510E

Maximum GVW
510,000 lb
231 336 kg

Payload
150 tons
136 t

ELECTRIC DRIVE TRUCK

510E
SPECIFICATIONS
 Engine Frame Dimensions
Make and model...................................Cummins KTTA 38-C Special alloy steel with integral front bumper, rear tubular
cross members, continuous frame rail beam with variable 24'6 " 7.47 m 8'4" 2.54 m
Fuel...................................................................................Diesel
section and rugged continuous horsecollar. 20'4" 6.20 m
Number of cylinders..............................................................12
Top plate thickness..............................................1.25'' 32 mm
Operating cycle ............................................................4 stroke 35'6" 19'5" 18'1" 5.51 m
Bottom plate thickness ........................................1.25'' 32 mm 10.82 m 5.91 m
*Rated brake power ..............1,350 hp 1008 kW @ 2100 rpm EMPTY
Side plate thickness .............................................0.50'' 13 mm RAISED 7'10"
**Flywheel power....................1,279 hp 955 kW @ 2100 rpm 2.37 m 18'4"
Drive axle mounting ...................Ball and socket joint at front 16'10" 5.59 m
Weight (dry) ..................................................9,250 lb 4200 kg 5.13 m
Drive axle alignment .................Swinging link between frame 8'4"
Note: This engine requires an engine monitor. The only approved monitor is the Flight Systems Engine Saver.
and axle housing 2.54 m
*Rated brake power is the output of the engine as installed in this machine, at governed rpm and with engine
manufacturer’s approved fuel setting. Accessory losses included are water pump, fuel pump and oil pump.
**Flywheel power is the rated power at the engine flywheel minus the average accessory losses.
45˚
Accessories include fan and charging alternator. Rating(s) represent gross engine performance in
accordance with SAE J1349 conditions. Braking Systems 4'11" 3'6"
1.50 m 1.06 m
Service brakes: all-hydraulic actuated 10'1" 3.08 m 16'10" 5.13 m 10'5" 3.17 m 7'11"
Front ...........................................Rockwell wheel speed disc. 37'4" 11.38 m 2.41 m
Electric Drive Three calipers on a 38.0" 965 mm O.D. disc. 14'5" 4.39 m
20'11" 6.38 m
AC/DC current Rear ...............................Rockwell dual disc armature speed.
Two 20.12" 511 mm O.D. discs per side. All dimensions are with 71/100 yd3 54/76 m3 body.
Alternator .............................................................G.E. GTA-25
One caliper per disc. Vertical dimensions are for standard empty vehicle — subtract 5.4''/137 mm for
Control......................................................Statex III Fuelsaver Emergency brakes .........................Automatically applied prior vehicle loaded to max. GVW. 20'10" 6.35 m
*Motorized wheels .....................................................G.E. 791 to hydraulic system pressure dropping below level Minimum ground clearance (at max. GVW) .............................2'1'' 0.64 m 19'3" 5.87 m
Ratio ............................................................................28.85:1 required to meet secondary stopping requirements.
Speed (maximum) ...............................33.4 mph 53.7 km/h Wheel brake locks...........................................Switch-activated Loading
*Wheel motor application depends upon gross vehicle weight, haul road grade, haul road length, rolling resis-
Bodies Struck 2:1 Heap Height* 10'3" 3.11 m 10'7" 3.24 m
tance and other parameters. Komatsu and G.E. must analyze each job condition to assure proper application. Parking brakes ...................................Rockwell spring-applied,
hydraulically released, with speed application protection. Standard 71 yd3 54 m3 100 yd3 76 m3 16'10'' 5.13 m
Electric dynamic retarder (max.) ..............2,677 hp 1997 kW *Exact load height may vary due to tire make, type, and inflation pressure.
Continuously rated blown grids. Two-speed overspeed
Tires & Rims retarding. Extended range retarding. Reverse retarding.
Rock service, tubeless, tires* (radial or bias ply) Air System
Standard tire ..............................................................33.00 51
Compressor.......................Bendix - Westinghouse TU-FLO 501
Standard five (5) piece rim Suspension
Capacity..............................................12 ft3/min 0.34 m3/min 12'8" 3.86 m
24'' x 51'' x 5'' 610 mm x 1295 mm x 127 mm patented HYDRAIR® II
Phase II New Generation™ rim assembly with patented 5'' Starter ...................................................(1) Ingersoll-Rand 815 15'8" 4.77 m
Variable rate hydro-pneumatic with integral rebound control. 18'8" 5.59 m
127 mm double forged flanges. Not interchangeable with Main reservoir capacity....................................15 ft3 425 liters
other manufacturers’ rims due to improved design for Maximum stroke ......................................Front 13.1'' 334 mm
greater load support and longer fatigue life. Rated at 120 Rear 12.6'' 320 mm Electrical System
psi 827 kPa cold inflation pressure. Max. rear axle oscillation ..................................................±7.3° Hydraulic System
*Tires should meet application requirements for tmph/tkph, tread, compound, inflation pressure, ply rating or equivalent, etc. 24-volt batteries
Steering ...........................Accumulator-assisted twin cylinders Two 12-volt batteries in series. 220 ampere-hour capacity
provide constant rate steering. Emergency power steering with disconnect switch.
Cooling System automatically applied by accumulator(s). Alternator ........................................................24-volt, 110 amp
Body
L&M radiator assembly with sight gauge. Deaeration-type Turning circle diameter (SAE) ..............................89 ft 27.1 m Lighting ...........................................................................24-volt
Rugged bolster and sill construction. Body is rubber- top tank. Reservoir, oil volume ..................................108 U.S. gal 409 L
mounted on frame. Deck-mounted mufflers standard. Radiator frontal area ........................................32.9 ft2 3.06 m2 Horizontal, cylindrical-type.
