Escolar Documentos
Profissional Documentos
Cultura Documentos
J
Levels 1, 11 and 111
Review Questions
•
Copyright © 20 I O by The American Socicty for Nondcst ructive Testing.
The American Society for Nondcstruct ive Testing, Inc . (ASNT) is not respon sible for the
authenti city or accuracy of information herein. Published op ini ol1s and statcmcnts do not
necessarily reflect the ap in ion of ASNT. Products or services that are adverti sed or mcntioned do
nol ca rry the endorsement 01' recommcndation of ASNT.
No part of thi s publication may be reproduced or tran smitted in any fonn, by means e lcctronic or
mechanical including photocopying, recording 01' otherwise, without the expressed prior written
penniss ion ofThe American Society for Nondestructive Test ing, Ine.
IRR SP, NDT Handbook, rhe NDT Technician and www.asnl.org are trademarks ofThe American
Soeiety for Nondestructive Testing, lnc. ACCP, ASNT, Level fII Sludy Guide, Materials
Eva/uafion, NOlldestructive Tesling Handbook, Researcll in Nondestructive Eva/ualion and
RNDE are registered trademarks ofThe American Society fOI" Nondestru ctive Testing, Inc.
Second edition
first printing 1/11
Errata, ifa va ilable for th is printing, may be obtained from ASNT's web site, www.asnt.org.
Publishcd by: Thc American Socicty for Nondestructivc Test ing, Inc.
17 11 Arlingate Lane
Columbus, OH 43228-0518
www.asnt.org
•
ASNT Mission Statemellt:
ASNT e.'(ists lo create a saJer \Vorld by promoting lile proJessioll and tecl/J1ologies oJ
flondestructive testfJlg.
lIi
Contents
Acknowledgments iv
Recommended References v
Reference Usage vi
Level I Questions 1
Level 11 Questions 17
Acknowledgments
ASNT wishes to thank those who assisted with the update 01 this edition 01 the Supplement
to Recommended to Recommended Practice SNT-TC-1A (Q&A Book): Liquid Penetrant
Testing Method. The lollowing contributors assisted with the review 01 this book including
updating old questions, writing new questions, updating relerences:
Recommended References
Liquid Penetrant Testing Method
The following references were used in formulating the questions conta ined in this book.
The fol lowing references were used in formu lating the questions contained in this book.
A. * Tracy, Noel A., technical editor, Patrick O. Moore, editor, Nondestructive Testing Handbook, third edition:
Volume 2, Liquid Penetrant Testing, COlu mbus, OH, Ameri can Society for Nondestructive Testi ng, Inc., 1999.
B. * Badger, Duane, Liquid Penetrant Testing Classroom Training Book, COlumbus, OH, American Society for
Nondestructive Testing, Inc. 2005.
C.* Metals Handbook, ninth ed ition, Nondestructive Evaluation and Quality Control, Volume 17, Metals Park, OH,
American Society for Metals. 1989.
* Avai lable from The American Society for Nondestructive Testing, Inc.
Each question found in this book is fol lowed by letter(s) and page number(s) indicating the specific recommended
reference where the answer may be found. For example:
28. The term used to define the tendency of certa in liquids to penetrate into small
openings such as cracks or fissures is:
a. saturation
b. capi llary action
c. blotting
d. wetting agent
C.21
In th is example, the letter "c" refers to Reference C in the list aboye and "21" is the specific page in Reference C
where the answer to the question is located.
Reference Usage )
Liquid Penetrant Testing Method
Reference B: Total = 24
Levell 15
Level 11 8
Levellll 1
Level I Questions - Liquid Penetrant Testing Method 1
Level I Questions
Liquid Penetrant Testing Method
l. Whieh one of the following eonditions 4. AII of the following parts can be tested by
will affeet the rate and the extent a liquid the liquid penetrant method exeept:
penetrant will elller cracks, fissures and
other small openings? a. an ¡ron castiog
b. ao aluminum fcrgiog
a. the harclness of the specimen being c. a part macle from a porous plastic
tested material
b. the surface condition of the specimen d. a part macle from a nonporous
being tested material
c. the color of the penetrant A.35
d. the conductivity of the specimen
being tested
A.i62 s. Whieh of the following diseontinuities
can be found by the penetrant test
method?
