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Technical Description

Overview Capacitive proximity sensor


Proximity sensor is the non contact detector (sensor) which ● Principle
detects the sensing target when it comes close, not same As shown below figure, when + current is applied on the
as the micro switch or the limit switch using the mechanical pole plate, + charge will be on the pole plate, - charge will
contact sensing method. be on the ground, and the electric field will be occurred
between the pole plate and the ground. When the object
Principle and Feature approaches to the pole plate, the charges in the object
move by the electrostatic induction. - charge will move to
Inductive proximity sensor
the pole plate side, and + charge will move to the other
● Principle side. This state is called polarization. The object is detected
When the object (metallic) approaches the high-frequency by the strength of the polarization which is strong when the
magnetic field which is produced at the detection coil, object moves to the pole plate side, and is weak when the
induced currents flow in the metal,causing thermal loss and object moves far away from the pole plate.
resulting in the reduction or stopping of oscillations. This
change in state is detected by an oscillation state sensing Electric Pole
Object
circuit which then operates the output circuit. field plate

● Principles of operation
When the proximity sensor is on, the oscillation of the
Ground
current within 60ms will be increased to certain frequency,
and electric field is formed. After that, if the object
Pole
approaches, the induced current surrounding the sensing Object
plate
object will be increased, and the oscillation of the current
will be decreased. When the object is detected completely,
the current will be close to 0V. This very little oscillation of
Ground
the current will be amplified, and will operate the output
section. ● Principle of operation
Capacitive proximity sensor works contrary method to the
V (oscillation voltage)

inductive proximity sensor. When the sensor power is on,


the oscillation of the current is close to 0V. When the object
approaches to the sensor, the capacitance will be increased
and the oscillation of the current is increased. This output
section will be operated by increasing the oscillation.
V (oscillation voltage)

t (Time)
OFF OFF OFF ON ON→OFF OFF
→ON
Starts Non Close Detect Far away
switching detect to the Non
from the
active detect
active
surface surface
OFF OFF→ON ON t (Time)
Non Close to the Detect
● Configuration detect active surface
● Configuration
Active surface Active surface
Coil
Core Pole plat
Oscillator circuit Oscillator circuit

Detection circuit Detection circuit

Integrated circuit Integrated circuit

Amplifier circuit
Amplifier circuit
Output circuit
Output circuit
Operation indicator
Operation indicator

Potential VR

D-88
Technical Description

Glossary (A)
Photoelectric

Standard sensing target Response frequency Sensors

It is the standard of shape, size, and material for each The number of times per second at which sensing can be (B)
Fiber
model to measure the standard performance. done without malfunction, when approach the standard Optic
Sensors
sensing target to the sensor. It shows Hz.
(C)
Door/Area
Sensors
t : Thickness of the
a Target (mm)
(D)
a : Length of the Proximity
Sensors
a one side of the
t Target (mm)
(E)
Pressure
Sensing distance (Sn) 2a Sn Sn: Sensing distance
Sensors

━━
It is the distance between the active surface and the a 2 (F)
surface of the sensing target, when the output works by Rotary
Encoders
approaching the sensing target to the active surface. The
Standard (G)
specification of sensing distance (Sn) for each series is a sensing target Connectors/
Connector Cables/
measured by standard sensing target. Sensor Distribution
Non-metal Boxes/Sockets

(H)
ON OFF Temperature
Active surface position position Controllers

< Response frequency measurement method >


Sensing

Sensing

(I)
target

target

SSRs / Power
Controllers
1
Response frequency (f) = ━━ [Hz]
T t1 t2 t1
Sensing Differential (J)
Counters
distance (Sn) distance
T
Returning distance Relative dielectric constant (K)
Timers
It is the ratio of between the dielectric constant of the
Differential distance (Hysteresis) material (ε) and the dielectric constant of vacuum (εo).
εs = εεo
(L)
The hysteresis is the difference between the operation Panel
Meters
distance, when the sensor first operates with the standard
sensing target approaching from the active surface As the relative dielectric constant is big, the sensing (M)
Tacho /
direction, and the returning distance, when the sensor first distance is long. And each material has its own value of Speed / Pulse
Meters
stops operating with the standard sensing target receding. the relative dielectric constant. The value of the relative
This hysteresis prevents chattering of the output due to dielectric constant for solid is bigger than liquid. There are (N)
Display
vibration, etc., of the sensing target. the relative dielectric constants for typical materials. Units

