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INSTRUCTION HANDBOOK
In accordance with the attachment 1 of EEC MACHINES DIRECTIVE and subsequent amendments

Builder:
HASLER (Suisse) Sàrl
Rue du Putis-Goseat 10a
2000 Neuchatel (SWITZERLAND)
TEL.: (++41) 32.720.23.00
FAX: (++41) 32.720.23.90

MACHINE: MAMMUTHUS

Type: MAMMUTHS 1200x4000

Code: 4D0331.03
Drawing: A2 2473.00
Order ref.: 4D0320
Comm. N°: 04/20
Item: ITEM 428.17
Year of construction: 2004

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T-01 = TECNICAL INSTRUCTION AND SPARE PARTS

M-02 = MAINTENANCE INSTRUCTION

INDEX:
TECNICAL INFORMATION AND SPARE PARTS
A. MACHINE INFORMATION Pg. T01.3-4
B. OVERALL DIMENSION Pg. T01.5-6
SPARE PARTS Pg. T01.7
C. APRON PLATE Pg. T01.7
D. CHAIN Pg. T01.8
T-01 E. DRIVE SUPPORT Pg. T01.9
F. RETURN SUPPORT Pg. T01.10
G. DRIVE SHAFT AND WHEELS Pg. T01.11
H. RETURN SHAFT AND WHELLS Pg. T01.12
I. SCRAPER Pg. T01.13-14
J. WEIGH SYSTEM Pg. T01.15

MAINETANCE INFORMATION
K. FOREWORD Pg. M02.1
L. FINAL DISMANTLING Pg. M02.1
M. SECURITY Pg. M02.2
N. EXTRACTOR IN GENERAL Pg. M02.3
M-02 O. INSTRUCTION FOR THE TRANSPORT AND ASSEMBLY Pg. M02.4
P. INSTALLATION, FIRST STARTING Pg. M02.5-6-7
Q. INTERRUPTION Pg. M02.7-8
R. LUBRIFIACATION INSTRUCTION Pg. M02.8-9
S. ENCLOSED Pg. M02.10

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T-01 TECNICAL INFORMATION AND SPARE PARTS

A) MACHINE INFORMATION

MAMMUTHS 1200x4000

Material ADDITTICE

Med. Max. mm 80

Med. mm 0

Densi. Kg/m3 1300

Umi. % Max 10 H2O

Temperature MAX °C Ambient temperature

Flow required T/h 50

Flow required min. T/h 5

Axial distance mm 4000

Inclination ° 0

Loaded dimension mm 1070x2000

Width table mm 1200

Transport section m2 0.18

Height layer mm 200 max

Speed to 87 Hz m/sec 0.10

Installed power kW 11

Option

Colour RAL7000

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DRIVE UNIT INFORMATION

SIEMENS type of construction B5 – IP55 IS.CL.F

Frame size 160L/6
Number: UD 0410/2162408-3
N° of poles: 6
50 Hz. 11Kw 400/690 V. 24.5/14.1 A. TRIANGOLO/STELLA
Electric motor COS ϕ 0.74 960 RPM
60 Hz. 12.6 Kw. 460V. 24.2 A. TRIANGOLO
COS ϕ 0.75 1160 RPM
Weight kg.: 55
Frequency to nominal flow: 87 Hz
Installed power 11 Kw.

EBM A2D 250 230/400V TRIFASE (50/60 Hz) 0.38/0.22A

DRIVEN FAN 2650 RPM
1700 m3/h h=32mm H2O
S/N 04113032
BREVINI EC 4250/FE Ieff.=355.5
NUMBER: S.N. 374814
GEAR PAM 160 CONNECTION WITH ELECTRIC MOTOR B5
CONFIGURATION V1
WITH EXPANSION TANK LT. 1

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B) OVERALL DIMENSION

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SPARE PARTS

C) APRON PLATE

MATERIAL ART.
POS. DENOMINATION Q.TY SUPPLIER DRAWING
TYPE NUMBER
01 APRON PLATE 58 FE360B UNI10025 HASLER A3 1899.05
02 SIDE WHEEL WITH SHAFT 116 HASLER A3 1899.06
03 WASHER 25x44 116 UNI6592
04 SELF LOCKING NUT M24x3 116 DIN982
05 CHAIN M315 P160 SEE INFORMATION TO PAGE T-01.7
06 SCREW TE M16x90 58 UNI5737
07 WASHER 17x31 232 UNI6592
SELF LOCKING NUT
08 116 DIN982
M16x2.5
09 SCREW TE M16x110 58 UNI5737
10 CENTRAL WHEEL 58 HASLER A3 1899.41

