Escolar Documentos
Profissional Documentos
Cultura Documentos
INSTALLATION MANUAL
Installatiehandleiding Nederlands
Airconditioner met VRVIII Systeem
[Q140~212 type]
1 < If installed as a single unit > < If installed as a serial installation >
(Pattern 1) ≥300 (Pattern 1) ≥300
2 4 4
3 1 ≥10 ≥20 1 ≥10
≥10 ≥500 ≥10 ≥20 ≥500
3 3
1 5 4
(Pattern 2) ≥100 (Pattern 2) ≥100
3 4 4
6
1 ≥50 ≥50 1 ≥100
≥50 ≥500 ≥500
7 ≥100 ≥50
3 3
2
8
(Pattern 3) ≥300 2 (Pattern 3) ≥300
9
11 ≥200 ≥400 1 ≥400
10 ≥200 1
2
1 1
2
2 1 2
2
2
≥1 5 0 0
≥1000
3 3
4
≥1000
00
≥10
≥1500
≥1500
5 ≥1500 3
1 4
(mm)
3
2
0 0
≥10 ≥10
0 0
1 ≥10 ≥10
1
figure 7 figure 8
4
1
5
1 2
6
3 1 2
3
figure 10.1 3
≥765
2
1 4 5
4 3
2
2 5 6
1
3
2 1
1 2
1 2
1 3 4
3
5 7
8
2
3 6
1 3 2 4 1 3 2 4
5 5
6 5 5
6 7
7
12 12 6
12 15 15
11 15
14
12 14
12 11
8 15 15
7 9 8
9
10
10 12 13
13 13
18-1
C
1 2 1
1 2
A 3
A-arrow view 3 4 4
(C-arrow view)
figure 16
D
1 5
1 6
B 1 4
B-arrow view
18-2 (D-arrow view) 18-3
figure 17 figure 18
5
1
5 2
1 4
2 3 1 3 9
4 4 6
2
1 3 3
2 4
6 7 8
8
7
figure 19.1 figure 19.2
1 1
2 2
8
12 12
A5P A1P
9 8 13 TO IN/D TO OUT/D TO MULTI
UNIT UNIT UNIT
10 11 A B C F1 F2 F1 F2 Q1 Q2
3
ABC
3 1
6
8 1
3
4
4
7 5
5 F1 F2 F1 F2 F1 F2
6
7
4 1
2 3
1
7 A5P A1P A1P
A1P F1 F2 F1 F2 F1 F2 F1 F2 TO IN/D TO OUT/D TO MULTI TO MULTI
TO OUT/D TO IN/D TO OUT/D TO IN/D UNIT UNIT UNIT UNIT
TO IN/D TO OUT/D UNIT UNIT UNIT UNIT
UNIT UNIT
F1 F2 A B C F1 F2 F1 F2 Q1 Q2 Q1 Q2
F1 F2 F1 F2 5 5
F1 F2 F1 F2 F1 F2 F1 F2 2
F1 F2
3 1 1
2 6 6
4 6
3 5
2
1 1 1
7 1
(A1P)
3
10
9 2 2 9 5 (A5P)
4 (A5P)
2 2
2 2
4
5 2 2 2 2
6 8
2 2 2 2 2
6
2 2
figure 23 figure 24
5
L1 L2 L3 N
3
1
6
1
3
5 4
4
figure 25.1
2
4 7
1 2 4
8 8
5
4
3 4 6
10
9
1 8
11
2
3 1 1
2
7
6 6
3
5
3
5
5 4 4
4 6
1
8
4 9 9 9
7
1 3
6
3 5
11 2
12
13
10
9
1 8
4 10 10 10 10
7
6
2
3 5
12
13
14
11
figure 28.2
8
7 8 8 8 7
9 9 9
6 6
5 5
3 3
1 1
2 2
10 11
4 9 4
10
1
3 1 7
5 2
1 6
4 3
5 3
2
4
figure 32 figure 33
01_EN_3P226891_9.fm Page 1 Tuesday, December 1, 2009 4:38 PM
1 English
01_EN_3P226891_9.fm Page 2 Tuesday, December 1, 2009 4:38 PM
• Be sure to ground the air conditioner. • As the design pressure for local connection piping (suction·HP/LP
Do not ground the unit to a utility pipe, lightning conductor gas pipe, gas pipe, and liquid pipe) is at least 3.3 MPa, it is pos-
or telephone ground lead. Imperfect earthing may result in sible to use existing piping (design pressure of at least 3.3 MPa,)
electric shocks or fire. but refer to "6. REFRIGERANT PIPING" and check that existing
A high surge current from lightning or other sources may cause
damage to the air conditioner. piping (including branch piping) is compatible with this unit in
• Be sure to install an earth leakage breaker. terms of materials and thickness and that it does not appear to be
Failure to install an earth leakage breaker may result in electric corroded.
shocks or fire. Air tight test (3.3 MPa 24/h) to check the strength of existing pip-
ing and that it has no gas leaks.