Air 1 Polystyrene 1.2 (O)


Setting distance Sensor
Paper 2.3 PVC 3 Controllers
It is the sensing range for which the sensor can stably Wood 6 to 8 Glass 5
detect the standard sensing target even if there is an Alcohol 25.8 Water 80
(P)
Switching
ambient temperature drift and/or supply voltage fluctuation. Mode Power
Supplies
Normally, it is 70% of the maximum operation distance. Capacitance (Q)
It is the amount of the accumulated charge (Q), when apply Stepper Motors
& Drivers
Sensing voltage at the insulated conductors. As the accumulated & Controllers
target
charge (Q) is big, the sensing distance becomes long. (R)
Graphic/
Sensing Sn
Move target V Q εA Logic
Move + - Capacitance (C) = = Panels
direction Sa V d
direction (S)
A : The area of the pole plate Field
Active surface Network
d : The distance between two Devices
+Q -Q pole plate
Q : Charge (T)
Sn: Sensing distance d Software

Sa: Setting distance


ε : Dielectric constant
(70% of Sn) As shown above formula, the capacitance (C) will be
<Figure a> <Figure b> increased as the amount of charge (Q) is increased. There
are the methods to increase the capacitance, increase the
● After verifying the sensing distance like <Figure a>, area of the pole plate, use the material that the relative
please move the target within the stable sensing range dielectric constant is big or narrow the distance between
like <Figure b>. two pole plates.

D-89
Technical Description

Mount Sensor
Flush type mounting (shield type) Face to face mounting
The most area of the proximity sensor is surrounded by When proximity sensors are mounted in face to face,
metal except the active surface to prevent the effect of the malfunction of sensor may be caused due to mutual
approaching metal from side. Even though the sensing interference. Therefore, please keep the distance which is
distance is shorter than non-flush type, the active surface of six times longer than the sensing distance.
the sensor can be mounted at the same level of the metal
enclosure like below figure.
Active surface

Sn×6
※Sn: Sensing distance
Mounting bracket Tightly mounting
When proximity sensors are mounted tightly, malfunction
of sensor may be caused due to mutual interference.
Therefore, please use differential frequency for the
Non-flush type mounting (non-shield type) application like below picture. Differential frequency type is
only for PSN17 series.
The sensor is affected easily by approaching metal from Sensing target
side because the side of the active surface was not shield
by metal. The sensing distance is longer than the flush type, PSN17-5DN-F
but when mount the sensor, please mount on the concave (Differential frequency type)
side, and keep the distance three times longer than the
diameter of the sensor like below figure. PSN17-5DN
(Standard type)
3d≤d'
d PSN17-5DN-F
(Differential frequency type)

PSN17-5DN
(Standard type)

Mounting bracket Move direction


Connection for DC Type
DC 2-wire type
● Load connection
Parallel mounting If DC 2-wire type is connected without load, the inner device
When several proximity sensors are mounted close of DC 2-wire type can get damage. Please connect the load
together, there is the effect of mutual interference. Therefore before apply power. The load can be connected any power
please keep the distance which is two times longer than the line.
diameter of the sensor for flush type, and three times longer Brown
than the diameter of the sensor for the non-flush type. +
Vs
(Non-flush type) Blue -

d 2d≤d'

Brown
Load
+
Vs
Blue -
Load

● In case of the load current is small


Please make the current on proximity sensor smaller than
(Flush type) the return current of load by connecting a bleeder resistor in
3d≤d'
parallel. Vs Vs 2

d d R≤ (kΩ) P> (W)


Io-Ioff R
Vs: Power supply, Io: Min. action current of proximity sensor,
[ Ioff: Return current of load, P : Number of Bleeder resistance watt ]
Brown
Load
+
Bleeder resistor(R) Vs
-
Blue
※W value of Bleeder resistor should be bigger for proper
heat dissipation.
D-90
Technical Description
● To connect DC 2-wire type sensor with PLC ● AND (series) connection (A)
(Programmable Logic Controller) When it is connected in series, all proximity sensors have to
Photoelectric
Sensors
DC 2-wire type of proximity sensor can be connected with be in working to make loads operated. The residual voltage
(B)
PLC when input specification of PLC and proximity sensor which is related with the number of the sensor should not Fiber
specification comply with the conditions shown below. influence both operating voltage of proximity sensors and Optic
Sensors

