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a. The load on a 10-cm full bearing is 9 kN, n = 320 rpm; D/L = 1; c d/D = 0.

0011; operating oil viscosity is 234 centipoises. Determine the frictional


power loss, bearing pressure and coefficient of friction in the bearing.

b. A band brake has 60 cm drum and fitted with a steel band 5/2 cm thick lined with a brake lining having a coefficient of friction of 0.25. The angle
of contact is 2500. The drum is attached to a hoisting drum and rotates at 180 rpm. Determine the force on the slack and tight side if the frictional
horsepower is 65

c. A flywheel for a shearing machine is to be designed. It will be used to punch a 2 cm diameter and 1 cm thick hole. The shearing ultimate strength
of the plate to be punch is 795 MPa. The flywheel to be used will have a mean diameter of 95 cm with a width of 26 cm. The estimated average
speed is 170 rpm during the shearing process. The rim is to be made of steel which has a density of 7210 kg/m 3. Assuming that the arms and hub
account 15% of the rim weight, which concentrated at the mean diameter, determine the thickness of the rim. The coefficient of fluctuation of a
shearing machine is 0.075.

d. Two 6-in diameter and 10-in long bearings support a load of 8000 lb. The coefficient of friction in bearings is 0.01 and the shaft rotates at 500
rpm. The bearing radial clearance is 0.006 in. The lubricating oil has a specific heat of 0.4 Btu/lb- oF, density of 0.03 lb/in.3 and viscosity of 6.5
microreyn. Determine the volume flow rate of the lubricating oil if the oil temperature rises 16 oF.

e. For a single-block brake, as shown, drum contact width is 3.5 in. The molded asbestos lining subtends θ = 60 o, symmetrical about the vertical axis;
D = 15 in.; force W = 400 lb; and n = 600 rpm. Coefficient of friction between the drum and the block is 0.35. Compute the frictional horsepower
loss if the drum rotates (a) clockwise and (b) counter-clockwise.

f. A multi-disc clutch composed of three plates with inside diameter of 150 mm and outside diameter of 200 mm is designed to transmit 100 kW at
3000 rpm at a coefficient of friction of 0.5. A spring with 766 N/mm spring scale is used to engage the clutch. Determine the deflection of the
spring.

g. An exhaust fan in a wood shop is driven by a belt from a 20-kW squirrel-cage motor that runs at 880 rpm, compensator started. A medium double leather
belt, with a specific mass of 970 kg/m 3, 25 cm wide is used; C = 138 cm; D 1 = 36 cm (motor), D2 = 138 cm both iron. The coefficient of friction of leather on
iron is 0.3. If the allowable stress of the belt is 1.38 MPa, determine the minimum thickness of the belt. Compute the belt length.

h. A worm-gear speed reducer receives 60 hp at a speed ratio of 8. The worm has a pitch diameter and axial pitch of 3.7 in. and 1.2812 in. The gear has 40
teeth. The gear casing has an approximate surface area of 15 ft 2. During operation, the temperature of the lubricating oil, with a coefficient of heat transfer
of 0.45 ft-lb/min.-in2-OF, rises to 120 oF. Compute the efficiency and the helix angle of gear.

i. A conveyor is driven by an electric motor through a flexible coupling to a worm-gear speed reducer, whose m w ≈ 35, and then via a roller chain to the
conveyor shaft that is to turn about 12 rpm; motor rpm is 1750. RC 60 is used which has ¾-in. pitch, 0.234-in. pin diameter, ½-in. roller length and 0.094-in
link-plate thickness. The conveyor shaft sprocket has 50 teeth. Center to center distance is 18 in. What is the maximum horsepower that can be transmitted
of the roller chain if the allowable bearing stress is 5 ksi? How many links are required?

j. A parallel helical gear 10 in. in diameter having 20 O involute stub teeth and a helix angle of 30 O carries 10 hp at 200 rpm. Determine the angle of obliquity
in a plane normal to the pitch element of a tooth and the resultant load on the teeth.

k. For a mine hoist, the cage weighs 5900 lb., the cars 2100 lb., and the load of coal in the car 2800 lb.; one car loaded loaded at a time on the hoist. The
drum diameter is 5 ft., the wire diameter of the rope is 0.084 in., the metallic area of the rope is 0.625 in. 2 and the maximum depth is 1500 ft. It takes 6 sec.
to accelerate the loaded cage to 3285 fpm. The wire rope has an ultimate load of 120 kips and a modulus of elasticity of 30x10 6 psi. What is the factor of
safety? Neglect the weight of the rope.

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