TECH MANUAL

TECH-4.06 10M DSA4 STRIPPER S/D

4.06” 10,000 PSI DSA SERIES SIDE DOOR

STRIPPER PACKER

RIG/PLANT REFERENCE REFERENCE DESCRIPTION

ADDITIONAL CODE SDRL CODE TOTAL PGS

This document contains proprietary and confidential information TEXAS OIL TOOLS
which belongs to National-Oilwell Varco, L.P., its affiliates or
subsidiaries (all collectively referred to hereinafter as "NOV"). It is 3770 Pollok Dr.
REMARKS
loaned for limited purposes only and remains the property of NOV. Conroe, TX 77303
Reproduction, in whole or in part, or use of this design or Phone 936-777-6100
distribution of this information to others is not permitted without the
MAIN TAG NUMBER DISCIPLINE
express written consent of NOV. This document is to be returned to Fax 936-756-8102
NOV upon request and in any event upon completion of the use for
which it was loaned. This document and the information contained
CLIENT PO NUMBER and represented herein is the copyrighted property of NOV.
 National Oilwell Varco
CLIENT DOCUMENT NUMBER DOCUMENT NUMBER REV

Client Document Number TECH-1181-MAN N

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REVISION HISTORY

N 04/May/2015 Revision CP MD KM
M 22/Dec/2014 Revision CP KM MD
L 01/Aug/2014 Revision CP KM MD
K 06/June/2012 Revision CP KM MD
J 06/June/2012 Revision CP KM CN
H 02/May/2012 Revision CP MW CN
G 15/July/2010 Revision GS N/A JD
F Jan. 2006 Revision N/A N/A N/A
E Nov. 2004 Revision N/A N/A N/A
Rev Date (dd.mm.yyyy) Reason for issue Prepared Checked Approved

CHANGE DESCRIPTION

E Added weight to specifications

F Added DSA4-SK02H
G Revised specifications
H Correct approx. weight
J Add CO54 Option to BOM
K Fix Rev level to K
L Correct Lock Collar Torque
M Add Conversion Kit for 1.25”; Add Well to Hyd ratio for 1.25”
N Correct item 13 part number in seals kit DSA4-SK02

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TABLE OF CONTENTS

1.0 FEATURES

2.0 SERVICE

3.0 SPECIFICATIONS

4.0 PACKER WEAR/REPLACEMENT

5.0 DISASSEMBLY/ASSEMBLY

6.0 PARTS LISTS & DRAWINGS

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4.06" 10,000 PSI "DSA4" SIDE DOOR STRIPPER PACKER

1.0 FEATURES
The Texas Oil Tools DSA4 Side Door Stripper Packer is designed to pack-off on coiled tubing as it is
stripped in and out of the well, at working pressures up to 10,000 psi. This design permits the
replacement of the packing elements and bushings through the open "window" below the injector.
Changing packers is always easier, but it is particularly advantageous when changing packers with
tubing in the well.
The side door design permits replacement of the packer, energizer and non-extrusion rings by
hydraulically retracting the pack-off piston and exposing an open portal through which these elements
may be changed with tubing in the well. This design also incorporates positioning the balanced
actuator piston above the pack-off element, isolating the hydraulic chamber from well pressure and
eliminating any effects caused by fluctuations in well pressure.
The hydraulic pack-off cylinder is long stroke and double acting. This double acting feature allows the
operator to use hydraulic pressure to pump the piston up to relieve pack-off pressure on the packer
system; as well as, to completely retract it, exposing the packers for easy replacement.

The DSA4 packers, energizers and non-extrusion rings are common to the DS84 and DTS4 model
stripper packers. Internal wear bushings, packers, and non-extrusion rings are available for coiled
tubing sizes up to 2 7/8" size and all alloy components in contact with pressurized well fluids conform
to NACE Specification MR-01-75 for H2S Service.