1)When ON voltage of PLC and residual voltage of sensor driving voltage of a load, and which condition should be
meet following formula. considered to choose how many sensors to be connected (C)
Door/Area

Von ≤ VS - VR in series. Sensors

2)When OFF voltage of PLC and a leakage current of sensor To connect sensors in series, choose the number of proximity
(D)
meet following formula. sensors within the amount that meets formula below. Proximity
Sensors
VS - (n × VR ) ≥ Operating voltage of load.
Ioff ≥ IL
3)When ON current of PLC and control output current of
sensor meet following formula.
[
VS : Source voltage VR : Residual voltage
n : The number of connected sensors
] (E)
Pressure
Sensors

Iout (min) ≤ Ion Brown (F)


[Note] Load Rotary
Encoders

Sensing
target
Von : ON voltage of PLC Residual voltage (G)
VS : Source voltage VR Connectors/
Connector Cables/
VR : Residual voltage of proximity sensor Blue + Sensor Distribution
Boxes/Sockets
Vs
Ioff : OFF current of PLC -
IL : A leakage current of proximity sensor Brown (H)
Temperature
Iout (min) : The min. value of proximity Residual voltage
Controllers

Sensing
target
sensor's control output VR
(I)
Ion : ON current of PLC SSRs / Power
Controllers
Blue
E.g.) PLC input specification - ON voltage: over 15VDC ● OR (parallel) connection
(J)
ON current: over 4.3mA When it is connected in parallel, it works even only one Counters
OFF current: under 1.5mA sensor is on operation. A little current flows as a leakage
Proximity sensor - PRT18-5DO, source voltage is 24VDC current because proximity sensor operates internal circuit (K)
1) Von (15V) ≤ VS (24V) - VR (3.5V) = 20.5V : OK even when it is OFF. Because a number of sensors Timers

2) Ioff (1.5mA) ≥ IL (0.6mA) : OK connected in parallel increase the amount of leakage


3) Iout (min) (2mA) ≤ Ion (4.3mA) : OK current, load could run when proximity sensor is in OFF (L)
Panel
status. Meters

● Connect DC 2-wire type sensor with PLC Thus, the leakage current which is related with the number (M)
of the sensor should not influence the returning current of Tacho /
(Programmable Logic Controller) Speed / Pulse
load, and which condition should be considered to choose Meters

how many sensors to be connected in parallel.


P11 (N)

P10 (PNP input) To connect several sensors in parallel, choose the number Display
Units
24VDC - of proximity sensors within the amount that meets the
power supply + P09
formula below. (O)
Sensor
Controllers
PLC internal circuit

Brown P00
n × IL ≤ The returning current of load
(P)
[ n : The number of connected sensors Switching
IL : The leakage current of sensor ] Mode Power
Supplies
Blue COM
(Q)
DC 2-wire (-24V) Load Stepper Motors
Brown Brown & Drivers
& Controllers

+
Sensing

< PLC's Common terminal is "-24V" > (R)


target

IL IL Vs Graphic/
Logic
- Panels

P11 (S)
P10 (NPN input) Blue Blue Field
24VDC - Network
power supply + P09 Devices
E.g.) When load is relay (24VDC), and connecting
PRT18-5DO in parallel, (T)
Software
•The returning current of load : Max. 3.7mA
PLC internal circuit

Brown P00
•The leakage current of PRT18-5DO : Max. 0.6mA
Six sensors can be connected in parallel in Max.

Blue COM
DC 2-wire
(+24V)

< PLC's Common terminal is "-24V" >

D-91
Technical Description
DC 3-wire type
● Load connection ● AND (series) connection
In DC 3-wire type of proximity sensor, there are two types When it is connected in series, all proximity sensors have to
of output, NPN and PNP, and they can either open or close be in working to make loads operated. The residual voltage
power relay, solenoid, electric counter, PLC, etc. which is related with the number of the sensor should not
※In case of using inductive load (relay, motor, magnet, influence both operating voltage of proximity sensors and
etc.), connect surge absorber diode in parallel with load. driving voltage of a load, and which condition should be
Use diode, of which withstand voltage is threefold over considered to choose how many sensors to be connected
power supply.) in series. PNP output type sensor and NPN output type
sensor cannot be used in a same circuit.
Brown Brown

Sensing
Load Black

target
Black + Load
Vs Blue
- +
Brown Vs
Blue
-

Sensing
Black

target
(A circuit using NPN type sensor)
Blue
Brown
(Series connection of NPN output type sensors)
Black +
Vs Brown
-
Load Sensing
Black
Blue target

