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STATUS of availability

WPS No PQR No
PHWT
Hardness Macro
WPS PQR Lab Report RT Report Report &
Report Photogrpah
Chart

13 BEC-P91-01

14 BEC-P91-02

15 BEC-P22-01

16 BEC-P22-02

17 BEC-P22-03

20 BEC-TGX-01

21 BEC-P11-01

22 BEC-P11-02

28 BEC-P91CS-01

30 BEC-Reformer-01

31 BEC-Reformer-02
Salalah Methanol Project

WPS SUMMARY as on 24th Feb 2010


Material
Process
(Grade or type) Welding Consumable
Post
Min Max. Heating
Base Mat'l
Sl Rev GTAW SMAW Preheat Interpass at PWHT
WPS No. PQR No. Thickness P-No. Remarks
No. No. Fill & Temp Temp 3000C (°C)
(mm) Root A B
Cap (°C) (°C) for 3
Brand Name Brand hrs
AWS Size in AWS Size in
or Name or
Classification mm Classification mm
Equivalent Equivalent

2.0,
. WPS-001 3 BEC-LTCS-01 1.6 to 11.0 GTAW GTAW 1 CS CS ER 70S - 6 OK 12.61 Nil Nil Nil 10° 250° NIL NIL -
2.4

BEC-LTCS-02, 2.0, 2.5, 3.2


. WPS-002 3 1.6 to 19.05 GTAW SMAW 1 CS CS ER 70S - 6 OK 12.61 E 7018 OK 48.00 10° 250° NIL NIL -
BEC-LTCS-05 2.4 & 4.0

BEC-LTCS-04, 2.0, 2.5, 3.2


. WPS-003 3 >19 to 47.6 GTAW SMAW 1 CS CS ER 70S - 6 OK 12.61 E 7018 OK 48.00 105° 250° NIL 610° -
BEC-LTCS-08 2.4 & 4.0

OK Tigrod 2.0,
. WPS-004 2 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 304/304L 304/304L ER 308 L Nil Nil Nil 10° 150° NIL NIL -
308L 2.4

OK Tigrod 2.0, 2.5, 3.2


. WPS-005 4 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 304/304L 304/304L ER 308 L E308L-16 OK 61.20 10° 150° NIL NIL -
308L 2.4 & 4.0

316/316L / 316/316L / OK Tigrod 2.0,


. WPS-006 2 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 ER 316 L Nil Nil Nil 10° 150° NIL NIL -
316H 316H 316L 2.4

316/ 316L 316/ 316L OK Tigrod 2.0, 2.5, 3.2


. WPS-007 3 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 ER 316 L E316L-16 OK 63.20 10° 150° NIL NIL -
/316H /316H 316L 2.4 & 4.0

OK Tigrod 2.0,
. WPS-008 1 BEC-DS-01 1.6 to 10.0 GTAW GTAW 8&1 P8 P1 ER 309Mo L Nil Nil Nil 10° 150° NIL NIL -
309Mo L 2.4

OK Tigrod 2.0, 2.5, 3.2


. WPS-009 1 BEC-DS-02 1.6 to 20.0 GTAW SMAW 8&1 P8 P1 ER 309Mo L E309MoL-17 OK 67.70 10° 150° NIL NIL -
309Mo L 2.4 & 4.0

347/347H/ 347/347H/ OK Tigrod 2.0,


. WPS-010 1 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 ER 347 Nil Nil Nil 10° 150° NIL NIL -
321/321H 321/321H 347 2.4

347/347H/ 347/347H/ OK Tigrod 2.0, 2.5, 3.2


. WPS-011 2 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 ER 347 E347-16 OK 61.81 10° 150° NIL NIL -
321/321H 321/321H 347 2.4 & 4.0

2.0, 2.5, 3.2


. WPS-012 0 BEC-LTCS-07 >19 to 47.6 GTAW SMAW 1 P1 P1 ER 70S - 6 OK 12.61 E 7018 OK 48.00 Ambient 250° NIL 610° -
2.4 & 4.0

2.0, 2.5, 3.2


. WPS-013 1 BEC-P91-01 5 to 52.38 GTAW SMAW 5B P91 P91 ER 90S - B9 OK 13.38 E 9015 - B9 OK 76.98 200° 350° Yes 755° -
2.4 & 4.0

2.0,
. WPS-014 0 BEC-P91-02 5 to 8 GTAW GTAW 5B P91 P91 ER 90S - B9 OK 13.38 Nil Nil Nil 200° 350° Yes 755° -
2.4

Page 2 of 33
Salalah Methanol Project

WPS SUMMARY as on 24th Feb 2010


Material
Process
(Grade or type) Welding Consumable
Post
Min Max. Heating
Base Mat'l
Sl Rev GTAW SMAW Preheat Interpass at PWHT
WPS No. PQR No. Thickness P-No. Remarks
No. No. Fill & Temp Temp 3000C (°C)
(mm) Root A B
Cap (°C) (°C) for 3
Brand Name Brand hrs
AWS Size in AWS Size in
or Name or
Classification mm Classification mm
Equivalent Equivalent

1.6,
. WPS-015 1 BEC-P22-01 1.6 to 13 GTAW GTAW 5A P22 P22 ER 90S - B3 OK 13.17 2.0, Nil Nil Nil 200° 350° NIL NIL -
2.4
1.6,
2.5, 3.2
. WPS-016 1 BEC-P22-02 1.6 to 13 GTAW SMAW 5A P22 P22 ER 90S - B3 OK 13.17 2.0, E 9018 - B3 OK 76.28 200° 350° NIL NIL -
& 4.0
2.4

2.0, 2.5, 3.2


. WPS-017 1 BEC-P22-03 > 13 to 47.6 GTAW SMAW 5A P22 P22 ER 90S - B3 OK 13.17 E 9018 - B3 OK 76.28 200° 350° NIL 740° -
2.4 & 4.0

TGX 308L
R 308LT1-5 2.2 Nil Nil Nil
(KOBELCO)
. WPS-018 1 BEC-TGX-01 5 to 34.9 GTAW SMAW 8 304/304L 304/304L 10° 150° NIL NIL -
OK Tigrod 2.0, 2.5, 3.2
ER 308 L E308L-16 OK 61.20
308L 2.4 & 4.0

TGX 316L
R 316LT1-5 2.2 Nil Nil Nil
(KOBELCO)
316 / 316 /
. WPS-019 1 BEC-TGX-01 5 to 34.9 GTAW SMAW 8 10° 150° NIL NIL -
316L/316H 316L/316H
OK Tigrod 2.0, 2.5, 3.2
ER 316 L E316L-16 OK 63.20
316L 2.4 & 4.0

TGX 347
R 347T1-5 2.2 Nil Nil Nil
(KOBELCO)
347/347H/ 347/347H/
. WPS-020 1 BEC-TGX-01 5 to 34.9 GTAW SMAW 8 10° 150° NIL NIL -
321/321H 321/321H
OK Tigrod 2.0, 2.5, 3.2
ER 347 E347-16 OK 61.81
347 2.4 & 4.0

2.0, 2.5, 3.2


. WPS-021 1 BEC-P11-01 5 to 13.0 GTAW SMAW 4 P11 P11 ER 80S - G OK 13.09 E 8018 - B2 OK 76.18 150° 300° NIL NIL -
2.4 & 4.0

2.0, 2.5, 3.2


. WPS-022 2 BEC-P11-02 > 13 to 55.6 GTAW SMAW 4 P11 P11 ER 80S - G OK 13.09 E 8018 - B2 OK 76.18 150° 300° NIL 720° -
2.4 & 4.0

2.0, 2.5, 3.2


. WPS-023 0 BEC-P11-02 > 13 to 55.6 GTAW SMAW 4&1 P11 P1 ER 80S - G OK 13.09 E 8018 - B2 OK 76.18 150° 300° NIL 720° -
2.4 & 4.0

2.0, 2.5, 3.2


. WPS-024 0 BEC-P22-03 > 13 to 47.6 GTAW SMAW 5A & 1 P22 P1 ER 90S - B3 OK 13.17 E 9018 - B3 OK 76.28 200° 350° NIL 740° -
2.4 & 4.0

Page 3 of 33
Salalah Methanol Project

WPS SUMMARY as on 24th Feb 2010


Material
Process
(Grade or type) Welding Consumable
Post
Min Max. Heating
Base Mat'l
Sl Rev GTAW SMAW Preheat Interpass at PWHT
WPS No. PQR No. Thickness P-No. Remarks
No. No. Fill & Temp Temp 3000C (°C)
(mm) Root A B
Cap (°C) (°C) for 3
Brand Name Brand hrs
AWS Size in AWS Size in
or Name or
Classification mm Classification mm
Equivalent Equivalent

1.6, These
OK Tigrod WPS are
. WPS-025 0 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 316H 316H ER 316 H 2.0, Nil Nil Nil 10° 150° NIL NIL
316H applicable
2.4
for
Ultramet Reformer
OK Tigrod 2.0, 2.5, 3.2
. WPS-026 0 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 316H 316H ER 316 H E 316H -16 316H 10° 150° NIL NIL Package
316H 2.4 & 4.0
(metrode) Piping

347/347H/ 316/ 316L OK Tigrod 2.0,


. WPS-027 0 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 ER 347 Nil Nil Nil 10° 150° NIL NIL -
321/321H /316H 347 2.4

2.5, 3.2
. WPS-028 1 BEC-P91CS-01 All thickness SMAW SMAW 5B/1 P91 CS Nil Nil Nil E 9015 - B9 OK 76.98 200° 350° Yes 755° -
& 4.0

2.0,
. WPS-029 0 BEC-P22-02 1.6 to 13 GTAW SMAW 5A & 1 P22 CS ER 90S - B3 OK 13.17 E 9018 - B3 OK 76.28 Nil 200° 350° NIL NIL -
2.4

KW-T617
BEC-Reformer- ER 2.0,
. WPS-030 2 1.6 to 12 GTAW GTAW 45 B 407 B 407 ( Kiswel Ltd, Nil Nil Nil 10° 200° NIL NIL -
01 NiCrCoMo-1 2.4
Korea)
UTP A 6222
Man
BEC-Reformer- MO ( Bohler 2.0,
. WPS-031 1 All thickness GTAW GTAW Xm to Man Xm B 407 ER NiCrMo-3 Nil Nil Nil 10° 200° NIL NIL -
02 Welding 2.4
45
Group)

2.5, 3.2
. WPS-032 0 BEC-P11-02 > 13 to 48.2 SMAW SMAW 4 P11 P11 Nil Nil Nil E 8018 - B2 OK 76.18 150° 300° NIL 720° -
& 4.0

316/ 316L 316/ 316L OK Tigrod 2.0, 2.5, 3.2


. WPS-033 0 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 ER 316 L E316L-17 OK 63.30 10° 150° NIL NIL -
/316H /316H 316L 2.4 & 4.0

347/347H/ OK Tigrod 2.0, 2.5, 3.2


. WPS-034 0 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 304/304L ER 347 E347-16 OK 61.81 10° 150° NIL NIL -
321/321H 347 2.4 & 4.0

TGX 316L
R 316LT1-5 2.2 Nil Nil Nil
(KOBELCO)
BEC-LTSS-01/ 316 / 316 /
. WPS-035 0 1.6 to 11.0 GTAW GTAW 8 10° 150° NIL NIL -
BEC-TGX-01 316L/316H 316L/316H
OK Tigrod 2.0,
ER 316 L Nil Nil Nil
316L 2.4

3 to 2.5, 3.2 Structural


. WPS-036 1 BEC-CS-PL-01 SMAW SMAW 1 CS CS Nil Nil Nil E 7018 OK 48.00 36° 300° NIL NIL
Unlimited & 4.0 Welding