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D) CHAIN

MATERIAL ART.
POS. DENOMINATION Q.TY SUPPLIER DRAWING
TYPE NUMBER
CHAIN M224 P160
01 2 HASLER ISO/R 1977 A3 1899.04
N° 2 PIECES TO 58 PITCH

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E) DRIVE SUPPORT

MATERIAL ART.
POS. DENOMINATION Q.TY SUPPLIER DRAWING
TYPE NUMBER
01 BEARING 23022 C 1
02 SEEGER A110 1 DIN471
03 RING OR6437 2 NBR/70 SHORE
04 RING OR8475 1 NBR/70 SHORE
05 BEARING 23024CCK+H3024 1

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F) RETURN SUPPORT

Q.T MATERIAL ART.

POS. DENOMINATION SUPPLIER DRAWING
Y TYPE NUMBER
SUPPORT 722518
+ BEARING 22218 EK
01 2
+ SLEEVE H318
+ N°1 FIXING RING 1XFR10/160

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G) DRIVE SHAFT AND WHEELS

MATERIAL ART.
POS. DENOMINATION Q.TY SUPPLIER DRAWING
TYPE NUMBER
01 DRIVE SHAFT 1 39NCD3 STABLIZ. HASLER A2 1899.11
DRIVE WHEEL Z8 P160
02 2 C45 HASLER A3 1899.08.01
DIAM. PRIMIT. 418.09 mm
03 LOCKING 140x190 4 BIKON
04 SHAFT 8 FE360B UNI10025 HASLER A4 1899.08.04
05 SIDE PLATE 2 C43 HASLER A4 1899.08.03
06 WASHER 31x56 8 UNI6592
07 SELF LOCKING NUT M30x3.5 8 DIN982
08 FOR DRIVE WHEEL 2 FE 360B HASLER A4 1899.08.02

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H) RETURN SHAFT AND WHEELS

MATERIAL ART.
POS. DENOMINATION Q.TY SUPPLIER DRAWING
TYPE NUMBER
01 RETURN SHAFT 1 C40 HASLER A3 1899.12
RETURN WHEEL Z8 P160
02 2 C45 HASLER A3 1899.09.01
DIAM. PRIMIT. 418.09 mm
03 LOCKING 80x120 2 BIKON
04 SHAFT 8 FE360B UNI10025 HASLER A4 1899.09.03
05 SIDE PLATE 2 C43 HASLER A3 1899.09.02
06 WASHER 31x56 8 UNI6592
07 SELF LOCKING NUT M30x3.5 8 DIN982

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I) SCRAPER

TAB.: NEXT PAGE

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MATERIAL ART.
POS. DENOMINATION Q.TY SUPPLIER DRAWING
TYPE NUMBER
01 TENSIONING SE 38 2 ROSTA
02 SCREW TE M18x50 2 UNI5737
03 WASHER 19x34 2 UNI6592
04 SCREW M10x12 2 DIN913
05 SUPPORT ANGLES 2 HASLER A4 1899.45.4
06 SCREW TE M20X45 10 UNI5737
07 WASHER 21X37 10 UNI6592
08 NUT M20 10 UNI 5588
09 SCRAPER SUPPORT 1 HASLER A3 1899.45.01
10 SCRAPER 1 HASLER A4 1899.45.02
11 FIXING FLAT 1 HASLER A4 1899.45.03
12 SCREW TSEI M16x35 7 UNI5933
13 WASHER 17x30 14 UNI6592
14 NUT M16 7 UNI 5588

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J) WEIGH SYSTEM

MATERIAL ART.
POS. DENOMINATION Q.TY SUPPLIER DRAWING
TYPE NUMBER
01 LOAD CELL 2 K-SFT-300-S-LWF HASLER 3450.0816
02 FLEXURE 8 HASLER 3420.0334
WHEEL SUPPORT CHAIN
03 2 HASLER A3 1973.31
WITH SHAFT
04 SIDE RAIL 2 C 45 HASLER A3 3410.0226a

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