CAUTION If it is not possible to perform a pressure test, replace existing pip-
ing with piping rated at at least 3.3 MPa.
• While following the instructions in this installation manual, install • Check that there has not been compressor malfunction, gas sup-
drain piping to ensure proper drainage and insulate piping to pre-
ply exhaustion, or similar issues that could be attributable to pipe
vent condensation.
Improper drain piping may result in indoor water leakage and problems in the past. If there have been any such problems,
property damage. check that appropriate repairs were made, and if not, implement
• Install the indoor, BS and outdoor units, power cord and connect- such repairs.
ing wires at least 1 meter away from televisions or radios to pre- • Existing power supply and transmission wiring is also designed to
vent picture interference and noise. be used with existing wiring, but check that specifications match
(Depending on the incoming signal strength, a distance of 1 meter and that parts (especially terminals) do not appear to have aged,
may not be sufficient to eliminate noise.)
• Remote controller (wireless kit) transmitting distance can be and implement appropriate procedures (e.g. replacement).
shorter than expected in rooms with electronic fluorescent lamps • Since R410A is a mixed refrigerant, the required additional refrig-
(inverter or rapid start types). erant must be charged in its liquid state. (If the system is charged
Install the indoor unit and BS unit as far away from fluorescent with refrigerant in its gaseous state, due to composition change,
lamps as possible. the system will not function normally).
• Make sure to provide for adequate measures in order to prevent • The indoor unit is designed for R410A use. See the catalogue for
that the outdoor unit be used as a shelter by small animals. indoor unit models that can be connected. (Normal operation is
Small animals making contact with electrical parts can cause mal-
functions, smoke or fire. not possible when connecting units that are originally designed
Please instruct the customer to keep the area around the unit for other refrigerants.)
clean. • Use BSVQ-P, BSV4Q100P, or BSV6Q100P with the Heat Recov-
• Do not install the air conditioner in the following locations: ery Series (RQCEQ). (The Heat Recovery Series cannot be con-
1. Where there is a high concentration of mineral oil spray or nected to older BS units.)
vapour (e.g. a kitchen). Total maximum refrigerant charge limits
Plastic parts will deteriorate, parts may fall off and water leakage The total maximum refrigerant charge of a VRVIII system must be
could result.
2. Where corrosive gas, such as sulphurous acid gas, is pro- below 100kg, this to be in accordance with CE requirement
duced. (EN60335-2-40 standard).
Corroding of copper pipes or soldered parts may result in This means that in case the total maximum refrigerant charge of the
refrigerant leakage. system (factory and additional charge) is equal to or more than
3. Near machinery emitting electromagnetic radiation. 100kg you must divide your multiple outdoor system into smaller
Electromagnetic radiation may disturb the operation of the independent systems, each containing less than 100kg refrigerant
control system and result in a malfunction of the unit. charge.
4. Where flammable gas may leak, where there is carbon fiber or
ignitable dust suspensions in the air, or where volatile flamma- For factory charge, refer to the unit name plate.
bles such as paint thinner or gasoline are handled. Important information regarding the refrigerant used
Operating the unit in such conditions may result in fire. This product contains fluorinated greenhouse gases covered by the
• The air conditioner is not intended for use in a potentially explo- Kyoto Protocol. Do not vent gases into the atmosphere.
sive atmosphere. Refrigerant type : R410A
GWP (1) value : 1975
1-2 Special notice of product (1) GWP = global warming potential
[CLASSIFICATION] Please fill in with indelible ink,
This air conditioner comes under the term “appliances not accessible the factory refrigerant charge of the product,
to the general public”. the additional refrigerant amount charged onsite and
[EMC CHARACTERISTICS]
+ the total refrigerant charge on the refrigerant charge label
VRVIII System is a class A product. In a domestic environment this
supplied with the product.
product may cause radio interference in which case the user may be
The filled out label must be adhered in the proximity of the product
required to take adequate measures.
charging port (e.g. onto the inside of the service cover).