Page 4 of 33
Salalah Methanol Project

WPS SUMMARY as on 24th Feb 2010


Material
Process
(Grade or type) Welding Consumable
Post
Min Max. Heating
Base Mat'l
Sl Rev GTAW SMAW Preheat Interpass at PWHT
WPS No. PQR No. Thickness P-No. Remarks
No. No. Fill & Temp Temp 3000C (°C)
(mm) Root A B
Cap (°C) (°C) for 3
Brand Name Brand hrs
AWS Size in AWS Size in
or Name or
Classification mm Classification mm
Equivalent Equivalent

BEC-LTCS-04, 2.0, 2.5, 3.2


. WPS-037 0 >19 to 47.6 GTAW SMAW 1 CS CS ER 70S - 2 OK 12.62 E 7018 OK 48.00 80° 250° NIL 610° -
BEC-LTCS-08 2.4 & 4.0

1.6,
2.5, 3.2
. WPS-038 0 BEC-P22-02 1.6 to 13 GTAW SMAW 5A & 4 P22 P11 ER 90S - B3 OK 13.17 2.0, E 9018 - B3 OK 76.28 200° 350° NIL NIL -
& 4.0
2.4

2.0, 2.5, 3.2


. WPS-039 0 BEC-P22-03 > 13 to 47.6 GTAW SMAW 5A & 4 P22 P11 ER 90S - B3 OK 13.17 E 9018 - B3 OK 76.28 200° 350° NIL 740° -
2.4 & 4.0

347/347H/ OK Tigrod 2.0, 2.5, 3.2


. WPS-040 0 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 316H ER 347 E347-16 OK 61.81 10° 150° Nil Nil -
321/321H 347 2.4 & 4.0

OK Tigrod 2.0, OK 92.26 2.5, 3.2


. WPS-041 3 BEC-P4P8-01 5 to 42.88 GTAW SMAW 4&8 P11 316H ER NiCr 3 E NiCrFe 3 10° 150° Nil NIL
19.85 2.4 or Eq & 4.0

760° for
UTP A 6222 three
MO ( Bohler hrs on
. WPS-042 4 BEC-P91P8-01 5 to 42.88 GTAW GTAW 5B P91 Nil ER NiCr Mo3 2.4 Nil Nil Nil 200° 350° Nil
Welding the
Group) buttered
area

HE-8018D3
OK Tigrod 2.0, 2.5, 3.2
. WPS-043 0 BEC-P3P1-01 5 to 40.0 GTAW SMAW 3&1 P3 P1 ER 80S - D2 E 8018- D3 (Honavar) 100° 250° Nil Deleted
13.08 2.4 & 4.0
or Eq.

UTP A 6222
MO ( Bohler
. WPS-044 1 BEC-P91P8-01 5 to 42.88 GTAW GTAW 5B & 8 P91 316H ER NiCr Mo3 2.4 Nil Nil Nil 10° 150° Nil
Welding
Group)

2.0, 2.5, 3.2 Applicable


. WPS-045 0 BEC-P4-01 1.6 to 13.0 GTAW SMAW 4 P11 P11 ER 80S - B2 OK 13.16 E 8018 - B2 OK 76.18 150° 300° NIL NIL
2.4 & 4.0 only for
Test Pack
> 13 to 2.0, 2.5, 3.2 No BW-AG-
. WPS-046 0 BEC-P4-04 GTAW SMAW 4 P11 P11 ER 80S - B2 OK 13.16 E 8018 - B2 OK 76.18 150° 300° NIL 720° P-042
49.22 2.4 & 4.0

5B & 2.0, 2.5, 3.2


. WPS-047 0 BEC-P5BP5A-01 5 to 21.94 GTAW SMAW P 91 P 22 ER 90S - B3 OK 13.17 E 9018 - B3 OK 76.28 200° 350° NIL 740° -
5A 2.4 & 4.0
725° C
OK Tigrod 2.0, on the
. WPS-048 1 BEC-P4P8-01 5 to 42.88 GTAW GTAW 4 P 11 Nil ER NiCr 3 Nil Nil Nil 150° 300° Nil
19.85 2.4 buttered
area

Page 5 of 33
Salalah Methanol Project

WPS SUMMARY as on 24th Feb 2010


Material
Process
(Grade or type) Welding Consumable
Post
Min Max. Heating
Base Mat'l
Sl Rev GTAW SMAW Preheat Interpass at PWHT
WPS No. PQR No. Thickness P-No. Remarks
No. No. Fill & Temp Temp 3000C (°C)
(mm) Root A B
Cap (°C) (°C) for 3
Brand Name Brand hrs
AWS Size in AWS Size in
or Name or
Classification mm Classification mm
Equivalent Equivalent

BEC GS Engg & Cons TPIA SMC

Page 6 of 33
Salalah Methanol Project

WPS SUMMARY as on 7th Oct 2009


Material
Process
(Grade or type) Welding Consumable Remarks
Post
Min Max. Heating
Base Mat'l
Sl Rev Preheat Interpass at PWHT
WPS No. PQR No. Thickness P-No. GTAW SMAW
No. No. Fill & Temp Temp 3000C (°C)
(mm) Root A B
Cap (°C) (°C) for 3
AWS Size in AWS Brand Size in hrs
Brand Name
Classification mm Classification Name mm

2.0,
. WPS-001 3 BEC-LTCS-01 1.6 to 11.0 GTAW GTAW 1 CS CS ER 70S - 6 OK 12.61 Nil Nil Nil 10° 250° NIL NIL -
2.4

BEC-LTCS-02, 2.0, 2.5, 3.2 &


. WPS-002 3 1.6 to 19.05 GTAW SMAW 1 CS CS ER 70S - 6 OK 12.61 E 7018 OK 48.00 10° 250° NIL NIL -
BEC-LTCS-05 2.4 4.0

BEC-LTCS-04, 2.0, 2.5, 3.2 &


. WPS-003 3 >19 to 47.6 GTAW SMAW 1 CS CS ER 70S - 6 OK 12.61 E 7018 OK 48.00 105° 250° NIL 610° -
BEC-LTCS-08 2.4 4.0

OK Tigrod 2.0,
. WPS-004 2 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 304/304L 304/304L ER 308 L Nil Nil Nil 10° 150° NIL NIL -
308L 2.4

OK Tigrod 2.0, 2.5, 3.2 &


. WPS-005 4 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 304/304L 304/304L ER 308 L E308L-16 OK 61.20 10° 150° NIL NIL -
308L 2.4 4.0

316/316L / 316/316L / OK Tigrod 2.0,


. WPS-006 2 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 ER 316 L Nil Nil Nil 10° 150° NIL NIL -
316H 316H 316L 2.4

316/ 316L 316/ 316L OK Tigrod 2.0, 2.5, 3.2 &


. WPS-007 3 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 ER 316 L E316L-16 OK 63.20 10° 150° NIL NIL -
/316H /316H 316L 2.4 4.0

OK Tigrod 2.0,
. WPS-008 1 BEC-DS-01 1.6 to 10.0 GTAW GTAW 8&1 P8 P1 ER 309Mo L Nil Nil Nil 10° 150° NIL NIL -
309Mo L 2.4

OK Tigrod 2.0, 2.5, 3.2 &


. WPS-009 1 BEC-DS-02 1.6 to 20.0 GTAW SMAW 8&1 P8 P1 ER 309Mo L E309MoL-17 OK 67.70 10° 150° NIL NIL -
309Mo L 2.4 4.0

347/347H/ 347/347H/ OK Tigrod 2.0,


. WPS-010 1 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 ER 347 Nil Nil Nil 10° 150° NIL NIL -
321/321H 321/321H 347 2.4

347/347H/ 347/347H/ OK Tigrod 2.0, 2.5, 3.2 &


. WPS-011 2 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 ER 347 E347-16 OK 61.81 10° 150° NIL NIL -
321/321H 321/321H 347 2.4 4.0

2.0, 2.5, 3.2 &


. WPS-012 0 BEC-LTCS-07 >19 to 47.6 GTAW SMAW 1 P1 P1 ER 70S - 6 OK 12.61 E 7018 OK 48.00 Ambient 250° NIL 610° -
2.4 4.0

2.0, 2.5, 3.2 &


. WPS-013 1 BEC-P91-01 5 to 52.38 GTAW SMAW 5B P91 P91 ER 90S - B9 OK 13.38 E 9015 - B9 OK 76.98 200° 350° Yes 755° -
2.4 4.0

2.0,
. WPS-014 0 BEC-P91-02 5 to 8 GTAW GTAW 5B P91 P91 ER 90S - B9 OK 13.38 Nil Nil Nil 200° 350° Yes 755° -
2.4

Page 7 of 33
Salalah Methanol Project

WPS SUMMARY as on 7th Oct 2009


Material
Process
(Grade or type) Welding Consumable Remarks
Post
Min Max. Heating
Base Mat'l
Sl Rev Preheat Interpass at PWHT
WPS No. PQR No. Thickness P-No. GTAW SMAW
No. No. Fill & Temp Temp 3000C (°C)
(mm) Root A B
Cap (°C) (°C) for 3
AWS Size in AWS Brand Size in hrs
Brand Name
Classification mm Classification Name mm

1.6,
. WPS-015 1 BEC-P22-01 1.6 to 13 GTAW GTAW 5A P22 P22 ER 90S - B3 OK 13.17 2.0, Nil Nil Nil 200° 350° NIL NIL -
2.4
1.6,
2.5, 3.2 &
. WPS-016 1 BEC-P22-02 1.6 to 13 GTAW SMAW 5A P22 P22 ER 90S - B3 OK 13.17 2.0, E 9018 - B3 OK 76.28 200° 350° NIL NIL -
4.0
2.4

2.0, 2.5, 3.2 &


. WPS-017 1 BEC-P22-03 > 13 to 47.6 GTAW SMAW 5A P22 P22 ER 90S - B3 OK 13.17 E 9018 - B3 OK 76.28 200° 350° NIL 740° -
2.4 4.0

TGX 308L
R 308LT1-5 2.2 Nil Nil Nil
(KOBELCO)
. WPS-018 0 BEC-TGX-01 5 to 34.9 GTAW SMAW 8 304/304L 304/304L 10° 150° NIL NIL -
OK Tigrod 2.0, 2.5, 3.2 &
ER 308 L E308L-16 OK 61.20
308L 2.4 4.0

TGX 316L
R 316LT1-5 2.2 Nil Nil Nil
(KOBELCO)
316 / 316 /
. WPS-019 0 BEC-TGX-01 5 to 34.9 GTAW SMAW 8 10° 150° NIL NIL -
316L/316H 316L/316H
OK Tigrod 2.0, 2.5, 3.2 &
ER 316 L E316L-16 OK 63.20
316L 2.4 4.0

TGX 347
R 347T1-5 2.2 Nil Nil Nil
(KOBELCO)
347/347H/ 347/347H/
. WPS-020 0 BEC-TGX-01 5 to 34.9 GTAW SMAW 8 10° 150° NIL NIL -
321/321H 321/321H
OK Tigrod 2.0, 2.5, 3.2 &
ER 347 E347-16 OK 61.81
347 2.4 4.0

2.0, 2.5, 3.2 &


. WPS-021 1 BEC-P11-01 5 to 13.0 GTAW SMAW 4 P11 P11 ER 80S - G OK 13.09 E 8018 - B2 OK 76.18 150° 300° NIL NIL -
2.4 4.0

2.0, 2.5, 3.2 &


. WPS-022 1 BEC-P11-02 > 13 to 55.6 GTAW SMAW 4 P11 P11 ER 80S - G OK 13.09 E 8018 - B2 OK 76.18 150° 300° NIL 720° -
2.4 4.0

2.0, 2.5, 3.2 &


. WPS-023 0 BEC-P11-02 > 13 to 55.6 GTAW SMAW 4&1 P11 P1 ER 80S - G OK 13.09 E 8018 - B2 OK 76.18 150° 300° NIL 720° -
2.4 4.0

2.0, 2.5, 3.2 &


. WPS-024 0 BEC-P22-03 > 13 to 47.6 GTAW SMAW 5A & 1 P22 P1 ER 90S - B3 OK 13.17 E 9018 - B3 OK 76.28 200° 350° NIL 740° -
2.4 4.0