2.0 SERVICE

H2S SERVICE - All well fluid wetted alloy components to NACE MR-01-75, with Viton and Poly-Myte
seals. Hydraulic seals are Nitrile. Operating temperature range -20°F. to +200°F. Note: seals and
pack- off elements are available for higher temperatures.

DNV -32°C H2S SERVICE - All well fluid wetted alloy components to NACE MR-01-75, with Viton and
Poly-Myte seals. Hydraulic seals are Nitrile. Operating temperature range -32°C.(-25°F.) to +93°C.
(+200°F.) Charpy Impact Tests and NDE on all parts required by DNV, complete with DNV Design
Verification, Data Book and Certificate of Conformity for operating to -32°C.

ARCTIC -50°F H2S SERVICE - All well fluid wetted alloy components to NACE MR-01-75, with low
temperature O-rings and special Poly-Myte seals. Charpy Impact Tests at -50°F and NDE on all parts
required by API 6A. Operating temperature range -50°F. to +200°F.

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HYDRAULIC REQUIREMENTS:

The DSA4 hydraulic cylinder has a larger diameter than the standard DS84 stripper packer, since
placing the hydraulic system above the packer requires that the pack-off force exceed the force of the
well pressure acting on the packer. The ratio of the well pressure to hydraulic pressure is dependent
upon the size of the coiled tubing.

Coil Tubing Size Ratio Well to Hyd. PSI

1.25".........................2.19/1
1.50".........................2.25/1
1.75".........................2.31/1
2.00".........................2.40/1
2.37".........................2.56/1
2.87".........................2.86/1

Example: 1.75" coiled tubing, 4,000 psi well pressure 4000/2.31= 1731 PSI hydraulic pressure

The calculated hydraulic pressure is the pressure required to overcome the force of the well pressure. A
slight additional amount of hydraulic pressure will be required to compress the packer.

To operate the DSA4 in all of the various applications, the hydraulic system should have a 5,000 psi
working pressure. Most applications will require much less pressure. Retract pressure on the lower side of
the piston should not exceed 5,000 psi. The DSA4 works most conveniently with a pump having a 4-way
valve and two hoses. If a single hose system is used, be sure that the quick connectors do not have check
valves as this would prevent escape of the downstream hydraulic fluid and prevent operation of the tool.

The DSA4 stripper packer is available in three different service applications.

3.0 SPECIFICATIONS

Hydraulic Pressure
Pack-Off .............................................................................................. 500 psi min/ 5,000 psi max.
Retract ................................................................................................. 500 psi min/ 5,000 psi max.

Hydraulic Volumes
Pack-Off ............................................................................................................................... 554 in3
Retract ................................................................................................................................. 155 in3

Torque #/FT
Union Nut ....................................................................................................................... Hand Tight
L.H. Lock Collar................................................................................................................ 200 ft.lbs.

Weight ................................................................................................................... Approx. 775 lbs.

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4.0 PACKERS - Reference Drawing 9101-2394

PREMATURE PACKER WEAR - The internal wear bushings above the packers are extra long, for
better centering of the coiled tubing and longer wear life. The single most frequent cause of
premature packer wear or failure, is worn bushings. At very low well and hydraulic pressures, worn
bushings may be useable. At higher pressures, it is essential that the non-extrusion rings and
packer bushings fit closely around the tubing to prevent packer extrusion. Bushings must be
replaced frequently to minimize any extrusion gaps.

PACKER REPLACEMENT - Close BOP pipe rams to control well pressure and vent residual well
pressure that may remain between the DSA4 stripper and the BOP. Back out the two lock screws
(26) and open wide both doors (27). Pressure up the retract port and fully retract piston (8) exposing
packers and seal (21). Remove upper non-extrusion ring (15) while supporting packer bushing (14).
Remove both halves of energizer (17) to expose packer (16). Remove packer, lower non-extrusion
ring (15) and packer bushing (14). Inspect packer bushing and lower bushing (32) for wear and seal
for damage. Replace as necessary.