[REFRIGERANT]
VRVIII System use R410A refrigerant. 4 factory refrigerant charge of
• The refrigerant R410A requires that strict precautions be
1 the product : see unit name
observed for keeping the system clean, dry and tightly sealed. 1 plate (2)
Read the chapter “REFRIGERANT PIPING” carefully and follow
additional refrigerant amount
these procedures correctly. 2
2
charged in the field
A.Clean and dry
3 total refrigerant charge
Strict measures must be taken to keep impurities (including
fluid, dirt and dust) out of the system. Contains fluorinated green-
3
B.Tightly sealed 4 house gases covered by the
6 5 Kyoto Protocol
R410A contains no chlorine, does not destroy the ozone layer
and so does not reduce the earth’s protection against harmful 5 outdoor unit
ultraviolet radiation. R410A will contribute only slightly to the 6
refrigerant cylinder and man-
greenhouse effect if released into the atmosphere. Therefore, ifold for charging
sealing tightness is particularly important in installation. Care-
fully read the chapter “REFRIGERANT PIPING” and strictly
observe the correct procedures. (2) In case of multiple outdoor systems, only 1 label must be
adhered, mentioning the total factory refrigerant charge of all outdoor
units connected on the refrigerant system.
English 2
01_EN_3P226891_9.fm Page 3 Tuesday, December 1, 2009 4:38 PM
3 English
01_EN_3P226891_9.fm Page 4 Tuesday, December 1, 2009 4:38 PM
English 4
01_EN_3P226891_9.fm Page 5 Tuesday, December 1, 2009 4:38 PM
h1
Suction side
(Refer to figure 7)
Front side
1. Cushion plate
h2
A
2. Foundation leg
1500
B
3. Hanger
500
Note
h1 = A (Actual height) – 1500 Apply a filler cloth on a fork to prevent coating of the bottom frame
h2 = B (Actual height) – 500 from coming off and rust from occurring when bringing in the unit with
anti-corrosion treatment type using a forklift.
Note
1. An inverter air conditioner may cause electronic noise gener- 5. PLACING THE UNIT
ated from AM broadcasting. Examine where to install the main
air conditioner and electric wires, keeping proper distances • Make sure the unit is installed level on a sufficiently strong base to
away from stereo equipment, personal computers, etc. prevent vibration and noise. (Refer to figure 8)
Particularly for locations with weak reception, ensure there is • The base should be bigger around than the width of the unit’s legs
a distance of at least 3 meters for indoor remote controllers, (66 mm), and should support the unit. (Refer to figure 9)
place power wiring and transmission wiring in conduits, and If protective rubber is to be attached, attach it to the whole face of
ground the conduits. the base.
• The height of the base should be at least 150mm from the floor.
(Refer to figure 4) • Secure the unit to its base using foundation bolts. (Use four com-
1. Indoor unit mercially available M12-type foundation bolts, nuts, and washers.)
2. Branch switch, overcurrent breaker, earth leakage circuit • The foundation bolts should be inserted 20 mm.
breaker
3. Remote controller (Refer to figure 8)
20
4. COOL/HEAT selector 1. The product can be supported with
5. Personal computer or radio four corners.
2. When installing in a locations where there is heavy snowfall, (Refer to figure 9)
implement the following snow measures. 1. Foundation bolt point (φ15 dia. : 4 positions)
• Ensure the base is high enough that intakes are not clogged 2. Depth of product
by snow. Note
• Remove the rear intake grille to prevent snow from accumu- • There are restrictions on the refrigerant pipe connecting order
lating on the fins. between outdoor unit in the case of the multi system.
3. If condensate may drip downstairs (or walkway) depending on See the Note in “2-1 Combination” for detail.
the floor condition, take a measure such as the installation of • When installing on a roof, make sure the roof floor is strong
central drain pan kit (sold separately). enough and be sure to water-proof all work.
• Make sure the area around the machine drains properly by setting
4. The refrigerant R410A itself is nontoxic, nonflammable and is
up drainage grooves around the foundation.
safe. If the refrigerant should leak however, its concentration Drain water is sometimes discharged from the outdoor unit when
may exceed the allowable limit depending on room size. Due to it is running.
this it could be necessary to take measures against leakage. • For anti-corrosion type use nuts with resin washers. If the paint on
See “14. CAUTION FOR REFRIGERANT LEAKS” for details. nut connections comes off, the anti-corrosion effect may
decrease.
