PROCEDURE

DOCUMENT NO: PAINTING NO. OF SHEET:

BRT-PP-02
PROSEDURE 13 (INCLUDED COVER)

CLIENT :

CONTRACTOR : PT. BARATA INDONESIA (PERSERO)

PROJECT TITLE :

LOCATION :

0 25-02-2015 Issued for Approval

BD RM FZN
Rev. Date Description
Prepared by Reviewed by Approved by
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REVISION CONTROL SHEET

Rev No. DATE DESCRIPTION SHEET NO.

0 05 Jan 2015 Issued for Approval All

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TABLE OF CONTENTS

- Cover ....................................................................................................................... 1
- Revision Control Sheet ............................................................................................ 2
- Table Of Contents ................................................................................................... 3
1. Scope ....................................................................................................................... 4
2. Reference ................................................................................................................ 4
3. List Of Items ............................................................................................................ 4
4. General Requirements ............................................................................................. 4
5. Painting Application ................................................................................................. 7
6. Surface Preparation .................................................................................................. 8
7. Painting Methods .................................................................................................... 9
8. Painting Inspection ................................................................................................... 9
9. Painting Repair .......................................................................................................... 9
10. Attachment (Jotun Datasheet) ................................................................................. 10

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1. SCOPE
This procedure describes about the painting specification and application for general use

2. REFERENCE
Painting Procedure shall be complied with the requirements of the following codes standards:

a. SSPC (Structure Steel Painting Council)

b. SIS (Swwedish Standard Commission)
c. ISO (International Organization for Standard)
Any applicable stature rules or regulation, such as city, state and national codes or local
ordinance, shall have precedence over less restrictive requirements. Allowable deviation and
tolerance described in "Inspection and Test Plan".

3. LIST OF ITEMS

NO. EQUIPMENT NO. DESCRIPTION

1 - COUNTERWEIGHT LIFTING FRAME

4. GENERAL REQUIREMENTS
4.1. Surface preparation and painting shall be done by experienced personnel who are trained
in the respective skills.
4.2. All surface, part and equipment such as bolt threads, screw ends, flange faces, etc , and
shall be protected before painting.
4.3. All flux, welding spatter and arc strike shall be removed and the affected area ground
smooth with grinder.
4.4. Rough welds, undercuts, pinholes and irregularities shall be repaired, corrected and
ground smooth.
4.5. Sharp edge, unless required for specific purpose, shall be rounded off.

5. PAINTING APPLICATION

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Outer and Inside surface of Counterweight lifting frame except surface exposed machine
contact surfaces And for Specification of painting.
See attachment “PAINTING SPECIFICATION AND APPLICATION”.

6. SURFACE PREPARATION
Surface on which paint is to be applied shall be prepared according to “The Surface Treatment
Standard” and so that the specified degree of power or hand cleaning may be assured.
6.1. Surface Preparation Standard
The pattern of surface preparation for bare steel surfaces to be painted dirrectly shall be
conforming to table 5.1.
SA – 2.5 or SSPC – SP 10 – 63 shall be applied.
6.2. Surface Preparation Standard for Repair
The pattern of surface preparation applicable to repair of rusty portion of an already
painted product or repair of damaged paint film shall conform to table 5.2.
6.3. Types of Surface Treatment Methods
The slag, scale and the foreign matter which may be found, especialy found at welds, shall
be completely removed. Care shall be taken, more over, not to brush by Disc Sander of
Power Brush such as machined Surface.

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TABLE 6.1. PREPARATION SURFACE STANDARD

Surfacing Applicable standard

Class Surfacing treatment level Treatment
methods
SIS SSPC
Shot blast,
Special Mill scale and any other foreign matter shall Sp 5 - 63
Grid blast,
1st class be completely removed to turn metal surface Sa – 3
Sand blast,
( S1K ) into white metal. Sp 8 - 63
Pickling
Shot blast,
Sp 10 - 63
1st class Approx. 95% of mill scale and other foreign Grid blast,
Sa - 2.5
( 1K ) matter shall be removed. Sand blast,
Sp 8 - 63
Pickling
Shot blast,
2nd Sp 6 - 63
Two – thirds (approx. 65%) of mill scale. Grid blast, Sa – 2
Class
Sand blast,
Power tool
- Power brush
Sp 3 - 63
( 2K ) And another foreign matter shall be removed. - Disc sander St – 3
- Jet chisel
- etc.
Power tool
Floating mill scale, floating rust and other - Power brush
foreign matter shall be carefully removed. ( It - Disc sander St – 3 Sp 3 - 63
3rd is unnecessary to remove mill scale which may - Jet chisel
class persist to sticken to surface. ) - etc.
( 3K )

