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Mobile Valves

Proportional - Load Sensing 350 bar Up to 10 sections


Model CLS100 100 L/min Eaton Pro-FX™Compliant
Table of contents

Description Page No.

Specifications and performance 4–7


Specifications and performance 4
Product overview 5-7
CLS load sense sectional mobile valve 8-16
Ordering example 8
Model code for valve bank 9
Tie Rod Kits  10
CLS100 with manual actuation and enclosed lever box - Installation view  11
CLS100 with electrohydraulic actuation - Installation view  12
Typical curves 13-15
Typical work port auxiliary valve curves 16
Model code for valve bank inlet 17
CLS inlet – Configuration 18
CLS inlet – Relief valve options 19
CLS inlet – Dump valve options 20
Model code for sections 21
Features compatibility table 22
Valve section options – Compensation 23
Valve section options – Actuation for hydraulic control 24
Valve section options – Actuation for electrohydraulic control 25
Valve section options – Actuation for manual control 26
Valve section options – Spool type and spool return action 27
Valve Section options – Port A and Port B spool flows and coil type 28
Valve section options – Port A and Port B functions and settings 29
Valve section options – Load sense relief options and setting 30-31
Valve section options – Spool stroke limiter or position indicator and lever kit 32-33
Valve section options – Build type 34
Model code for valve bank end cover 35
CLS assembly – End covers 36-37
Mid-Inlet and transistion plates 38
Hydraulic fluid recommendations 39-40
Viscosity requirements 41

2 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
Eaton’s CLS
Load Sense Sectional
Mobile Valve
Eaton’s new CLS100 Load Sensing Sectional Mobile install both pre and post compensated sections in the
Valve is a pre and post compensated mobile valve with a same valve bank; the CLS100 allows you to prioritize work
highly versatile design. This modularity is demonstrated functions to accelerate productivity, improve machine
through the availability of valve banks with up to 10 efficiency, and enhance the safety characteristics of the
sections, a number of spool types and actuation options, machine.
mid-inlets, custom inlet manifolds and transition plates. Improve your machine performance with the newest load
With this flexibility, you can design your valve to meet sensing valve to market, the Eaton CLS100.
the requirements of your machine. Add in the ability to

Features and benefits Typical applications


•L
 oad sense circuit design •E
 lectro-proportional spool • Special features available • Excavator – Multiple sizes
is a parallel circuit with control achieved through for additional design • Forestry
closed center spools. a PWM proportional flexibility:
Available with inlet pressure reducing • Refuse trucks
-L
 ocal load sense
options to support solenoid valve controlling relief on pre and post • Forklift
both fixed and variable pilot pressure to spool compensated sections • Agricultural machinery
displacement pumps ends to maintain spool
position - Adjustable spool stroke • Truck mounted cranes
•B
 oth pre and post comp limiting device
sections available in same •O
 ptional manual, • Marine
valve assembly hydraulic and -P
 arallel connection of
Electro-hydraulic controls multiple valve banks
•F
 lexible design with up
to 10 sections with lever overrides - Work port relief with
anti cavitation
- Available fourth
position float

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 3 3
Specifications and performance

CLS100 Load Sense Sectional Mobile Valve


Rated pressure Inlet 350 bar (5076 psi)
Work port 350 bar (5076 psi)
Tank port 10 bar (145 psi)
Pilot Drain Port (D1/D2) 5 bar (73 psi)
Rated inlet flow 150 lpm (39.6 gpm)
Rated workport flow - post compensated 100 lpm (26.4 gpm) @ 14 bar at differential pressure
Fluid cleanliness and viscosity See Hydraulic Fluid Recommendations Bulletin 03-401
Ambient operating temperature range -40˚C / 60˚C (-40˚F / 140˚F)
Oil temperature operating range -25˚C / 80˚C (-13˚F / 176˚F)
Construction Sectional
Work sections 1-10
Maximum leakage, cylinder workport to tank 11 cc per minute at 100 bar (1450 psi)
Port types Inlet and Tank SAE-12 or BSP G 3/4
Work Ports A and B SAE-10 or BSP G 1/2
Inlet Pr Gauge port “M”, SAE-6 or BSP G 1/4
LS port and Drain port
Hydraulic Pilot SAE-6 or BSP G 1/4
Pneumatic Port NPT 1/8” or BSP G 1/8
Work section options Spools Double acting (4 way) cylinder
Double acting (4 way) cylinder with 4th position float
Bi-directional (4 way) motor, full open to tank in neutral
Actuation Hydraulic with top ports
Hydraulic with top ports and lever override
 Hydraulic with end ports
Hydraulic with end ports, lever override, and configured for EH pilot valve installation
Electrohydraulic with lever override
Electrohydraulic only
Electrohydraulic with hydraulic ports and lever override
Electrohydraulic with hydraulic ports
Manual with enclosed lever box
Manual with exposed spool connection
Manual with pneumatic pilot, pneumatic ports downward
Manual with pneumatic pilot, pneumatic top ports
Coil voltages 12 Volt DC
24 Volt DC
Coil connectors Integral Deutsch DT04-2P
Amp Jr. Timer connector 106462-1
Electrohydraulic interface Eaton HFX programmable controllers and Pro-FX™ application software

4 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
CLS Load Sense Sectional Mobile Valve
Product Overview

Operating principle (Post Comp) Single section


The CLS valve, completely pressure compensated, Referencing the picture to the left reveals some aspects
guarantees great controllability to all actuations, making of system functionality. From the inlet line, the high
workport flow dependent only on metering area (spool pressure flow passes across the metering area and down
position). When flow saturation occurs the system reacts to the local compensator. The metering area, according to
by implementing an equal reduction of pressure margin the pressure margin, controls the total amount of flow to
across all spools, generating a proportional reduction of the work-port selected by the main spool.
workport flow. The load sensing signal, picked up downstream of the
local compensator, feeds the common load-sensing
line. When a single section is actuated, the local
Work section flow path P-A and B-T (post comp)
compensator fully opens to the left side, reaching
2 1 its complete balanced position. The control of the LS
system is achieved by the inlet compensator for fixed
B A displacement pumps or the pump compensator for
variable displacement pumps.
Spool
stroke
=7mm P T Multi-section
When two or more sections are actuated, only the
function characterized by the highest pressure (dominant)
is involved in the LS signal transmission. The other
functions become directly dependent on it (slaves). The
common LS line transfers the signal from the dominant
local compensator to all dependent compensators.
Driven by the LS signal, the unbalanced slave
5 4 3 compensators activate the pressure compensation
creating an artificial pressure drop able to keep pressure
margin nominally the same on all the spools. Work-port
Legend: flow becomes only a function of metering area making
the system totally load independent.
1   Inlet line (high pressure)
2   Metering notches
Flow sharing section
3   Load sensing line
Saturation occurs when the total amount of flow required
4   Local compensator by the valve bank is greater than the maximum pump
5   Metering spool flow rate. In this condition the system is not able to
maintain the nominal pressure margin, reducing the
margin according to real flow demand. As a result all
the local section compensators experience the same LS
signal and the same pressure drop is applied to different
metering areas, reducing work-port flows proportionally in
order to keep all actuations completely under control.