A reserve seal (21), located in the lower groove on the seal sub (23) may be used during operations
with tubing in the well.

Re-install lower bushing and lower non-extrusion ring. Install packer bushing into piston and
support while installing new packer, energizer and upper non-extrusion ring. Pressure up on upper
pack-off port and extend piston down over pack-off and seal until doors can be closed around piston
above step ring (18). Rotate the lock screws to the locked position. Pressurize upper pack-off port to
energize packer as necessary. Equalize well pressure above the rams in the BOP and open
rams.

5.0 DISASSEMBLY/ASSEMBLY - See Drawing 9101-2394 & 9101-2395

DISASSEMBLY - Repeat disassembly portion of packer replacement procedure as described

previously. Remove retainer ring (20), washer (19) and step ring (18). Clamp body (11) in a vise
and remove both cap screws (25). Remove bushing clamp (1), to expose bushing sleeve (2) and
top bushing (3). Pull out top bushing (3) with both guide bushings (4) and bottom spacer bushing
(5). Drain any remaining hydraulic fluid from pack-off port and remove bushing sleeve (2) using
spanner wrench holes to back out thread. Take care not to damage sealing surfaces of sleeve.
Drain remaining hydraulic fluid from retract port in body and remove cylinder (6). Remove O-rings (7
& 12). Remove bottom sub (22) from body (11) and remove seals (21). Remove seal sub (23) from
bottom sub (22) and seal (24). While supporting end of piston (8), press piston from body (11),
taking care not to damage any external sealing surfaces. Remove seals (9 & 10a) or seal (10b) from
piston and seal (13) from body. Clean and lubricate all parts.

ASSEMBLY - Reverse above Disassembly Procedure in same sequence and complete second
portion of Packer Replacement Procedure.

A bushing installation tool (43) is available to aid in installing the interlocking bushings.

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6.0 PARTS LIST & DRAWINGS

4.06" 10,000 PSI "DSA4" SIDE DOOR STRIPPER PACKER

(Segmented Bushings)
Reference Drawing 9101-2394

Item Part Name Qty. H2S Service Arctic -50°F Service H2S DNV-32°C
1 Bushing Clamp 1 9109-0323 9109-0323 9109-0323
2 Bushing Sleeve 1 9109-0321 9109-0321 9109-0321
3 Top Bushing 1
1.25 Coil 9109-2037 9109-2037 9109-2037
1.50 Coil 9109-2041 9109-2041 9109-2041
1.75 Coil 9109-2044 9109-2044 9109-2044
2.00 Coil 9109-2051 9109-2051 9109-2051
2.37 Coil 9109-2061 9109-2061 9109-2061
2.87 Coil 9109-2073 9109-2073 9109-2073
4 Guide Bushing 2
1.25 Coil 9109-2137 9109-2137 9109-2137
1.50 Coil 9109-2141 9109-2141 9109-2141
1.75 Coil 9109-2144 9109-2144 9109-2144
2.00 Coil 9109-2151 9109-2151 9109-2151
2.37 Coil 9109-2161 9109-2161 9109-2161
2.87 Coil 9109-2173 9109-2173 9109-2173
5 Bottom Spacer Bushing 1
1.25 Coil 9109-2237 9109-2237 9109-2237
1.50 Coil 9109-2241 9109-2241 9109-2241
1.75 Coil 9109-2244 9109-2244 9109-2244
2.00 Coil 9109-2251 9109-2251 9109-2251
2.37 Coil 9109-2261 9109-2261 9109-2261
2.87 Coil 9109-2273 9109-2273 9109-2273
6 Hydraulic Cylinder 1 9109-0433 9109-0433 9109-0433G
7 O-Ring 1 7813-3351 7813-A351 7813-3351
8 Piston 1 9109-0435 9109-0435B 9109-0435L
9 Seal 1 7951-3A16 7951-3A16 7951-3A16
10a O-Ring 1 7813-3427 7813-A427 7813-3427
10b* Seal 1 7821-4752 7821-4752B 7821-4752
11 Body 1 9109-0450 9109-0450B 9109-0450L