Pivot exhaust heating optional. Filtration ......................................In-line replaceable elements.
Bottom plate.........................................150,000 psi 1034 mPa Suction..........................................Single, full-flow, 100 mesh. Weight Distribution
tensile strength steel, 0.75'' 19 mm two-piece construction Service Capacities Hoist and steering ..........Dual, full-flow, in-line, low-pressure, Empty Vehicle lb kg
Front and side sheets .............................100,000 psi 690 mPa 10 micron. Front axle ......................................91,330 41 427
tensile strength steel Cooling system ........................................60 U.S. gal 227 L Brake component cabinet ..........Above-deck, easily accessible Rear axle .....................................119,770 54 327
*Crankcase (Cummins) ............................31 U.S. gal 118 L with diagnostic test connections. Total (dry, no options) ................211,100 95 754
Hydraulic system....................................108 U.S. gal 409 L Hoist.............Two 3-stage cylinders with new-concept design
Cab and sealing system, internal cushion valve and over-
**Motor gear box (791) ..........................4.5 U.S. gal 17 L
center damping provide reliability and smoother dumping. Loaded Vehicle at maximum GVW rating
Deluxe interior, fully enclosed, superb working comfort, Fuel ........................................................700 U.S. gal 2650 L
adjustable operator seat with air suspension and lumbar *Includes lube oil filters Hoist times Front axle....................................170,000 77 112
support, rubber-mounted, horn in center of steering wheel, **Each wheel
Power-up loaded...........................................................22 sec Rear axle .....................................340,000 154 224
padded armrest, panel-mounted circuit breaker, electric Total.............................................510,000 231 336
Power-down..................................................................13 sec
“wet” windshield wiper, horizontal sliding windows, excel-
lent visibility, adjustable steering wheel, tinted safety glass Float-down empty.........................................................18 sec
NOTE: GVW shall not exceed 510,000 lb 231 336 kg including options, liners, fuel and
windshield, 45,000 BTU heater and defroster, pressurized Pumps .........Tandem vane-type with output of 142 gpm 538 payload, subject to application approval by Komatsu.
and filtered air intake. ROPS is standard. liters/min at 1900 rpm and 2,500 psi 17 237 kPa
NOTE: Komatsu trucks comply with SAE specifications for cab noise, ROPS, steering and
System relief pressures braking. Cover photos and illustrations may show optional equipment. Materials and
specifications subject to change without notice.
Hoist and steering .... ..........................2,500 psi 17 237 kPa
Quick disconnects standard for powering disabled truck and
for system diagnostics.
510E
Standard Equipment • Hoist interlock • Tachometer
• Air cleaners, dry-type SRG • Horns (back-up – electric; front – air) • Voltmeter (battery output)
• Air start • Maintenance and power lockout • Wheel brake lock w/drive system
• Parking brake with warning light interlock
• Air system filter/moisture ejector
• Alternator (24 V/110 A) • Power steering w/auto emergency
• Battery (2 x 12 V/220 A/h)
steering Additional Cab Features
• Protective deck rails • Armrest (padded, driver’s door)
• Body down indicator/body up
• Radiator fan guard • Dome light
buzzer
• ROPS, cantilevered • Engine shutdown
• Body over center device
• Seat belts (wide, retractable) • Floor mat
• Brakes: Rockwell wheel speed disc
front, dual disc (armature speed) rear • Skid-resistant coating on walkways • Gauges (backlighted)
• Group lubrication system • Slippery road brake switch • Heater and defroster (heavy-duty)
• Komatsu control cabinet • 24-volt circuit breakers • Horn (center of steering wheel)
• Load counter • Insulation
• Mirrors, LH flat & RH rectangular Standard Cab • Operator seat (adjustable with air
suspension and lumbar support)
convex Instrumentation
• Mud flaps • Panel lighting (adjustable)
• A.I.D. warning system light and
• Muffled exhaust, deck-mounted buzzer for coolant low level, • Passenger seat
• On-board load box coolant high temperature, • Pressurized cab air system
• Power supply (25-amp) 2-way radio electric cooling blower, • Recessed door handles
• Quick disconnects (steering, hoist) low oil pressure, ground relay • Sliding glass windows
• Removable power module unit • Accumulator pre-charge light • Starter key switch
(radiator, engine, alternator, blower, • Air cleaner vacuum gauges • Sun visor (adjustable)
with quick disconnect couplings) • Air pressure gauge • Tilt steering wheel
• Rock ejectors • Automatic buzzer for low air • Windshield wiper and washer
pressure (electric)
• Radiator sight gauge
• Blower pressure indicator light • Windshield (tinted safety plate)
• Retard speed control
• Reverse retarding • Engine hourmeter, oil pressure
• Rims – H.D. 2nd generation gauge, coolant temperature gauge Lighting
• Flight Systems Engine Saver • Back-up lights (2)
• Two-speed overspeed retarding
(Cummins) • Clearance lights
• Fuel gauge in cab and on tank • Control cabinet service light
Standard Safety Equipment
• Fuel low level light & buzzer • Dynamic retarding, rear (2)
• All-hydraulic service brakes with
• Headlight switch and top of cab (2)
emergency auto apply
• Heater switch • Headlights, bumper (4)
• Battery disconnect switch
• High beam selector and indicator • Ladder lights
• Body prop cable
• Indicator lights for dynamic • Manual back-up light switch
• Brake lock and drive system
interlock retarding, overspeed, service brakes • Service light in rear axle
• Dynamic retarding with continuous • Motorized wheel temperature alarm • Stop and tail lights (2)
rated grids • Speedometer • Turn signals
• Engine shutdown at ground level • Steering system warning light • Under-hood service lights
and buzzer