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 5
CLS Load Sense Sectional Mobile Valve
Product Overview

Operating principle (Pre Comp Section) Single section


The unique design of CLS valves allows one or more Referencing the picture to the left reveals some aspects
precompensated sections to be designed into a of system functionality. From the inlet line, the high
normally configured valve. The advantage of having pressure flow passes across section compensator
a precompensated
— March 2, 2017 6:19 PM section available within a post-com- where the spring provides sectional margin pressure
pensated system (a rather unique configuration among which is addition to the inlet compensator spring
flow sharing systems) lies in the fact that a priority flow pressure. The metering area comes into picture after the
function can be guaranteed. sectional compensator as this being pre compensation.
In a saturation condition, all post compensated sections The metering area, according to the pressure margin,
will proportionally reduce their delivered flows, while the controls the total amount of flow to the work-port
pre-compensated section will keep a constant delivered selected by the main spool.
flow in order to guarantee the priority of the function. Pressure differential acting on the compensator spool
is picked from either side of the main metering orifice.
Compensator spools references the load sense signal
Work section flow path P-A and B-T (pre comp) picked up before the load sense shuttle. Pump to
load sense pressure differential is controlled by
1 2 compensator springs
B A

Multi-Section
Spool When flow demand exceeds flow supply the
stroke P T lowest loaded section takes priority over the highest
= 6mm loaded section

Flow Priority
CLS100 offers a precious additional feature: The possibility
to mix pre and post compensated technologies in single
bank, to improve the control capabilities and manage
flows with different priorities.
5 4 3

Work section flow path P-B and A-T (pre comp)

Legend:
1   Inlet line (highBpressure) A
2   Metering notches
Spool 3   Load sensing line Spool
stroke T stroke
= 7mm
4   Local compensatorP = 6mm
5   Metering spool

6 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
CLS Load Sense Sectional Mobile Valve
Product Overview

The CLS100 valve line allows the customer the ability to The following schematics show an example of an all post-
combine pre and post compensated valve sections in the compensated system, and a system with an integrated
same valve bank. The pre compensated section acts as pre compensated section.
a priority flow sharing function by diverting flow to the
pre compensated function first, then to the remaining
sections in the bank.

Post compensated
system
LS signal Dump valve
LS signal MRV

A1 B1 A2 B2 A3 B3 A4 B4

D2

P R

M LS D1

Inlet compensator Post local compensator

Internal press. reducing valve


Full flow relief valve

Pre compensated
system
Inlet compensator
LS Signal dump valve
LS signal MRV Pre-compensated section
A1 B1 A2 B2 A3 B3 A4 B4

D2

P R

M LS Full flow relief valve Internal press. reducing valve D1

Post local compensator Pre local compensator

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 7
CLS Load Sense Sectional Mobile Valve
Ordering example

Valve bank order 1. Inlet CLS100LSL125000ZZ00B


example 2. Section 1 CLS101PESDA040040CP000P000Z000ZBL00B
3. Section 2 CLS101PESDA040040CP000P000Z000ZBL00B
4. Section 3 CLS101PESDA040040CP000P000Z000ZBL00B
5. End Cover CLS102GS00B
6. CLS100/3 Tie Rod Kit 6042571-003
7. Paint 00

Note: Repeat section model code for additional sections.

B
A
B
A
B
A

P
T

1 2 3 4 5

8 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
Model code for valve bank

CLS100 XX X X X XXX XXX X X XXXXX X X 00 00 B

1-6 7-8 9 10 11 12-14 15-17 18 19 20-24 25 26 27-28 29-30 31

1-6 Product Series 12-14 Load Sense Relief* 20-24 Sections # 27-28 Paint/Coating***
Setting 00 – None
CLS100 – Load Sense XXXXX –
Sectional Mobile Valve: XXX – 3
 Digit Load Sense 5 Digit work section part 0B – Glossy Black
Standard Valve Bank Inlet Relief Setting in 5 number ( Assigned by AU – Standard Flat Black
Bar Increments, Eaton engineering )
BD – Yellow
7-8 Number of Sections Code 000 if none Repeat these 5 digit
0C – Red
work section part
XX – Replace XX with 15-17 Full Flow Relief * number as per build CD – Eaton Blue (Primer)
number of sections Setting requirement. 0K – Green
(e.g. 01 or 02,.…
XXX – 3
 Digit Full Flow Total number of digits
up to 10 ) 29-30 Special Features
Relief Setting in 5 for 10 section bank
This number will vary Bar Increments, for referring here are 00 – No special features
as per requirement of Code 000 if none 50 digits.
work sections in bank 31 Design Level
assembly 18 Inlet Dump Valve 25 End cover **
B – Latest design
9 Inlet Type F – Full Flow Dump Valve F – Electrohydraulic with
L – LS Dump Valve external end drain
L – Load Sensing
Z – No Dump Valve G – Electrohydraulic with
(Variable disp. pumps)
external side drain
U – Unload for Open
H – Hydraulic or manual
Center (fixed disp. 19 Inlet Coil
with internal drain
pumps)
A – 12V Coil with DIN K – Hydraulic or manual
Connector with external drain
10 Inlet Ports
B–2  4V Coil with DIN N – Electrohydraulic with
B – BSP (G3/4 P&T, G1/4 Connector internal drain
LS&M) C–1  2V Coil Deutsch
S – SAE (-12 P&T, -6 Connector 26 End cover ports
LS&M) D–2  4V Coil Deutsch B – BSP (G1/4 pilot drain)
Connector
11 Inlet Reliefs* S – SAE (-6 pilot drain)
E – 12V Coil AmpJr
D – LS & Full Flow Reliefs Connector
L – LS Relief Only F–2  4V Coil AmpJr
R – Full flow relief only Connector
Z – No Reliefs Z – No Coil

Notes:
* Refer Inlet model code for detail, Page 17
** Refer End cover model code for detail, Page 35
*** All paint is finish coat with exception to Eaton Blue, which is a primer coat.
# Position for sections can vary from 20 to 69 digits as per number of sections required in bank assembly.
Based on this next features position will change.

