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STEAM TURBINES

Steam Turbines

MT10 Steam Turbine

Ansaldo Energia has 100 years’ experience in the


design, manufacturing and installation of steam
turbines.
It has supplied about 700 steam turbines worldwi-
de with a total capacity of nearly 100 GW.

Dedicated R&D and Service organizations assist


Clients with continuous product improvements,
combined with the traditional reliability and robu-
MT15 Steam Turbine
stness of Ansaldo Energia products: the result is
a unique and balanced value package based on
innovation and reliability.

Ansaldo Energia has a comprehensive portfolio of


50 Hz and 60 Hz non-reheat and reheat steam tur-
bines ranging from 40 MW to 1000 MW for conven-
tional steam cycles, combined cycles and cogene-
ration applications.
In addition Ansaldo Energia offers a complete line of
geothermal steam turbines from 20 MW to 150 MW.
RT30 Steam Turbine

Types and applications Series


Reheat Turbines
RT30, RT70 (3 to 5-cylinder)
• Thermal Fossil-fired
Steam Cycles 150 1000
• Combined Cycles
• Solar Plants MT15 (2-cylinder)
90 300

Non-Reheat Turbines
MT20 (2-cylinder)
• Thermal Fossil-fired 150 350
Steam Cycles
• Combined Cycles MT10 (1-cylinder)
• Cogeneration Plants
40 250

Geothermal Turbines
GT
Geothermal Cycles
20 150

0 100 200 300 1,000


Power output [MW]
Advanced
design features

Modular design concept


Ansaldo Energia steam turbines are based on a Steam Turbine IP/LP rotor
modular concept to reduce technical risk and ma-
nufacturing time and ensure high reliability. Each
Blading
model is a combination of well-proven, pre-engine-
Over the years of its technological history, An-
ered modules of different sizes, to provide a broad
saldo Energia has designed both impulse and
range of power ratings and applications. Several
reaction steam turbines. Today Ansaldo Energia
different material options are available to meet dif-
steam turbines are based on reaction technology,
ferent steam conditions up to the most advanced
while the impulse design is maintained in geo-
ultra supercritical parameters (600°C/620°C).
thermal and small-size steam turbines.
All blades have 3D airfoil design to maximize sta-
ge efficiency, achieving 92% of efficiency in the
HP section and 94% in the IP section.

LP last stage blading


The development of longer last stage blades is
one of the most effective solutions to achieve a
compact and a highly efficient turbine design.
A family of modern last stage blades up to 48” is
available, with free standing or coupled solution,
to satisfy any cooling condition and back pressu-
re requirements.

48” last stage blade


Separate HP and IP sections
Generally, Ansaldo Energia steam turbines for rehe-
at applications have separate HP, IP and LP sec-
tions to deliver the highest possible sustained effi-
ciency and good thermal flexibility.
For output up to 350 MW, a compact, combined,
single flow IP/LP solution is available, thanks also
to the use of the welding technique used for the
IP/LP rotor.

Shrink ring design


The HP inner casing of reheat turbines has a
shrink ring design that does not require any mas-
sive horizontal flange. The shrink rings hold the Steam Turbine with lateral exhaust
two half inner casings together to form a symme-
trical, light geometry with uniform mass distribu- Axial and side exhaust arrangement
tion. They are assembled or removed by heating In addition to the traditional downward exhausts
them with annular gas burners. for single and double flow configurations, low pres-
The advantages of this solution are: sure modules are available for single flow axial
• rapid start-up and shut-down and excellent exhaust or double flow side exhaust to the con-
behavior during load changes denser.
• simple dismantling and reassembly during Axial and side exhaust modules, developed pri-
maintenance marily for combined cycle applications, allow
installation of the turboset on low foundations,
minimising overall foundation costs and reducing
the overall height of the machine building.

HP section shrink ring design


Welded rotors
Ansaldo Energia uses the welding technique for
rotor manufacturing, in which the rotors are built
from forged disks and welded together using a
combination of tungsten inert gas and submer-
ged arc processes in a dedicated rotor welding
shop.
This technique allows the use of different ma-
terials for HP, IP and IP/LP rotors, providing high
temperature resistance at the hot end and high
toughness at the cold end, and allowing large
LP rotors to be manufactured from smaller for-
gings.
Moreover welded rotors have better thermal fle-
xibility, which is a significant advantage for start-
up, shut-down and load changes.