Page 8 of 33
Salalah Methanol Project

WPS SUMMARY as on 7th Oct 2009


Material
Process
(Grade or type) Welding Consumable Remarks
Post
Min Max. Heating
Base Mat'l
Sl Rev Preheat Interpass at PWHT
WPS No. PQR No. Thickness P-No. GTAW SMAW
No. No. Fill & Temp Temp 3000C (°C)
(mm) Root A B
Cap (°C) (°C) for 3
AWS Size in AWS Brand Size in hrs
Brand Name
Classification mm Classification Name mm

1.6, These
OK Tigrod WPS are
. WPS-025 0 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 316H 316H ER 316 H 2.0, Nil Nil Nil 10° 150° NIL NIL
316H applicable
2.4
for
Ultramet Reformer
OK Tigrod 2.0, 2.5, 3.2 &
. WPS-026 0 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 316H 316H ER 316 H E 316H -16 316H 10° 150° NIL NIL Package
316H 2.4 4.0
(metrode) Piping

347/347H/ 316/ 316L OK Tigrod 2.0,


. WPS-027 0 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 ER 347 Nil Nil Nil 10° 150° NIL NIL -
321/321H /316H 347 2.4

2.5, 3.2 &


. WPS-028 1 BEC-P91CS-01 All thickness SMAW SMAW 5B/1 P91 CS Nil Nil Nil E 9015 - B9 OK 76.98 200° 350° Yes 755° -
4.0

2.0,
. WPS-029 0 BEC-P22-03 1.6 to 13 GTAW SMAW 5A & 1 P22 CS ER 90S - B3 OK 13.17 Nil Nil Nil 200° 350° NIL NIL -
2.4

KW-T617
BEC-Reformer- ER 2.0,
. WPS-030 1 1.6 to 12 GTAW GTAW 45 B 407 B 407 ( Kiswel Ltd, Nil Nil Nil 10° 200° NIL NIL -
01 NiCrCoMo-1 2.4
Korea)
UTP A 6222
Man
BEC-Reformer- MO ( Bohler 2.0,
. WPS-031 1 All thickness GTAW GTAW Xm to Man Xm B 407 ER NiCrMo-3 Nil Nil Nil 10° 200° NIL NIL -
02 Welding 2.4
45
Group)

2.5, 3.2 &


. WPS-032 0 BEC-P11-02 > 13 to 48.2 SMAW SMAW 4 P11 P11 Nil Nil Nil E 8018 - B2 OK 76.18 150° 300° NIL 720° -
4.0

316/ 316L 316/ 316L OK Tigrod 2.0, 2.5, 3.2 &


. WPS-033 0 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 ER 316 L E316L-17 OK 63.30 10° 150° NIL NIL -
/316H /316H 316L 2.4 4.0

347/347H/ OK Tigrod 2.0, 2.5, 3.2 &


. WPS-034 0 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 304/304L ER 347 E347-16 OK 61.81 10° 150° NIL NIL -
321/321H 347 2.4 4.0

TGX 316L
R 316LT1-5 2.2 Nil Nil Nil
(KOBELCO)
BEC-LTSS-01/ 316 / 316 /
. WPS-035 0 1.6 to 11.0 GTAW GTAW 8 10° 150° NIL NIL -
BEC-TGX-01 316L/316H 316L/316H
OK Tigrod 2.0,
ER 316 L Nil Nil Nil
316L 2.4

Page 9 of 33
Salalah Methanol Project

WPS SUMMARY as on 7th Oct 2009


Material
Process
(Grade or type) Welding Consumable Remarks
Post
Min Max. Heating
Base Mat'l
Sl Rev Preheat Interpass at PWHT
WPS No. PQR No. Thickness P-No. GTAW SMAW
No. No. Fill & Temp Temp 3000C (°C)
(mm) Root A B
Cap (°C) (°C) for 3
AWS Size in AWS Brand Size in hrs
Brand Name
Classification mm Classification Name mm

3 to 2.5, 3.2 & Structural


. WPS-036 1 BEC-CS-PL-01 SMAW SMAW 1 CS CS Nil Nil Nil E 7018 OK 48.00 36° 300° NIL NIL
Unlimited 4.0 Welding

BEC-LTCS-04, 2.0, 2.5, 3.2 &


. WPS-037 0 >19 to 47.6 GTAW SMAW 1 CS CS ER 70S - 2 OK 12.62 E 7018 OK 48.00 105° 250° NIL 610° -
BEC-LTCS-08 2.4 4.0

1.6,
2.5, 3.2 &
. WPS-038 0 BEC-P22-02 1.6 to 13 GTAW SMAW 5A & 4 P22 P11 ER 90S - B3 OK 13.17 2.0, E 9018 - B3 OK 76.28 200° 350° NIL NIL -
4.0
2.4

2.0, 2.5, 3.2 &


. WPS-039 0 BEC-P22-03 > 13 to 47.6 GTAW SMAW 5A & 4 P22 P11 ER 90S - B3 OK 13.17 E 9018 - B3 OK 76.28 200° 350° NIL 740° -
2.4 4.0

347/347H/ OK Tigrod 2.0, 2.5, 3.2 &


. WPS-040 0 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 316H ER 347 E347-16 OK 61.81 10° 150° NIL NIL -
321/321H 347 2.4 4.0

To be
OK Tigrod 2.0, OK 92.26 2.5, 3.2 & 150° (P4 350° (P4
. WPS-041 0 BEC-P4P8-01 5 to 42.88 GTAW SMAW 4&8 P11 P8 ER NiCr 3 E NiCrFe 3 Nil established at
19.85 2.4 or Eq 4.0 side) side) site

UTP A 6222 760°


To be
MO ( Bohler for
. WPS-042 3 BEC-P91P8-01 5 to 42.88 GTAW 5B P91 Nil ER NiCr Mo3 2.4 Nil Nil Nil 200° 350° Nil established at
Welding three site
Group) hrs
HE-
To be
OK Tigrod 2.0, 8018D3 2.5, 3.2 &
. WPS-043 0 BEC-P3P1-01 5 to 40.0 GTAW SMAW 3&1 P3 P1 ER 80S - D2 E 8018- D3 100° 250° Nil established at
13.08 2.4 (Honavar) 4.0 site
UTP A 6222 or Eq.
To be
MO ( Bohler
WPS-044 0 BEC-P91P8-01 5 to 42.88 GTAW GTAW 5B P91 P8 ER NiCr Mo3 2.4 Nil Nil Nil 10° 150° Nil established at
Welding site
Group)

Page 10 of 33
Salalah Methanol Project

WPS SUMMARY as on 10th Sep 2009


Material
Process
(Grade or type) Welding Consumable Remarks
Post
Min Max. Heating
Base Mat'l
Sl Rev Preheat Interpass at PWHT
WPS No. PQR No. Thickness P-No. GTAW SMAW
No. No. Fill & Temp Temp 3000C (°C)
(mm) Root A B
Cap (°C) (°C) for 3
AWS Size in AWS Brand Size in hrs
Brand Name
Classification mm Classification Name mm

2.0,
. WPS-001 3 BEC-LTCS-01 1.6 to 11.0 GTAW GTAW 1 CS CS ER 70S - 6 OK 12.61 Nil Nil Nil 10° 250° NIL NIL -
2.4

BEC-LTCS-02, 2.0, 2.5, 3.2 &


. WPS-002 3 1.6 to 19.05 GTAW SMAW 1 CS CS ER 70S - 6 OK 12.61 E 7018 OK 48.00 10° 250° NIL NIL -
BEC-LTCS-05 2.4 4.0

BEC-LTCS-04, 2.0, 2.5, 3.2 &


. WPS-003 3 >19 to 47.6 GTAW SMAW 1 CS CS ER 70S - 6 OK 12.61 E 7018 OK 48.00 105° 250° NIL 610° -
BEC-LTCS-08 2.4 4.0

OK Tigrod 2.0,
. WPS-004 2 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 304/304L 304/304L ER 308 L Nil Nil Nil 10° 150° NIL NIL -
308L 2.4

OK Tigrod 2.0, 2.5, 3.2 &


. WPS-005 4 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 304/304L 304/304L ER 308 L E308L-16 OK 61.20 10° 150° NIL NIL -
308L 2.4 4.0

316/316L / 316/316L / OK Tigrod 2.0,


. WPS-006 2 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 ER 316 L Nil Nil Nil 10° 150° NIL NIL -
316H 316H 316L 2.4

316/ 316L 316/ 316L OK Tigrod 2.0, 2.5, 3.2 &


. WPS-007 3 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 ER 316 L E316L-16 OK 63.20 10° 150° NIL NIL -
/316H /316H 316L 2.4 4.0

OK Tigrod 2.0,
. WPS-008 1 BEC-DS-01 1.6 to 10.0 GTAW GTAW 8&1 P8 P1 ER 309Mo L Nil Nil Nil 10° 150° NIL NIL -
309Mo L 2.4

OK Tigrod 2.0, 2.5, 3.2 &


. WPS-009 1 BEC-DS-02 1.6 to 20.0 GTAW SMAW 8&1 P8 P1 ER 309Mo L E309MoL-17 OK 67.70 10° 150° NIL NIL -
309Mo L 2.4 4.0

347/347H/ 347/347H/ OK Tigrod 2.0,


. WPS-010 1 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 ER 347 Nil Nil Nil 10° 150° NIL NIL -
321/321H 321/321H 347 2.4

347/347H/ 347/347H/ OK Tigrod 2.0, 2.5, 3.2 &


. WPS-011 2 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 ER 347 E347-16 OK 61.81 10° 150° NIL NIL -
321/321H 321/321H 347 2.4 4.0

2.0, 2.5, 3.2 &


. WPS-012 0 BEC-LTCS-07 >19 to 47.6 GTAW SMAW 1 P1 P1 ER 70S - 6 OK 12.61 E 7018 OK 48.00 Ambient 250° NIL 610° -
2.4 4.0

2.0, 2.5, 3.2 &


. WPS-013 1 BEC-P91-01 5 to 52.38 GTAW SMAW 5B P91 P91 ER 90S - B9 OK 13.38 E 9015 - B9 OK 76.98 200° 350° Yes 755° -
2.4 4.0

2.0,
. WPS-014 0 BEC-P91-02 5 to 8 GTAW GTAW 5B P91 P91 ER 90S - B9 OK 13.38 Nil Nil Nil 200° 350° Yes 755° -
2.4

Page 11 of 33
Salalah Methanol Project

WPS SUMMARY as on 10th Sep 2009


Material
Process
(Grade or type) Welding Consumable Remarks
Post
Min Max. Heating
Base Mat'l
Sl Rev Preheat Interpass at PWHT
WPS No. PQR No. Thickness P-No. GTAW SMAW
No. No. Fill & Temp Temp 3000C (°C)
(mm) Root A B
Cap (°C) (°C) for 3
AWS Size in AWS Brand Size in hrs
Brand Name
Classification mm Classification Name mm

1.6,
. WPS-015 1 BEC-P22-01 1.6 to 13 GTAW GTAW 5A P22 P22 ER 90S - B3 OK 13.17 2.0, Nil Nil Nil 200° 350° NIL NIL -
2.4
1.6,
2.5, 3.2 &
. WPS-016 1 BEC-P22-02 1.6 to 13 GTAW SMAW 5A P22 P22 ER 90S - B3 OK 13.17 2.0, E 9018 - B3 OK 76.28 200° 350° NIL NIL -
4.0
2.4

2.0, 2.5, 3.2 &


. WPS-017 1 BEC-P22-03 > 13 to 47.6 GTAW SMAW 5A P22 P22 ER 90S - B3 OK 13.17 E 9018 - B3 OK 76.28 200° 350° NIL 740° -
2.4 4.0

TGX 308L
R 308LT1-5 2.2 Nil Nil Nil
(KOBELCO)
. WPS-018 0 BEC-TGX-01 5 to 34.9 GTAW SMAW 8 304/304L 304/304L 10° 150° NIL NIL -
OK Tigrod 2.0, 2.5, 3.2 &
ER 308 L E308L-16 OK 61.20
308L 2.4 4.0

