Você está na página 1de 8

MHC CONVEYING SYSTEM PRIVATE LIMITED

QW-482 WELDING PROCEDURE SPECIFICATION (WPS)


(See QW-200.1, Section IX, ASME Bolier and Pressure Vessel Code)

Organization Name:M/S MHC Conveying system Pvt Ltd, Howrah. W.B By Mr. Indrajit Banerjee
Welding Procedure Specification No. MHC/WPS/GMAW/18-02 Revision No. _0_ Date 22/06/2018
Supporting PQR No.(s) :MHC/PQR/GMAW/18-01 Revision No : 0 Date: 24/07/2018
Welding Process(es). GMAW Types(s) _____________Semi Automatic ____________________

JOINTS (QW-402)
Joint Design Single V Groove
Root spacing 2-4 mm
Backing: No
Backing Material (Type)
Metal Nonfusing Metal
Non metallic Other

BASE METALS (QW-403)


P-No. 8 Group No. 1 to P-No. 8 Group No. 1
OR
Specification and type/grade or UNS Number ASTM A480 TP 316L or equivalent
to Specification and type/grade or UNS Number:ASTM A480 TP 316L or equivalent
OR
Chem.Analysis and Mech Prop.:n/a to Chem.Analysis and Mech Prop. n/a
Thickness Range:
Base Metal: Groove 1.5 m to 20 mm
Maximum Pass Thickness ≤ ½ in. (13 mm) (Yes) (No)
Other :n/a

FILLER METALS (QW-404) GMAW


Spec.No. (SFA) 5.9
AWS No. (Class) ER-316L
F-No. 6
A-No. 8
Size of Filler Metals (mm) Ø1.2
Filler Metal Product Form Solid
Supplemental Filler Metal n/a
Weld Metal
Depoist Thickness
Groove 20 mm Max.GMAW
Fillet All
Electrode-Flux (Class) n/a
Flux Type n/a
Flux Trade Name n/a
Consumable Insert n/a
Other n/a
FORM QW-482
WPS NO:MHC/WPS/GMAW/18-02 Date 22.06.2018
POSITIONS (QW-405) POSTWELD HEAT TREATMENT(QW-407)
Position (s) of Groove: 3G Temperature Range ____n/a_____
Welding Progression: Uphill Time Range ____n/a_____
Position(s) of fillet All Other ____n/a_____
Other n/a
GAS (QW-408)
PREHEAT(QW-406) Percent Composition
Preheat Temperature, Minimum 10°C Gases Mixture Flow Rate
Interpass Temperature, Maximum 250°C Shielding ____Argon___ ____99.5%______15-25LPM_____
Preheat Maintenance NA Trailing ____n/a_____ ____n/a________n/a_____
Other (Continuous or special heating, etc.)n/a Backing ____n/a_____ ____n/a________n/a_____
Other ____n/a_____ ____n/a________n/a_____

ELECTRICAL CHARACTERISTICS (QW-409)

Weld Filler Metal Current Volts Travel Speed


Process Type and Amps (Range) (Range) (Range) Remarks
Pass(es) Class Diameter Polarity

50-100 Cleaning
Root Pass GMAW ER-316 L Φ1.2 DCEP 60 - 120A 10-18V
mm/min after each
run

25-100 Cleaning
Hot Pass GMAW ER-316 L Φ1.2 DCEP 60 - 120A 16-22V after each
mm/min
run

25-100 Cleaning
Fill Pass GMAW ER-316 L Φ1.2 DCEP 100 - 140A 16-22V after each
mm/min
run

25-100 Cleaning
GMAW ER-316 L Φ1.2 DCEP 100 - 140A 18-24V after each
mm/min
Cap Pass run

Pulsing Current DCEP


Tungsten Electrode Size and Type n/a
Mode of Metal Transfer for GMAW (FCAW) Spray Arc For GMAW
Other n/a
n/a
TECHNIQUE (QW-410)
String or Weave Bead : String for Root & Weave for subsequent Run
Orifice, Nozzle, or Gas Cup Size 16 mm Dia for GMAW
Initial and Interpass Cleaning (Brushing, Grinding, etc.) Chipping, Wire Brushing

Method of Back Gouging Grinding


Oscillation n/a
Contact Tube to Work distance n/a
Multiple or Single Pass (Per side) multiple pass
Multiple or Single Electrodes Single electrodes
Electode Spacing n/a
Peening n/a
Other n/a
MHC CONVEYING SYSTEM PRIVATE LIMITED
QW-483 PROCEDURE QUALIFICATION RECORDS (PQR)
(See QW-200.2, Section IX, ASME Bolier and Pressure Vessel Code)