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Item Part Name Qty. H2S Service Arctic -50°F Service H2S DNV-32°C
12 O-Ring 1 7813-3378 7813-A378 7813-3378
13 Seal 1 2003-1221 2003-1221B 2003-1221
14 Packer Bushing 1
1.25 Coil 9109-0637 9109-0637 9109-0637
1.50 Coil 9109-0641 9109-0641 9109-0641
1.75 Coil 9109-0644 9109-0644 9109-0644
2.00 Coil 9109-0651 9109-0651 9109-0651
2.37 Coil 9109-0661 9109-0661 9109-0661
2.87 Coil 9109-0673 9109-0673 9109-0673
15 Non-Extrusion Ring 2
1.25 Coil 8412-2437 8412-2437 8412-2437
1.50 Coil 8412-2441 8412-2441 8412-2441
1.75 Coil 8412-2444 8412-2444 8412-2444
2.00 Coil 8412-2451 8412-2451 8412-2451
2.37 Coil 8412-2461 8412-2461 8412-2461
2.87 Coil 8412-2473 8412-2473 8412-2473
16 Packer 1
1.25 Coil 8412-6037 8007-2837 8412-6037
1.50 Coil 8412-6041 8007-2841 8412-6041
1.75 Coil 8412-6044 8007-2844 8412-6044
2.00 Coil 8412-6051 8007-2851 8412-6051
2.37 Coil 8412-6061 8007-2861 8412-6061
2.87 Coil 8412-6073 8007-2873 8412-6073
17 Energizer 1 8412-3750 8412-3750 8412-3750
18 Step Ring 1 9003-0436 9003-0436B 9003-0436L
19 Washer 1 9003-0437 9003-0437B 9003-0437L
20 Retainer Ring 1 7824-8007 7824-8007 7824-8007
21 Seal 1 7973-5502 7974-5502 7973-5502
22 Bottom Sub 1
4.06" 10M Open Flange 9109-3443 9109-3443B 9109-3443L
5.12" 10M Open Flange 9625-1060 9625-1060B 9625-1060L
CB44 Union Pin** 9109-3445 9109-3445B 9109-3445L
CC44 Union Pin ** 9232-2941 9232-2941B 9232-2941L
CO44 Union Pin ** 9109-3446 9109-3446B 9109-3446L
JU44 Union Pin ** 9109-44JU 9109-44JUB 9109-44JUL

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Item Part Name Qty. H2S Service Arctic -50°F Service H2S DNV-32°C
CB54 Union Pin ** 9109-3545 9109-3545B 9109-3545L
CO54 Union Pin ** M601009419B M601009419B M601009419L

23 Seal Sub 1
Stainless Steel 9109-0422 9109-0422B 9109-0422L
Monel 9109-0322 9109-0322B 9109-0322L
24 Seal 1 7821-5252 7821-5252B 7821-5252
25 Cap Screw 2 7947-0808 7947-0808 7947-0808
26 Lock Screw 2 9003-0447 9003-0447 9003-0447
27 Door Assembly 2 9109-0440 9109-0440 9109-0440
28 Hinge, Half Ring 4 9003-0448 9003-0448 9003-0448
29 Retainer Ring 2 7824-0847 7824-0847 7824-0847
30 Union Nut 1
CB44 Union** 9221-0940 9221-0940B 9221-0940L
CC44 Union** 9231-2940 9231-2940B 9231-2940L
CO44 Union** 8204-1762 8204-1762B 8204-1762L
CQ44 Union** 9003-0452 9003-0452B 9003-0452L
CB54 Union** 9501-0723 9501-0723B 9501-0723L
CO54 Union** M601009420B M601009420B M601009420L

