Escolar Documentos
Profissional Documentos
Cultura Documentos
1.Welding Position?
Groove
PLATE: 1G-Flat
2G-Flat, Horizontal
3G-Flat , Vertical
4G-Flat, Overhead
PIPE : 1G-Flat
2G-Flat, Horizontal
5G-All position
Fillet
2. If the One Welder Qualified in the P1-Material what are material he is qualified?
Pipe - ASTM A106 Gr.B, API 5L Gr.B & ASTM A53 Gr.B
Travel Speed
Where,
RR(Repair Rate)
When A change welding condition, which will affect the mechanical properties of weld
metal that is essential variable.
Ex. Welding process, Base material, Filler material, pre-heat,(PWHT) post-weld heat
treatment, Welding Position,
When a change welding condition, which will Not affect the mechanical properties of
weld metal that is Non-essential variable.
When a change welding condition, which will affect the Notch Toughness properties of
weld metal that is Supplementary essential variable.
Ex. Welding Process, Uphill, Downhill, Preheat, PWHT & Heat input.
WPS(Welding Procedure Specification) it’s written welding document, it’s guild for the
welder to make the good production weld and give in the range of the parameter readings.
PQR(Procedure Qualification Record) it’s mother of the WPS, it’s use to make the WPS,
give in the Actual parameter reading.
Base metal are assigned the P-Numbers in ASME Sec IX, to reduce the number of
welding procedure qualification required. For Ferrous base metals having specified impact test
requirements, group number within P-number are assigned. The arrangement based on
comparable base metal characteristic such as Composition, Weld ability, and Mechanical
properties.
Steel and Steel Alloys- P-No. P-No.1 Through P-No.15F including P. No. P-5A, P-5B, P5C
Copper and copper base alloys- P-No. P-No. 31 through P-No. P-No.35
Electrodes and Welding rods, are assigned the F-Number, To reduce the number of
welding procedure and performance qualifications. The F-Number grouping based on
essentially on their usability characteristic, Which fundamentally determine the ability of
welders to make the satisfactory weld with a given process and filler metal.
A complete list of F-numbers for electrodes and welding rods is given in ASME Section IX,
Table QW-432.
To reduce the number of welding procedure qualification, steel and steel alloy filler
metal are also grouped according to their A-number’s, A-Number based on the chemical
composition of the deposited weld metal.
GMAW use the gas 50% argon and 50% helium gas. And GMAW use the extremely useful.
Because
it can weld all types of ferrous and non ferrous material of all thickness.
23. What is Electrode using CS, SS, Alloy steel in process of GTAW and SMAW?
CS: GTAW-ER70S-2
SMAW-E316L-16, E309L-16
Alloy: GTAW-ER80S-B6
SMAW-E8015-B6
316-2 to 3%
25. Why need to start the high frequency in GTAW Process in SS- Material?
26. The low hydrogen electrode why use the repacking only one time?
1) P-numbers
2) F-numbers
3) Welding Process
4) Qualified Thickness
5) Pre-heat
6) Post heat
1) Welding Process
2) Welding Position
3) Filler metal
4) Welding Technique
5) Polarity
30. If welder qualified in 5G & 6G position how many band test required?
5G and 6G position Blow the 19mm- Tension test-2, Face band-2, Side bend-2
31.If welder Qualified in the Fillet Weld what is NDT test is Required?
To monitor the all welding activities than recorder and compare the
acceptance criteria. And request the NDE Test, and Monitor the welder performance in filled.
1) Polarity
2) Arc length
3) Travel speed
4) Angle of electrode
5) Selection of electrode
6) Base Material
7) Position
When the impact test is required at the time due the validation.
Minimum - 10°C
Maximum- 52°C
38.What is NDT method use to find out the Lock of side wall fusion?
AC-YOKE:
DC-YOKE:
42. One Welder Qualified for 10mm thickness, so what is the minimum and maximum thickness
qualified?
Maximum- thickness X 2T
1. Qualified WPS
2. Qualified Welder
3. Welding Machine calibration
4. Bevel are cleaned
5. Root cap
6. Root Face
7. Internal misalignment(HI-LO)
44. If misalignment is more than as per specified, what will you do?
Re fit-up and pipe internal tapering by the grinding, The Tapering shall exceed
30°(Degree)
46.If the welder is qualified in 0.5” Dia, so how much the maximum dia and minimum dia?
Maximum-Unlimited
Source located in the Inside of pipe, the films fix in the weld join of the topside, So
you start the only one time full joint image shall be covering. that is panoramic shot.
DCEN: The arranged of direct currant in the ace welding machine, the electrode is the
Negative pole, the work piece is the positive pole of welding arc, commonly Known as this is
Straight polarity.
DCEP: The arranged of direct currant in the ace welding machine, the electrode is the
positive pole, the work piece is the Negative pole of welding arc, commonly Known as this is
Reverse polarity.
1. Flow Diagram
2. All valve calibration certificates
3. Manifold calibration certificate
4. All joint welding final inspection report
5. All joint RT-Report
6. Bolt Tatting Inspection report
7. Water analyzer report
57.Type of IQI?
SS Maximum - 10°C
Gr.P22-149°C
CS-Minimum-315°C
SS-Minimum-177°C
Alloy- Minimum-300°C
60. What is Post Weld Heat treatment Temperature of the CS & Alloy Steel?
Quality Requirement’s
62. What is F-Number for GTAW & SMAW in the Material CS, SS & Alloy?
GTAM SMAW
CS F6 F4
SS F6 F5
Alloy F6 F4
Metallic Gasket
Non-Metallic Gasket
Rubber Gasket
Asbestos gasket
Teflon Gasket
Oil paper Gasket
Weld let
Sock let
Thread let
Elbow let
Nippo let
Concentric
Exocentric
68. Why should use the purging gas when your welding Stainless Steel (SS)?
To avoiding Discoloration
When you going to do the PQR(Procedure Qualification Record) At the time test coupon
should be tested the Impact test.
E - Electrode
1 - Position