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 9
CLS Load Sense Sectional Mobile Valve
Tie Rod Kits

Tie rod kits are required to complete a valve bank


assembly. Tie rod length depends on the number of
sections in the bank. Each tie rod kit includes three (3) tie
Rods, three (3) nuts and three (3) washers.

Tie rod kits for CLS100 bank assembly

EH End
Tie Rod plate Length Hyd End Length
Kit Desc. version (mm) plate version (mm)
CLS100/1 1 Sect. 6042571-001 102 6042572-001 96
CLS100/2 2 Sect. 6042571-002 140 6042572-002 134
CLS100/3 3 Sect. 6042571-003 178 6042572-003 172
CLS100/4 4 Sect. 6042571-004 217 6042572-004 211
CLS100/5 5 Sect. 6042571-005 255 6042572-005 249
CLS100/6 6 Sect. 6042571-006 293 6042572-006 287
CLS100/7 7 Sect. 6042571-007 331 6042572-007 325
CLS100/8 8 Sect. 6042571-008 370 6042572-008 364
Tie rod
CLS100/9 9 Sect. 6042571-009 408 6042572-009 402
Washer
CLS100/10 10 Sect. 6042571-010 445 6042572-010 439 Nut
Tie rod kit
Tightening : 40 Nm

Tie rod kits for CLS180 sections for CLS180 to CLS100


transition plate part #6038098-001

Tie Rod Kit Desc. Tie Rod Kit Length (mm)


CLS180/1 1 Sect. 6044401-001 156
Tie rod
CLS180/2 2 Sect. 6044401-002 202
CLS180/3 3 Sect. 6044401-003 249 Washer
CLS180/4 4 Sect. 6044401-004 295
Tie rod kit
CLS180/5 5 Sect. 6044401-005 341
Nut
CLS180/6 6 Sect. 6044401-006 387
CLS180/7 7 Sect. 6044401-007 434
CLS180/8 8 Sect. 6044401-008 480
CLS180/9 9 Sect. 6044401-009 526
Tightening Torque: 70 Nm

Note:
This kit includes 3 tie rods, 3 nuts, 3 washers and used on CLS180 side interface.

10 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
CLS Load Sense Sectional Mobile Valve
CLS100 with manual actuation and enclosed lever box

Units: mm

105.6

40.5

80.5 24.5
73.0

51.0

82.5 21.5 82.0

57.5
18.9 M8 80.3
210.0

4.8
30.5 49.0 38.0 38.0 43.0
Optional lever
location at 90˚ Y (233.1)
ø12.7 mm for lifting
at 2 places (Lever not shown) M8 12.0

123.0

120.8 115.5 111.5

55.5 51.0

139.5
63.0 38.0 38.0 38.0 24.0

18.0 X (171.0)

M1O X 1.5 12.0


at 3 places
for mounting
40.5

41.5

79.0 114.5

Dimension Number of sections


/1 /2 /3 /4 /5 /6 /7 /8 /9 /10

X (mm) 95 133 171 209 247 285 323 361 399 437
Y (mm) Max 157 195 233 272 310 348 386 425 463 500
Weights (kg) 14.5 18.5 22.5 26.5 30.5 34.5 38.5 42.5 46.6 50.5

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 11
CLS Load Sense Sectional Mobile Valve
CLS100 with electrohydraulic actuation

Units: mm
105.6

65.0

80.5 24.5 78.5

51.0

21.5
82.5 86.5

19.0

78.5

4.8

30.5 49.0 38.0 38.0 49.0


Y (239.1)
66.5 Ø 12.5 mm for lifting
at 2 places

16.0

163.5

113.3 120.8
111.5
31.0 86.0
67.5
49.0

M8 33.5
101.0 38.0 38.0 30.0 78.5 165.0 65.0
Lever location
(Lever not shown)
18.0 X (171.0)

M10 X 1.5 12.0


at 3 places
for mounting 45.0

41.5 41.5

79.0
120.0

Dimension Number of sections


/1 /2 /3 /4 /5 /6 /7 /8 /9 /10

X (mm) 95 133 171 209 247 285 323 361 399 437
Y (mm) Max 163 201 239 278 316 354 392 431 469 506
Weights (kg) 15 19.5 24.0 28.5 33.0 37.5 42.0 46.5 51.0 55.5

12 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
CLS Load Sense Sectional Mobile Valve
Typical curves

Inlet compensator pressure drop (P-T) 30

Fixed displacement system: pressure drop


across the inlet compensator as function of 25

pump flow
20

pressure [bar]
15

10

0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150

flow [l/m]

LS signal pressure relief valve 350

Fixed displacement system: LS Signal 300


pressure relief valve characteristic
250
pressure [bar]

200

150

100

50

0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150

flow [l/m]

Full flow dump valve 8

Fixed displacement systems: pressure drop 7


across open electric dump valve as function
of pump flow 6
pressure [bar]

0
0 10 20 30 40 50 60 70 80 90 100 110 120 130

flow [l/m]

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 13
CLS Load Sense Sectional Mobile Valve
Typical curves

Post compensated 14 bar ∆ p between load sense and inlet pressure


spool flow
characteristic 100 Spool 100100

Flow on ports A and


B as function of spool
Spool 8080
stroke, pilot pressure, 80

control current. 70
Spool 6565
60

Spool 5050
flow [l/min]

50

40 Spool 4040

30
Spool 2525
20

10 Spool 1010

0
stroke [mm] stroke [mm]
-7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7
12V current [mA] 12V current [mA]
1300 1160 1020 880 740 600 600 740 880 1020 1160 1300
24V current [mA] 24V current [mA]
650 580 510 440 370 300 300 370 440 510 580 650
Hydraulic pilot [bar] Hydraulic pilot [bar]
20,1 17,3 14,5 11,8 9 6,2 6,2 9 11,8 14,5 17,3 20,1

Spool flow versus 140 Spool 100100

delta pressure
120
With post comp, maximum Spool 8080
flow is a function of the
delta P created by the 100
variable displacement pump Spool 6565

80 Spool 5050
Flow at full stroke (l/min)

60
Spool 4040

40
Spool 2525

20
Spool 1010

0
12 14 16 18 20 22 24 26
Pressure [bar]

14 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
CLS Load Sense Sectional Mobile Valve
Typical curves

Pre compensated spool 14 bar ∆ p between load sense and inlet pressure
flow characteristic
Flow on ports A and B as 80

function of spool stroke,


70
pilot pressure, control Spool 6565
current. 60
flow [l/min]