TGX 316L
R 316LT1-5 2.2 Nil Nil Nil
(KOBELCO)
316 / 316 /
. WPS-019 0 BEC-TGX-01 5 to 34.9 GTAW SMAW 8 10° 150° NIL NIL -
316L/316H 316L/316H
OK Tigrod 2.0, 2.5, 3.2 &
ER 316 L E316L-16 OK 63.20
316L 2.4 4.0

TGX 347
R 347T1-5 2.2 Nil Nil Nil
(KOBELCO)
347/347H/ 347/347H/
. WPS-020 0 BEC-TGX-01 5 to 34.9 GTAW SMAW 8 10° 150° NIL NIL -
321/321H 321/321H
OK Tigrod 2.0, 2.5, 3.2 &
ER 347 E347-16 OK 61.81
347 2.4 4.0

2.0, 2.5, 3.2 &


. WPS-021 1 BEC-P11-01 5 to 13.0 GTAW SMAW 4 P11 P11 ER 80S - G OK 13.09 E 8018 - B2 OK 76.18 150° 300° NIL NIL -
2.4 4.0

2.0, 2.5, 3.2 &


. WPS-022 1 BEC-P11-02 > 13 to 55.6 GTAW SMAW 4 P11 P11 ER 80S - G OK 13.09 E 8018 - B2 OK 76.18 150° 300° NIL 720° -
2.4 4.0

2.0, 2.5, 3.2 &


. WPS-023 0 BEC-P11-02 > 13 to 55.6 GTAW SMAW 4&1 P11 P1 ER 80S - G OK 13.09 E 8018 - B2 OK 76.18 150° 300° NIL 720° -
2.4 4.0

2.0, 2.5, 3.2 &


. WPS-024 0 BEC-P22-03 > 13 to 47.6 GTAW SMAW 5A & 1 P22 P1 ER 90S - B3 OK 13.17 E 9018 - B3 OK 76.28 200° 350° NIL 740° -
2.4 4.0

Page 12 of 33
Salalah Methanol Project

WPS SUMMARY as on 10th Sep 2009


Material
Process
(Grade or type) Welding Consumable Remarks
Post
Min Max. Heating
Base Mat'l
Sl Rev Preheat Interpass at PWHT
WPS No. PQR No. Thickness P-No. GTAW SMAW
No. No. Fill & Temp Temp 3000C (°C)
(mm) Root A B
Cap (°C) (°C) for 3
AWS Size in AWS Brand Size in hrs
Brand Name
Classification mm Classification Name mm

1.6, These
OK Tigrod WPS are
. WPS-025 0 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 316H 316H ER 316 H 2.0, Nil Nil Nil 10° 150° NIL NIL
316H applicable
2.4
for
Ultramet Reformer
OK Tigrod 2.0, 2.5, 3.2 &
. WPS-026 0 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 316H 316H ER 316 H E 316H -16 316H 10° 150° NIL NIL Package
316H 2.4 4.0
(metrode) Piping

347/347H/ 316/ 316L OK Tigrod 2.0,


. WPS-027 0 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 ER 347 Nil Nil Nil 10° 150° NIL NIL -
321/321H /316H 347 2.4

2.5, 3.2 &


. WPS-028 1 BEC-P91CS-01 All thickness SMAW SMAW 5B/1 P91 CS Nil Nil Nil E 9015 - B9 OK 76.98 200° 350° Yes 755° -
4.0

2.0,
. WPS-029 0 BEC-P22-03 1.6 to 13 GTAW SMAW 5A & 1 P22 CS ER 90S - B3 OK 13.17 Nil Nil Nil 200° 350° NIL NIL -
2.4

KW-T617
BEC-Reformer- ER 2.0,
. WPS-030 1 1.6 to 12 GTAW GTAW 45 B 407 B 407 ( Kiswel Ltd, Nil Nil Nil 10° 200° NIL NIL -
01 NiCrCoMo-1 2.4
Korea)
UTP A 6222
Man
BEC-Reformer- MO ( Bohler 2.0,
. WPS-031 1 All thickness GTAW GTAW Xm to Man Xm B 407 ER NiCrMo-3 Nil Nil Nil 10° 200° NIL NIL -
02 Welding 2.4
45
Group)

2.5, 3.2 &


. WPS-032 0 BEC-P11-02 > 13 to 48.2 SMAW SMAW 4 P11 P11 Nil Nil Nil E 8018 - B2 OK 76.18 150° 300° NIL 720° -
4.0

316/ 316L 316/ 316L OK Tigrod 2.0, 2.5, 3.2 &


. WPS-033 0 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 ER 316 L E316L-17 OK 63.30 10° 150° NIL NIL -
/316H /316H 316L 2.4 4.0

347/347H/ OK Tigrod 2.0, 2.5, 3.2 &


. WPS-034 0 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 304/304L ER 347 E347-16 OK 61.81 10° 150° NIL NIL -
321/321H 347 2.4 4.0

TGX 316L
R 316LT1-5 2.2 Nil Nil Nil
(KOBELCO)
BEC-LTSS-01/ 316 / 316 /
. WPS-035 0 1.6 to 11.0 GTAW GTAW 8 10° 150° NIL NIL -
BEC-TGX-01 316L/316H 316L/316H
OK Tigrod 2.0,
ER 316 L Nil Nil Nil
316L 2.4

Page 13 of 33
Salalah Methanol Project

WPS SUMMARY as on 10th Sep 2009


Material
Process
(Grade or type) Welding Consumable Remarks
Post
Min Max. Heating
Base Mat'l
Sl Rev Preheat Interpass at PWHT
WPS No. PQR No. Thickness P-No. GTAW SMAW
No. No. Fill & Temp Temp 3000C (°C)
(mm) Root A B
Cap (°C) (°C) for 3
AWS Size in AWS Brand Size in hrs
Brand Name
Classification mm Classification Name mm

3 to 2.5, 3.2 & Structural


. WPS-036 1 BEC-CS-PL-01 SMAW SMAW 1 CS CS Nil Nil Nil E 7018 OK 48.00 36° 300° NIL NIL
Unlimited 4.0 Welding

BEC-LTCS-04, 2.0, 2.5, 3.2 &


. WPS-037 0 >19 to 47.6 GTAW SMAW 1 CS CS ER 70S - 2 OK 12.62 E 7018 OK 48.00 105° 250° NIL 610° -
BEC-LTCS-08 2.4 4.0

1.6,
2.5, 3.2 &
. WPS-038 0 BEC-P22-02 1.6 to 13 GTAW SMAW 5A & 4 P22 P11 ER 90S - B3 OK 13.17 2.0, E 9018 - B3 OK 76.28 200° 350° NIL NIL -
4.0
2.4

2.0, 2.5, 3.2 &


. WPS-039 0 BEC-P22-03 > 13 to 47.6 GTAW SMAW 5A & 4 P22 P11 ER 90S - B3 OK 13.17 E 9018 - B3 OK 76.28 200° 350° NIL 740° -
2.4 4.0

Page 14 of 33
Salalah Methanol Project

WPS SUMMARY as on 26th May 2009


Material
Process
(Grade or type) Welding Consumable Post
Min Max. Heating
Base Mat'l
Sl Rev Preheat Interpass at PWHT
WPS No. PQR No. Thickness P-No. GTAW SMAW
No. No. Fill & Temp Temp 3000C (°C)
(mm) Root A B
Cap (°C) (°C) for 3
AWS Size in AWS Brand Size in hrs
Brand Name
Classification mm Classification Name mm

2.0,
. WPS-001 3 BEC-LTCS-01 1.6 to 11.0 GTAW GTAW 1 CS CS ER 70S - 6 OK 12.61 Nil Nil Nil 10° 250° NIL NIL
2.4

BEC-LTCS-02, 2.0, 2.5, 3.2 &


. WPS-002 3 1.6 to 19.05 GTAW SMAW 1 CS CS ER 70S - 6 OK 12.61 E 7018 OK 48.00 10° 250° NIL NIL
BEC-LTCS-05 2.4 4.0

BEC-LTCS-04, 2.0, 2.5, 3.2 &


. WPS-003 3 >19 to 47.6 GTAW SMAW 1 CS CS ER 70S - 6 OK 12.61 E 7018 OK 48.00 105° 250° NIL 610°
BEC-LTCS-08 2.4 4.0

OK Tigrod 2.0,
. WPS-004 2 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 304/304L 304/304L ER 308 L Nil Nil Nil 10° 150° NIL NIL
308L 2.4

OK Tigrod 2.0, 2.5, 3.2 &


. WPS-005 3 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 304/304L 304/304L ER 308 L E308L-16 OK 61.20 10° 150° NIL NIL
308L 2.4 4.0

316/316L / 316/316L / OK Tigrod 2.0,


. WPS-006 2 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 ER 316 L Nil Nil Nil 10° 150° NIL NIL
316H 316H 316L 2.4

316/ 316L 316/ 316L OK Tigrod 2.0, 2.5, 3.2 &


. WPS-007 3 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 ER 316 L E316L-16 OK 63.20 10° 150° NIL NIL
/316H /316H 316L 2.4 4.0

OK Tigrod 2.0,
. WPS-008 1 BEC-DS-01 1.6 to 10.0 GTAW GTAW 8&1 P8 P1 ER 309Mo L Nil Nil Nil 10° 150° NIL NIL
309Mo L 2.4

OK Tigrod 2.0, 2.5, 3.2 &


. WPS-009 1 BEC-DS-02 1.6 to 20.0 GTAW SMAW 8&1 P8 P1 ER 309Mo L E309MoL-17 OK 67.70 10° 150° NIL NIL
309Mo L 2.4 4.0

347/347H/ 347/347H/ OK Tigrod 2.0,


. WPS-010 1 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 ER 347 Nil Nil Nil 10° 150° NIL NIL
321/321H 321/321H 347 2.4

347/347H/ 347/347H/ OK Tigrod 2.0, 2.5, 3.2 &


. WPS-011 2 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 ER 347 E347-16 OK 61.81 10° 150° NIL NIL
321/321H 321/321H 347 2.4 4.0

2.0, 2.5, 3.2 &


. WPS-012 0 BEC-LTCS-07 >19 to 47.6 GTAW SMAW 1 P1 P1 ER 70S - 6 OK 12.61 E 7018 OK 48.00 Ambient 250° NIL 610°
2.4 4.0

2.0, 2.5, 3.2 &


. WPS-013 1 BEC-P91-01 5 to 52.38 GTAW SMAW 5B P91 P91 ER 90S - B9 OK 13.38 E 9015 - B9 OK 76.98 200° 350° Yes 755°
2.4 4.0

2.0,
. WPS-014 0 BEC-P91-02 5 to 8 GTAW GTAW 5B P91 P91 ER 90S - B9 OK 13.38 Nil Nil Nil 200° 350° Yes 755°
2.4

Page 15 of 33
Salalah Methanol Project

WPS SUMMARY as on 26th May 2009


Material
Process
(Grade or type) Welding Consumable Post
Min Max. Heating
Base Mat'l
Sl Rev Preheat Interpass at PWHT
WPS No. PQR No. Thickness P-No. GTAW SMAW
No. No. Fill & Temp Temp 3000C (°C)
(mm) Root A B
Cap (°C) (°C) for 3
AWS Size in AWS Brand Size in hrs
Brand Name
Classification mm Classification Name mm

1.6,
. WPS-015 1 BEC-P22-01 1.6 to 13 GTAW GTAW 5A P22 P22 ER 90S - B3 OK 13.17 2.0, Nil Nil Nil 200° 350° NIL NIL
2.4
1.6,
2.5, 3.2 &
. WPS-016 1 BEC-P22-02 1.6 to 13 GTAW SMAW 5A P22 P22 ER 90S - B3 OK 13.17 2.0, E 9018 - B3 OK 76.28 200° 350° NIL NIL
4.0
2.4

