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Transformers are one of the most costly, critical and major The electromagnetic forces in the transformer windings are
electrical components of the electric power system. Operation due to the interaction between magnetic field density (B) and
and stability of the electric power system mainly depend on current density (J). Force (f) can be calculated by using Eq. (1):
the working of the transformer. Short-circuit forces can
damage the transformer and accurate calculation of such f =J×B (1)
forces is crucial for the transformer designers. Miscalculation
can result in the non-optimal design. There are many These forces are exerted on the both inner and outer parts of
different analytical methods for the calculation of the the windings. During the normal conditions electromagnetic
electromagnetic forces. However, these analytical methods do forces and leakage magnetic fluxes in the transformer’s winding
not consider the main factors of the transformer such as are relatively small but when external fault occurs it increases the
material properties of the winding and core, and complexity current, which cause higher electromagnetic forces in the
of the geometry. The numerical method like finite element winding. During faulty conditions, the radial and axial
method takes these factors into account. In this study, the 2- components of the leakage field and electromagnetic forces must
dimensional model is developed to calculate the short-circuit be fully considered [4]. Forces can be divided into radial and axial
forces acting on the different parts of a 12-pulse converter forces.
transformer. During the normal conditions axial component of the leakage
flux density is much higher as compared to the radial components
of the leakage flux density. At the top and bottom of the
1. Introduction transformer windings radial flux is high and it is lowest in the mid
of the windings. Radial force is generated by the interaction
between axial flux density and current passing the windings.
In power system, transformer is one of the important and Radial force can be calculated as follow;
expensive components. Power quality of the power system
mainly depends on the operation of the transformer. Transformers Fr =Bz ×Jφ (2)
are excited 24 hours a day and variety of the mechanical stresses
and faults occur during the operation. External short-circuits is
2×π2 ×(NI)2 ×Dm ×10-7
one of the most common and suddenly occurred faults. Transient Fr = (3)
h
duration of a transformer is very short but it still damages the
transformer. Resulting electromagnetic forces and thermal where, Jφ is the current density in φ -axis direction and Bz is the
accumulations are main reasons for the mechanical faults in the magnetic flux density in the z-direction. NI is the ampere-turn of
transformers; the performance of the transformer can also be the winding, Dm is the mean diameter of the winding and h is the
predicted from these two parameters. height of the winding. The nature of the radial force is such that
This research focused on the investigation of electromagnetic the free distance between the two windings increases. Therefore,
forces during short-circuit and normal conditions. A short-circuit these forces act outward on the outer winding and inward on the
condition is a system disturbance and it produces higher current inner winding [4,5,6].
as compared to the normal conditions, the currents show nearly a
tenfold increase [1]. For the safe operation, electromagnetic force
due to short-circuit current must be predicted and analyzed
correctly before installing a transformer at electric power system
[2]. Electromagnetic forces accumulation can cause displacement
in transformer windings and damage level can be increased with
time, if the mechanical fault is not cleared in the earliest stage.
Electromagnetic forces at over current initiate vibration and these
vibrations are one of the major reasons for internal faults [3].
Fig. 1. Buckling of the inner winding due to the radial force [7]
Axial force is generated due to the interaction between radial
component of the leakage flux and current passing through the
winding. Axial force tends to compress windings conductors
along the vertical axis in the middle [4, 5]. Large axial forces are
mainly due to the asymmetry of LV and HV windings and these
forces can cause serious risk for the transformer integrity [8].
Axial force can be calculated as follow:
where A is the length of the tap section and it is expressed as a Magnetic flux density distributions, obtained from 3-D and 2-D
fraction of the total length of the winding, heff is the effective analyses, are shown in Fig. 5 and Fig. 6 respectively.
length of path of radial flux and value of the heff varies for each
arrangement of tapping. Reference [9] can be used for the
calculation of the force for different kind of tap arrangements.