50

40 Spool 4040

30
Spool 2525
20

10 Spool 1010

stroke [mm] stroke [mm]


-6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6

12V current [mA] 12V current [mA]


1200 1050 900 750 600 600 750 900 1050 1200

24V current [mA] 24V current [mA]


600 525 450 375 300 300 375 450 525 600

Hydraulic pilot [bar] Hydraulic pilot [bar]


18,7 15,9 13 10,2 7,4 7,4 10,2 13 15,9 18,7

Post compensated four 100

position float spool 90


characteristic
80 Spool 8080
Flow and float position as
function of spool stroke, 70
pilot pressure, control Spool 6565 FLOAT POSITION
current 60
flow [l/min]

50

40 Spool 4040

30
Spool 2525
20

10 Spool 1010

stroke [mm]
0 +1 +2 +3 +4 +5 +6 +7 +11,5

12V current [mA]


600 680 760 840 920 1000 min. 1800

24V current [mA]


300 340 380 420 460 500 min. 900

Hydraulic pilot [bar]


6 7,8 9,6 11,4 13,2 15 min. 30

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 15
CLS Load Sense Sectional Mobile Valve
Typical work port auxiliary valve curves

400
Work Port Relief Valve (relief mode)
Pressure characteristic as function of flow 350

300

250

pressure [bar]
200

150

100

50

0
0 10 20 30 40 50 60 70 80
flow [l/m]

7
Work Port Relief Valve (anti-cav mode)
Opening and pressure characteristic 6
as function of flow
5

4
pressure [bar]

0
0 10 20 30 40 50 60 70 80

flow [l/m]

16 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
Model code for valve bank inlet

CLS100 X X X XXX XXX X X 00 B

1-6 7 8 9 10-12 13-15 16 17 18-19 20

1-6 Product Series 9 Inlet Reliefs 13-15 F


 ull Flow Relief 17 Inlet Coil
Setting A – 12V Coil with DIN
CLS100 – Load Sense D – LS & Full Flow Reliefs
Sectional Mobile Valve: L – LS Relief Only XXX – 3 Digit Full Flow Connector
Standard Valve Bank Inlet R – Full flow relief only* Relief Setting in 5 B – 24V Coil with DIN
Bar Increments, Connector
Z – No Reliefs Code 000 if none
7 Inlet Type C – 12V Coil Deutsch
Note: 90-350 bar
10-12 L
 oad Sense Relief ”Settings above 350 bar
Connector
L –  Load Sensing Setting should only be used with D – 24V Coil Deutsch
(Variable disp. pumps) approval of duty cycle” Connector
XXX – 3 Digit Load Sense
U –  Unload for Open Center E – 12V Coil AmpJr
Relief Setting in 5 Inlet Dump Valve
(fixed disp. pumps) 16  Connector
Bar Increments,
Code 000 if none F – Full Flow Dump Valve F – 24V Coil AmpJr
8 Inlet Ports Note: 50-350 bar LS Relief Connector
L – LS Dump Valve
B–B
 SP (G3/4 P&T, G1/4 setting should be minimum Z – No Coil
40 Bar lesser than Full flow Z – No Dump Valve
LS&M) relief setting. Anything
S – SAE (-12 P&T, -6 LS&M) above 350 bar is rated for Special Features
18-19
intermittent operation. 00 No special features
Consult engineering for duty
cycle acceptance above 20 Design Level
350 bar
B–L atest design
* R - Full flow relief only option is
not recommended. Inlet LS relief
is recommended, which limits
system pressure and gives
better efficiency.

Notes:
1. Cannot have full flow relief valve and full flow dump valve in same inlet. Full flow relief valve and full flow dump valve cavities are different,
so these are not interchangeable.
2. Transition plates and mid-inlets are available on request.

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 17
CLS inlet – Configuration
Model code positions 7

L - Load sensing
T
Closed center inlet section for variable displacement pumps P

The inlet section with L configuration enables


control valve usage with variable displacement
pumps. With this configuration the presence of
LS relief valve is suitable to adjust the system
maximum pressure. LS electric dump valve can
also be added as safety device. An additional
full flow relief valve can be added to protect the
system from pump regulator failures.
LS

T
U - Unload for open center P
Open center inlet section for fixed displacement pumps

The inlet section with U configuration enables


control valve usage with fixed displacement
pumps. With this configuration the presence of
LS relief valve is suitable to adjust the system
maximum pressure. Full flow electric dump valve
can also be added as safety device.

18 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
CLS inlet – Relief valve options
Model code position 9

D - LS & full flow reliefs


Note: This combination requires that the Full Flow Relief be set at least 40 bar
higher than the LS Relief.

L - LS relief only

R- Full flow relief only

Z - No reliefs

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 19
CLS inlet – Dump valve options
Model code positions 16 & 17

Coil

F - Full flow electric dump valve

L - LS electric dump valve

T P Coil

F - Full flow dump valve L - LS Electric dump valve

T P
T P

Coil and Connectors specifications for inlet section


Coil
Connector types Ingress Resistance Connector Coil Duty Coil
Option (Deutsch/Amp Jr) Rating R20 (Ω) Material Body Cycle Insulation Power

A A - 12V Coil with DIN Connector IP 65 7


B T P B - 24V Coil with DIN Connector IP 65 28
Zinc Class H
C C - 12V Coil with Deutsch Connector IP 67 7 ED
Nylon plated coil - IEC 85 20.5 W
D D - 24V Coil with Deutsch Connector IP 67 28 100% Standard
steel
E E - 12V Coil with AmpJr Connector IP 65 7
F F - 24V Coil with AmpJr Connector IP 65 28

20 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
Model code for sections
The following 36 digit coding system has been developed specify a valve with the desired features. All 36-digits
to identify preferred feature options for the CLS100 Load of the code must be present to release a new product
Sense Sectional Mobile Valve series. Use this code to number for ordering.

