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USOO6129122A

United States Patent (19) 11 Patent Number: 6,129,122


Bilisik (45) Date of Patent: Oct. 10, 2000
54 MULTIAXIAL THREE-DIMENSIONAL (3-D) A. Kadir Bilisik et al., “Multiaxial 3-D Weaving Machine
CIRCULAR WOVEN FABRIC and Properties of Multiaxial 3-D Woven Carbon/Epoxy
Composites,' 39th International SAMPE Symposium, p.
75 Inventor: A. Kadir Bilisik, Raleigh, N.C. 868–883 (Apr. 11, 1994).
A. Kadir Bilisik et al., “Textile Structural Composites:
73 Assignee: 3TEX, Inc., Cary, N.C. Properties of Multiaxial Three Dimensional Woven Carbon/
Eposy Composites,” p. 448-455, (Jun. 16, 1997).
21 Appl. No.: 09/334,406 A. Kadir Bilisik, “Balistik Kumaslarda Yapi-Ozellik
22 Filed: Jun. 16, 1999 Iliskilleri, p. 40–47.
Paul G. Rolincik, Jr., “Autoweave TM-A Unique Automated
51 Int. Cl." - B03D 41/00 3D Weaving Technology”, SAMPE Journal, p. 40–47, (Sep./
52 U.S. Cl. ........................ 139/11; 139/1 R; 139/DIG. 1 Oct., 1987).
58 Field of Search ......................... 139/1 R, 11, DIG. 1 Primary Examiner John J. Calvert
ASSistant Examiner Robert H. Muromoto, Jr.
56) References Cited 57 ABSTRACT
U.S. PATENT DOCUMENTS A three-dimensional multiaxial circular woven fabric of a
3,719,210 3/1973 Emerson et al..
generally cylindrical shape having a core defined therein
3,719,212 3/1973 Emerson et al.. about a central axis. A plurality of concentric axial yarn
3,993,817 11/1976 Schultz. layerS eXtend radially outwardly in Spaced-apart relationship
4,080,915 3/1978 Bompard et al.. from the central axis, and each of the layers comprises a
4,183,232 1/1980 Banos et al.. plurality of axial yarns extending parallel to the central axis
4,346,741 8/1982 Banos et al.. of the fabric. A plurality of radially spaced-apart circumfer
5,085.252 2/1992 Mohamed et al.. ential yarns extend outwardly from the central axis of the
5,091,246 2/1992 Yasui et al.. fabric and define a plane Substantially perpendicular thereto,
5,465,760 11/1995 Mohamed et al.. and each of a Selected number of the plurality of circum
OTHER PUBLICATIONS ferential yarns is woven between a corresponding plurality
of next adjacent and Successive concentric axial yarn layers.
A. Kadir Bilisik, “Multiaxial Three-Dimensional (3-D) A plurality of radial yarns is provided in the fabric wherein
Circular Weaving and Multiaxial 3-D Circular Woven Pre each of a Selected number of the radial yarns is woven
forms for Composite.” Advanced Multilayered and Fibre between a corresponding plurality of next adjacent and
Reinforced Composites, p. 477-487, (Jan. 16, 1998). Successive axial yarns and each axial yarn layer of a plurality
M.H. Mohamed et al., “Design of a Multiaxial 3-D Weaving of concentric yarn layers. Thus, each pair of radial yarns
Machine.” International Conference on Recent Advances in contains a radially extending row of axial yarns therebe
Mechatronics, (Aug. 14, 1995). tween that includes a single axial yarn from each of a
plurality of next adjacent radially spaced-apart axial yarn
A. Kadir Bilisik et al., “Properties of Multiaxial and 3-D layers.
Orthogonal Woven Carbon/Epoxy Composites, Textile and
Fiber Reinforced Composites, p. 85-92. 15 Claims, 127 Drawing Sheets
circumferential yarn (6)
circumferentiot yarns (16)

-45 yarns (12)

1. yarns
circumferential
(6)

circumferentiol
yarns (16) SN. SS
S.
U.S. Patent Oct. 10, 2000 Sheet 1 of 127 6,129,122

circumferentiol
yarns (16)

F A

6 :
23);
SWXX2.