4. INSPECTING AND HANDLING THE UNIT Resin washers
5 English
01_EN_3P226891_9.fm Page 6 Tuesday, December 1, 2009 4:38 PM
• Use the following items for the refrigerant piping. 6-4 Connecting the refrigerant piping
Material: Jointless phosphor-deoxidized copper pipe
Size: See “6-5 Example of connection” to determine the cor-
1. Direction to bring out the pipes
rect size. The local interunit piping can be connected either forward or to
the sides (taken out through the bottom) as shown in the figure
Thickness: Select a thickness for the refrigerant piping which
12.
complies with national and local laws.
Refrigerant pipe (Gas pipe and Liquid pipe) and refrigerant (When passing out through the bottom, use the knock hole in the
bottom frame.)
branch must meet the condition of design pressure 3.3MPa.
(Refer to figure 12)
If it is not possible to confirm, use the refrigerant branch kit
1. Left-side connection
selected with 6-5 Example of connection. 2. Front connection
Existing pipes must meet the condition of design pressure 3. Right-side connection
3.3MPa.
Specificaly, to confirm that there are no corrosion and the pipe Precautions when knocking out knock holes
thickness must not be less than the smallest thickness below. • Open knock hole in the base frame by drilling the 4 concave
Temper grade (O type, 1/2H type) in the table indicate the around it with a 6mm bit. (Refer to figure 13)
material types specified in JIS H 3300. (Refer to figure 13)
(unit: mm) 1. Knock hole
2. Drill
Temper grade O type 3. Concave section
outer diameter φ6.4 φ9.5 φ12.7 φ15.9 φ19.1 • Be sure to avoid damaging the casing
• After knocking out the holes, we recommend you remove any
smallest thickness 0.4* 0.5* 0.7* 0.9* 1.0* burrs and paint them using the repair paint to prevent rusting.
* In case of bending 3×D or more (D: O.D. of refrigerant pipe) • When passing electrical wiring through the knock holes, protect
(unit: mm) the wiring with a conduit or bushings, making sure not to damage
Temper grade 1/2H type the wiring.
outer diameter φ19.1 φ22.2 φ25.4 φ28.6 φ31.8 φ34.9 φ38.1 φ41.3 2. Removing Pinch Piping
• When connecting refrigerant piping to an outdoor unit, remove
smallest thickness 0.6 0.6 0.7 0.8 0.9 1.0 1.1 1.1
the pinch piping.
• Pinch piping should be removed using the procedure below.
• For piping work, follow the maximum tolerated length, difference • Heat Pump series (RQ(C)YQ) (Refer to figure 14.1)
in height, and length after a branch indicated in the “6-5 Example 1. Pinch piping (2 pipings)
of connection”. 2. Piping is not used
• A refrigerant branching kit (sold separately) is needed for piping 3. Note: Do not dissolve the brazing
branches and connection of piping between outdoor unit (in case <Procedure>
of multi system). • Confirm the shutoff valve is closed.
Use only separately sold items selected specifically according to • Connect a charge hose to the service port on the liquid side
the refrigerant branch kit selection in the “6-5 Example of con- and suction gas side shutoff valves and remove the gas from
nection”. the pinch piping.
• If any tapered pipes are used as branching pipes, replace them. • After removing the gas from the pinch piping, dissolve the
• If the diameter of existing piping differs from that of outdoor/BS/ brazing using a burner and remove the pinch piping.
indoor units, use a locally-procured irregular socket. • Heat Recovery series (RQCEQ) (Refer to figure 14.2)
1. Pinch piping (3 pipings)
2. Note: Do not dissolve the brazing
6-2 Protection against contamination <Procedure>
when installing pipes • Confirm the shutoff valve is closed.
Protect the piping to prevent moisture, dirt, dust, etc. from • Connect a charge hose to the service port on the liquid side,
entering the piping. suction gas side and HP/LP gas side shutoff valves and
remove the gas from the pinch piping.
Place Installation period Protection method
• After removing the gas from the pinch piping, dissolve the
More than a month Pinch the pipe
Outdoor brazing using a burner and remove the pinch piping.