CLS101 X X X X X XXX XXX X X XXX X XXX X XXX X X X 00 B

1-6 7 8 9 10 11 12-14 15-17 18 19 20-22 23 24-26 27 28-30 31 32 33 34-35 36

1-6 Product Series 10 Spool Type D – 24V coil Deutsch Y – Pre Comp - SAE -4 or
connector G1/8 Port for Remote
CLS101 – Load Sense D – Double Acting (4 Way) Load Sense Relief
E – 12V coil AmpJr
Sectional Mobile Valves Cylinder (Applies to Both A & B
connector
F – Double Acting (4 Way) Ports)***
F – 24V coil AmpJr
7 Compensation Cylinder with 4th Z – No LS Relief
connector
Position Float #
P – Post-compensated Z – No coil
H – B
 i-Directional (4 Way) LS
R – Post-compensated with Motor, Full Open to Tank
28-30
 Relief Setting
Local Flow Limiter *** 19 Port A Option Function XXX – 3 Digit Section
in Neutral LS Relief Setting in
L – Pre-compensated A – Anti-Cav 5 bar increments
11 Spool Action R – Relief/Anti-Cav
8 Actuation from 50-350 bar
A – Spring Centered to P – Plugged - Work port (000 if not Present
A – Hydraulic with Top Ports Neutral Cavities Machined or if Using Remote
B – Hydraulic with Top Ports B – Detent “In” and “Out”* and Plugged LS Relief)
and Lever Override C – Fourth Position Float # Z – None - Option Port
C – Hydraulic with End Ports E – Fourth Position Float No Machining 31  pool Stroke Limiter
S
D – Hydraulic with End Detent* # or Position Indicator
Ports, Lever Override, F – Friction - Hold in
20-22
Port
 A Option A – Electrohydraulic
and Configured for EH Position* Setting Section w/Spool
Pilot Valve Installation XXX – 040-350 (3 digit, Stroke Limiter
E – Electrohydraulic with 12-14 P
 ort A Spool Flow fixed setting in 10 bar B – Hydraulic Section
Lever Override increments), relief valve w/Spool Stroke Limiter
005 – 5 l/m pressure setting, port A
F – Electrohydraulic Only P – Electrohydraulic Spool
G – Electrohydraulic with 010 – 10 l/m Position Indicator
Hydraulic Ports and 015 – 15 l/m
23 Port B Option Function
Z – None
Lever Override A – Anti-Cav
025 – 25 l/m
H–E  lectrohydraulic with R – Relief/Anti-Cav 32 Lever Kits
Hydraulic Ports 035 – 35 l/m
P – Plugged - Work port A – 135mm (5.5”)
L – Manual with Enclosed 040 – 40 l/m Cavities Machined Lever Kit
Lever Box 050 – 50 l/m and Plugged
B – 210mm (8.5”)
M – Manual with Exposed Z – None - Option Port
065 – 65 l/m Lever Kit
Spool Connection No Machining
N – Pneumatic with 080 – 80 l/m Z – None
port downward with 100 – 100 l/m 24-26
Port
 B Option
enclosed lever box Setting 33 Build Type
P – Pneumatic with 15-17 P
 ort B Spool Flow XXX – 040-350 (3 digit, R – Right Hand
top port with enclosed fixed setting in 10 bar (Std for Pre Comp)
005 – 5 l/m
lever box increments), relief valve L – Left Hand
R – Pneumatic with port 010 – 10 l/m pressure setting, port B (Std for Post Comp)
downward with exposed 015 – 15 l/m
spool connection 27 Local LS Relief Option 34-35 pecial Features
S
025 – 25 l/m
S – Pneumatic with P – Post Comp - Section 00 – No special features
top port with exposed 035 – 35 l/m Load Sense Relief
spool connection 040 – 40 l/m (Applies to Both A & B 36Design Level
050 – 50 l/m Ports)** ## B – Latest Design
9  Port Type L – Pre Comp - Section
065 – 65 l/m Load Sense Relief Note: P re/Post compensation spools
B – G1/2 BSP (G1/4 Pilot if offer varying flows, please reference
Hyd., G1/8 if Pneumatic) 080 – 80 l/m (Applies to Both A & B page 25 on applicable spool flow
S – SAE, -10 (SAE -6 Ports)*** * Available with Manual Actuation only
100 – 100 l/m
Pilot if Hyd., 1/8 NPTF R – Post Comp - SAE -4 or ** Available with LH build only
if Pneumatic) Coil Type G1/8 Port for Remote
18  *** Available with RH build only
Load Sense Relief
C – 12V coil Deutsch (Applies to Both A & B # Available with RH build and post
connector Ports)** comp option only
## Local LS relief option not available
for EH float actuation
EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 2121
Features compatibility table
Compatibility chart for spool action options with compensation type

Spool Action (Model code position-11)


C – Fourth Position Float
A – Spring Centered B – Detent “In” E – Fourth Position F – Friction hold
to Neutral and “Out” Hydraulic Electrohydraulic Float Detent (Manual) in Position

Combination RH Build LH Build RH Build LH Build RH Build LH Build RH Build LH Build RH Build LH Build RH Build LH Build

Post comp With Local


LS relief • • • • • • •
W/O Local
LS relief • • • • • • • • •
Post comp With Local
Compensation with local flow LS relief • • • • • •
(Model code limiter
position-7) W/O Local
LS relief • • • • • • • •
Pre comp With Local
LS relief • • •
W/O Local
LS relief • • • •

Compatibility chart for hydraulic and electrohydraulic actuations having manual override option

Compensation (Model code position-7)


Post comp Post Comp with local flow limiter Pre comp

Combination With Local LS Relief With Local LS Relief W/O Local LS Relief With Local LS Relief

B – Hydraulic with top ports and RH Build


lever override • •
LH Build

D - Hydraulic with end ports, lever RH Build
override and configured for EH pilot • •
valve installation
LH Build

E - Electrohydraulic with RH Build
lever override • •
LH Build

F – Electrohydraulic only RH Build
Actuation • •
(Model code
position-8) LH Build

G - Electrohydraulic with hydraulic RH Build
ports and lever override • •
LH Build

H - Electrohydraulic with RH Build
hydraulic ports • •
LH Build

N/P/R/S-Pneumatic actuation RH Build
• • •
LH Build

22 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
Valve section options – Compensation
Model code position 7

The CLS family offers an unique additional feature: with different priorities.The following schematics show an
the ability to mix pre and post compensated technologies, example for the two systems.
to improve the control capabilities and manage flows

P- L-
Post compensated (flow sharing) Pre compensated
Available with or without auxiliary valve cavities Available with or without auxiliary valve cavities
Note: Shown with auxiliary valves Note: Shown with auxiliary valves

AB AB
AB AB

Mechanical lever Electrohydraulic Mechanical lever Electrohydraulic


acuation acuation acuation acuation

R-
Post compensated (flow sharing)
with local flow limiter
Available with or without auxiliary valve cavities
Note: Shown with auxiliary valves
Available with RH build only.