2. Whieh of the following is a eommonly
used classification for penetrant? a. a surface crack
b. a subsurface crack
a. post-emulsifiable penetrant c. an internal inclusion
b. nonferrous penetrant d. none of the above
c. chem ical etch penetrant A.35
d. nonaqueous penetrant
A.43
6. Whieh of the following is generaUy the
more acceptable method for c1eaning
3. A generally aeeepted method for parts prior to penetrant testing?
removing excess nOI1water-washable
penetrant is: a. sand blasting
b. wire brushing
a. repeatedly dipping the test speeimen e. grinding
in a c1eaner d. vapor degreasing
b. soaking the test specimen in hor A.i67
detergent water
c. blowing the excess penetrant off the
surfaee of the part with eompressed 7. AII of the following methods are
aIr commonly used to c1ean parts prior to
d. wiping and eautiously cleaning the penetrant testing except:
test specimen with a c1eaner-
dampened cloth a. vapor degreasing
A.45 b. liquid solvent
c. power wire brushing
d. alka li ne cleaner
A.i70
°L P9 es Op PE e('; q1
2 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Liquid Penetrant Testing Method
8. Cutting oils may be effectively removed 12. Subsurface discontinuities can be best
from parts before penetrant testing by: detected by:
P8l qn PO, P6
b
Level I Questions - Liquid Penetrant Testing Method 3
16. When conducting a water-washable 20. Usually, the most desirable method of
¡iquid penetrant test, the wet developer is removing excess water-washable
applied : penetrant after the dwell time is by lising:
a. imm ediately after the penetrant has a. a low pressure coarse water spray
been applied b. water and brush
b. immediately befare th e penetrant is c. a solid stream of water
applied d. water and clean rags
c. after removal of th e penetrant A.49
d. after removal of the emulsifier
A.34
2 l. When conducting a liquid penetrant test
using a pos t-emulsifiable visible dye
17. The term used to describe the action of a penetrant, the generally accepted method
particular developer in soaki ng up the for applying the wet developer is by:
penetrant in a discontinuity, so as to
cause the maximum bleedo ut o f the a. brushi ng
liquid penetrant for increased contrast b. swabbing
and sensitiv it y, is known as: c. dipping
d. spray ing
a. blotti ng 8 .i8
b. capillaryac tion
c. conce ntration
d. attraction 22. Which of the following characterist ics
A.38 does not apply to liqui d penetrant
testing?
18. Using an ultraviolet light lamp with a a. thi s metho d ca n accurately measure
cracked filter or without the filter in place the depth of a crack or discontinuity
can cause damage to human eyes beca use b. this method can be used for on-site
the lamp emits: testing of large parts
c. this method can be used to find
a. black light shaBow surface discontinuities
b. ultraviolet light d. this metho d ca n be made mo re or less
c. infrared light sensitive by using different penetrant
d. none of the above materials
A.77 8 .24
19. The term used to define the period of 23. Which of the fo llow ing discontinuities is
ti me in which the test part is covered most likely to be missed due to improper
with penetrant is: rinse techniques?
h
Level l Questions - Liquid Penetrant Testing Method 5
¡ 32. AII of the follo wing mater ials ean be 36. Which of the statements below best states
tested by the usualliquid penet rant tests the danger of sandblasting (without
except: subsequent chemical etchi ng) for
c1eaning sur faces to be penetrant tested?
a. unglazed porous ceramic
b. titanium a. the discontinllities may be peened
e. high alloy steel over and closed
d. cast ¡ron b. oil contaminants might be sealed in
A.34.35 the discontinuities
c. lhe sa nd used in the sa ndblasting
operatian may be foreed into the
33. Liquid penetrant testing can be used to discontinuit y
deteet: d . the sandblasting operation may
introduce discontinuities
a. diseont inuities 1.6 mm (0.06 in.) A.163
betaw the surface
b. internal discontinuities
c. discontinuities open to the surface 37. The penetrant applied 10 the surface of a
d. all disconti nuities test specimen:
A.34
a. seeps into discontinuities
b. is absorbed by discontinuities
34. Which of the following are commo nly c. is drawn into discontinuities by
accepted methods for applying capillaryaction
pe netrant? d. is drawn into discontinuities by
gravit y
a. dipping th e part in penetrant A.84
(dipping)
b. pouring th e penetrant ayer the test
specimen (flowing) 38. Which of the foll owing statements
c. spraying th e penetrant on th e test concerning liquid penetrant testing is
specimen (spraying) correct?
d. all of the above
B.1.4 a. fluorescent penetrants will produce
red aga inst white discontilluity
indications
35. A solvent used to clean the surface of a b. nonfluorescent penetrants require the
test specimen must possess all of the use of ultrav iolet lights
fo ll owing characteri stics except that the: c. fluorescent indications will be seen
when exposed to ultrav iolet light
3.cleaner must be capable of dissolving d. nonfluorescent discontinuities glow in
oils and greases commonly foulld 011 the dark for easy viewing and
th e surface interpretation
i!