2×π×(NI)2 ×10-7
Fig. 3. 500/55 V, 25 kVA prototype transformer Fr-d = (6)
h
HVALOWER_OUT
Table 2. Radial forces acting on the multi-winding transformer
Maxwell2DDesign1 ANSOFT
14.00
Curve Inf o pk2pk
HVALOWER_OUT.Force_mag
12.5448
Setup1 : Transient
12.00
HVALOWER_OUT.Force_x
12.1462
Setup1 : Transient
HVALOWER_OUT.Force_y
4.0472
8.00
Y1 [kNewton]
Fr-d Fr-d
6.00
0.00
Upper LV 57.45 24.26 50.50 21.33 12.10 Fig. 10 Forces in HVA lower outer winding (Condition I)
Lower LV 57.98 24.48 50.70 21.41 12.55
LVALOW ER_IN Maxwell2DDesign1 ANSOFT
14.00
Curve Info pk2pk
LVALOWER_IN.Force_mag
13.5960
Setup1 : Transient
12.00
during the normal operating condition. Axial forces acting on the 8.00
Y1 [kNewton]
LV and HV windings are between 0 to 2 N. 6.00
4.00
2.00
-2.00
0.00 20.00 40.00 60.00 80.00 100.00
Tim e [m s ]
I lower windings have higher current. Fig. 7 and Fig. 8 show 5.00
Y1 [kNewton]
200.00
-15.00
0.00 20.00 40.00 60.00 80.00 100.00
Time [ms ]
Y1 [A]
0.00
-200.00
Fig. 12 Forces in LVA lower outer winding (Condition I)
-400.00
-600.00
0.00 20.00 40.00
Time [ms]
60.00 80.00 100.00 During the Condition I lower windings of phase B and C also have
higher current and forces. Upper windings of the transformer
Fig. 7. Current in HV lower windings (Condition I) have less current as compared to the lower windings which
CURRENTLVLOWER Maxwell2DDesign1 ANSOFT
resulted in the fewer forces.
In Condition II all the phases of LV delta windings are short-
10000.00
Curve Info rms
Current(LVALOWER)
6088.4054
Setup1 : Transient
7500.00
5000.00 Current(LVCLOWER)
5928.7800
Setup1 : Transient
2500.00
During the Condition II upper windings have higher current.
Current of the upper windings are shown in Fig. 13 and Fig. 14.
0.00
Y1 [A]
-2500.00
CURRENTHVUPPER Maxwell2DDesign1 ANSOFT
600.00
Curve Info rms
-5000.00 Current(HVAUPPER)
362.0637
Setup1 : Transient
Current(HVBUPPER)
360.1739
400.00 Setup1 : Transient
-7500.00
Current(HVCUPPER)
340.7264
Setup1 : Transient
-10000.00 200.00
-12500.00
Y1 [A]
-200.00
-600.00
first few cycles, the forces along the windings are different due to Fig. 13. Current in HV upper windings (Condition II)
the inrush current. However, after few cycles, inrush current
becomes zero which resulted in the same ampere-turn in the lower 6000.00
CURRENTLVUPPER Maxwell2DDesign1
Curve Inf o rms
ANSOFT
-8000.00
0.00 20.00 40.00 60.00 80.00 100.00
Time [ms ]
Y1 [kNewton]
0.00
Current(LVCUPPER)
3262.0440
Setup1 : Transient
HVAUPPER_IN Maxwell2DDesign1
Y1 [A]
ANSOFT
12.50 0.00
Curve Info pk2pk
HV A UPPER_IN.Force_mag
12.0521
Setup1 : Transient
HV A UPPER_IN.Force_x
12.1387 -2000.00
Setup1 : Transient
HV A UPPER_IN.Force_y
0.7619
6.25 Setup1 : Transient
-4000.00
Y1 [kNewton]
-6000.00
0.00 0.00 20.00 40.00 60.00 80.00 100.00
Time [m s]
-6.25
Fig. 20. Current in LV upper windings (Condition III)
-12.50 CURRENTHVLOWER Maxwell2DDesign1 ANSOFT