31 Port Adapter 1 7934-0518 7934-0518 7934-0518

32 Lower Bushing 1
1.25 Coil 9109-0537 9109-0537 9109-0537
1.50 Coil 9109-0541 9109-0541 9109-0541
1.75 Coil 9109-0544 9109-0544 9109-0544
2.00 Coil 9109-0551 9109-0551 9109-0551
2.37 Coil 9109-0561 9109-0561 9109-0561
2.87 Coil 9109-0573 9109-0573 9109-0573
33 O-Ring 1 7813-4908 7813-A908 7813-4908
34 Cap Screw 8 7935-0403 7935-0403 7935-0403
35 O-Ring 1
CB44 Union ** 7813-4433 7813-A433 7813-4433
CO44 Union ** 7913-4427 7813-A427 7913-4427
CQ44 Union ** N/A N/A N/A
CB54 Union ** 7813-4438 7813-A438 7913-4438
CO54 Union ** 7813-4438 7813-A438 7913-4438
36 Back-up Ring 1

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Item Part Name Qty. H2S Service Arctic -50°F Service H2S DNV-32°C
CB44 Union ** 7992-1644 7992-1644 7992-1644
CQ44 Union ** N/A N/A N/A
CB54 Union ** 7992-1654 7992-1654 7992-1654
38 Lock Collar 1
CB44 Union ** 8807-2621 8807-2621B 8807-2621L
CO44 Union ** 8204-1758 8204-1758B 8204-1758L
CQ44 Union ** N/A N/A N/A
CB54 Union ** 9501-0723 9501-0723B 9501-0723L
CO54 Union ** 8608-2022B 8608-2022B 8608-2022L
43 *** Bushing Installation Tool 1 7940-1121 7940-1121 7940-1121

* Revised design after September ‘94

** CB44= Bowen 4.06" 10,000 PSI H2S Union 8.25 - 4 DBL Acme w/ 600 Seal Bore
CQ44 = TOT 4.06" 10,000 PSI H2S Union 10.00 - 4 Stub Acme w/ 7.50 Seal Bore
CC44 = 10.00 - 2 Stub Acme w/ 7.00 Seal Bore
CD44 = 8.37 - 4 Acme w/ 5.25 Seal Bore
CB54 = 9.156 - 4 DBL Acme w/ 6.75 Seal Bore

*** Not shown on Drawing 9101-2394

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4.06" 10,000 PSI "DSA4" SIDE DOOR STRIPPER PACKER

(NON-SEGMENTED TOP BUSHING)
Reference Drawing 9101-2395

Item Part Name Qty H2S Service Arctic -50°F H2S DNV-32°C
6 Hydraulic Cylinder 1. 9109-0433 9109-0433 9109-0433 G
7 O-Ring 1 7813-3351 7813-A351 7813-3351
8 Piston 1 9109-0435 9109-0435B 9109-0435L
9 Seal 1 7951-3A16 7951-3A16 7951-3A16
10a O-Ring 1 7813-3427 7813-A427 7813-3427
10b* Seal 1 7821-4752 7821-4752B 7821-4752
11 Body 1 9109-0450 9109-0450B 9109-0450L
12 O-Ring 1 7813-3378 7813-A378 7813-3378
13 Seal 1 2003-1221 2003-1221B 2003-1221
14 Packer Bushing 1
1.25 Coil 9109-0637 9109-0637 9109-0637
1.50 Coil 9109-0641 9109-0641 9109-0641
1.75 Coil 9109-0644 9109-0644 9109-0644
2.00 Coil 9109-0651 9109-0651 9109-0651
2.37 Coil 9109-0661 9109-0661 9109-0661
2.87 Coil 9109-0673 9109-0673 9109-0673
15 Non-Extrusion Ring 2
1.25 Coil 8412-2437 8412-2437 8412-2437
1.50 Coil 8412-2441 8412-2441 8412-2441
1.75 Coil 8412-2444 8412-2444 8412-2444
2.00 Coil 8412-2451 8412-2451 8412-2451
2.37 Coil 8412-2461 8412-2461 8412-2461
2.87 Coil 8412-2473 8412-2473 8412-2473
16 Packer 1
1.25 Coil 8412-6037 8007-2837 8412-6037
1.50 Coil 8412-6041 8007-2841 8412-6041
1.75 Coil 8412-6044 8007-2844 8412-6044
2.00 Coil 8412-6051 8007-2851 8412-6051
2.37 Coil 8412-6061 8007-2861 8412-6061
2.87 Coil 8412-6073 8007-2873 8412-6073
17 Energizer 1 8412-3750 8412-3750 8412-3750
18 Step Ring 1 9003-0436 9003-0436B 9003-0436L
19 Washer 1 9003-0437 9003-0437B 9003-0437L
20 Retainer Ring 1 7824-8007 7824-8007 7824-8007
21 Seal 1 7973-5502 7974-5502 7973-5502