G ~ b. cleaner must not be flammable A.45
c. cleaner must be free of excess ive
contaminants
d. cleaner must leave a minilnal res idue
0 11 th e surface
C.38
39. When removing excess penetrant from 42. Which of the following is an advantage of
the surface of a test specimen: visible dye penetrants Qver fluorescent
penetrants?
a. the penetrant removal operation must
not remove the penetrant from a. visible dye penetrants do not require
discontinuities ultraviolet light
b. sufficient excess penetrant must be b. visible dye penetrants are more
removed to eliminate an interfering sensitive than flu orescent penetrants
backgrou nd c. visible dye penetrants are superior in
c. the use of a solvent-dampened c10th is penetrating characteristics
a common method of penetrant d. visible dye penetrants are not taxic
removal while fluorescent penetrants are taxic
d . all of the aboye 8.33
A.87
a. dipping in a solvent
b. spraying
c. hand wiping
d. blowing
8.1.6
46. Which of the following is an acceptable SO. Befare conducting a liquid penetrant test,
method for applying wet developers? it is important to ensure that the surface
of the part is free of:
a. application with a soft brush
b. application with a hand powder bulb a. oil or grease
c. rubbing with a saturated doth b. acids or chromates
d. spraying or dipping c. traces of water
B.17 d. all of the aboye
A.162-163
54. Which of the fol!owing is the primary 58. Which of the following is a type of
limitat ian of liquid penetrant testing? developer used in penetran t inspection?
t'
Level I Questions - Liquid Penetrant Testing Method 9
62. The problem with retesting a test 65. Which of lhe following statements is
specimen with fluorescent penetrants that tfue?
has been previously tested using visible
dye liquid penetrant is that: a. sandblasting is a generally accepted
method for cleaning a surface that is
a. the penetrant may forro beads 011 the to be penetrant tested
surface b. parts should be heated prior to the
b. lhe penetrant left in discontinuities application of a penetrant
may be misleading when the c. if the dryer is too high. the heat may
specimen is retested degrade the effect iveness of water-
c. lhe penetrant willlose a great deal of washable penetrants
its color brilliance d. development time should be at least
d. residue can diminish ar destroy twice the penetration time
fluorescent indication brightness A.42
A.165
qL9
j
P99 099 ep9
/
e€9
/
p/,
v' ,/
10 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Liquid Penetrant Testing Method
68. A red against white background 72. Which of the following is generally
discontinuity ¡mage is mast likely to be accepted as the most important
seen when: precaution when using solvent removable
penetrants?
a. dry developers are used
b. visible dye penetrants are used a. do not apply an excessive amount of
c. fluorescent post-emulsification emulsifier
penetrants are used b. do not apply an excessive amount of
d. wet developers are used solvent
A.36 c. do not use an insufficient rinse
pressure
d. be sure to use an ultraviolet light to
69. The purpose for using a developer on a determine if the excess penetrant has
test specimen is to: been rinsed away
8.16
a. promote penetratían of the penetrant
b. absorb emulsifier residues
c. provide a blotting action to draw 73. Insufficient rinsing of fluorescent
penetrant from discontinuities and to penetrants wi II result in:
provide a contrasting background
d. help to dry the surface for better a. subsequent corrosion of the surface
observatían b. difficulty in the application of
A.38 developer
c. excessive bleedout
d. excessive background fluorescence
70. Which one of the following statements is A.52
an incorrect use of crack panel s (blocks)?
a. to establish a standard size of crack 74. Which of the following safety precautions
that can be reproduced as needed does not apply when handling penetrant
b. to determine the relative sensitivities materials?