2.0, 2.5, 3.2 &


. WPS-017 1 BEC-P22-03 5 to 47.6 GTAW SMAW 5A P22 P22 ER 90S - B3 OK 13.17 E 9018 - B3 OK 76.28 200° 350° NIL 740°
2.4 4.0

TGX 308L
R 308LT1-5 2.2 Nil Nil Nil
(KOBELCO)
. WPS-018 0 BEC-TGX-01 5 to 34.9 GTAW SMAW 8 304/304L 304/304L 10° 150° NIL NIL
OK Tigrod 2.0, 2.5, 3.2 &
ER 308 L E308L-16 OK 61.20
308L 2.4 4.0

TGX 316L
R 316LT1-5 2.2 Nil Nil Nil
(KOBELCO)
316 / 316 /
. WPS-019 0 BEC-TGX-01 5 to 34.9 GTAW SMAW 8 10° 150° NIL NIL
316L/316H 316L/316H
OK Tigrod 2.0, 2.5, 3.2 &
ER 316 L E316L-16 OK 63.20
316L 2.4 4.0

TGX 347
R 347T1-5 2.2 Nil Nil Nil
(KOBELCO)
347/347H/ 347/347H/
. WPS-020 0 BEC-TGX-01 5 to 34.9 GTAW SMAW 8 10° 150° NIL NIL
321/321H 321/321H
OK Tigrod 2.0, 2.5, 3.2 &
ER 347 E347-16 OK 61.81
347 2.4 4.0

2.0, 2.5, 3.2 &


. WPS-021 1 BEC-P11-01 5 to 13.0 GTAW SMAW 4 P11 P11 ER 80S - G OK 13.09 E 8018 - B2 OK 76.18 150° 300° NIL NIL
2.4 4.0

2.0, 2.5, 3.2 &


. WPS-022 1 BEC-P11-02 > 13 to 55.6 GTAW SMAW 4 P11 P11 ER 80S - G OK 13.09 E 8018 - B2 OK 76.18 150° 300° NIL 720°
2.4 4.0

2.0, 2.5, 3.2 &


. WPS-023 0 BEC-P11-02 > 13 to 55.6 GTAW SMAW 4&1 P11 P1 ER 80S - G OK 13.09 E 8018 - B2 OK 76.18 150° 300° NIL 720°
2.4 4.0

2.0, 2.5, 3.2 &


. WPS-024 0 BEC-P22-03 > 13 to 47.6 GTAW SMAW 5A & 1 P22 P1 ER 90S - B3 OK 13.17 E 9018 - B3 OK 76.28 200° 350° NIL 740°
2.4 4.0

Page 16 of 33
Salalah Methanol Project

WPS SUMMARY as on 26th May 2009


Material
Process
(Grade or type) Welding Consumable Post
Min Max. Heating
Base Mat'l
Sl Rev Preheat Interpass at PWHT
WPS No. PQR No. Thickness P-No. GTAW SMAW
No. No. Fill & Temp Temp 3000C (°C)
(mm) Root A B
Cap (°C) (°C) for 3
AWS Size in AWS Brand Size in hrs
Brand Name
Classification mm Classification Name mm

1.6,
OK Tigrod
. WPS-025 0 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 316H 316H ER 316 H 2.0, Nil Nil Nil 10° 150° NIL NIL
316H
2.4

Ultramet
OK Tigrod 2.0, 2.5, 3.2 &
. WPS-026 0 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 316H 316H ER 316 H E 316H -16 316H 10° 150° NIL NIL
316H 2.4 4.0
(metrode)

347/347H/ 316/ 316L OK Tigrod 2.0,


. WPS-027 0 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 ER 347 Nil Nil Nil 10° 150° NIL NIL
321/321H /316H 347 2.4

2.5, 3.2 &


. WPS-028 1 BEC-P91CS-01 All thickness SMAW SMAW 5B/1 P91 CS Nil Nil Nil E 9015 - B9 OK 76.98 200° 350° Yes 755°
4.0

2.0,
. WPS-029 0 BEC-P22-03 1.6 to 13 GTAW SMAW 5A & 1 P22 CS ER 90S - B3 OK 13.17 Nil Nil Nil 200° 350° NIL NIL
2.4

KW-T617
ER 2.0,
. WPS-030 1 BEC-Reformer-01 1.6 to 12 GTAW GTAW 45 B 407 B 407 ( Kiswel Ltd, Nil Nil Nil 10° 200° NIL NIL
NiCrCoMo-1 2.4
Korea)
UTP A 6222
Man
MO ( Bohler 2.0,
. WPS-031 1 BEC-Reformer-02 All thickness GTAW GTAW Xm to Man Xm B 407 ER NiCrMo-3 Nil Nil Nil 10° 200° NIL NIL
Welding 2.4
45
Group)

2.5, 3.2 &


. WPS-032 0 BEC-P11-02 > 13 to 48.2 SMAW SMAW 4 P11 P11 Nil Nil Nil E 8018 - B2 OK 76.18 150° 300° NIL 720°
4.0

Page 17 of 33
Salalah Methanol Project

Remarks

Page 18 of 33
Salalah Methanol Project

Remarks

Page 19 of 33
Salalah Methanol Project

Remarks

These
WPS are
applicable
for
Reformer
Package
Piping

Page 20 of 33
Salalah Methanol Project

WPS SUMMARY as on 26th May 2009


Material
Process
(Grade or type) Welding Consumable Remarks
Post
Min Max. Heating
Base Mat'l
Sl Rev Preheat Interpass at PWHT
WPS No. PQR No. Thickness P-No. GTAW SMAW
No. No. Fill & Temp Temp 3000C (°C)
(mm) Root A B
Cap (°C) (°C) for 3
AWS Size in AWS Brand Size in hrs
Brand Name
Classification mm Classification Name mm

2.0,
. WPS-001 3 BEC-LTCS-01 1.6 to 11.0 GTAW GTAW 1 CS CS ER 70S - 6 OK 12.61 Nil Nil Nil 10° 250° NIL NIL -
2.4

BEC-LTCS-02, 2.0, 2.5, 3.2 &


. WPS-002 3 1.6 to 19.05 GTAW SMAW 1 CS CS ER 70S - 6 OK 12.61 E 7018 OK 48.00 10° 250° NIL NIL -
BEC-LTCS-05 2.4 4.0

BEC-LTCS-04, 2.0, 2.5, 3.2 &


. WPS-003 3 >19 to 47.6 GTAW SMAW 1 CS CS ER 70S - 6 OK 12.61 E 7018 OK 48.00 105° 250° NIL 610° -
BEC-LTCS-08 2.4 4.0

OK Tigrod 2.0,
. WPS-004 2 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 304/304L 304/304L ER 308 L Nil Nil Nil 10° 150° NIL NIL -
308L 2.4

OK Tigrod 2.0, 2.5, 3.2 &


. WPS-005 3 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 304/304L 304/304L ER 308 L E308L-16 OK 61.20 10° 150° NIL NIL -
308L 2.4 4.0

316/316L / 316/316L / OK Tigrod 2.0,


. WPS-006 2 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 ER 316 L Nil Nil Nil 10° 150° NIL NIL -
316H 316H 316L 2.4

316/ 316L 316/ 316L OK Tigrod 2.0, 2.5, 3.2 &


. WPS-007 3 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 ER 316 L E316L-16 OK 63.20 10° 150° NIL NIL -
/316H /316H 316L 2.4 4.0

OK Tigrod 2.0,
. WPS-008 1 BEC-DS-01 1.6 to 10.0 GTAW GTAW 8&1 P8 P1 ER 309Mo L Nil Nil Nil 10° 150° NIL NIL -
309Mo L 2.4

OK Tigrod 2.0, 2.5, 3.2 &


. WPS-009 1 BEC-DS-02 1.6 to 20.0 GTAW SMAW 8&1 P8 P1 ER 309Mo L E309MoL-17 OK 67.70 10° 150° NIL NIL -
309Mo L 2.4 4.0

347/347H/ 347/347H/ OK Tigrod 2.0,


. WPS-010 1 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 ER 347 Nil Nil Nil 10° 150° NIL NIL -
321/321H 321/321H 347 2.4

347/347H/ 347/347H/ OK Tigrod 2.0, 2.5, 3.2 &


. WPS-011 2 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 ER 347 E347-16 OK 61.81 10° 150° NIL NIL -
321/321H 321/321H 347 2.4 4.0

2.0, 2.5, 3.2 &


. WPS-012 0 BEC-LTCS-07 >19 to 47.6 GTAW SMAW 1 P1 P1 ER 70S - 6 OK 12.61 E 7018 OK 48.00 Ambient 250° NIL 610° -
2.4 4.0

2.0, 2.5, 3.2 &


. WPS-013 1 BEC-P91-01 5 to 52.38 GTAW SMAW 5B P91 P91 ER 90S - B9 OK 13.38 E 9015 - B9 OK 76.98 200° 350° Yes 755° -
2.4 4.0

2.0,
. WPS-014 0 BEC-P91-02 5 to 8 GTAW GTAW 5B P91 P91 ER 90S - B9 OK 13.38 Nil Nil Nil 200° 350° Yes 755° -
2.4

Page 21 of 33
Salalah Methanol Project

WPS SUMMARY as on 26th May 2009


Material
Process
(Grade or type) Welding Consumable Remarks
Post
Min Max. Heating
Base Mat'l
Sl Rev Preheat Interpass at PWHT
WPS No. PQR No. Thickness P-No. GTAW SMAW
No. No. Fill & Temp Temp 3000C (°C)
(mm) Root A B
Cap (°C) (°C) for 3
AWS Size in AWS Brand Size in hrs
Brand Name
Classification mm Classification Name mm

1.6,
. WPS-015 1 BEC-P22-01 1.6 to 13 GTAW GTAW 5A P22 P22 ER 90S - B3 OK 13.17 2.0, Nil Nil Nil 200° 350° NIL NIL -
2.4
1.6,
2.5, 3.2 &
. WPS-016 1 BEC-P22-02 1.6 to 13 GTAW SMAW 5A P22 P22 ER 90S - B3 OK 13.17 2.0, E 9018 - B3 OK 76.28 200° 350° NIL NIL -
4.0
2.4

2.0, 2.5, 3.2 &


. WPS-017 1 BEC-P22-03 5 to 47.6 GTAW SMAW 5A P22 P22 ER 90S - B3 OK 13.17 E 9018 - B3 OK 76.28 200° 350° NIL 740° -
2.4 4.0

TGX 308L
R 308LT1-5 2.2 Nil Nil Nil
(KOBELCO)
. WPS-018 0 BEC-TGX-01 5 to 34.9 GTAW SMAW 8 304/304L 304/304L 10° 150° NIL NIL -
OK Tigrod 2.0, 2.5, 3.2 &
ER 308 L E308L-16 OK 61.20
308L 2.4 4.0

TGX 316L
R 316LT1-5 2.2 Nil Nil Nil
(KOBELCO)
316 / 316 /
. WPS-019 0 BEC-TGX-01 5 to 34.9 GTAW SMAW 8 10° 150° NIL NIL -
316L/316H 316L/316H
OK Tigrod 2.0, 2.5, 3.2 &
ER 316 L E316L-16 OK 63.20
316L 2.4 4.0

TGX 347
R 347T1-5 2.2 Nil Nil Nil
(KOBELCO)
347/347H/ 347/347H/
. WPS-020 0 BEC-TGX-01 5 to 34.9 GTAW SMAW 8 10° 150° NIL NIL -
321/321H 321/321H
OK Tigrod 2.0, 2.5, 3.2 &
ER 347 E347-16 OK 61.81
347 2.4 4.0

2.0, 2.5, 3.2 &


. WPS-021 1 BEC-P11-01 5 to 13.0 GTAW SMAW 4 P11 P11 ER 80S - G OK 13.09 E 8018 - B2 OK 76.18 150° 300° NIL NIL -
2.4 4.0