0.00 20.00 40.00 60.00 80.00 100.00 600.00
Tim e [ms ] Curve Info rms
Current(HVALOWER)
Setup1 : Transient 357.4716
Current(HVBLOWER)
362.8005
400.00 Setup1 : Transient
200.00
Y1 [A]
0.00
HVAUPPER_OUT Maxwell2DDesign1 ANSOFT
14.00
Curve Info pk2pk
HVAUPPER_OUT.Force_mag
13.5040 -200.00
Setup1 : Transient
12.00
HVAUPPER_OUT.Force_x
13.0795
Setup1 : Transient
10.00 HVAUPPER_OUT.Force_y
4.3557 -400.00
Setup1 : Transient
8.00
-600.00
0.00 20.00 40.00 60.00 80.00 100.00
Y1 [kNewton]
4.00
Current(LVCLOWER) 5533.3762
5000.00 Setup1 : Transient
Fig. 16. Forces in HVA upper outer winding (Condition II) 2500.00
Y1 [A]
0.00
-2500.00
LVAUPPER_IN Maxwell2DDesign1 ANSOFT
15.00
Curve Inf o pk2pk
-5000.00
LVAUPPER_IN.Force_mag
14.6009
Setup1 : Transient
12.50 LVAUPPER_IN.Force_x
14.6063
Setup1 : Transient -7500.00
LVAUPPER_IN.Force_y
Setup1 : Transient 0.9403
-10000.00
10.00 0.00 20.00 40.00 60.00 80.00 100.00
Tim e [ms ]
Y1 [kNewton]
7.50
5.00
Fig. 22. Current in LV lower windings (Condition III)
2.50
0.00
During Condition III after first few cycles, distributed radial
-2.50
forces become approximately same for all of the windings. The
forces of the phase A windings are shown in Fig.23 to Fig. 30.
0.00 20.00 40.00 60.00 80.00 100.00
Tim e [m s]
15.00
LVA UPPER_OUT.Force_x
15.2998
Setup1 : Transient
0.00
LVA UPPER_OUT.Force_y
Setup1 : Transient 5.5409
10.00
5.00
Y1 [kNewton]
-6.25
0.00
-5.00
-12.50
0.00 20.00 40.00 60.00 80.00 100.00
-10.00 Time [ms ]
-15.00
-20.00
Fig. 23. Forces in HVA lower inner winding (Condition III)
0.00 20.00 40.00 60.00 80.00 100.00
Time [ms ]
0.00
During the Condition III, all of the low voltage windings are -2.00
0.00 20.00 40.00 60.00 80.00 100.00
windings. Current of the high and low voltage windings are Fig.24. Forces in HVA lower outer winding (Condition III)
shown in Fig. 19 to Fig. 22.
CURRENTHVUPPER Maxwell2DDesign1 ANSOFT HVAUPPER_IN Maxwell2DDesign1 ANSOFT
600.00 15.00
Curve Info rms Curve Info pk2pk
Current(HVAUPPER) HVAUPPER_IN.Force_mag
364.8492 12.6278
Setup1 : Transient Setup1 : Transient
Current(HVBUPPER) HVAUPPER_IN.Force_x
366.9679 12.6103
400.00 Setup1 : Transient 10.00 Setup1 : Transient
Current(HVCUPPER) HVAUPPER_IN.Force_y
365.0987 Setup1 : Transient 0.7095
Setup1 : Transient
200.00 5.00
Y1 [kNewton]
Y1 [A]
0.00 0.00
-200.00 -5.00
-400.00 -10.00
-600.00 -15.00
0.00 20.00 40.00 60.00 80.00 100.00 0.00 20.00 40.00 60.00 80.00 100.00
Tim e [ms] Time [ms ]
Fig. 19. Current in HV upper windings (Condition III) Fig. 25. Forces in HVA upper inner winding (Condition III)
HVAUPPER_OUT
4. Conclusions
Maxwell2DDesign1 ANSOFT
15.00
Curve Inf o pk2pk
HVAUPPER_OUT.Force_mag
14.6210
Setup1 : Transient
12.50 HVAUPPER_OUT.Force_x
14.6256
Setup1 : Transient
HVAUPPER_OUT.Force_y
0.4045
Setup1 : Transient
7.50
5.00
used for the calculation of the magnetic flux density and short-
2.50
circuit forces in a 12-pulse multi-winding converter transformer.