LP rotor welding in Ansaldo Energia factory

Reheat Steam Turbines Configurations


MT15 (90-300 MW) RT30 (150-400 MW)

RT70 (400-1000 MW)


Product Line

Steam Turbines for Conventional Steam Cycles


Today’s medium and large power generation steam turbines are mainly reheat type with regenerative
feed water cycle and possible district heating applications.
Ansaldo Energia offers three steam turbine models, specifically designed to satisfy all possible Client
requirements in terms of operating conditions, performance and reliability, including steam turbines
for ultra supercritical applications.

Steam Turbines for Combined Cycles


Steam turbines for reheat and non-reheat combined cycles must be easy to adapt to different gas
turbine configurations (number and models) and steam conditions delivered by various heat recovery
steam generators.
Ansaldo Energia offers four steam turbine models able to meet the full range of Client requirements
and all specific site conditions.
Cogeneration Steam Turbines
These turbines, either back pressure or condensing, with or without controlled extractions, are used
in industrial, desalination and district heating power plants.
As it is basically the process that dictates the steam parameters and therefore the turbine design,
each cogeneration steam turbine is a unique product, tailored to the specific needs of the Client.

Applications
The following references show examples of the aforemetioned product lines.

Steam Turbines for Conventional


Steam Cycles
• Avedøre 2 - Denmark
• Cl t: SK Energy
• Ansaldo Energia scope of supply:
Power Block including one RT30
steam turbine and generator
• Power output: 535 MW
• Steam parameters: 300 bar/580°C/600°C
• Commercial operation: 2001

Steam Turbines for Combined Cycles


• Sidi Krir and El Alf - Egypt
• Client: W.D.E.P.
2x(2+1) Combined cycles with F class
gas turbines
• Ansaldo Energia scope of supply for plant:
one RT30 steam turbine, turbogenerator,
condenser, bypass
• Power output: 275 MW
• Steam parameters: 125 bar/565°C/565°C
• Commercial operation: 2010

Cogeneration Steam Turbines


• Barka I - Oman
• Client: ACWA Power
• 2+1 Combined cycle desalination plant with
E class gas turbines
• Ansaldo Energia scope of supply:
two AE94.2 gas turbines, one MT20
steam turbine and relative generators
• Steam turbine power output: 220 MW
• Steam parameters: 77 bar/541°C
• Commercial operation: 2003
Petergraf
05/2013
Stampa: Microart Recco - Genova
Ansaldo Energia Steam Turbines
References in the World

RUSSIA (1)
167 MW
DENMARK (2)
967 MW

PUERTO RICO (2) CROATIA (1)


150 MW BELGIUM (4) 320 MW
UK (5) 1,123 MW
308 MW
ALBANIA (1)
USA (8) 30 MW
276 MW
AUSTRIA (1)
FRANCE (3) 160 MW GREECE (6)
1,375 MW 891 MW SOUTH KOREA (1)
200 MW
SPAIN (1) TURKEY (5)
273 MW 782 MW
VENEZUELA (3) MALTA (4) THAILAND (3)
99 MW 85 MW
225 MW
ITALY (355)
MEXICO (21) 50,921 MW CHINA (7)
2,365 MW MALAYSIA (1)
LYBIA (2) 2,139 MW 99 MW
MOROCCO (8) 40 MW
JAMAICA (1) 900 MW
33 MW
ALGERIA (7) PHILIPPINES (2)
OMAN (1) 110 MW
1,000 MW 220 MW
GUATEMALA (1)
53 MW YEMEN (9)
COTE D’IVOIRE (2) 325 MW INDONESIA (4)
225 MW
150 MW OTHER MIDDLE EAST (23)
4,721 MW
NICARAGUA (5) TUNISIA (4)
221 MW EQUADOR (1) 750 MW
132 MW AUSTRALIA (2)
COSTA RICA (1) EGYPT (10) SYRIA (7) 850 MW
ZIMBABWE (2) UAE (12)

2013 1Q Summary
55 MW 2,345 MW 839 MW
440 MW 875 MW
PAKISTAN (7)
1,792 MW
URUGUAY (1) SOUTH AFRICA (1) INDIA (12)
PANAMA (3) 125 MW 50 MW BAHRAIN (4) 2,016 MW
120 MW 121 MW
CHILE (9)
2,023 MW
BRAZIL (7) LABANON (7)
674 MW ARGENTINA (12) BOTSWANA (1) 940 MW JORDAN (5) SAUDI ARABIA (19)
64 MW 365 MW 1,908 MW
1,587 MW

Ansaldo Energia Steam Turbine references since 1950 are here represented. Ansaldo Energia produces Steam Turbines since 1910’s

16152 Genova - Via N. Lorenzi, 8 - Italy


Tel: +39 010 6551 - Fax: +39 010 655 3411
E-mail: ansaldoenergia@aen.ansaldo.it
ansaldoenergia.com

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