of tWQ different penetrants
c. to determine if a penetrant has lost or a. prolonged contact of penetrant with
has reduced brilliance on fluorescent skin should be avoided beca use the oil
penetrants because of contamination or solvent base may cause skin
d. to determine the degree or method of ¡rritation
cleaning necessary to remove b. excessive amounts of developer
penetrant on the surface without powders should not be inhaled
removing it from the cracks c. air line respirators and complete
8.67-68 protective clothing must be worn at
all times
d. beca use the solvents used with the
71. Which of the following is generally visible penetrant process are
accepted as the most important flammable, this material should be
precaution when using water-washable kept away from open flames
penetrants? A.72,73
t
Leve) ) Questions - Liquid Penetrant Testing Method 11
75. Which of the following factors wiJl affect 79. The failu re to completely remove acid
resolution of penetrant indications? mater ials from a part before fluorescent
penetrant is applied will result in:
a. the sensitivit y of the penet rant
materials used a. contamination of the penetrant
b. the surface condition of the part materials
c. the temperature of rhe part and/or b. a need to double the penetrating time
penetrant c. a permanent stain on the part
d. all of the above d. all of the above
A.137,13S A.1GS
76 . A serious loss of water in a wet developer 80. When drying parts during a penetrant
mix ar an excessive overconcentration of test, the parts:
developer powder can cause:
a. are normally dried at room
a. a 1055 of flu orescence during lhe temperature
inspection operation b. are normally dried by a circulating
b. nonrelevant indications hot-a ir dr yer
c. crack ing of the developer coating c. should be dried in an oven set at a
du ring the dr ying operation temperat ure of 54 oC (1 30 °F)
d. none of the above d. should be dri ed by cool forced air
A.llS,l1G A.211
78. When using dry developer, th e drying 82. Which of th e following penetrant
operation is perform ed: methods is generally used fo r portable
field inspections?
a. immediately after removal o f excess
penetrant a. the water-washable fluorescent
b. before the inspec tion step penetrant method
c. thoroughly b. the post-emulsification fluorescent
d. all of th e above penetra nt method
A.42 c. the solvent removable penetrant
method
d. none of the above
A.G7
83. When using a fluorescent penetrant, the 87. Whieh of the following is not a property t
actual inspection must be performed: of a developer used in liquid penetrant
testing?
a. in a brightly Iighted room
b. with the part at a temperature a. the material must be absorbent
between 10 oC and 79 oC (50°F and b. the material must form a thin and
175°F) uniform coating over a surface
c. immediately afrer the developer has c. the material must be fluorescent if
been applied used with fluorescent penetrants
d. in a darkened area under an d. the material must not contain
ultraviolet Iight ingredients harmful or toxic to the
B.15 operator
A.92
\
Level I Questions - Liquid Penetrant Testing Method 13
91. Cleani ng of the part prior to penetrant 95. A good commercial penetrant should
inspection is: have a:
99. The best choice of a developer for use on 104. Which of the following processes would
a very smooth surface when using a be most sensitive to detecting very fine
fl uorescent penetrant would be: defects?
a. incandescent lamps
b. metallic carbon ares
c. tubular BL fluorescent lamps
d. enclosed mercury-vapor arc lamps
A.230
108. Liquid penetrants become sluggish at 110. Which of the items listed below is a
temperatures: disadvantage of using lhe liquid
penetrant test method?
a. above 38 oC (100 °F)
b. between la oC and 38 oC (50°F and a. the method cannot find
100 °F) discontinuities that are not opened to
c. below la oC (50°F) the surface
d. below 21°C (70°F) b. the method is simple in principie and
B.60 relatively easy to understand
¡ c. !he method is essentially simple in
application
! 109. Why is it possible to flush a surface with a
coarse water spray to which a water-
d. there are few Iimitations on the size
and shape of the art iele lha! can be
washable penetrant was app lied, remove treated by this method.
the excessive penetrant, and not remove A.S
the penetrant that is in the defects?