2.0, 2.5, 3.2 &


. WPS-022 1 BEC-P11-02 > 13 to 55.6 GTAW SMAW 4 P11 P11 ER 80S - G OK 13.09 E 8018 - B2 OK 76.18 150° 300° NIL 720° -
2.4 4.0

2.0, 2.5, 3.2 &


. WPS-023 0 BEC-P11-02 > 13 to 55.6 GTAW SMAW 4&1 P11 P1 ER 80S - G OK 13.09 E 8018 - B2 OK 76.18 150° 300° NIL 720° -
2.4 4.0

2.0, 2.5, 3.2 &


. WPS-024 0 BEC-P22-03 > 13 to 47.6 GTAW SMAW 5A & 1 P22 P1 ER 90S - B3 OK 13.17 E 9018 - B3 OK 76.28 200° 350° NIL 740° -
2.4 4.0

Page 22 of 33
Salalah Methanol Project

WPS SUMMARY as on 26th May 2009


Material
Process
(Grade or type) Welding Consumable Remarks
Post
Min Max. Heating
Base Mat'l
Sl Rev Preheat Interpass at PWHT
WPS No. PQR No. Thickness P-No. GTAW SMAW
No. No. Fill & Temp Temp 3000C (°C)
(mm) Root A B
Cap (°C) (°C) for 3
AWS Size in AWS Brand Size in hrs
Brand Name
Classification mm Classification Name mm

1.6, These
OK Tigrod WPS are
. WPS-025 0 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 316H 316H ER 316 H 2.0, Nil Nil Nil 10° 150° NIL NIL
316H applicable
2.4
for
Ultramet Reformer
OK Tigrod 2.0, 2.5, 3.2 &
. WPS-026 0 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 316H 316H ER 316 H E 316H -16 316H 10° 150° NIL NIL Package
316H 2.4 4.0
(metrode) Piping

347/347H/ 316/ 316L OK Tigrod 2.0,


. WPS-027 0 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 ER 347 Nil Nil Nil 10° 150° NIL NIL -
321/321H /316H 347 2.4

2.5, 3.2 &


. WPS-028 1 BEC-P91CS-01 All thickness SMAW SMAW 5B/1 P91 CS Nil Nil Nil E 9015 - B9 OK 76.98 200° 350° Yes 755° -
4.0

2.0,
. WPS-029 0 BEC-P22-03 1.6 to 13 GTAW SMAW 5A & 1 P22 CS ER 90S - B3 OK 13.17 Nil Nil Nil 200° 350° NIL NIL -
2.4

KW-T617
ER 2.0,
. WPS-030 1 BEC-Reformer-01 1.6 to 12 GTAW GTAW 45 B 407 B 407 ( Kiswel Ltd, Nil Nil Nil 10° 200° NIL NIL -
NiCrCoMo-1 2.4
Korea)
UTP A 6222
Man
MO ( Bohler 2.0,
. WPS-031 1 BEC-Reformer-02 All thickness GTAW GTAW Xm to Man Xm B 407 ER NiCrMo-3 Nil Nil Nil 10° 200° NIL NIL -
Welding 2.4
45
Group)

2.5, 3.2 &


. WPS-032 0 BEC-P11-02 > 13 to 48.2 SMAW SMAW 4 P11 P11 Nil Nil Nil E 8018 - B2 OK 76.18 150° 300° NIL 720° -
4.0

Page 23 of 33
Salalah Methanol Project Salalah Methanol Project
Bahwan Engineering Co LLC Bahwan Engineering Co LLC
Welding Consumable Welding Consumable
Sl. Sl.
Material Base Metal Tig (GTAW) Arc(SMAW) Material Base Metal Tig (GTAW) Arc(SMAW)
No No
Brand Name Brand Name Brand Name Brand Name
A 106 Gr B/A 53 B/ API ER 70S - 6 E 7018 A 106 Gr B/A 53 B/ API 5L ER 70S - 6 E 7018
1 CS 5L ' B '/A671 CB60/A105/ 1 CS ' B '/A671 CB60/A105/
A234WPB OK 12.61 OK 48.00 A234WPB OK 12.61 OK 48.00
ER 308L E 308L - 16 ER 308L E 308L - 16
2 SS A 312TP304L / 304 2 SS A 312TP304L / 304
OK Tigrod 308L OK 61.20 OK Tigrod 308L OK 61.20
A 312TP316 / 316L / ER 316L E 316L - 16 ER 316L E 316L - 16
3 SS 3 SS A 312TP316 / 316L / 316H
316H OK Tigrod 316L OK 63.20 OK Tigrod 316L OK 63.20

A 312TP321/ 321H A 312TP321/ 321H


A182F321/A403WP321/ A182F321/A403WP321/
A 312TP347/347H/ ER 347 E 347 - 16 A 312TP347/347H/ ER 347 E 347 - 16
4 SS 4 SS
A182F347/ A403WP347/ A182F347/ A403WP347/
A312TP347H/A182F347H A312TP347H/A182F347H/
/A403WP347H OK Tigrod 347 OK 61.81 A403WP347H OK Tigrod 347 OK 61.81

Dis- ER 309Mo-L E 309MoL-17 Dis- ER 309Mo-L E 309MoL-17


5 SS to CS 5 SS to CS
similar OK Tigrod 309MoL OK 67.70 similar OK Tigrod 309MoL OK 67.70

Dis- 316 to 321 or ER 347 Nil Dis- 316 to 321 or ER 347 Nil
6 6
similar 347 or347H OK Tigrod 347 Nil similar 347 or347H OK Tigrod 347 Nil

ER 80S-B2 E 8018-B2 ER 80S-B2 E 8018-B2


7 Alloy Steel SA 335 P 11 7 Alloy Steel SA 335 P 11
OK 13.16 OK 76.18 OK 13.16 OK 76.18

ER 90S-B3 E 9018-B3 ER 90S-B3 E 9018-B3


8 Alloy Steel SA 335 P 22 8 Alloy Steel SA 335 P 22
OK 13.17 OK 76.28 OK 13.17 OK 76.28
ER 90S-B9 E 9015-B9 ER 90S-B9 E 9015-B9
9 Alloy Steel SA 335 P 91 9 Alloy Steel SA 335 P 91
OK 13.38 OK 76.98 OK 13.38 OK 76.98
Nil E 9015-B9 Nil E 9015-B9
10 Dis- similar SA 335 P 91 to CS 10 Dis- similar SA 335 P 91 to CS
Nil OK 76.98 Nil OK 76.98
ER 90S-B3 E 9018-B3 ER 90S-B3 E 9018-B3
11 Dis- similar SA 335 P 22 to CS 11 Dis- similar SA 335 P 22 to CS
OK 13.17 OK 76.28 OK 13.17 OK 76.28
ER 80S-B2 E 8018-B2 ER 80S-B2 E 8018-B2
12 Dis- similar SA 335 P 11 to CS 12 Dis- similar SA 335 P 11 to CS
OK 13.09 OK 76.18 OK 13.09 OK 76.18
ER NiCrMo3 Nil ER NiCrMo3 Nil
Reformer Reformer
tube to tube to
13 Outlet Man Xm to P45 UTP A6222MO 13 Outlet Man Xm to P45 UTP A6222MO
Pigtail (Bohler Welding Nil Pigtail (Bohler Welding Nil
Group) Group)
Outlet ER NiCrCoMo-1 Nil Outlet ER NiCrCoMo-1 Nil
Pigtail to Pigtail to
14 Outlet P45 to P45 14 Outlet P45 to P45
Header KW-T617 NIL Header KW-T617 NIL

Reformer ER 316H E 316H - 16 Reformer ER 316H E 316H - 16


15 Inlet SS 316H 15 Inlet SS 316H
welding OK Tigrod 316H Ultramet 316H welding OK Tigrod 316H Ultramet 316H
Reformer ER NiCr 3 Nil Reformer ER 316H Nil
16 Con zone P 8 to P4 16 Con zone P 8 to P4
Welding OK 19.85 Nil Welding OK Tigrod 316H Nil
ER NiCrMo3 Nil ER NiCrMo3 Nil
Reformer Reformer
17 Con zone P 8 to P5B UTP A6222MO 17 Con zone P 8 to P5B UTP A6222MO
Welding (Bohler Welding Nil Welding (Bohler Welding Nil
Group) Group)
Salalah Methanol Project

WPS SUMMARY as on 12th May 2009


Material Post
Base Mat'l Process Filler Wire/ Min Max.
Sl Rev. (ASTM or PIPE Class) Electrode AWS Heating at PWHT
WPS No. PQR No. Thickness P-No. Electrode Preheat Interpass Remarks
No. No. Class 3000C for 3 (°C)
(mm) Size Temp (°C) Temp (°C)
A B A B hrs

. WPS-001 3 BEC-LTCS-01 1.6 to 11.0 GTAW GTAW 1 P1 P1 ER 70S - 6 2.0 , 2.4 10° 250° NIL NIL
2.0 , 2.4 &
BEC-LTCS-02, ER 70S - 6, E
. WPS-002 3 1.6 to 19.05 GTAW SMAW 1 P1 P1 2.5, 10° 250° NIL NIL
BEC-LTCS-05 7018
2.03.2,
, 2.44.0
&
BEC-LTCS-04, ER 70S - 6, E
. WPS-003 3 >19 to 47.6 GTAW SMAW 1 P1 P1 2.5, 105° 250° NIL 610° With PWHT
BEC-LTCS-08 7018
3.2, 4.0
. WPS-004 2 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 SA 304/304L SA 304/304L ER 308L 2.0 , 2.4 10° 150° NIL NIL
2.0 , 2.4 &
ER 308L, E308L-
. WPS-005 3 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 SA 304/304L SA 304/304L 2.5, 10° 150° NIL NIL
16
3.2, 4.0
SA 316/ 316L / SA 316/ 316L /
. WPS-006 2 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 ER 316L 2.0 , 2.4 10° 150° NIL NIL
316H 316H
2.0 , 2.4 &
SA 316/ 316L / SA 316/ 316L / ER 316L, E316L-
. WPS-007 3 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 2.5, 10° 150° NIL NIL
316H 316H 16
3.2, 4.0
. WPS-008 1 BEC-DS-01 1.6 to 10.0 GTAW GTAW 8&1 P8 P1 ER 309MoL 2.0 , 2.4 10° 150° NIL NIL
2.0 , 2.4 &
ER 309MoL,
. WPS-009 1 BEC-DS-02 1.6 to 20.0 GTAW SMAW 8&1 P8 P1 2.5, 10° 150° NIL NIL
E309MoL-17
3.2, 4.0
SA 347/347H/ SA 347/347H/
. WPS-010 1 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 ER 347 2.0 , 2.4 10° 150° NIL NIL
321/321H 321/321H
2.0 , 2.4 &
SA 347/347H/ SA 347/347H/ ER 347, E347-
. WPS-011 2 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 2.5, 10° 150° NIL NIL
321/321H 321/321H 16
3.2, 4.0
2.0 , 2.4 &
ER 70S - 6, E
. WPS-012 0 BEC-LTCS-07 >19 to 47.6 GTAW SMAW 1 P1 P1 2.5, Ambient 250° NIL 610° With PWHT
7018
3.2, 4.0
2.0 , 2.4 &
ER 90S - B9, E
. WPS-013 1 BEC-P91-01 5 to 52.38 GTAW SMAW 5B P91 P91 2.5, 200° 350° Yes 755° With Post
9015 - B9
3.2, 4.0 Heating
. WPS-014 0 BEC-P91-02 5 to 8 GTAW GTAW 5B P91 P91 ER 90S - B9 2.0 , 2.4 200° 350° Yes 755° &PWHT