AB AB AABB AB AB

Local flow limiterLocal flow limiter Local flow limiter

Mechanical lever Electrohydraulic


acuation acuation

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 23
Valve section options – Actuation for hydraulic control
Dimensions and configurations for model code position 8

Units: mm

A-
Hydraulic with top ports 23.5 23.5
1/4”G - 9/16”UNF 1/4”G - 9/16”UNF
Hydraulic actuation (pilot
ports on the top)
(Only with manual and 35.5 35.5

hydraulic section body)

73.0 73.0
78.3 78.3

B-
Hydraulic ports and
lever override 1/4" G or
9/16" UNF 28.0

Lever actuation and


hydraulic actuation 67.5

(Only with EH type body)


94.3

83.0

C-
Hydraulic with end ports
Hydraulic actuation (pilot 40.8
23.5 23.5
40.8
ports on the sides) 35.5 35.5

(Only with manual and


hydraulic section body)
1/4”G - 9/16”UNF 1/4”G - 9/16”UNF

73.0 73.0

D-
Hydraulic with End
ports, lever override, and
configured for EH pilot
102.7
valve installation
Lever and hydraulic
actuation with
electrohydraulic 108.1

arrangement

24 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 24
Valve section options – Actuation
for electrohydraulic control
Dimensions and configurations for model code position 8

Units: mm

E-
Electrohydraulic with
lever override

152.9

83.0

F-
Electrohydraulic only
Without lever
152.9

65.5

G-
Electrohydraulic with
hydraulic ports and
lever override*
Lever, hydraulic, and 153.0
electrohydraulic actuation

108.1

H-
Electrohydraulic with
hydraulic ports*
Without lever, hydraulic,
and electrohydraulic 153.0
actuation

108.1

Note: * Plastic shipping plugs fitted on hydraulic ports.

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 25
Valve section options – Actuation for
manual control
Dimensions and configurations for model code position 8

Units: mm

L- M8 M8
Manual with enclosed
lever box
67.5
Lever actuation 60.0

(Only with manual and


hydraulic section body)

25.0
57.5
80.3

M-
Manual with exposed
spool connection
Without lever actuation Ø6.0

(Only with manual and


hydraulic section body) Ø6.0

38.5
44.5

N-
Pneumatic with ports
downward with enclosed
lever box

P-
Pneumatic with top ports
with enclosed lever box
107.9

R-
Pneumatic with ports
downward with exposed Note: P type depicted in graphic
spool connection

S-
Pneumatic with top
ports with exposed
spool connection

Note: Only available on post compensated sections

26 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
Valve section options – Spool type
Model code position 10

D- F- H-
Double acting (4 way) Double acting (4 way) Bi-directional (4 way)
cylinder cylinder with 4th position motor, full open to tank
float* in neutral

T T T

PAB PAB PA B

Note: Spool F requires additional valve body machining and special 4th position
detent selection
* Available with RH build and post comp option only

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 27
Valve Section Options –
Port A and Port B spool flows
Model code positions 12-14 (port A) and
Model code positions 15-17 (port B)

Post compensated section


Spool Type Flow Rates (l/min)
005 010 015 025 035 040 050 065 080 100
D • • • • • • • • • •
H • • • • • • • • •
F • • • •

Pre compensated section


Spool Type Flow Rates (l/min)
015 025 040 065
D • • • •
H • • • •

Note: Rated flows are defined for 14 bar Δp.


Listed flows are for symmetrical spools; for questions regarding asymmetric spools please contact your sales representative

Valve section options –


Coil Voltage and Connector
Model code position 18

Coil and connector specifications

Supply Coil Feeding Prop. On-Off PWM


voltage Ingress resistance Reducing current current Suggested
Option (VDC) Connector Rating R 20 (Ω) Pressure control (mA) control (mA) frequency (Hz)
C 12 Deutsch DT4 IP 67 4.7 600-1300 2500
D 24 Deutsch DT4 IP 67 20.8 300-650 1150
40 bar 70-90
E 12 Amp Jr IP 65 4.7 600-1300 2500
F 24 Amp Jr IP 65 20.8 300-650 1150

28 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
Valve section options – Port A and
Port B functions and settings
Model code positions 20-26

A - anti-cav R - relief/anti-cav P-
Plugged - work port valve
cavities machined and plugged

Note: Factory setting 40-350 bar


in 10 bar increments

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 29
Valve section options –
Load sense relief setting
Model code position 27-30

P - post compensated - section load sense relief (applies to both A & B ports)

Schematic for Schematic for


manual control electrohydraulic control

A B A BA B A B A BA B

Local Local
LS Local
LS LS
relief relief
valve
relief
valve
valve

Note: Post Comp Section Load Sense relief prohibits flow share if multiple sections containing local load sense reliefs are operated
simultaneously. Available with LH build only

L - pre compensated - section load sense relief (applies to both A & B ports)

Schematic for Schematic for


manual control electrohydraulic control

A BA B
AB A BA B
AB

Local
Local LS LSLS
Local
relief
relief valve
valve
relief valve

Note: Pre comp load sense relief range is 50-350 bar.


Available with RH build only.

30 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
Valve section options –
Load sense relief setting
Model code position 27-30

R - post comp - port for remote load sense relief (applies to both A & B ports)

Schematic for Schematic for


manual control electrohydraulic control
A B RLS AB RLS

B
A
Additional
port

Note: Available with LH build only.


Requires left valve bank inlet selection

Y - pre comp - port for remote load sense relief (applies to both A & B ports)

Schematic for Schematic for


manual control electrohydraulic control
AB RLS AB RLS

B
A
Local LS
relief valve

Note: Available with RH build only.


The Post Comp Section Load Sense Relief works properly if the section is actuated alone or is operating at the highest pressure

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 31
Valve section options –
Spool stroke limiter or position indicator
Dimensions and configurations for model code position 31

Spool position indication Technical specifications


is achieved using a Hall
Electrical
effect sensor device used
in conjunction with spool Operating voltage 6 - 30 Vdc
position transducer kits Max current consumption 20.5 mA
available for CLS100.
Output
After the final assembly
of the valve a computer Output voltage spanning 0.5 - 4.5 Vdc
assisted calibration Quiescent voltage 2.5 Vdc
procedure is performed
Output current -1 - +1 mA
that compensates for
mechanical inaccuracies Minimum output load resistance 4.5 kOhm
and uncertainties allowing Overall accuracy ± 2.5%
to attain high accuracy and
Resolution 12 bit
linearity in spool position
detection. Spool position is Fault signalling levels 4.8V < Vout < 0.2 Vdc
output as an analog voltage Protections short circuit protection, reverse,battery protection, thermal
signal in the 0.5 - 4.5V shutdown, overvoltage, undervoltage, load-dump
range. The unit works in EM Immunity > 60 Vdc/m
12V and 24V environments
Mechanical, Environmental
and is protected against
load-dump and other major Operating temperature -40 / +85 °C
electrical faults. Fault
signalling is carried out Ingress Protection Rating IP 65
through the output signal. Dimensions 28 x 18 x 23 mm (L x W x H)
Connections