Power tool
- Power brush
A class
- Disc sander
Floating mill scale, floating rust and other A class Between
4th - Jet chisel
foreign matter shall be carefully removed. (It Between Sp 3 – 63
class - etc.
is unnecessary to remove mill scale which may St 3 and and
( 4K ) Manual tool
persist to sticken to surface) St 2 Sp 2 - 63
- Wire brush
- Scraper
- Hammer
Manual tool
- Wire brush
5 th class Especially serious floating rust and oily foreign
- Scraper St - 2 Sp 2 - 63
( 5K ) matter only shall be removed.
- Hammer

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TABLE 6.2. SURFACE STANDARD FOR REPAIR

Class Surfacing Level Surfacing Methods

A Rust shall be removed as defined by 1st class by blasting Grind blast, Sand blast, Pickling
( AK ) or with brushing type pickling agent.
B Rust shall be removed as defined by 2st class by blasting, Grind blast,
( BK ) power tool or with brushing type pickling agent. Power tool
- Power brush
- Disc sander
- etc.
C Rust shall be removed as defined by 3st class by power Power tool
( CK ) tool. - Power brush
- Disc sander
- etc.
D Rust shall be removed as defined by 4th class by power Power tool
( DK ) tool or manual tool. - Power brush
- Disc sander
- etc.
Manual tool
- Wire brush
- Scraper
- etc.
E Rust shall be removed as defined by 5th class by power Power tool
( EK ) tool or manual tool. - Power brush
- Disc sander
- etc.
Manual tool
- Wire brush
- Scraper
- etc.

7. PAINTING METHODS
7.1. Painting Machine and Tool
It is essential to use painting machine and tools correctly in order to satify the
specification requirements and to apply paint economically.

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7.2. Comparison of Painting Methods

TABLE 6.1. COMPARISON OF PAINTING METHODS

Painting Adventage and Disadventage Safety Workability

Methods

For automated painting

Painting can be accomplished Atomized paint products to be painted
Spraying satisfactorily but spaying is bad for preferably should have
wastes a lot paint. health sample shapes.

Clothes may be
It is difficult to make the stained with Workability is low. Brushing
Brushing painted surface even and paint and this is not suitable for painting
smooth. causes problem large areas.
of hygiene and
use skills.

7.3. Classification of Machines & Tool Used for Painting

7.3.1. Painting machines and tools.
a. Spray gun
Paint automized by air pressure is applied.
b. Airless spray gun.
7.3.2. Accessories
a. Air Compressor
Generates pressurized air for spraying of paint with spray gun, mixing of
paint, transport of paint and driving airless pumps.
b. Air Filter
Used for cleaning air supplied to spray gun.
c. Air Pressure Controllers
Willingly control pressurized air pressure and used for adjusment of spray
gun air pressure, airless pump drive air pressure and air that is applied to
paint.

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d. Film Thickness Measuring Instruments

A Callibrated micro tester is used to measure the thickness of paint film.

8. PAINTING INPECTION
8.1. Paint inspection is conducted to check cleaned surface before painting, check the quality
of paint on the steel surface check visual checking of the thickness of dry film of paint
applied.
8.2. For those inspection (visual and thickness) should be done after the paint is dry as per
painting specification (see the drying / curing time).
8.3. Those thickness inspection will use wall thickness meters and will be conducted as
random for all paint surface in about two or three point per square meter.

9. PAINTING REPAIR
All defective paints system shall be repaired in accordance with the painting specifications and
paint suplier’s recommendations.
Defective coating or damage coated surfaces shall be repaired by the same process used in the
original application. The surface preparation of affected area shall be the same as specified for
the original coating. Ti promote adhesion of the new coating, surface of the original coating
surrounding area being repaired shall be brushed by wire brush or cleaned according with SSPC
– SP 10 (Sa 2.5).
The paint manufacturer’s recommendations shall be thoroughly adhered to. Repair of paint will be
conducted if the paint condition as follow:
a. Paint thickness was not reaching the value required (see attachment “PAINTING
SPECIFICATION AND APPLICATION“.
b. Slugs, runs and any damages during handling, transportation and unloading to the site.
For those above recoating should be done at the point of damage surfaces with extent to the 50
mm of the damage point as the following:
1. Check the damage point.
2. Extent to the 50 mm of those damage.
3. Cleaning those surfaces with power brush.
4. Recoating again with brush at those surfaces after suitable time.
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10. ATTACHMENT (SIGMA UTAMA DATASHEET)

10.1. Primer Coat

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