Level 11 Questions
Liquid Penetrant Testing Method
eL P9 09 Qv PE 1! Pl
e
18 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Liquid Penetrant Testing Method
8. AII of the following methods are 13. Which of the following is a possible cause
recornmended to remove grease from the for false penetrant indications?
surface of a penetrant test specimen
except: a. excessive washing
b. inadequate application of developers
a. vapor degreasing c. penetrant or part too cold during
b. alkaline c1eaning penetratian time
c. cleaning with salvent type material d. ¡int or dirt
d. hot water rinsing 8.20
A.170
10. The penetrant indication of a forging lap 15. Developer assists in the detection of the
will normally be a: visible dye penetrant test indications by:
a. dry developer
b. nonaqueous developer
c. wet develop er
d. high viscosity developer
A.38
Levelll Questions - Liquid Penetrant Testing Method 19
17. Whieh of the following methods for 2 1. When performing a liquid penetrant test
applying nonaqueous developer is using solvent removable visible dye
normally considered the most effective? penetrant, there are several ways to
remove excess penetrant from the surface
a. sprayi ng of the parto Whieh of the methods listed
b. swabbing below is generally regarded as most
c. brushing suitable for giving accurate test results?
d. dipping
A.38 a. squirting salve nt ayer the surface w ith
no more than 276 kPa (40 psi)
pressure
18. Of th e methods listed below, the most b. wiping with a soaking wet cloth, then
effective means of precleaning a test ítem wiping with a dry cl01h
to remove organic conta minants such as c. wiping with a salvent dampened
grease prior lo a penetrant test is: cloth, then wiping with dry cloths
d . wiping with dry paper wipes, then
a. vapor degreasing wiping with a salvent dampened
b. detergent cleaning cloth, and finally wiping with dry
c. hat water rinse cloth
d. salvent wiping A.45
A.170
a. 700 nm a. etehing
b. 250 kV b. shot peening
e. 365 nm c. alkaline cleaning
d. 1 klx (100 fe) d. water cleaning with detergents
A.95 A.35
Q
J
7 ej Vi / /
OlG ~O~ 061 / 081 /
'\ 0./
20 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Liquid Penetrant Testing Method
24. Which of the following reasons best 28. Which of the foUowing statements )
describes why excessive drying of a part concerning contaminating materials 011
should be avoided? the surface of a penetrant test specimen is
fa lse?
a. the extra time required is wasted
b. the developer may lose its blotting a. the contam inant may be of a
abilit y composition that attacks the
c. a reduction in fluorescent brilliance penetrant and reduces the
may result fluorescence or color of the penetrant
d. the excess developer may be difficult b. the contaminant may reduce or even
to remove prevent capillar y action by the
A.56 penetrant
c. the conta minant may retain the
penetrant and thus increase the
25. Which of th e following variables must be sensitivity of the inspection
considered to use the time required for d. the conta minant may co mpletely fill
an indication to develop as a measure of the crack and thus prevent the entry
the extent of the discontinuity? of penetrant
A.137
a. the type of penetrant and sensit ivit y
of technique
b. the type of discontinuity 29. The fu nction of the emulsifier in the
c. the temperature of the material bei ng post-emulsification penetrant method is
tested to:
d. all of the above
A.135 a. more rapid ly drive the penetrant into
deep, tight cracks
b. react with the surface penetrant to
26. When using a fluorescent, post- make the penetrant water-washable
emulsifiable penet rant, the length of time c. add fluo rescent dye or pigment to the
the emulsifier is allowed to remain 011 the penetrant
part is critical when detecting shallow d. provide a coating to which dry
scratchlike discontinuities. The actual powder developer can ad here
length of time should be: A.43
a. 10 s
b. 5 s 30. Whe n penetrant testing for shallow
c. 2t03s discontinuities using a post-
d. determined by experimentation emulsification penetrant, th e
A.52 emulsification time should be long
enough to:
27. Water-washable liquid penetrants differ a. mix the emulsifier with the excess
from post-emulsification penetrants in surface penetrant only
that water-washable penetrants: b. mix the emulsifier with all the
penetrant on th e surface and in
a. can only be used on aluminum tes t discontinuities
specimens c. mix the emulsifier with penetrant in
b. do not need to be removed from the discontinuities
surfaces prior to development d. allow the emulsifier to dry out lo a
c. have a soapy base white powder
d . do not need the applicatio n of an A.51
emulsifi er before rinsing
A.43 e
pgi:
J
Level II Questions - Liqu id Penetrant Testing Method 21
31. Which of the following practices should 35. Which of the following characteristics are
be avoided whe n perform ing a penetrant normally considered when selecting the
test? type of penetrant to be used in a
penetrant test.