I/O DIN 43650-C male


PIN 1 Vout
PIN 2 Vcc
PIN 3 OV
PIN 4 Chassis (connected to valve body)
Applied standards

Immunity for industrial environments EN 61000-6-2


Emission standard for residential commercial and EN 61000-6-3
light-industrial environments
EMC - Agricultural and forestry machines EN 14982
EMC - Earth-moving machinery ISO 13766

32 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
Valve section options –
Spool stroke limiter or position indicator
Dimensions and configurations for
model code position 31
Units: mm

A-
Electrohydraulic section
with spool stroke limiter

Without lever override


With lever override

152.9
152.9

83.0 93.1

23.5 23.5

B- 1/4”G - 9/16”UNF 1/4”G - 9/16”UNF


Hydraulic section with
spool stroke limiter 35.5 35.5

Hydraulic actuation with


stroke limiter
Note: Not shown in the graphic but also
70.0 70.0
available with manual override 92.0 92.0

P-
Electro-hydraulic with
spool position indicator

Note: Not shown in the graphic but also


153.0
available with manual override

111.5

Valve section options - A - 135 Lever kit


Lever with knob - 135mm (5.5”)
Lever Kits 135 mm B - 210 Lever kit
Model Code Position 32 210 mm
(As per model code selection)
Lever with knob - 210mm (8.5”)

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 33
Section Build Type
Model code position 33

R - Right hand build (Standard build for Pre comp section)

T
P

L - Left hand build (Standard build for Post comp section)

P
T

34 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
Model code for valve bank end cover

CLS102 X X 00 B

1-6 7 8 9-10 11

1-6 Product series 7 End cover 8 End cover ports 11 Design level

CLS102 Load sense F Electrohydraulic with B BSP (G1/4 pilot drain) B Latest design
sectional mobile valves external end drain# S SAE (-6 pilot drain)
G Electrohydraulic with
external side drain# 9-10Special features
H Hydraulic or manual 00 No special features
with internal drain
K Hydraulic or manual
with external drain#
N Electrohydraulic with
internal drain*

There are two types of End Covers:


Manual and Hydraulic actuation version Electrohydraulic version
To be used when no electrohydraulic controls are To be used when at least one section in the valve bank
present in the valve bank. This cover is simply collecting has electohydraulic actuation. This cover is collecting
the LS signal drain that can be connected to tank LS signal and electrohydraulic pilot control drain and is
internally or externally. providing electrohydraulic actuation by way of a pressure
reducing valve.

Important: 
With electrohydraulic actuation, plumb external drain directly to reservoir, not to tank or tank line.
Drain pressure shall remain below 5 BAR
# Side port (D1) or End port (D2) should be used as drain port.
* When EH with internal drain option is used, care should be taken to ensure pressure in inlet “T” port should not
exceed 5 bar

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 35
CLS assembly – End covers
Schematics and configurations for
model code position 7

F-
Electrohydraulic with R-Reduced Pilot Pressure
Port (plugged)
external end drain D2

D2-End Pilot
Drain Port

D1

G- R-Reduced Pilot Pressure


Electrohydraulic with Port (plugged)
D2
external side drain

D1-Side Pilot
Drain Port

D1

H-
Hydraulic or manual
with internal drain

D1

36 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
CLS assembly – End covers
Schematics and configurations for
model code position 7

K-
Hydraulic or manual
with external drain

D1

N-
Electrohydraulic with
internal drain D2 D2

R R

D1 D1

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 37
Mid-Inlet and transistion plates

The CLS mobile valve family offers standard mid-inlet


and transition plates for options of split or combined flow.
With the ability to combine CLS models, you can simplify
the valve assembly for minimal space utilization and
lower cost for machines that require a range of various
flows. Eaton offers the following standard mid-inlet and
transition plates for the CLS mobile valve family.

Frame size Type. P/N#


CLS250-180 INTERFACE PLATE 6037811-001
CLS180-100 INTERFACE PLATE 6038098-001
CLS250-100 INTERFACE PLATE 6040359-001

Special End plates


CLS100 End plate with O-ring groove 6036449-001
CLS100 Hyd/Manual internal drain end plate with additional PRV 6037180-001

38 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
Hydraulic fluid recommendations

