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AMARA RAJA
Gotta be a better way

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In an industrious w Q rid
We ensure the DCPower is non-stop

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ARPSL i-Swift
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CHARGERS Intelligentchargers

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... fast delivery & smart integration

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- - - -- StandardizedSwift Charg'ers
Amara Raja
Quick delivery OEconomical POWER SYSTEMS LIMITED
mara Raja Power Systems Limited (ARPSL)is a part of the
Amara Raja Group specializing in the manufacture and
delivery of Power Delivery Systems for Critical Applications
across various sectors. Making a distinct mark in such diverse
industries as Oil & Gas, Power sector, Telecommunications,
Railways and a host of other industries. the pioneering spirit
and a propensity to take the lead have propelled ARPSLto the
status of a market leader.
..
Amara Raja's Swift charger systems that deliver quality DC
outputs across various utilities and industrial sectors ar,e
designed and manufactured using the latest cutting edge
technology. The Systems use Thyristor Based SwitcbiDg
TecbDology with advanced MICRO CONTROLLERfor'
achieving the desired DC output. The range promises quick
deliveries ODsite and ease of iDstallatioD and commission.
Since the design features components that have been
standardized. spares are easily available. The entire range is
compatible with all kinds of batteries in use, VRLA.Ni-cad.
Tubular,PlaDte.

Product SalieDt Features . Roboticwelding

. Automatic voltage regulation using Digital controlled . With Class "F" temperature limits insulation for
logic assures maximum reliability and high magnetics and all magnetics are.m,h1Ufactured as per
performance control ISstandards.

. Soft start to minimize in - rush current into battery . RS-232<->RS-485 compatible for remotely
when unit is switched on monitoring the healthiness of the rectifier unit as
well as battery.
. Smoothing filter circuit to limit the AC ripple to
required levels . User friendly menu driven alpha numeric display &
Control
. Charger overload protection
. Accuracy in parameter settings.
. Over voltage cutback keeps load and battery banks
secure . Audio-visual annunciation of system abnormalities
(Audio-Buzzer.Visual- LCDdisplay).
. Separate battery path current limiting in the charger
makes battery to give its optimum life.
. Suitable for any type of battery.

. Built in auto phase-reversal opeTation ensures the


T
charger continues functioning even when input phase
reversal occurs

. Automatic float/boost changeover. based on current


drawn by the battery

. Cabinet fabricating using CNC M/C meets varying


needs and requirements of industry

I
.

I -- -----
iBID AmaraRaja Swift Charger Systems are a

FLOAT CUM BOOST CHARGER

. Two states of operation FLOAT &BOOST. Acts either as Float or Boost Charger depending on the requirement.

. Works as Float Charger during normal operation. operates under '" -I


two modes AUTO & MANUAL.
FUNCTIONAL BLOCK DIAGRAM OF

. Under AUTOMODE, acts either as an Auto Float Charger or Auto FLOAT CUM BOOST CHARGER

Boost Charger depending on the Battery current requirement. (:-.


.1

T :=f3
!,
. NO Manualintervention required when AUTOMODEis selectep.. .;
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,~
. MANUAL
FLOAT
and MANUAL BOOST Modes - Battery can be
charged either in FLOAT or BOOST by manual selection.

. On fail ure of AC mains su pply to Float cum Boost Charger or if Float


cum Boost Charger itself fails, battery starts supplying to the load.

. Upon restoration, switches over to Float or Boost Mode based on Battery charging requirements if the charger is in
AUTO.

. Scheme most suitable where the load can withstand to the Boost voltage of the Battery Bank

DUAL FLOAT CUM BOOST CHARGER (2 CONTACTOR LOGIC)

. Consists of two Float cum Boost Chargers (FCBC-l & FCBC-2) and has two states of Operation FLOAT & BOOST. Each
one is rated to meet the requirement ofload and battery charging currents.
- -~
. Both FCBC-l &FCBC-2have two modes of operation AUTO &MANUAL separately for each charger.

. During normal operation, both FCBC-l &FCBC-2are kept in FLOAT Mode using LCD display and push buttons to AUTO
or MANUALFLOAT so that they supply load current as well as trickle charge the Battery.

. AUTOMODESelection -FCBC-lwill always act as a Float Charger by default and FCBC-2will act as either Float Charger
or Boost Charger depending on the Battery charging current.

. When FCBC-l & FCBC-2are in AUTO Mode and Battery requires Boost r
FUNCTIONAL BLOCK DIAGRAM OF
charging, FCBC-l functions as a Float Charger and FCBC-2functions as a DUAL FLOAT CUM BOOST CHARGER (2 CONTACTOR LOGIC)
Boost Charger.