a. applyi ng emulsifier by dipping th e
part in emulsifier a. removal characteristics of the
b. applying developer by spraying the penetrant
part with developer b. sensitivity level
c. removal of water-washable penetrant c. the cost of the penetrant
\Virh a water spray d. all of the above
d. applying emulsifier with a brush A.9,10
B.50
40. Which of the following contaminants 44. Which of the following is an adva ntage of
could affect the sensitivity of a penetrant? visible dye penetrants Qver fluorescent
penetrants?
a. acid
b. water a. small indications are more easily seeo
c. salts b. they can be used on anodized and
d. all of the above chromate surfaces
A.137 c. they make less background on rough
surfaces
d. no speciallighting is required
41. Which of the following is a discontinuity A.46
c. forging laps
d. blow holes
A.129 46. The tendency of a liquid penetrant to
eoter a discontinuity is primarily related
to the:
43. Which of the following is an advantage of
fluorescent penetrants ayer visible type a. viscosity of the penetrant
penetrants? b. capillary forces
c. chemical inertness of the penetrant
a. the in spection can be carried out in a d. specific gravity of the penetrant
welllighted area A.84
"",. W
~
L
Level II Questions - Liquid Penetrant Testing Method 23
48. The prime purpose of the ultraviolet light 53. When improper processing causes
for fluorescent penetrant inspection is to: inspection difficulties, what should the
51. When viewing parts, fluorescent 56. Which factor would apply in determining
background may indicate: the dwell time required for the penetrant
to be effective?
a. poor wash ing
b. insufficie nt emulsifyi ng time (post- a. type of disco ntinu ity sought
emulsification method ) b. shape of part
c. porous material and coating c. size of part
d. all of the above d. surface roughness
A.48 A.138
52. In the absence of a written acceptance 57. The part is an aluminum forging.
criteria, rejection or acceptance of parts Description - the indication is sharp,
sho uld be based on the: halfmoon shaped, not deep. It is called:
e/e) Qgg
OvY~J 7 PJ 06v
~
QSv
)
24 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Liquid Penetrant Testing Method
58. The part is a 13 mm (0.5 in.) thick 62. Which of the following is a disco ntinuity
aluminum plate with a V fusian weld . that might be found in rolled bar stock?
Description - the indicatían appears as
a straight lineoThe indicarian is: a. blowhole
b. shrinkage lap
a. shrinkage c. crack or seam
b. nonrelevant d . lack of penetration
c. a quench crack A.129
d. lack of fusion
A.142
63. The term nonrelevant indication is used
to describe certain types of penetrant
59. The part is an aluminum cast ing. testing indications. Which of the
Description - rhe casting has a very following would be a typical nonrelevant
complex designoIn ene section, there is a indication?
fIat area having a thickness Df 32 mm
(1.3 in.). In the center of this area is a a. indications due to part geometry or
round seclion. 51 mm (2 in.) thick and part design configurations
25 mm (1 in.) in diameter. There are b. nonmagnetic indications
linear indications about one-half rhe c. multiple indications
distanee around the base where it joins d. nonlinear indications
¡nta the thin section. The indicatian is 8.21
called:
b
Level 11 Questions - Liquid Penetrant Testing Method 25
66. Which of the following could be a source 68. Which of the following discontinuities
o f false indications o n a test speci men? would be impossible to detect using a
¡iquid penetrant test?