Less than a month
Pinch or tape the pipe
Indoor Regardless of the period
Note
Note (Refer to figure 14.3)
Exercise special caution to prevent dirt or dust when passing pip- • When the oil flows out of the cutting part, cutoff the pinch piping
ing through holes in walls and when passing pipe edges to the (large) with a pipe cutter.
exterior. 1. Service port
2. Valve cover
6-3 Pipe connection 3. Open
• Be sure to perform nitrogen permutation or nitrogen blow 4. Close
when brazing. (Refer to figure 11) 5. Piping onsite
Brazing without performing nitrogen permutation or nitrogen 6. Cutoff
blow into the piping will create large quantities of oxidized film 7. Pinch piping (Large)
on the inside of the pipes, adversely affecting valves and com- 8. Pinch piping (small)
pressors in the refrigerating system and preventing normal
operation.
(Refer to figure 11) CAUTION
1. Refrigerant pipe
2. Location to be brazed After removing the gas, remove the pinch piping.
3. Nitrogen Any gas remaining inside may blow off the pinch piping when you dis-
4. Taping solve the brazing, causing damage.
5. Handy valve
6. Regulator
• The pressure regulator for the nitrogen released when doing
the brazing should be set to 0.02 MPa (about 0.2kg/cm2:
Enough to feel a slight breeze on your cheek).
Note
Do not use anti-oxidants when brazing the pipe joints.
Residue can clog pipes and break equipment.
English 6
01_EN_3P226891_9.fm Page 7 Tuesday, December 1, 2009 4:38 PM
to indoor
unit
Rise
Prohibited pattern
Oil remains in piping
Front connections
to indoor
Downward unit
inclination
Downward inclination
to indoor
unit
Downward inclination
7 English
01_EN_3P226891_9.fm Page 8 Tuesday, December 1, 2009 4:38 PM
(2) To avoid the risk of oil retention in the stopping unit, always 5. Branching the refrigerant piping
connect the shutoff valve and the piping between outdoor Heed the restrictions below when installing the refrigerant branch-
units as shown in the figure A or figure B. ing kit and read the installation instruction manual with the kit.
(Improper installation could lead to malfunctioning or breakdown
of the outdoor unit.)
<REFNET joint>
A Install the REFNET joint so it splits horizontally or vertically.
A (Refer to figure 16)
B 1. Horizontal surface
2. ±30° or less
B 3. Horizontal
4. Vertical
Front connections Side (bottom) connections <REFNET header>
Install the REFNET header so it splits horizontally.
(Refer to figure 17)
1. Horizontal surface
Prohibited pattern
<Outdoor unit multi connection piping kit>
Front connections • Install the joint horizontally so that the attached warning label
faces strait up, and the tilt is within ±15°. (Refer to figure 18-1)
to indoor unit Do not install vertically. (Refer to figure 18-2)
• Maintain a straight portion of 500 mm or more until the split of
Side (bottom) connections the joint without wrapping any onsite piping around this area.
Over 500 mm of straight area can be maintained by connect-
ing at least 120 mm of onsite pipe (straight) to the joint.
to indoor unit (Refer to figure 18-3)
(Refer to figure 18)
Oil remains in the stopping outdoor unit. 1. Warning label
Change to pattern 1 or pattern 2 2. Horizontal surface
3. ±15° or less
4. Ground
The explanation is The explanation is 5. Onsite pipe (120mm length or more)
belows in case of belows in case of
three multi outdoor three multi outdoor 6. Straight part of 500mm or more
units. units.
Oil remains in the outdoor unit A Oil remains in the outdoor unit C
when the system stops. when the system stops.
Change as shown
in the figure below. Change as shown in the figure below.