. WPS-015 1 BEC-P22-01 1.6 to 13 GTAW GTAW 5A P22 P22 ER 90S - B3 2.0 , 2.4 200° 350° NIL NIL
2.0 , 2.4 &
ER 90S - B3, E
. WPS-016 1 BEC-P22-02 1.6 to 13 GTAW SMAW 5A P22 P22 2.5, 200° 350° NIL NIL
9018 - B3
3.2, 4.0
2.0 , 2.4 &
ER 90S - B3, E
. WPS-017 1 BEC-P22-03 5 to 47.6 GTAW SMAW 5A P22 P22 2.5, 200° 350° NIL 740° With PWHT
9018 - B3
3.2, 4.0
2.2,
R 308LT1-5, ER 2.0, 2.4 &
. WPS-018 0 BEC-TGX-01 5 to 34.9 GTAW SMAW 8 SA 304/304L SA 304/304L 10° 150° NIL NIL To be
308L, E308L-16 2.5,
3.2, 4.0 submitted after
2.2, WPS 020 is
SA 316/ 316L / SA 316/ 316L / R 316LT1-5, ER 2.0, 2.4 & qualified
. WPS-019 0 BEC-TGX-01 5 to 34.9 GTAW SMAW 8 10° 150° NIL NIL
316H 316H 316L, E316L-16 2.5,
3.2, 4.0

Page 25 of 33
Salalah Methanol Project

WPS SUMMARY as on 12th May 2009


Material Post
Base Mat'l Process Filler Wire/ Min Max.
Sl Rev. (ASTM or PIPE Class) Electrode AWS Heating at PWHT
WPS No. PQR No. Thickness P-No. Electrode Preheat Interpass Remarks
No. No. Class 3000C for 3 (°C)
(mm) Size Temp (°C) Temp (°C)
A B A B hrs
2.2,
R 347T1-5,
SA 347/347H/ SA 347/347H/ 2.0, 2.4 &
. WPS-020 0 BEC-TGX-01 5 to 34.9 GTAW SMAW 8 ER 347, E347- 10° 150° NIL NIL
321/321H 321/321H 2.5,
16
3.2, 4.0
2.0 , 2.4 &
ER 80S - G, E
. WPS-021 1 BEC-P11-01 5 to 13.0 GTAW SMAW 4 P11 P11 2.5, 150° 300° NIL NIL
8018 - B2
3.2, 4.0
2.0 , 2.4 &
ER 80S - G, E
. WPS-022 1 BEC-P11-02 > 13 to 55.6 GTAW SMAW 4 P11 P11 2.5, 150° 300° NIL 720° With PWHT
8018 - B2
3.2, 4.0
2.0 , 2.4 &
ER 80S - G, E
. WPS-023 0 BEC-P11-02 > 13 to 55.6 GTAW SMAW 4&1 P11 P1 2.5, 150° 300° NIL 720° With PWHT
8018 - B2
3.2, 4.0
2.0 , 2.4 &
ER 90S - B3, E
. WPS-024 0 BEC-P22-03 > 13 to 47.6 GTAW SMAW 5A & 1 P22 P1 2.5, 200° 350° NIL 740° With PWHT
9018 - B3
3.2, 4.0

. WPS-025 0 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 SA 316H SA 316H ER 316H 1.6, 2.0, 2.4 10° 150° NIL NIL These WPS
are applicable
for Reformer
2.0 , 2.4 & Package
ER 316H,
. WPS-026 0 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 SA 316H SA 316H 2.5, 10° 150° NIL NIL Piping
E316H-16
3.2, 4.0
SA 347/347H/ SA 316/ 316L /
. WPS-027 0 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 ER 347 1.6, 2.0 , 2.4 10° 150° NIL NIL
321/321H 316H

. WPS-028 BEC-P91CS-01 All thickness SMAW SMAW 5B/1 P91 P1 E 9015 - B9 200° 350° Yes 755° With PWHT
2.5, 3.2, 4.0
2.0 , 2.4 &
ER 90S - B3, E
. WPS-029 0 BEC-P22-03 1.6 to 13 GTAW SMAW 5A & 1 P22 P1 2.5, 200° 350° NIL NIL Without PWHT
9018 - B3
3.2, 4.0
BEC-Reformer-
. WPS-030 0 1.6 to 12 GTAW GTAW P45 B 407 B 407 ER NiCrCoMo-1 2.0 , 2.4 10° 200° NIL NIL
01

BEC-Reformer- P45 to
. WPS-031 0 All thickness GTAW GTAW Man Xm B 407 ER NiCrMo-3 2.0 , 2.4 10° 200° NIL NIL
02 Man Xm

Page 26 of 33
SALALAH METHANOL
PROJECT
WPS SUMMARY
Range Material Inter
qualified Base Weld Mat'l Thickness (ASTM or PIPE Class) Filler Wire/ Minimum Remarks
Serial Rev. Electrode AWS Pass PWHT
WPS No. PQR No. Process Mat'l P-No. Electrode Preheat
No. No. Thickness Class Temp (°C)
Size (°C)
(mm) Process A Process B A B (°C)

. WPS-001 3 BEC-LTCS-01 GTAW 1.6 to 11.0 GTAW GTAW 1 P1 P1 ER 70S - 6 2.0 , 2.4 10° 250° NIL

BEC-LTCS-02, GTAW + 2.0 , 2.4 &


. WPS-002 3
BEC-LTCS-05 SMAW
1.6 to 19.05 GTAW SMAW 1 P1 P1 ER 70S - 6, E 7018
2.5, 3.2, 4.0
10° 250° NIL

BEC-LTCS-04, GTAW + 2.0 , 2.4 &


. WPS-003 3
BEC-LTCS-08 SMAW
19 to 47.6 GTAW SMAW 1 P1 P1 ER 70S - 6, E 7018
2.5, 3.2, 4.0
105° 250° 610°

. WPS-004 2 BEC-LTSS-01 GTAW 1.6 to 11.0 GTAW GTAW 8 304/304L 304/304L ER 308L 2.0 , 2.4 10° 150° NIL

BEC-LTSS-02, GTAW + 2.0 , 2.4 &


. WPS-005 2
BEC-LTSS-03 SMAW
1.6 to 25.4 GTAW SMAW 8 304/304L 304/304L ER 308L, E308L-16
2.5, 3.2, 4.0
10° 150° NIL

316/ 316L / 316/ 316L /


. WPS-006 2 BEC-LTSS-01 GTAW 1.6 to 11.0 GTAW GTAW 8
316H 316H
ER 316L 2.0 , 2.4 10° 150° NIL

BEC-LTSS-02, GTAW + 316/ 316L / 316/ 316L / 2.0 , 2.4 &


. WPS-007 2
BEC-LTSS-03 SMAW
1.6 to 25.4 GTAW SMAW 8
316H 316H
ER 316L, E316L-16
2.5, 3.2, 4.0
10° 150° NIL

. WPS-008 1 BEC-DS-01 GTAW 1.6 to 10.0 GTAW GTAW 8 and 1 P8 P1 ER 309MoL 2.0 , 2.4 10° 150° NIL

GTAW +
. WPS-009 1 BEC-DS-02
SMAW
1.6 to 25.4 GTAW SMAW 8 and 1 P8 P1 ER 309MoL, E309MoL-17 2.0 , 2.4 10° 150° NIL

347/347H/ 347/347H/
. WPS-010 1 BEC-LTSS-01 GTAW 1.6 to 11.0 GTAW GTAW 8
321/321H 321/321H
ER 347 2.0 , 2.4 10° 150° NIL

BEC-LTSS-02, GTAW + 347/347H/ 347/347H/ 2.0 , 2.4 &


. WPS-011 1
BEC-LTSS-03 SMAW
1.6 to 25.4 GTAW SMAW 8
321/321H 321/321H
ER 347, E347-16
2.5, 3.2, 4.0
10° 150° NIL

GTAW + 2.0 , 2.4 &


. WPS-012 0 BEC-LTCS-07
SMAW
1.6 to 38.1 GTAW SMAW 1 P1 P1 ER 70S - 6, E 7018
2.5, 3.2, 4.0
10° 250° NIL

Form No.: PC-99-03


SALALAH METHANOL
PROJECT
WPS SUMMARY
Range Material Inter
qualified Base Weld Mat'l Thickness (ASTM or PIPE Class) Filler Wire/ Minimum Remarks
Serial Rev. Electrode AWS Pass PWHT
WPS No. PQR No. Process Mat'l P-No. Electrode Preheat
No. No. Thickness Class Temp (°C)
Size (°C)
(mm) Process A Process B A B (°C)

. WPS-001 3 BEC-LTCS-01 GTAW 1.6 to 11.0 GTAW GTAW 1 P1 P1 ER 70S - 6 2.0 , 2.4 10° 250° NIL

BEC-LTCS-02, GTAW + 2.0 , 2.4 &


. WPS-002 3
BEC-LTCS-05 SMAW
1.6 to 19.05 GTAW SMAW 1 P1 P1 ER 70S - 6, E 7018
2.5, 3.2, 4.0
10° 250° NIL

BEC-LTCS-04, GTAW + 2.0 , 2.4 &


. WPS-003 3
BEC-LTCS-08 SMAW
19 to 47.6 GTAW SMAW 1 P1 P1 ER 70S - 6, E 7018
2.5, 3.2, 4.0
105° 250° 610°

. WPS-004 2 BEC-LTSS-01 GTAW 1.6 to 11.0 GTAW GTAW 8 304/304L 304/304L ER 308L 2.0 , 2.4 10° 150° NIL

BEC-LTSS-02, GTAW + 2.0 , 2.4 &


. WPS-005 2
BEC-LTS-03 SMAW
1.6 to 25.4 GTAW SMAW 8 304/304L 304/304L ER 308L, E308L-16
2.5, 3.2, 4.0
10° 150° NIL

316/ 316L / 316/ 316L /


. WPS-006 2 BEC-LTSS-01 GTAW 1.6 to 11.0 GTAW GTAW 8
316H 316H
ER 316L 2.0 , 2.4 10° 150° NIL

BEC-LTSS-02, GTAW + 316/ 316L / 316/ 316L / 2.0 , 2.4 &


. WPS-007 2
BEC-LTS-03 SMAW
1.6 to 25.4 GTAW SMAW 8
316H 316H
ER 316L, E316L-16
2.5, 3.2, 4.0
10° 150° NIL

. WPS-008 1 BEC-DS-01 GTAW 1.6 to 10.0 GTAW GTAW 8 and 1 P8 P1 ER 309MoL 2.0 , 2.4 10° 150° NIL

GTAW +
. WPS-009 1 BEC-DS-02
SMAW
1.6 to 25.4 GTAW SMAW 8 and 1 P8 P1 ER 309MoL, E309MoL-17 2.0 , 2.4 10° 150° NIL

347/347H/ 347/347H/
. WPS-010 1 BEC-LTSS-01 GTAW 1.6 to 11.0 GTAW GTAW 8
321/321H 321/321H
ER 347 2.0 , 2.4 10° 150° NIL

BEC-LTSS-02, GTAW + 347/347H/ 347/347H/ 2.0 , 2.4 &


. WPS-011 1
BEC-LTSS-03 SMAW
1.6 to 25.4 GTAW SMAW 8
321/321H 321/321H
ER 347, E347-16
2.5, 3.2, 4.0
10° 150° NIL

GTAW + 2.0 , 2.4 &


. WPS-012 0 BEC-LTCS-07
SMAW
1.6 to 38.1 GTAW SMAW 1 P1 P1 ER 70S - 6, E 7018
2.5, 3.2, 4.0
10° 250° NIL

Form No.: PC-99-03


SALALAH METHANOL WPS SUMMARY
PROJECT

Material
Weld Mat'l Thickness Filler Wire/ Minimum
Serial Rev. Base Mat'l (ASTM or PIPE Class) Electrode AWS PWHT
WPS No. PQR No. Process P-No. Electrode Preheat Remarks
No. No. Thickness Class (°C)
Size (°C)
Process A Process B A B

