 1: Wood
natural and renewable resources into processes and Chemistry and Biotechnology, Ek M., Gellerstedt G.,
products. Henriksson G., (Eds.), De Gruyter, Berlin, Germany,
45-71.

657
Puitel et al./Environmental Engineering and Management Journal 11 (2012), 3, 651-659

Demirbas A., (2008), Bio-fuels from Agricutural Residues, Hedjazia S., Kordsachiab O., Patt R.C., Latibarid A.J.,
Energy Sources, Part A, 30, 101–109. Tschirnere U., (2009), Alkaline sulfite–anthraquinone
Deniz I., Kirci H., Ates S, (2004), Optimisation of wheat (AS/AQ) pulping of wheat straw and totally chlorine
straw Triticum drum kraft pulping, Industrial Crops free (TCF) bleaching of pulps, Industrial Crops and
and Products, 19, 237–243. Products, 29, 27–36.
Ehrenstein G.W., Theriault R.P., (2001), Polymeric Heribert H., (2008) Method for producing concrete or
Materials: Structure, Properties, Applications, Carl mortar using a vegetal aggregate, US Pat. No.
Hanser Verlag, Munich, Germany. 7407615.
European Environment Agency, (2007), The road from Holik H.,( 2006), Paper and Board Today, In: Handbook of
landfilling to recycling: common destination, different Paper and Board, Holik H. (Ed.), Wiley-VCH Verlag
routes, On line at: http://www.eea.europa.eu/ GmbH & Co. KGaA, Weinheim, 1-3.
publications/brochure_2007_4. Huang G.L., Shi J.X., Langrish T.A.G., (2008),
Fengel D., Wegener G., (1984), Wood: Chemistry, Environmentally friendly bagasse pulping with
Ultrastructure, Reactions, Walter de Gruyer, Berlin. NH4OH&KOH&AQ, Journal of Cleaner Production,
Filho R.D.T., Silva F.A., Fairbairnand E.M.R., Filho 12, 1287-1293.
J.A.M., (2009), Durability of compression molded sisal Hurter R.W., (2001) Cereal Straws - Estimated Losses
fiber reinforced mortar laminates, Construction and Before the Digester, Hurter Consult Incorporated, On
Building Materials, 23, 2409-2420. line at: http://www.paperonweb.com/Articles/
Finell M., Nilsson C., (2004), Kraft and soda-AQ pulping of cereal_straws_losses.pdf.
dry fractionated reed canary grass, Industrial Crops Ishii T., Shimizu K., (2001), Chemistry of Cell Wall
and Products, 19, 155–165. Polysaccharides, In: Wood and Cellulosic Chemistry,
Gavrilescu D., Tofanica B.M., Puiţel A.C., Petrea P., Hon D.N.-S., Shiraishi N. (Eds.), Marcel Dekker, New
(2009), Sustainable use of vegetal fibers in composite York, 175-212.
materials. Sources of vegetal fibers, Environmental Illston J.M., (2010), Construction Materials: Their Nature
Engineering and Management Journal, 8, 429-438. and Behaviour, Spon Press, Abingdon, USA, 391.
Gavrilescu D., Puitel A.C., Tofanica B.M. (2009), On Ilvessalo-Pfäffli M.S., (1995), Fiber Atlas. Identification of
carbon footprint of paper, Pulp and Paper (in Papermaking Fibers, Springer-Verlag, Berlin.
Romanian), 58, 3-7. Iosip A., Hortal M., Dobón A., Bobu E., (2010),
Gavrilescu D., Tofanica B.M., Puitel A.C., Petrea P.V. Comparative environmental impact assessment of
(2009), Vegetal fibers in composite materials - corrugated board production, Environmental
advantages and limitations, Bulletin of the Polytechnic Engineering and Management Journal, 9, 1281-1287.
Institute of Iasi, Section Chemistry and Chemical Jimenez L., Ramos E., De la Torre M.J., Perez I., Ferrera
Engineering, 55, 85-104. J.L., (2008), Bleaching of soda pulp of fibres of Musa