a. penetrant 011 the test table
b. penetrant on the hands of the a. a forging lap
inspector b. a crater crack
c. contamination of dry or wet c. grinding cracks
developer w ith penetrant d . no nmetallic internal inclusions
d. all of the above A.7
A.i66
a. a round indicatio n
b. a continuous line, either straight or
jagged
c. a straight, single sol id line
d. random round or e10ngated holes
A.i33,i34
t
Level 111 Questions - Liquid Penetrant Testing Method 27
l. Chemical cleaners are often used for very 4. With all other factors the same when
dirty, greasy parts. If used: removing penetrant from the surface by
spray water wash, penetrant in a crack
a. the surface must be subsequently would be harder to remove if it has:
cleaned with a salvent cleaner
b. the surface must be thoroughly rinsed a. low viscos ity
free of any residue b. high viscosity
c. heat must be used to eosure the c. medium viscosity
removal of any detergents fram d. viscosity is not important
surface openings A.S6
d. the surfaces must be subsequently
cleaned with a volatile salvent c1eaner
A.~65 5. The mast desirable objectives governing
the cleaning operations when removing
surface penetrant are to remove:
2. Generally, vapor degreasing is considered
to be one of the best methods of a. little penetrant from defects and leave
preparing a part for liquid penetrant a minimal of residual penetrant
inspection beca use: remaining on the surface
b. litlle penetrant from a defect and leave
a. the solvent vapor removes all no residual penetrant remaining on
petroleum based materials the surface
b. it totally removes all surface c. no penetrant from defects and leave a
contaminants minimal of residual penetrant on the
c. the method is easily adapted to part surface
virtually any size of the part d. no penetrant from defects and leave
d. the solvent vapor removes all no residual penetrant on the part
inorganic soils surface
A.~69 A.4S
3. When penetrant is applied to parts by 6. The best method of removing the excess
dipping, the parts should be: water-washable penetrant is to:
a. left in the tank during the entire dwell a. imrnediately irnmerse the part in the
time water rinse tank
b. set aside untiI the dwell time is up b. use water running directly from a tap
c. placed on a rack designed to return c. boH in hot water or steam spray
any excess drainage to the dipping d. use a hose and nozzle with a coarse
station spray
d. placed in the alkaline solvent rinse A.42
tank immediately
A.205
P9 os qp oc e¡: qT
28 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Liquid Penetrant Testing Method
en o~T en POT q6 q8 eL
L
Levellll Questions - Liquid Penetrant Testing Method 29
14. Ocular fluorescence should be considered 17. Which of the following is an advantage of
when arranging ultraviolet Iights for post-emulsifiable methods Qver water-
testing, because direct or reflected washable methods?
ultraviolet light shining ioto the
inspector's eyes: a. the excess penetrant removal is
accomplished by water spray
a. couId cause tissue clamage .; b. they usually exhibit higher sensitivity
b. is harmless and of no consequence to tight cracks
c. even though temporary, can become c. the overall test time is shortened
extremely an noying and may impair d. their sensitivity is easier to control
inspector effectiveness A.36,37
d. even though annoying. it will not
¡mpair inspector effectiveness
A.6i 18. When compared to other methods, which
of the ¡tems below are disadvantages of
water em ulsifiable visible dye methods?
15. Residual acids and chromates are
detrimental to the fluorescent processes a. degree of sensitivity to acidity and
because: alkalinity
b. portability
a. the fluorescent dyes may be 'c. test time
decomposed, resulting in weak or d. requirements of ordinary light
faint test indications A.66,67
b. acids and oxidizing agents react with
the fluorescent dyes only in the
presence of water 19. The type ofpenetrant to be used on an
c. acids and oxidizing agents react with investment casting should be:
the fluorescent dyes only in the
presence of emulsifiers which are a. water-washable visible dye for
contained in water-wash penetrants maximum sensitivity and water-
d. emulsifiers neutralize the effects of the washability
acids and chromates b. solvent removable because of size and
A.i03,i04 shape
c. post -emulsifiable fluorescent foc
maximum sensitivity and water-
16. Due to the nature of penetrant material, washability
most methods have which of the d. solvent removable for greater visibility
followi ng adverse effects on operator A.344,345
health?
eg1
d.