. Both FCBCs cannot function as Boost Chargers simultaneously. During


Boost Charging, ifFCBC-l functions as a Float Charger and FCBC-2as a Boost I

Charger and if FCBC-l fails, FCBC-2changes to Float Mode automatically and


takes care ofload and float charges the battery.

. Manual intervention not required when Chargers are selected to AUTO I

I'll
I

MODE. ,I'
. On failureofACMainsSupplyto Floatcum BoostChargersor if both Float '- -- - -- - _1
cum Boost Chargers fails, Battery starts supplying to the load.

. If One FCBC (FCBC-I) fails, other FCBC (FCBC-2)will cut into the circuit automatically as Float Charger and takes care of
entire load and Battery Float charging requirements.

. Once the AC Mains Supply to Chargers restores, FCBC-lacts as a Float Charger and FCBC-2acts as a Boost Charger
provided both the Chargers are selected to AUTOMODE.
1
. This Scheme is provided with Tap Cellprovision to avoid momentary interruptions to load. This Dual Float Cum Boost
Charger Scheme (2contactor logic)can be used where only float voltage need to be reflected on load bus.

I
()
ilable in the following configurations ~ [}III
DUAL FLOAT CUM BOOST CHARGER (STANDBY OPERATION)

. Consists of two identical Float cum Boost Chargers (FCBC-l& FCBC-2) and will have two states of Operation FLOAT &
BOOST. Each one is rated to meetthe requirement ofload and battery charging currents. ,

. Both FCBC-l &FCBC-2have two modes of operation AUTO &MANUAL.

. During normal operation. FCBC-lwill be in ON condition and takes the total current (Load current as well as float
charging current of Battery)while FCBC-2will be in remote OFFcondiU'On.

. AUTOMODESelection - Both FCBCscan act as either AUTOFLOATchargers or AUTOBOOSTchargers depending on


the Battery requirement. NO manual intervention required.
. Both FCBCs are provided with provision of MANUALFLOATand FUNCTIONAL BLOCK DIAGRAM OF DUAL
FLOAT CUM BOOST CHARGER
MANUAL BOOST Modes of operation which needs manual' (STAND BY OPERATION)

interven tion. I

. At any moment of time. one ofthe FCBCs will be either in FLOAT MODE
or BOOST MODE depending on Battery charging current.

. On failure of AC Mains Supply to Float cum Boost Chargers or if both I

Float cum Boost Chargers fail. Battery starts supplying to the load.

. If One FCBC(FCBC-l)fails. other FCBC(FCBC-2)will cut into the circuit


automatically and takes care of entire load and Battery charging
requirements.

. Once the AC Mains Supply to FCBCsrestores or if failed FCBC (FCBC-l)gets rectified, FCBC-2will Switch OFF
automatically and FCBC-lwill come into operation and takes care of load and battery charging requirements either in
Float Mode or Boost Mode depending on the battery state of charge.

. This scheme is most suitable where the load can withstand to the boost voltage of the battery bank.

DUAL FLOAT CUM BOOST CHARGER ( PARALLEL)

. Consists of two identical Float cum Boost Chargers (FCBC-l&FCBC-2)with two states of Operation FLOAT&BOOST.
EachCharger rated to meet the requirement ofload and battery charging currents.

. During normal operation both (FCBC-l)&(FCBC-2)are in ON condition and share the total current (Load current as
well as float charging current of Battery). Both FCBC-l&FCBC-2have
two modes of operation AUTO&MANUAL. I FUNCTIONAL BLOCK DIAGRAM OF
DUAL FLOAT CUM BOOST CHARGER (PARALLEL)
. AUTOMODE Selection - Both FCBCscan act as either AUTOFLOAT
chargers or AUTO BOOST chargers depending on the Battery
requirement. NO manual intervention required.
. Both FCBCsare provided with MANUALFLOATand MANUALBOOST
Modes -Battery can be charged either in FLOATor BOOSTby manual ,;"
selection. I';~
'i --'-;;~-- '!

. At any moment of time. both the chargers will be either in FLOAT


MODE or BOOST MODE depending on Battery charging current. On failure of AC Mains Supply to Float cum Boost
Chargers or ifboth Float cum Boost Chargers fail. battery starts supplying to the load.

. If one FCBC fails, the other FCBC which is healthy will automatically take the entire load and Battery charging
requirements. Once the AC Mains Supply to FCBC restores or if failed FCBCs are rectified, FCBC-l & FCBC-2
simultaneously switches over to Float Mode or Boost Mode of operation based on the Battery charging requirements.