OPTIONAL EQUIPMENT AND ACCESSORIES

(Weights listed are approximate change from operating weight.)
lb kg lb kg
• Additional high-mounted headlights* ......................... 5 2 • High pressure hydraulic filters* .................................. 30 14
• Arctic protection package • Filtered air inlet system............................................... 1,300 590
(suspensions, antifreeze/lube -40° C)....................... 0 0 • On-board Weighing System (OBWS)........................... 110 50
• Aftercooler — Brakemaster......................................... 0 0 • Pivot exhaust (heated body) ........................................1,100 499
• Automatic lubrication system ..................................... 110 50 • Pressure fueling*.......................................................... 10 5
• Air conditioner* ........................................................... 75 34 • Radiator shutters (thermostatically controlled)* ........ 750 340
• Body liners* • Replace Ingersoll-Rand with T.D.I. starter................... -25 -11
Full floor 3/4" 19 mm ......................................... 9,400 4268
Full side 3/8" 9.5 mm ......................................... 2,460 1117 • Special language decals (Spanish, Chinese, French)... 0 0
Full front 3/8" 9.5 mm ......................................... 2,140 972

* Available factory-installed or non-installed. All other options and accessories listed are available factory-installed only.

Komatsu Mining Systems, Inc.

440 N. Fairway Drive
P.O. Box 8112 Printed in USA on Recycled Paper 10/97
Vernon Hills, IL 60061-8112 '1997 Komatsu Mining Systems, Inc.
www.komatsu-mining.com Form #: TE379