Blue
(A circuit using PNP type sensor) +
Brown Vs
● Connection with PLC -
Sensing

Black
target

(Programmable Logic Controller) Load


When connecting DC 3-wire type of proximity sensor with Blue
PLC, applicable sensor is chosen differently depend on
common terminal status. (Series connection of PNP output type sensors)
● OR (parallel) connection
When it is connected in parallel, it works even one sensor is
P11
on operation.
P10
24VDC - The leakage current which is related with the number of the
P09
power supply + sensor should not influence the returning current of load,
and which condition should be considered to choose how
PLC internal circuit

Brown P00 many sensors to be connected in parallel. PNP output type


sensor and NPN output type sensor cannot be used in a
Black
same circuit.
Blue (-24V) COM Brown
PR18-5DP
(PNP output) Load
Sensing

Black
target

Blue
< PLC's Common terminal is "-24V" > +
Brown Vs
-
P11 Black
P10
24VDC - Blue
P09
power supply +
(Parallel connection of NPN output type sensors)
P00
PLC internal circuit

Brown
Brown
Sensing

Black Black
target

Blue (-24V) COM Blue


+
Brown Vs
PR18-5DN
-
(NPN output) Black
Load
< PLC's Common terminal is "+24V" > Blue

(Parallel connection of PNP output type sensors)

D-92
Technical Description

Connection for AC Type (A)


Photoelectric
Load Sensors
Load connection
VL (B)
When using AC 2-wire type sensor, load have to be wired in Vs
Fiber
Optic
circuit, otherwise internal element gets burn when power is (110VAC) Sensors

supplied. Load could be connected any side of power wire. 30kΩ


(C)
5W Door/Area
Sensors
Brown
(Figure 3) Bleeder resistance connection method (D)
Vs Proximity
※Bleeder resistance is not needed when power voltage is Sensors
Blue
220VAC.
(E)
● Load power voltage check Pressure
Sensors

Brown When connecting in series, operating voltage, VL,is


Load calculated as subtraction of power source voltage and (F)
Rotary
Vs residual voltage of proximity sensor. Thus, it would follow Encoders

Blue a formula ; VL=power source voltage- ( residual voltage of (G)


Load
proximity sensor× the number of sensor) Connectors/
Connector Cables/
Sensor Distribution
E.g.) VS = 110VAC, operating voltage of load Boxes/Sockets
● In case of the load current is small VL = 110 - (10×2) = 90V, so load that works with 90VAC (H)
When operating current of load is under 5mA, use bleeder must be used. Temperature
Controllers
resistance so that current flowing through load can be
VL
increased to over 5mA. (I)
Use the formula below to calculate the value of bleeder Load
SSRs / Power
Controllers
resistance and allowable current.
Residual voltage 10V
(J)
Vs Vs2 Vs Counters
R ≤ (Ω) P> (W)
I R
* I : Operating current of load R: Bleeder resistance Residual voltage 10V (K)
Timers
P: Allowable voltage
Load
(L)
Panel
Vs Meters
Bleeder resistor (R) OR (parallel) connection
More than two sensors cannot be connected in a same (M)
Tacho /
circuit to operate load. Even though parallel connection Speed / Pulse
110VAC: min. 20kΩ 3W Meters
is possible when those sensors are not being operated at
220VAC: min. 39kΩ 10W
※W value of Bleeder resistor should be bigger for proper a same time, because leaking current is increased by n (N)
Display

heat dissipation. times, returning faulty of load can occur. (n: the number of Units

connected sensors)
AND (series) connection Thus, connect relay in parallel so that load can work
(O)
Sensor
Controllers
In principle AC type of proximity sensor cannot be used in properly.
series connection. To use it in series connection, put relay (P)
Switching
or bleeder resistance in circuit. Load Mode Power
Supplies
IL (Leakage current) IL (Leakage (Q)
Load current) Vs Stepper Motors
& Drivers
& Controllers

Vs (R)
Graphic/
Logic
Panels
(Figure 4) The wrong way of parallel connection
(S)
Field
Network
(Figure 1) The wrong way of series connection Devices
×1 ×2 Load
(T)
Software
×1 ×2 Load Vs
×1 ×2
×1 Vs
×2
(Figure 5) The right way of parallel connection

(Figure 2) The right way of series connection

D-93

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