Gay D., Hoa S.V., Tsai S.W., (2003), Composite Materials: textilis nee (abaca) with peracetic acid, Bioresource
Design and Applications, Second Edition, CRC Press, Technology, 99, 1474–1480.
New York, USA, 15-27. Johnston C.D., (2001), Fiber-Reinforced Cements And
George J., Sreekala, M.S., Thomas S., (2004) A review on Concretes, Gordon and Breach Science Publishers,
interface modification and characterization of natural Amsterdam, Netherlands.
fiber reinforced plastic composites, Polymer Joshi T.K., Gupta R.K., (2005), Asbestos in developing
Engineering and Science, 41, 1471-1485. countries: magnitude of risk and its practical
Gominho J., Pereira H., (2006), Influence of raw-material implications, Human and Ecological Risk Assessment,
and process variables in the kraft pulping of Cynara 11, 239 – 247.
cardunculus L., Industrial Crops and Products, 24, Joshi S.V., Drzal L.T., Mohanty A.K., Arora S., (2004), Are
160–165. natural fiber composites environmentally superior to
Gonzalez-Garcıa S., Moreira M.T., Artal G., Maldonado L., glass fiber reinforced composites?, Composites Part A:
Feijoo G., (2010), Environmental impact assessment of Applied Science and Manufacturing, 35, 371-376.
non-wood based pulp production by soda- Kellya A., Mortensen A., (2009), Composite Materials:
anthraquinone pulping process, Journal of Cleaner Overview in Concise Encyclopedia of Composite
Production, 18, 137–145. Materials, Elsevier, Amsterdam, Netherlands.
Gulati D., Sain M., (2006) Fungal modification of natural Klemm D., Philipp B., Heinze T., Heinze U., Wagenknecht
fibers: a novel method of treating natural fibers for W., (1998), Comprehensive Cellulose Chemistry, vol I
composite reinforcement, Journal of Polymers and the &II, Wiley-VCH, Chichester.
Environment, 14, 347-352. Koch G., (2006), Raw Material for Pulp, In: Handbook of
Haltia O., Fürstenberg A., Guinet, Ph., Bömcke E., Mertens Pulp, Sixta H. (Ed.), Wiley-VCH, Weinheim, 21-68.
J.J., Holoway J., (1997), Financing the European pulp, Lewis M., Jackson M., (2002), Nalgrass: A Nonwood Fiber
paper and board industry, A bridged version of an Source Suitable for Existing US Pulp Mills, In: Trends
internal report, 9 - 48. in New Crops and New Uses, Janick J., Whipkey A.
Hammett A.L., Youngs R.L., Sun X., Chandra M., (2001), (Eds.), ASHS Press, Alexandria, VA, USA.
Non-Wood fiber as an alternative to wood fiber in Li X., Tabil L.G., Panigrahi S., (2007), Chemical treatments
chinas pulp and paper industry, Holzforschung, 55, of natural fiber for use in natural fiber-reinforced
219–224. composites: a review, Journal of Polymers and the
Han J.S., Rowell J.S., (1996), Chemical Composition of Environment, 15, 25-33.
Agro-Based Fibers, In: Paper and Composites from Li Y., Pickering K.L., (2009), The effect of chelator and
Agro-Based Resources, Rowell R.M., Young R.A., white rot fungi treatments on long hemp fibre-
Rowell J. (Eds.), CRC Press, Boca Raton, 83-134. reinforced composites, Composites Science and
Hatakeyama T., Hatakeyama H., (2004), Thermal Technology, 69, 1265 -1270.
Properties of Green Polymers and Biocomposites, Mallick P.K., (2007), Fiber-Reinforced Composites:
Kluwer Academic Publishers, Dordrecht, The Materials, Manufacturing, and Design, CRC Press,
Nederlands, 1-11. Boca Raton.