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Item Part Name Qty H2S Service Arctic -50°F H2S DNV-32°C
22 Bottom Sub 1.
4.06" 10M Open Flange 9109-3443 9109-3443B 9109-3443L
5.12" 10M Open Flange 9625-1060 9625-1060B 9625-1060L
CB44 Union Pin** 9109-3445 9109-3445B 9109-3445L
CC44 Union Pin ** 9232-2941 9232-2941B 9232-2941L
CO44 Union Pin ** 9109-3446 9109-3446B 9109-3446L
JU44 Union Pin ** 9109-44JU 9109-44JUB 9109-44JUL
CB54 Union Pin ** 9109-3545 9109-3545B 9109-3545L
CO54 Union Pin ** M601009419B M601009419B M601009419L
23 Seal Sub 1
Stainless Steel 9109-0422 9109-0422B 9109-0422L
Monel 9109-0322 9109-0322B 9109-0322L
24 Seal 1 7821-5252 7821-5252B 7821-5252L
25 Cap Screw 2 7947-0808 7947-0808 7947-0808
26 Lock Screw 2 9003-0447 9003-0447 9003-0447
27 Door Assy 2 9109-0440 9109-0440 9109-0440
28 Hinge, Half Ring 4 9003-0448 9003-0448 9003-0448
29 Retainer Ring 2 7824-0847 7824-0847 7824-0847
30 Union Nut 1
CB44 Union** 9221-0940 9221-0940B 9221-0940L
CC44 Union** 9231-2940 9231-2940B 9231-2940L
CO44 Union** 8204-1762 8204-1762B 8204-1762L
CQ44 Union** 9003-0452 9003-0452B 9003-0452L
CB54 Union** 9501-0723 9501-0723B 9501-0723L
CO54 Union** M601009420B M601009420B M601009420L
31 Port Adapter 1 7934-0518 7934-0518 7934-0518
32 Lower Bushing 1
1.25 Coil 9109-0537 9109-0537 9109-0537
1.50 Coil 9109-0541 9109-0541 9109-0541
1.75 Coil 9109-0544 9109-0544 9109-0544
2.00 Coil 9109-0551 9109-0551 9109-0551
2.37 Coil 9109-0561 9109-0561 9109-0561
2.87 Coil 9109-0573 9109-0573 9109-0573
33 O-Ring 1 7813-4908 7813-A908 7813-4908
34 Cap Screw 8 7935-0403 7935-0403 7935-0403
35 O-Ring 1
CB44 Union ** 7813-4433 7813-A433 7813-4433
CO44 Union ** 7913-4427 7913-A427 7913-4427
CQ44 Union ** N/A N/A N/A
CB54 Union ** 7813-4438 7813-A438 7813-4438
CO54 Union ** 7813-4438 7813-A438 7913-4438
36 Back-up Ring 1