Organization Name :M/S MHC Conveying system Pvt Ltd, Howrah. W.B
Procedure Qualification Record No. PQR:MHC/PQR/GMAW/18-01 Revision No. _0_ Date:24/07/2018
WPS No. MHC/WPS/GMAW/18-02 Revision No. _0_ Date 22/06/2018
Welding Process(es). GMAW
Types (Automatic, Manual, Machine, or Semi-Automatic) _____________Semi Automatic_________

JOINTS (QW-402)

Single V Groove

BASE METALS (QW-403) POSTWELD HEAT TREATMENT(QW-407)


Material Spec. ASTM A 480 TP 316 or equivalent Temperature Range ____n/a_____
Type/Grade, or UNS Number:NA Time Range ____n/a_____
P-No. _8_Group No. _1_to P-No. _8_Group No. _1__ Other ____n/a_____
Thickness of Test Coupon 10 mm
Diameter of Test Coupon n/a
Maximum Pass Thickness ≤ 13 mm GAS (QW-408)
Other n/a Percent Composition
Gases Mixture Flow Rate
Shielding ____Argon_ ____99.5%_____15-25 LPM____
FILLER METALS (QW-404) GMAW Trailing ____n/a___ ____n/a___ ____n/a_____
SFA Specification 5.9 Backing ____n/a___ ____n/a___ ____n/a_____
AWS Classification ER 316L Other ____n/a___ ____n/a___ ____n/a_____
Filler Metal F-No. 6
Weld Metal Analysis A-No. 8 ELECTRICAL CHARACTERISTICS (QW-409)
Size of Filler Metal Ø1.2 Current DC
Filler Metal Product Form Solid Polarity EP (Electorde Positive)
Supplemental Filler Metal n/a Amps. 60-140 Volts 10-24.
Electrode-Flux (Class) n/a Tungsten Electrode Size n/a
Flux Type n/a Mode of Metal Transfer for GMAW Spray Arc
Flux Trade Name n/a n/a
Weld Metal Thickness 10 mm (Plus reinforcement.) Other
Other n/a

POSITIONS (QW-405) TECHNIQUE (QW-410)


Position (s) of Groove 3G Travel Speed 25-100 mm/min
Welding Progression: Uphill String or Weave Bead String Bead & Weave Bead
Other n/a
Oscillation n/a
Multiple or Single Pass (Per side) multiple pass
PREHEAT (QW-406) Multiple or Single Electrodes Single electrodes
Preheat Temperature, Minimum Ambient 30 °C Other n/a
Interpass Temperature, Maximum n/a
Preheat Maintenance n/a
Other n/a
Form QW-483
PQR No.:MHC/PQR/GMAW/18-01 R.0 Date 24.07.2018
Tensile Test (QW-150)
Ultimate Ultimate Unit Stress, (psi Type of Failure and
Specimen No. Width Thickness Area Total Load or Mpa) Location
TENSILE TEST- 19.74 9.94 196.21 17500N 548 BROKEN OUTSIDE THE
1 WELD
TENSILE TEST- 20 9.94 198.8 110000N 533 BROKEN OUTSIDE THE
2 WELD

Guide-Bend Tests (QW-160)


Type and Figure No Result
Root Bend Test (RB1 & RB2) (180°, 4t) Satisfactory (No Crack Opening Found.)
Face Bend TEST (FB1 & FB2) (180°, 4t) Satisfactory (No Crack Opening Found.)

Comments:Weldment visually found satisfactory after completion of welding

Welder's Name:Anupam Santra Clock No.n/a Stamp No. MHC-W-3


Tests Conducted by:Mr.Uttam Gharai OF M/s. IRC, Lab Test report no:IRC/M/898/2018-2019. DT- 24.07.2018
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in
accordance with the requirements of Section IX of the ASME Boiler and Pressure Vessel Code

Prepared By:Mr. Chatterjee Reviewed By: Mr.Indrajit Banerjee Approved By Shyam Sundar Gayen
Signature: Signature: Signature:
Name: Name: Name:
Date: Date: Date:
Organization: MHC Conveying Organization: MHC Convveying Organization: Bureau Veritas (I)
System Pvt.Ltd. System Pvt.Ltd Pvt.Ltd.