0171
water detergent washing machines
A.i70,i7i
\J ~
30 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Liquid Penetrant Testing Method
2 l. If modular equipment has been obtained 25. A good penetrant must be:
for a penetrant inspection system using
fluorescent post-emulsifiable penetrant a. able to enter extremely fine surface
and wet developer. the dr yer sho uld be openings
placed: b. highly viscous
c. highly volati le
a. after the developer ta nk d. an inorganic base liqu id
b. before the emulsifie r tank A.40
c. before the developer tank
d. after the wash unit
A.20S 26. Wetting ab ility is measured by the:
a. specific gravity
22. In a modular equipment system using a b. density
water-washable fluorescent penetrant and c. cantact angle
dr y developer. ultraviolet light should be d. surface tensio n
available: A.84
P 8~ ea °9 ~ e s~ e\7 ~ qa
Level 111 Questions - Liquid Penetrant Testing Method 31
1(
indicatioll fails to reappear, what could be 35. A partia lly welded forging lap wOllld
the cause? probab ly: v
1J1
c. appear as a broad, continuolls line
small fl aw d. appear as an intermittent Hne
d. reprocessing has resealed the opening A.133 ,134
1~~
A.152
~ l
~
36. A ragged line, of variable width and
32. A network of interconnecting jagged lines num erous branches on castings caused
appearing in hard fired, unglazed ceramic by a difference in cooling rates between
J
products would be an indication of: thick and thinner sections, wouJd most
likely be an indi cat ion of:
a. grinding cracks
b. fatigue cracks a. shr inkage
c. shrinkage cracks b. cold shllt
d . therm al shock c. hot tear
A.327 d. lap
B.63
37. A deep crater crack will frequently appear 41. A penetrant that will spread over the
as a: surface of the test area in a smooth. even
film despite a smal! a mou nt of surface
a. small tight crack co ntamination is sa id to have:
b. rounded indicatían
c. fine linear indicatian a. low viscosity
d. faint illtermittent line b. high viscosity
A.142 c. wetting ability
d. lowevaporation
A.40
38. The forces generated by capillary
attractioll cause a ¡iquid to rise
spontaneously in a ca pi ll ary tube. These 42. The sensitivit y of two penetrants for
forces are also involved in the: crack detectio n is best compared by:
40. One of the two mast important 44. A newly mixed batch of wel developer
properties of a good pene trant is wetting shou ld:
ability. Wetting ability is:
a. be checked by a hydrometer
a. measured by contact ang le and is not b. be agitated fo r at least 30 min
related to surfacc tension c. be checked for evcnness of coat ing
b. a fun ction of viscosity and increases d. all of the aboye
as surface tension decreases A.116
c. measured by contact angle and
decreases as surface tension increases
d. measured by surface tension and
in creases as contact angle decreases
A.84
•
Level 111 Questions - Liquid Penetrant Testing Method 33
a.
b.
water drop through test
hydrometer test
48. The ab ili ty of an indication to be see n
ca n be assigned a value called the
co ntrast ratio. This ratio is based on the
amount of:
•
c. IOtol - 20tol
d. 9 to 2
a. a mount of actuall ight emitted by A.Si
indication s
b. amount of ultraviolet lig ht necessary
to cause the material to fluoresce 50. The test object and standard penetrant
c. relative amount of light em itted by the materials should be \\Iithin a particular
nuorescent mater ial compared to temperature range. One of the reasons an
other penetrants excessively cold penetrant is lIn desirab le
d. relative a mo ullt of light emitted by the is that as the temperature beco mes Imver:
fluorescent material compared to th e
light emitted by the background a. the viscosity increases
A. l l l b. the viscosity decreases
c. fewer volat ile materials \-ViII be lost
d. th e dyes degrade
A.i38
•
brightness as the dyes are degraded
d. contact angle increases
A.i05
~~n
OlS eos P8V OLv e9v PSV
34 Supplement to Recommended Practice SNT-TC-IA (Q&A Book): Liquid Penetrant Testing Method
52. Wh ich of the foll ow ing is a cri tcr ia n for a 54. Where precleaning is necessary and a
good drye r? res idue free solvent is used , wh ich of the
foll ow ing is observed?
a. it has th e ab ility to d ry the surface
slowly a. the solvents are not suitable for
b. it has the abi lity to heat the part to an removing grease
optimum tcmperature in a mínimum b. the solvents are no t suitable for
of tim e so that the part is both dry removing oil
and wa fm as promptly as poss ible c. the solvents should never be lIsed for
c. it has lh e electrical heating elcmcnts removi ng grease and oils
so that there is a g ua rantee that no d. the solve nts a re suitable for remov ing
conta milla nts ca n be introduced ¡nto g rease a nd oils, but are gene rally not
the inspection process adequate if solids are embedded in
d. it is a warm air blast systcm void areas
A.204 A.170
53. What are two very importa nt pro perties 55 . Whe n utilizing the fluoresce nt post-
that determine whether a ¡iquid will have emul sifiable penetrant method and
high penetrating abil ity? perform ing the rinse cyele, whi ch of the
follow ing will prevent overrinsing?
a. surface tensio n and cosin e of lhe
contact angle a. rinse before the penetra nt is
b. viscosity a nd cosine of contaet angle completely emulsified
c. cosine of the contaet angle and b. rin se after the penet ran t is completely
density em ulsified
d. sur face tens ion and viscosity c. disconti nue the rinse as soo n as the
A.84 su rface penetrant is removed from th e
part
d. rinse only with water hotter than
43 oC (1 10°F)
A.51