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Item Part Name Qty H2S Service Arctic -50°F H2S DNV-32°C
CB44 Union ** . 7992-1644 7992-1644 7992-1644
CQ44 Union ** N/A N/A N/A
CB54 Union ** 7992-1654 7992-1654 7992-1654
37 Non-Extrusion Ring 1
CB44 Union ** 7894-6380 7894-6380 7894-6380
CQ44 Union ** N/A N/A N/A
38 Lock Collar 1
CB44 Union ** 8807-2621 8807-2621B 8807-2621L
CO44 Union ** 8204-1758 8204-1758B 8204-1758L
CQ44 Union ** N/A N/A N/A
CB54 Union ** 9501-0723 9501-0723B 9501-0723L
CO54 Union ** 8608-2022B 8608-2022B 8608-2022L
39 Retainer Nut 1 9109-0423 9109-0423 9109-0423
40 Bushing Sleeve 1 9109-0434 9109-0434 9109-0434G
41 Retainer Ring 1 7824-4017 7824-4017 7824-4017
42 Top Bushing 1
1.25 Coil 9109-0737 9109-0737 9109-0737
1.50 Coil 9109-0741 9109-0741 9109-0741
1.75 Coil 9109-0744 9109-0744 9109-0744
2.00 Coil 9109-0751 9109-0751 9109-0751
2.37 Coil 9109-0761 9109-0761 9109-0761
2.87 Coil 9109-0773 9109-0773 9109-0773

* Revised design after September ‘94

** CB44 = Bowen 4.06" 10,000 PSI H2S Union 8.25 - 4 DBL Acme w/ 6.00 Seal Bore
CQ44 = TOT 4.06" 10,000 PSI H2S Union 10.00 - 2 Stub Acme w/ 7.50 Seal Bore
CC44 = 10.00 - 2 Stub Acme w/ 7.00 Seal Bore
CB54 = 9.156 - 4 DBL Acme w/6.75 Seal Bore

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4.06" 10,000 PSI "DSA4" SIDE DOOR STRIPPER PACKER

(NON-SEGMENTED TOP BUSHING)
Reference Drawing 9101-2395

The following information pertains to an alternate model of the DSA4 Side Door Stripper Packer. This model is a
variation of the previously discussed model in that it contains a non-segmented top bushing (42) which replaces the
previous model's four Interlocking upper bushings. This design incorporates a retractor nut (39) which assists in the
removal of the single piece top bushing, and a threaded bushing sleeve (40).

The advantages of this design are the ease of removal of the top bushing and the extended bushing life.

The top bushing is available for all sizes of coiled tubing from 1.25" dia. thru 2.87" dia. NOTE: When running tapered
strings of tubing, the top bushing should be sized to the largest size tubing that is expected to be run for that job.

REMOVAL OF TOP BUSHING - See Drawing 9101-2395

To replace the top bushing, the stripper packer must be removed from the injector. Rotate the retractor nut (39) to the
left by hand or with a spanner wrench using the drilled holes in the retractor nut. This pulls the top bushing (42)
upwards to assist in removing it from the bushing sleeve (40). When retractor nut has fully disengaged from bushing
sleeve thread, the remainder of the top bushing can be removed by lifting the retractor nut until the top bushing has
cleared the bushing sleeve. The retainer ring (41) may be removed by holding the retractor nut against the shoulder
on the top bushing and removing the retainer ring with a screwdriver.