. WPS-001 3 BEC-LTCS-01 GTAW 1.6 to 11.0 GTAW GTAW 1 P1 P1 ER 70S - 6 2.0 , 2.4 10° NIL WITHOUT PWHT

BEC-LTCS-02, GTAW + 2.0 , 2.4 &


. WPS-002 3
BEC-LTCS-05 SMAW
1.6 to 19.05 GTAW SMAW 1 P1 P1 ER 70S - 6, E 7018
2.5, 3.2, 4.0
10° NIL WITHOUT PWHT

BEC-LTCS-04, GTAW + 2.0 , 2.4 &


. WPS-003 3
BEC-LTCS-08 SMAW
19 to 47.6 GTAW SMAW 1 P1 P1 ER 70S - 6, E 7018
2.5, 3.2, 4.0
105° 610° WITH PWHT

. WPS-004 2 BEC-LTSS-01 GTAW 1.6 to 11.0 GTAW GTAW 8 SA 304/304L SA 304/304L ER 308L 2.0 , 2.4 10° NIL

BEC-LTSS-02, GTAW + 2.0 , 2.4 &


. WPS-005 2
BEC-LTS-03 SMAW
1.6 to 25.4 GTAW SMAW 8 SA 304/304L SA 304/304L ER 308L, E308L-16
2.5, 3.2, 4.0
10° NIL

SA 316/ 316L SA 316/


. WPS-006 2 BEC-LTSS-01 GTAW 1.6 to 11.0 GTAW GTAW 8
/316H 316L /316H
ER 316L 2.0 , 2.4 10° NIL

BEC-LTSS-02, GTAW + SA 316/ 316L SA 316/ 2.0 , 2.4 &


. WPS-007 2
BEC-LTS-03 SMAW
1.6 to 25.4 GTAW SMAW 8
/316H 316L /316H
ER 316L, E316L-16
2.5, 3.2, 4.0
10° NIL

. WPS-008 1 BEC-DS-01 GTAW 1.6 to 20.0 GTAW GTAW 8 and 1 P8 P1 ER 309MoL 2.0 , 2.4 10° NIL

GTAW +
. WPS-009 1 BEC-DS-02
SMAW
1.6 to 25.4 GTAW SMAW 8 and 1 P8 P1 ER 309MoL, E309MoL-17 2.0 , 2.4 10° NIL

SA 347/347H/ SA 347/347H/
. WPS-010 1 BEC-LTSS-01 GTAW 1.6 to 11.0 GTAW GTAW 8
321/321H 321/321H
ER 347 2.0 , 2.4 10° NIL

BEC-LTSS-02, GTAW + SA 347/347H/ SA 347/347H/ 2.0 , 2.4 &


. WPS-011 1
BEC-LTSS-03 SMAW
1.6 to 25.4 GTAW SMAW 8
321/321H 321/321H
ER 347, E347-16
2.5, 3.2, 4.0
10° NIL

GTAW + 2.0 , 2.4 & Without Preheat


. WPS-012 0 BEC-LTCS-07
SMAW
1.6 to 38.1 GTAW SMAW 1 P1 P1 ER 70S - 6, E 7018
2.5, 3.2, 4.0
10° NIL
and with PWHT

Form No.: PC-99-03


Bahwan Engineering Co L.L.C

SALALAH METHANOL WPS SUMMARY


PROJECT

Material Post
Process Filler Wire/ Min Max.
Serial Rev. Base Mat'l (ASTM or PIPE Class) Electrode AWS Heating at PWHT
WPS No. PQR No. P-No. Electrode Preheat Interpass Remarks
No. No. Thickness Class 3000C for 3 (°C)
Size Temp (°C) Temp (°C)
A B A B hrs

. WPS-001 3 BEC-LTCS-01 1.6 to 11.0 GTAW GTAW 1 P1 P1 ER 70S - 6 2.0 , 2.4 10° 250° NIL NIL

BEC-LTCS-02, 2.0 , 2.4 &


. WPS-002 3
BEC-LTCS-05
1.6 to 19.05 GTAW SMAW 1 P1 P1 ER 70S - 6, E 7018
2.5, 3.2, 4.0
10° 250° NIL NIL

BEC-LTCS-04, 2.0 , 2.4 &


. WPS-003 3
BEC-LTCS-08
19 to 47.6 GTAW SMAW 1 P1 P1 ER 70S - 6, E 7018
2.5, 3.2, 4.0
105° 250° NIL 610° With PWHT

. WPS-004 2 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8 SA 304/304L SA 304/304L ER 308L 2.0 , 2.4 10° 150° NIL NIL

2.0 , 2.4 &


. WPS-005 3 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8 SA 304/304L SA 304/304L ER 308L, E308L-16
2.5, 3.2, 4.0
10° 150° NIL NIL

SA 316/ 316L SA 316/


. WPS-006 2 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8
/316H 316L /316H
ER 316L 2.0 , 2.4 10° 150° NIL NIL

SA 316/ 316L SA 316/ 2.0 , 2.4 &


. WPS-007 3 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8
/316H 316L /316H
ER 316L, E316L-16
2.5, 3.2, 4.0
10° 150° NIL NIL

. WPS-008 1 BEC-DS-01 1.6 to 10.0 GTAW GTAW 8 and 1 P8 P1 ER 309MoL 2.0 , 2.4 10° 150° NIL NIL

. WPS-009 1 BEC-DS-02 1.6 to 20.0 GTAW SMAW 8 and 1 P8 P1 ER 309MoL, E309MoL-17 2.0 , 2.4 10° 150° NIL NIL

SA 347/347H/ SA 347/347H/
. WPS-010 1 BEC-LTSS-01 1.6 to 11.0 GTAW GTAW 8
321/321H 321/321H
ER 347 2.0 , 2.4 10° 150° NIL NIL

SA 347/347H/ SA 347/347H/ 2.0 , 2.4 &


. WPS-011 2 BEC-LTSS-09 5 to 52.38 GTAW SMAW 8
321/321H 321/321H
ER 347, E347-16
2.5, 3.2, 4.0
10° 150° NIL NIL

2.0 , 2.4 &


. WPS-012 0 BEC-LTCS-07 19 to 47.6 GTAW SMAW 1 P1 P1 ER 70S - 6, E 7018
2.5, 3.2, 4.0
Ambient 250° NIL 610° With PWHT

2.0 , 2.4 &


. WPS-013 0 BEC-P91-01 5 to 52.38 GTAW SMAW 5B P91 P91 ER 90S - B9, E 9015 - B9
2.5, 3.2, 4.0
200° 350° Yes 755°
With Post
Heating &PWHT
. WPS-014 0 BEC-P91-02 1.6 to 14 GTAW GTAW 5B P91 P91 ER 90S - B9 2.0 , 2.4 200° 350° Yes 755° To be established

. WPS-015 0 BEC-P22-01 1.6 to 13 GTAW GTAW 5A P22 P22 ER 90S - B3 2.0 , 2.4 200° 350° NIL NIL

2.0 , 2.4 &


. WPS-016 0 BEC-P22-02 1.6 to 13 GTAW SMAW 5A P22 P22 ER 90S - B3, E 9018 - B3
2.5, 3.2, 4.0
200° 350° NIL NIL

2.0 , 2.4 &


. WPS-017 0 BEC-P22-03 5 to 47.6 GTAW SMAW 5A P22 P22 ER 90S - B3, E 9018 - B3
2.5, 3.2, 4.0
200° 350° NIL 740° With PWHT To be established

2.0 , 2.4 &


. WPS-021 0 BEC-P11-01 1.6 to 13 GTAW SMAW 4 P11 P11 ER 80S - G, E 8018 - B2
2.5, 3.2, 4.0
150° 300° NIL NIL To be established

2.0 , 2.4 &


. WPS-022 0 BEC-P11-02 5 to 55.4 GTAW SMAW 4 P11 P11 ER 80S - G, E 8018 - B2
2.5, 3.2, 4.0
150° 300° NIL 720° With PWHT To be established

Form No.: PC-99-03


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ALLOY STEEL WPS/PQR SUMMARY FOR PIPING & REFORMER
B
a Material
PROCESS Electrode AWS Class Filler Wire/ Electrode Size Remarks
THK RANGE s (ASTM or PIPE Class) Inter
e Minimum PWHT
Serial WPS Rev. APPLICABLE Pass
PQR No P-No. Preheat
No. No. No. FOR THIS M Temp
(°C) (°C)
PROJECT a A B "A" "B" Process " A" Process " B" Process " A" Process " B" (°C)
t
'
l

T
h
BEC-P91-01 i Post
c Heating at
k
n 2.5, 3.2, 3000C for
. 013 0 5 to 42.88
e 5B A 335 P91 A 335 P91 GTAW SMAW ER 90S-B9 E 9015-B9 2.0, 2.4 4.0 200° 350° 755° 3 hrs
s
s F No 6 F No 4
3.73 to
38.89 mm (
m
m
)
Post
BEC-P91-02 Heating at
3000C for
. 014 0 1.5 to 11.08
5B A 335 P91 A 335 P91 GTAW GTAW ER 90S-B9 ER 90S-B9 2.0, 2.4 2.0, 2.4 200° 350° 755° 3 hrs
F No 6 F No 6

. 015 0 5 5A
to 11.08
A 335 P22 A 335 P22 GTAW GTAW ER 90S-B3 ER 90S-B3 2.0, 2.4 2.0, 2.4 200° 350° N/A -
BEC-P22-01
F No 6 F No 6

3.73 to 2.5, 3.2,


016 0 5 5A
to 11.08
A 335 P22 A 335 P22 GTAW SMAW ER 90S-B3 E 9018-B3 2.0, 2.4 200° 350° N/A -
. BEC-P22-02 30.96 mm 4.0
F No 6 F No 4

2.5, 3.2,
017 0 5 5A
to 11.08
A 335 P22 A 335 P22 GTAW SMAW ER 90S-B3 ER 9018-B3 2.0, 2.4 200° 350° 740° -
4.0
. BEC-P22-03 F No 6 F No 4

BEC-P11-01
. 021 0 5 to
P411.08
A 335 P11 A 335 P11 GTAW GTAW ER 80S-G ER 80S-G 2.0, 2.4 2.0, 2.4 150° 300° N/A -
3.73 to 36.5 F No 6 F No 6
mm
2.5, 3.2,
022 0 5 to
P411.08
A 335 P11 A 335 P11 GTAW SMAW ER 80S-G E 8018-B2 2.0, 2.4 150° 300° 720° -
. BEC-P11-02 4.0
F No 6 F No 4
q
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a
l
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d
WPS SUMMARY
B
a Material
PROCESS Electrode AWS Class Filler Wire/ Electrode Size Remarks
THK RANGE s (ASTM or PIPE Class) Inter
e Minimum PWHT
Serial WPS Rev. PQR No (to be APPLICABLE Pass
P-No. Preheat
No. No. No. established) FOR THIS M Temp
(°C) (°C)
PROJECT a A B "A" "B" Process " A" Process " B" Process " A" Process " B" (°C)
t
'
l

T
BEC- h
3.73 to i Post
P91/P22-01 c
38.89 mm k
Heating
n 2.5, 3.2, at 3000C
. 21 0 5 to 42.88
e 5B A 335 P91 A 335 P22 GTAW SMAW ER 90S G E 9018-B3 2.0, 2.4 4.0 200° 350° 740° for 3 hrs
s
s F No 6 F No 4
(
m
m
)
q
u
a
l
i
f
i
e
d
WPS SUMMARY
B
a Material
PROCESS Electrode AWS Class Filler Wire/ Electrode Size Remarks
THK RANGE s (ASTM or PIPE Class) Inter
e Minimum PWHT
Serial WPS Rev. PQR No (to be APPLICABLE Pass
P-No. Preheat
No. No. No. established) FOR THIS M Temp
(°C) (°C)
PROJECT a A B "A" "B" Process " A" Process " B" Process " A" Process " B" (°C)
t
'
l

T
BEC- h
i
AS/CS-01 c
k
n 2.5, 3.2,
. 22 0 5 to 42.88
5B/5A
e A 335 P91 A 335 P22 GTAW SMAW 2.0, 2.4 4.0 200° 350°
s
s P8 F No 6 F No 4
(
m
m
)

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