}%ey,

XCK
U.S. Patent Oct. 10, 2000 Sheet 2 of 127 6,129,122

14

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16
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& 43S SIYA SS g

3S, CS YC as
U.S. Patent Oct. 10, 2000 Sheet 4 of 127 6,129,122
U.S. Patent Oct. 10, 2000 Sheet 5 of 127 6,129,122

wr OO

FIG, 2d
U.S. Patent 6,129,122

12

s’

FIG, 3
U.S. Patent Oct. 10, 2000 Sheet 7 of 127 6,129,122

FIG, 3G
U.S. Patent Oct. 10, 2000 Sheet 8 of 127 6,129,122
U.S. Patent Oct. 10, 2000 Sheet 9 of 127 6,129,122
U.S. Patent Oct. 10, 2000 Sheet 10 of 127 6,129,122

18

16

FIG, 3G
U.S. Patent Oct. 10, 2000 Sheet 11 Of 127 6,129,122

centrol
U.S. Patent Oct. 10, 2000 Sheet 12 Of 127 6,129,122
U.S. Patent Oct. 10, 2000 Sheet 13 Of 127 6,129,122

©IERT Œ?IETR ) FIG, 50


U.S. Patent Oct. 10, 2000 Sheet 14 Of 127 6,129,122

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FG, 70 FIG, 7
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FIG, 8
U.S. Patent Oct. 10, 2000 Sheet 18 of 127 6,129,122

OO

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U.S. Patent Oct. 10, 2000 Sheet 19 of 127 6,129,122

190

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Y130

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E: 1 4 112
U.S. Patent Oct. 10, 2000 Sheet 20 of 127 6,129,122

Y a2
3.a 5:Š3. 5: Ko
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in Asx.
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one corrier
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FIG. IOC
U.S. Patent Oct. 10, 2000 Sheet 22 of 127 6,129,122

142 140 140 132 132 15

D
- 142

d M

160 162

FIG. IOC
U.S. Patent Oct. 10, 2000 Sheet 23 Of 127 6,129,122
U.S. Patent Oct. 10, 2000 Sheet 24 of 127 6,129,122

164
136

2. 164
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N. 142

FIG, 4
U.S. Patent 6,129,122

FIG, 4-2
U.S. Patent Oct. 10, 2000 Sheet 31 Of 127 6,129,122
U.S. Patent Oct. 10, 2000 Sheet 40 0f 127 6,129,122

FIG, 4g
U.S. Patent Oct. 10, 2000 Sheet 42 of 127 6,129,122

24 WYYYYY
27A WN

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FIG, 4h
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196 II III F1
N --
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fZ
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F
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FIG, 15
U.S. Patent Oct. 10, 2000 Sheet 52 0f 127 6,129,122

--
17 NY

FIG, 5G
U.S. Patent Oct. 10, 2000 6,129,122

SA
U.S. Patent Oct. 10, 2000 Sheet 58 0f 127 6,129,122

14A. A A. VYYY.
%2fiP CANS

(AIS)

FIG, 5g
U.S. Patent Oct. 10, 2000 6,129,122

IS
so. 22.
z)($x
//
U.S. Patent Oct. 10, 2000 Sheet 60 of 127 6,129,122

FIG, 5h
U.S. Patent Oct. 10, 2000 Sheet 62 of 127 6,129,122

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196 | 18O
12 27 \\ 16

130
140

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Fl
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FIG, 16
U.S. Patent Oct. 10, 2000 Sheet 63 of 127 6,129,122

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FIG, 6-2
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FIG, 6b-2
U.S. Patent Oct. 10, 2000 Sheet 70 of 127 6,129,122

FIG, 6d
U.S. Patent Oct. 10, 2000 Sheet 78 of 127 6,129,122

FIG, 6h
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FIG, 6h-2
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U.S. Patent Oct. 10, 2000 Sheet 80 of 127 6,129,122

190

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t 114

FIG, 7
U.S. Patent Oct. 10, 2000 Sheet 83 of 127 6,129,122
6,129,122

FIG, 7b-2
U.S. Patent Oct. 10, 2000 Sheet 86 of 127 6,129,122

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FIG, 7C
U.S. Patent Oct. 10, 2000 Sheet 88 of 127 6,129,122

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FIG, 7d
U.S. Patent Oct. 10, 2000 Sheet 91 of 127 6,129,122

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U.S. Patent Oct. 10, 2000 Sheet 96 of 127 6,129,122

FIG, 7h
U.S. Patent Oct. 10, 2000 Sheet 97 of 127 6,129,122

FIG, 7h-2
U.S. Patent Oct. 10, 2000 Sheet 98 of 127 6,129,122

19 O

196

i
27 N.

"An A.

FIG, 8
U.S. Patent Oct. 10, 2000 Sheet 99 of 127 6,129,122

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State
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FIG, 8-2
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