658
Environmentally friendly vegetal fiber based materials

Mohini S., Morchhaler K., Asokan P., Prasad B.K., (2008), synthesis and fuel gases, Biomass and Bioenergy, 34,
Plant fiber: industrial waste reinforced polymer 1471-1480.
composites as a potential wood substitute, Material Satyanarayana K.G., Arizaga G.G.C., Wypych F., (2009)
Journal of Composite Materials, 42, 367-384. Biodegradable composites based on lignocellulosic
Mohr B.J., Nanko H., Kurtis K.E., (2006), Aligned kraft fibers-an overview, Progress in Polymer Science, 34,
pulp fiber sheets for reinforcing mortar, Cement and 982-1021.
Concrete Composites, 28, 161-167. Shao Y., Marikunte S., Shah S.P., (1995), Extruded fiber
Mohr B.J., Nanko H., Kurtis K.E., (2005), Durability of reinforced composites, Concrete International, 17, 48-
thermomechanical fiber-cement composites to wet/dry 52.
cycling, Cement and Concrete Research, 35, 1646- Shatalov A.A., Pereira H. (2005), Arundo donax L. reed:
1649. new perspectives for pulping and bleaching. Part 4.
Monteiro S.N., Lopes F.P.D., Ferreira A.S., Nascimento Peroxide bleaching of organosolv pulps, Bioresource
D.C.O., (2009), Natural-fiber polymer - matrix Technology, 96, 865–872.
composites: cheaper, tougher, and environmentally Simionescu C., Rozmarin G., (1966), The Chemistry of
friendly, Journal of the Minerals Metals & Materials Reed, Technical Publishing House, Bucharest,
Society, 61, 17-22. Romania.
Moslemi A., (2008), Technology and market considerations Sixta H. (2006), Introduction, In: Handbook of Pulp, Sixta
for fiber cement composites, Proceedings of 11th H. (Ed.), Wiley-VCH, Weinheim, 3-20.
International Inorganic Bonded Fiber Composites Sridach W., (2010), The environmentally benign pulping
Conference, Madrid Spain November 5-7. process of non-wood fibers, Suranaree Journal of
Pommet M., Juntaro J., Heng J.Y.Y., Mantalaris A., Lee Science and Technology, 17, 105-123.
A.F., Wilson K., Kalinka G., Shaffer M.S.P., Bismarck Teeri T., Henriksson G., (2009), Enzymes Degrading Wood
A., (2008), Surface modification of natural fibers using Components, In: Pulp and Paper Chemistry and
bacteria: depositing bacterial cellulose onto natural Technology, Vol. 1: Wood Chemistry and
fibers to create hierarchical fiber reinforced Biotechnology, Ek M., Gellerstedt G., Henriksson G.,
nanocomposites, Biomacromolecules, 9, 1643-1651. (Eds.), De Gruyter, Berlin, Germany, 245-270.
Puitel A.C., Tofanica B.M., Gavrilescu D., Petrea P.V., Tillman A.M., (2000), Significance of decision-making for
(2011), Environmentally sound vegetal fiber–polymer LCA methodology, Environmental Impact Assessment
matrix composites, Cellulose Chemistry and Review, 20, 113-123.
Technology, 45, 265-274. Tofanica B.M., Cappelletto E., Gavrilescu D., Müller K.,
Rodriguez A., Sánchez R., Requejo A., Ferrer A., (2010), (2011), Properties of rapeseed (Brassica napus) stalks
Feasibility of rice straw as a raw material for the fibers, article submitted for publication in Journal of
production of soda cellulose pulp, Journal of Cleaner Natural Fibers.
Production, 18, 1084-1091. Tutus A., (2004), Bleaching of rice straw pulps with
Roma L.L.C., Martelloa L.S., Savastano H., (2008) hydrogen peroxide, Journal of Biological Sciences, 7,
Evaluation of mechanical, physical and thermal 1327-1329.
performance of cement-based tiles reinforced with Umair S., (2009), Environmental Impacts of Fiber
vegetable fibers, Construction and Building Materials, Composite Materials Study on Life Cycle Assessment
22, 668-674. of Materials used for Ship Superstructure, Master
Rajeshkumar K., Mahendran N., Gobinath R., (2010), Thesis, Royal Institute of Technology Stockholm,
Experimental studies on viability of using Sweden.
geosynthetics as fibers in concrete, International Van Dam J.E.G., Bos H.L., (2004), The environmental
Journal of Applied Engineering Research, 1, 15-28. impact of fibre crops in industrial applications, FAO,
Rousu P., Rousu P., Anttila J., (2002), Sustainable pulp Rome, On line at http://www.fao.org/es/esc/
production from agricultural waste, Resources, common/ecg/343/en/environment_background.pdf.
Conservation and Recycling, 35, 85–103. Ververis C., Georghiou K., Christodoulakis N., Santa P.,
Rowell R.M., Han J.S, Rowell J.S., (2000), Characterization Santas R., (2004), Fiber dimensions, lignin and
and factors effecting fiber properties, Natural Polymers cellulose content of various plant materials and their
and Agrofibers Composites, San Carlos, Brazil, 115- suitability for paper production, Industrial Crops and
134. Products, 19, 245-254.
Rowell R.M., Pettersen R., Han J.S., Jeffrey S., Rowell J.S., Villar J.C., Revilla E., Gomez N., Carbajo J.M., Simon J.L.,
Tshabalala M. A., (2005), Cell Wall Chemistry, In: (2009), Improving the use of kenaf for kraft pulping by
Handbook of Wood Chemistry and Wood Composites, using mixtures of bast and core fibers, Industrial Crops
Rowell R.M. (Ed.), CRC Press, Boca Raton, USA, 81- and Products, 29, 301-307.
96. Xu X., Jayaraman K., Morin C., Pecqueux N., (2008), Life
Sahoo A., (2011), Synthesis and characterization of bio- cycle assessment of wood-fibre-reinforced
composite, MSc Thesis National Institute of polypropylene composites, Journal of Materials
Technology Rourkela, India. Processing Technology, 198, 168-177.
Sanchez R., Rodrıguez A., Navarro E., Conesa J.A., Zweben C., (2002), Composite Materials, In: Handbook of
Jimenez L., (2010), Use of Hesperaloe funifera for the Materials Selection, Kutz M. (Ed.), John Willey&Sons,
production of paper and extraction of lignin for New York, USA, 357-401.

659

Você também pode gostar