. This Parallel Operation Scheme is most suitable where the load can withstand to the Boost voltage of the Battery
Bank.

J
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1811
A.pp1i~Ji~s I

Amara Raja's Swift Chargers are employed in critical


applications in a wide range of Industries. Our products
deliver efficient and reliable performance in the following
sectors.
..
Industry - - - - - -
Cement. Steel. Paper. Chemical. Textile & Food processing Paper Steel

etc..
PowerSector ---
Thermal power stations, Hydro power stations, Atomic
power stations, Wind mills and Captive power plants etc.,
Others -- - -- -- Power transmission Cement

Power generating & distribution stations. oil and Gas r


pipelines, Cathodic protection systems, Substations, Power
transmission and switchgear tripping etc..
Amara Raja's Swift chargers are the ideal choice for all /
Wind mills Solar Power
critical DCrequirements

SelectiOn &"'Ordering .
Amara Raja's Swift chargers can be ordered to suit the varying
needs of customer applications in the industry. Youcan order
the ideal configuration that is best suited for your - -"
applications.

Note:

1. DCDB is an integral part of charger having 12 outgoing feeders up to 63A. Beyond 63A of out
going feeders, DCDB can be supplied separately as peryour requirement at extracost.
2. Dueto continuous R&D efforts the specifications are subject to change.

3. Incase, if load requires float or nominal voltage, dropper diode circuit can provided with a
separate wall mounted box at extra cost.

4. Integral DCDB would be provided up to 75A charger rating only. Beyond 75A charger rating,
separate DCDB can beprovided with an extra cost.

~ Amara
POWER SYSTEMS LIMITED
Raja
CorporateOperationsOffice

"MC design house" 27, Rohini layout, Hi-tech city, Madhapur,Hyderabad,Andhra Pradesh- 500081, India.
Phone:+ 91 4023633500, Telefax: + 914023101999,Email:swift@amararaja.co.in
RegionalMarketing Offices www.amararajapowersystems.com

Delhi Kolkata Mumbai Bangalore Hyderabad Chennai


PhoneNo.:011-29541893/95/96 PhoneNo.:033-25250089-90 PhoneNo.:022-28351800to 804 PhoneNo.:080-23102140/41 PhoneNo.:040-23149000 PhoneNo.:044-26615695/97m4
Fax: 011-29541044 Fax: 033-25250126 Fax: 022-28351806 Fax: 080-23102142 Fax: 040-23118219 Fax: 044-26615794
Email: swift@amararaja.co.in Email: swift@amararaja.co.in Email: swift@amararaja.co.in Email: swift@amararaja.co.in Email: swift@amararaja.co.in Email: swift@amararaja.co.in
-- Standard Specifications
The battery chargers are manufactured as per standard specification.

Nominal voltage 415VAC :!::10%. 3ph, 4wire

Frequency 50Hz:!:: 5%

voltage 24V/ 48V / 1l0V / 220V


Current 25A / 50A / 75A / 100A / 125A
-, / 150A
Ripple <2% RMS

Regulation better than:!:: 1% of set value


Rectifier Bridge Full wave full controlled

Efficiency Better than 80% at full load @ nominal AC input


Noise Level < 70db

~Protections
AC Input circuit breaker.
DC Output circuit breaker.
DC Over voltage cutback.
Battery input fuses.
Charger current limit.
Charger overload
Battery Charging Current limit.
Fast acting semi conductor fuses for rectifier bridge - -"
phase fail protection.
Blocking diode
IP - -42 as
- per- IS:--13947
- -
Metering Menu - - driven
.- LCD Display
-- --
Indications &Alarms Mains ON. Charger ON, Float ON*, Boost ON*.
v.,;
.. (LED,Alarms (LED + AC supply fail!Out of limit. Charger over voltage*.
::I
....
"'
~
Buzzer + PFC*) .
Charger under voltage * Rectifier fuse fail*.
.5 Battery fuse fail*, Battery earth fault*,
.::
'S Charger fail*. Group alarm*,
.&J
v
;> Load under voltage *, Load over - voltage *.
0 -
.&J
"' Controls & Switches
V LCD push buttons:
;>
"'
..d MENU/INC/DEC/ENTER/ESC
0
....
.. RESETpush button
v
~
"' ON / OFF switch for socket &heater
..d
v - - - - - -
v Battery VRLA/ Ni-Cad / Thbular / plante
..d
....
compatible with
I .5
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I
v Paint External: Black Internal: RAL2000
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.~
.. Cooling Natural
- --air cooling
- -
~ c..
.~ Temperature 0 deg C to 50 deg C.
u range of Operation
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* Cable entry Bottom Entry