0.00 For this multi-winding transformer, the radial and axial forces
-2.50
0.00 20.00 40.00
Tim e [m s ]
60.00 80.00 100.00
computed for three different conditions. For first two conditions
single winding was short-circuited and for the third condition
Fig. 26. Forces in HVA upper outer winding (Condition III) both windings were short-circuited. Results show that axial forces
LVALOWER_IN Maxwell2DDesign1
were higher during the single winding short circuit as compared
to the both short circuited.
ANSOFT
15.00
Curve Info pk2pk
LVA LOWER_IN.Force_mag
12.8931
Setup1 : Transient
Results also show that axial forces exerted during the inrush
LVA LOWER_IN.Force_x
12.7150
12.50 Setup1 : Transient
LVA LOWER_IN.Force_y
2.1370
Setup1 : Transient
10.00
current are larger than short-circuit forces. It is recommended that
Y1 [kNewton]
7.50
during the transformer design stage, inrush current must be
5.00 considered as one of the main factors because inrush current
2.50 occurs frequently and sometimes duration of the inrush current is
0.00
0.00 20.00 40.00 60.00 80.00 100.00
much higher as compared to the short circuit. Due to the higher
duration of inrush current, its continuous repetition can damage
Time [ms ]
Fig. 27. Forces in LVA lower inner winding (Condition III) the transformer and which will be resulted in high financial
losses.
LVALOWER_OUT Maxwell2DDesign1 ANSOFT
15.00
Curve Inf o pk2pk
LVALOWER_OUT.Force_mag
13.6659
5. References
Setup1 : Transient
LVALOWER_OUT.Force_x 13.6515
10.00 Setup1 : Transient
LVALOWER_OUT.Force_y
0.6790
Setup1 : Transient
5.00
0.00
-5.00
electromagnetic force in power transformer", IEEE Trans.
Ind. Appl., vol. 47, no. 3, pp. 1267-1272, 2011.
[2] Ahn, H. M. et al, "Experimental verification and finite
-10.00
-15.00
0.00 20.00 40.00
Time [ms]
60.00 80.00 100.00 element analysis of short-circuit electromagnetic force for
dry-type transformer", IEEE Trans. Magn., vol. 48, no. 2, pp
Fig. 28. Forces in LVA lower outer winding (Condition III) 819-822, 2012.
LVAUPPER_IN Maxwell2DDesign1 ANSOFT
[3] Steurer M., and Klaus F., "The impact of inrush currents on
the mechanical stress of high voltage power transformer
15.00
Curve Inf o pk2pk
LV AUPPER_IN.Force_mag
13.8612
Setup1 : Transient
12.50 LV AUPPER_IN.Force_x
2002.
Y1 [kNewton]
7.50
5.00
[4] Azevedo A. C. et al, "Investigation of Transformer
2.50
Electromagnetic Forces Caused by External Faults Using
0.00
FEM" , Transmission & Distribution Conf. and Exposition:
-2.50
0.00 20.00 40.00 60.00 80.00 100.00
Latin America, Caracas, Venezuela, 15-18 August, 2006.
[5] Faiz J. et al, "Computation of static and dynamic axial and
Tim e [ms ]
Fig. 29. Forces in LVA upper inner winding (Condition III) radial forces on power transformer windings due to inrush
and short circuit currents" , App. Elec. Eng. and Computing
LVAUPPER_OUT
Tech. IEEE Conf., Amman, Jordan, 06-08 December, 2011.
Maxwell2DDesign1 ANSOFT
15.00
Curve Inf o pk2pk
LV AUPPER_OUT.Force_mag
14.6253
Setup1 : Transient
10.00
LV AUPPER_OUT.Force_x
Setup1 : Transient
LV AUPPER_OUT.Force_y
14.6225
0.4420
[6] S. Güneri et al, "Transformatörde Kısa Devre Kuvvetleri",
Eleco 2014, Bursa, Turkey, 27-29 Nov. 2014.
Setup1 : Transient
5.00
0.00
-5.00
empedansı ve sargılara etkiyen kuvvetlerin belirlenmesi için
yeni bir yaklaşım", M.S. thesis, Dept. Elect. Eng., Kocaeli
-10.00