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PACKER AND BUSHING CONVERSION KITS

Item Part Name Qty. H2S & DNV-32°C Arctic -50°F Service
Conversion Kit - 1.25 Coiled Tubing DSA4-SC37 DSA4-SC37B
3 Top Bushing 1 9109-2037 9109-2037
4 Guide Bushing 2 9109-2137 9109-2137
5 Bottom Spacer Bushing 1 9109-2237 9109-2237
14 Packer Bushing 1 9109-0637 9109-0637
15 Non-Extrusion Ring 2 8412-2437 8412-2437
16 Packer 1 8412-6037 8007-2837
32 Lower Bushing 1 9109-0537 9109-0537
Conversion Kit - 1.50 Coiled Tubing DSA4-SC41 DSA4-SC41B
3 Top Bushing 1 9109-2041 9109-2041
4 Guide Bushing 2 9109-2141 9109-2141
5 Bottom Spacer Bushing 1 9109-2241 9109-2241
14 Packer Bushing 1 9109-0641 9109-0641
15 Non-Extrusion Ring 2 8412-2441 8412-2441
16 Packer 1 8412-6041 8007-2841
32 Lower Bushing 1 9109-0541 9109-0541
Conversion Kit - 1.75 Coiled Tubing DSA4-SC44 DSA4-SC44B
3 Top Bushing 1 9109-2044 9109-2044
4 Guide Bushing 2 9109-2144 9109-2144
5 Bottom Spacer Bushing 1 9109-2244 9109-2244
14 Packer Bushing 1 9109-0644 9109-0644
15 Non-Extrusion Ring 2 8412-2444 8412-2444
16 Packer 1 8412-6044 8007-2844
32 Lower Bushing 1 9109-0544 9109-0544
Conversion Kit - 2.00 Coiled Tubing DSA4-SC51 DSA4-SC51B
3 Top Bushing 1 9109-2051 9109-2051
4 Guide Bushing 2 9109-2151 9109-2151
5 Bottom Spacer Bushing 1 9109-2251 9109-2251
14 Packer Bushing 1 9109-0651 9109-0651
15 Non-Extrusion Ring 2 8412-2451 8412-2451
16 Packer 1 8412-6051 8007-2851
32 Lower Bushing 1 9109-0551 9109-0551
Conversion Kit - 2.37 Coiled Tubing DSA4-SC61 DSA4-SC61B
3 Top Bushing 1 9109-2061 9109-2061
4 Guide Bushing 2 9109-2161 9109-2161

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Item Part Name Qty. H2S & DNV-32°C Arctic -50°F Service
5 Bottom Spacer Bushing 1 9109-2261 9109-2261
14 Packer Bushing 1 9109-0661 9109-0661
15 Non-Extrusion Ring 2 8412-2461 8412-2461
16 Packer 1 8412-6061 8007-2861
32 Lower Bushing 1 9109-0561 9109-0561
Conversion Kit - 2.87 Coiled Tubing DSA4-SC73 DSA4-SC73B
3 Top Bushing 1 9109-2073 9109-2073
4 Guide Bushing 2 9109-2173 9109-2173
5 Bottom Spacer Bushing 1 9109-2273 9109-2273
14 Packer Bushing 1 9109-0673 9109-0673
15 Non-Extrusion Ring 2 8412-2473 8412-2473
16 Packer 1 8412-6073 8007-2873
32 Lower Bushing 1 9109-0573 9109-0573

SEALS KITS

Seals Kit DSA4-SK02 DSA4-SK50B DSA4-SK02H

Item Part Name Qty H2S & DNV- Arctic -50°F High Temperature 400F
7 O-Ring 1 32C
7813-3351 7813-A351 7813-4351
9 Seal 1 7951-3A16 7951-3A16 2003-1221
10a O-Ring 1 7813-3427 7813-A427 7813-4427
10b* Seal 1 7821-4752 7821-4752B 7825-4752
12 O-Ring 1 7813-3378 7813-A378 7813-4378
13 Seal 1 2003-1221 2003-1221B 2003-1221
21 Seal 2 7973-5502 7974-5502 7973-5502
29 Retainer 2 7824-0847 7824-0847 7824-0847
33 Ring
O-Ring 1 7813-4908 7813-A908 7813-4908
24 Seal 1 7821-5252 7821-5252B 7823-5252H

*Revised design after September 1994.

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