Introduction Anti-wear hydraulic fluids Synthetic hydrocarbon etc., are necessary for the
Oil in hydraulic systems For general hydraulic service, Synthetic hydrocarbon application. Keep in mind that
performs the dual function of Eaton recommends the use of base stocks, such as alternative fluids may differ
lubrication and transmission of mineral base anti-wear (AW) polyalphaolefins (PAOs), are from AW petroleum fluids in
power. It is a vital element in a hydraulic oils meeting Eaton also used to formulate AW properties such as pressure
hydraulic system, and careful specification E-FDGN-TB002-E. hydraulic fluids, crankcase oils, viscosity coefficient, specific
selection should be made with ATFs and UTTOs. gravity, lubricity etc. Hence
Eaton requests that fluid certain pumps / motors may
the assistance of a reputable suppliers test newly developed
supplier. Proper selection Environmentally friendly need to be de-rated, some can
lubricants on Eaton 35VQ25A be operated under full ratings
of oil assures satisfactory high pressure vane pump, hydraulic fluids
life and operation of system and others are not rated. Be
according to Eaton ATS-373 Eco-friendly characteristics is
components, especially sure to confirm product ratings
test procedure, ASTM D becoming a critical need, and
hydraulic pumps and motors. with the specific fluid in the
6973 test method and meet a number of biodegradable
intended application.
Generally, oil selected for use other requirements of the hydraulic fluids are being
with pumps and motors is Eaton specification E-FDGN- used more and more in
Viscosity
acceptable for use with valves. TB002- E. Lubricants meeting environmentally sensitive
the Eaton specification are areas. Viscosity is the measure of
Critical servo valves may need
considered good quality a selection of hydraulic fluid
special consideration. Biodegradable hydraulic fluids
anti-wear hydraulic fluids with a specific viscosity range
When selecting oil for use in are generally classified as should be based on the needs
that can be used with Eaton vegetable oil based (HETG),
an industrial hydraulic system, of the system, limitations of
components at maximum synthetic ester (HEES),
be sure the oil: critical components, or proper
allowable operating conditions. polyalkylene glycol (HEPG)
•C
 ontains the necessary They offer superior protection performance of specific types
and polyalphaolefin (HEPR).In of units. At system startup
additives to ensure excellent against pump wear and long addition, special water glycol and during operation, Eaton
anti-wear characteristics service life. hydraulic fluids are used in recommends maintaining the
•H
 as proper viscosity applications in which water
Crank case oils fluid’s maximum and minimum
to maintain adequate miscibility is necessary, along viscosity ranges (see chart).
sealing and lubrication at Automotive-type crankcase with biodegradable properties. Very high viscosities at startup
the expected operating oils with American Petroleum temperatures can cause noise
temperature of the hydraulic Institute (API) letter Fire-resistant hydraulic fluids and cavitational damage
system designation SE, SF, SG, SH Fire-resistant fluids are to pumps.
• Includes rust and oxidation or higher per SAE J183 classified as water containing
classes of oils are Continuous operation at
inhibitors for satisfactory fluids or synthetic anhydrous
recommended for hydraulic moderately high viscosities
system operation fluids. Water acts as the
service. The “detergent” will tend to hold air in
fire retarding agent in
additive tends to hold water in suspension in the fluid, as well
Types of hydraulic fluids water containing fluids. The
a tight emulsion and prevents as generate higher operating
Hydraulic fluids are classified chemical structure of synthetic
separation of water. temperatures. This can cause
by the type of base stock anhydrous fluids provides
noise, early failure of pumps
used. Some fluids are further Automotive type crankcase fire resistance.
and motors and erosion of
classified by fluid formulation oils generally exhibit less shear Many applications that are valves. Low viscosities result
and performance. stability, which can result in prone to fire hazard, such in decreased system efficiency
higher loss of viscosity during as steel mills, foundries, die and impairment of dynamic
service life. casting, mines, etc., require lubrication, causing wear.
Multiple-viscosity, industrial the use of fire resistant
It is important to choose
grade hydraulic fluids with hydraulic fluid for improved
the proper fluid viscosity
better shear stability will fire safety. Fire resistant fluids
for your particular system
provide improved viscosity may not be fireproof, but they
in order to achieve the
control. Other mineral oil have better fire resistance
startup viscosity and running
based lubricants commonly compared to mineral oil.
viscosity range (see chart)
used in hydraulic systems are The alternative fluids are over the entire temperature
automatic transmission fluids recommended when specific range encountered. Confirm
(ATFs) and universal tractor properties, such as fire with your fluid supplier that
transmission oils (UTTOs). resistance, biodegradability

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 39
Hydraulic fluid recommendations

the fluid viscosity will not most stringent component type of fluid used in a system, and oxidation products. Clean
be less than the minimum in the system. OEMs and are essential for healthy the system thoroughly and
recommended at the distributors should provide system function. The primary flush with fresh, new fluid to
maximum fluid temperature of their customers with types of filter materials are avoid any contamination with
your application. cleanliness requirements for paper, cellulose, synthetic the previous fluid/lubricant.
Eaton hydraulic components fiber, and metal. Replace all seals and filters
A number of anti-wear
used in their system Filter media, adhesive, and with new, compatible parts.
hydraulic fluids containing
designs. Refer to Eaton seals must be compatible with Mixing two different fluids
polymeric thickeners (Viscosity
product catalogs for specific the fluid used in the system. in the same system is not
Index Improvers [VII]) are
cleanliness requirements of To lengthen fluid change out recommended.
available for use in low
temperature applications. individual components. intervals, special absorbent Contact your Eaton
Temporary or permanent filter media may be used to representative with questions
viscosity loss of some of Fluid maintenance remove moisture and acids concerning hydraulic fluid
these fluids at operating The condition of a fluid from phosphate esters. recommendations.
temperature may adversely has a direct bearing on the
affect the life and performance performance and reliability Seals/elastomers
of components. Before of the system. Maintaining Select seal/elastomer
using polymer containing proper fluid viscosity, materials that are suitable
fluids, check the extent of cleanliness level, water for the application, minimum
viscosity loss (shear stability) content, and additive level and maximum operating
to avoid hydraulic service is essential for excellent temperature, and compatibility
below the recommended hydraulic system performance. with the type of fluid used
minimum viscosity. A fluid In order to maintain a healthy in the hydraulic system. The
with good shear stability fluid, Eaton recommends effect of hydraulic fluid on a
is recommended for low performing periodic checks on particular elastomer depends
temperature applications. the condition of the fluid. on the constituents of the
Multi-grade engine oils, ATFs, fluid, temperature range, and
System design level of contaminants.
UTTOs etc., also contain VIIs,
considerations
and viscosity loss will be
encountered during use. When designing a hydraulic Replacing hydraulic fluid
system, the specific gravity Although sometimes valid,
Cleanliness of the hydraulic fluid needs to arbitrary hydraulic fluid
be taken into consideration. If change-outs can result in
Fluid cleanliness is extremely
the specific gravity of the fluid wasting good fluid and
important in hydraulic
is higher than that of mineral unnecessary machine
systems. More than 70%
oil, be sure the reservoir fluid downtime.
of all failures are caused by
level is adequately above
contamination, which can A regularly scheduled
the pump inlet to meet the
reduce hydraulic system oil analysis program is
recommended inlet operating
efficiency up to 20% before recommended to determine
condition of minimum 1.0 bar
system malfunction may when fluid should be replaced.
absolute pressure at the
be recognized. Different The program should include
pump inlet.
hydraulic components require inspection of the fluid’s
different cleanliness levels. color, odor, water content,
Filters
The cleanliness of a hydraulic solid contaminants, wear
system is dictated by the Proper filter type and size,
metals, additive elements,
cleanliness requirement of the which vary depending on the

40 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
Viscosity requirements

Cleanliness requirement
Product Line Minimum Optimum range Maximum allowed -startup (ISO 4406:99)
CMX, CML, and CLS 6 cSt 20-43 cSt 2158 cSt 18/16/14
Proportional control valves (45 SUS) (100-200 SUS) (10,000 SUS)

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 41
Eaton Eaton Eaton
Hydraulics Group USA Hydraulics Group Europe Hydraulics Group Asia Pacific
14615 Lone Oak Road Route de la Longeraie 7 Eaton Building
Eden Prairie, MN 55344 1110 Morges 4th Floor, No. 3 Lane 280 Linhong Rd.
USA Switzerland Changning District
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Document No. E-VLVM-CC001-E3
May 2018

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