Eliminate difference Eliminate difference Set the rising
in level in level
Rising
height:
200 mm
or more
If less than 2m
Between outdoor units
Suction gas pipe
HP/LP gas pipe
to indoor
unit less than 2m less than 2m
to indoor
unit less than 2m less than 2m
English 8
9
Example of connection Example refrigerant branch using REFNET joint Example refrigerant branch using REFNET joint and REFNET header Example refrigerant branch using REFNET header
(Connection of 8 indoor units) Outdoor unit REFNET joint (A • B) Outdoor unit REFNET header
Outdoor unit REFNET joint (A-G)
(∗1) “ ” indicate the Outdoor unit multi i
Single outdoor a a
A B
connection piping kit a b c d e f g H1 k
system H1 b j
(∗2) In case of multi outdoor system, re-read to the first A B C D E F G REFNET header H1
7 8
h i j k l m n p H2
Outdoor unit multi connection piping kit as seen c d e f g h b c d e f g h i
1 2 3 4 5 6 7 H2 1 2 3 4 5 6 7 H2
from the indoor unit. 1 2 3 4 5 6
8 8
Indoor units ( 1 - 8 ) Indoor units ( 1 - 8 ) Indoor units ( 1 - 8 )
Outdoor unit Outdoor unit Outdoor unit
REFNET joint (A-G) REFNET header
H3 REFNET joint (A • B) H3
H3
i
Multi outdoor a a
A B
a b c d e f g H1
system H1 b k
j H1
A B C D E F G REFNET header 7 8
h i j k l m n p H2
First Outdoor c d e f g h b c d e f g h i
1 2 3 4 5 6 7 H2
unit multi connection 1 2 3 4 5 6 1 2 3 4 5 6 7 H2
piping kit 8
Indoor units ( 1 - 8 ) Indoor units ( 1 - 8 ) Indoor units ( 1 - 8 ) 8
Heat Pump series (RQ(C)YQ)
Maximum and indoor units Equivalent length Equivalent pipe length between outdoor (∗2) and indoor units ≤ 150m (assume equivalent pipe length of REFNET joint to be 0.5m, that of REFNET header to be 1m, calculation purposes) (See Note 1 - Next page)
allowable
Total extension length Total pipe length from outdoor unit (∗2) to all indoor units ≤ 300m
length
Between outdoor unit and Outdoor unit multi Actual pipe length
connection piping kit (Only for multi system) Pipe length between outdoor unit and outdoor unit multi connection piping kit ≤ 10m, equivalent length between outdoor unit and outdoor unit multi connection piping kit ≤ 13m Outdoor unit
Equivalent length
r ≤ 10m (Equivalent length: ≤ 13m)
Allowable Between outdoor and indoor units Difference in height Difference in height between outdoor and indoor units (H1) ≤ 50m ( ≤ 40m if the outdoor unit is below)
r s ≤ 10m (Equivalent length: ≤ 13m)
height Between indoor and indoor units Difference in height Difference in height between indoor units (H2) ≤ 15m t
length s t ≤ 10m (Equivalent length: ≤ 13m)
Between outdoor and outdoor units Difference in height Difference in height between outdoor unit (H3) ≤ 5m
01_EN_3P226891_9.fm Page 9 Tuesday, December 1, 2009 4:38 PM
Pipe length from first refrigerant branch kit (either REFNET joint or REFNET header ) to indoor unit ≤ 40m
Allowable length after the branch Actual pipe length
Example unit 8 : b + c + d + e + f + g + p ≤ 40m Example unit 6 : b + h ≤ 40m, unit 8 :i + k ≤ 40m Example unit 8 : i ≤ 40m
Refrigerant branch kit selection How to select the REFNET joint How to select the REFNET header
• When using REFNET joint at the first branch counted from the outdoor unit side. • Choose from the following table in accordance with the total capacity index of all the indoor units connected
Choose from the following table in accordance with the outdoor unit capacity type. below the REFNET header.
Refrigerant branch kits can only be (Example: REFNET joint A) • Note: 250 type indoor unit cannot be connected below the REFNET header.
used with R410A.
Outdoor unit capacity type Refrigerant branch kit name Indoor unit total capacity index Refrigerant branch kit name
Q140·180 type KHRP26A22T < 200 KHRP26M33H
• When multi outdoor system are installed, be sure to Q280 type KHRP26A33T 200 ≤ x< 290 KHRP26M33H
use the special separately sold Outdoor unit multi
connection piping kit. Q360~540 type KHRP26A72T 290 ≤ x< 640 KHRP26M72H
The table at right shows how to select the proper kit.
640 ≤ KHRP26M73H + KHRP26M73HP
• Choose the REFNET joints other than that for the first branch from the following table in accordance with the total
How to select the Outdoor unit multi connection piping kit (This is required when the system is multi outdoor unit
capacity index of all the indoor units connected below the REFNET joint.
system.)
Indoor unit total capacity index Refrigerant branch kit name • Choose from the following table in accordance with the number of outdoor units.
< 200 KHRP26A22T
Number of outdoor units Connection piping kit name
200 ≤ x< 290 KHRP26A33T
2 units BHFP22P36C
290 ≤ x< 640 KHRP26A72T
3 units BHFP22P54C
640 ≤ KHRP26A73T + KHRP26M73TP
Example REFNET joint B: indoor units 7 + 8
Example for indoor units connected downstream Example REFNET joint C: indoor units 3 + 4 + 5 + 6 + 7 + 8 Example REFNET header: indoor units 1 + 2 + 3 + 4 + 5 + 6 + 7 + 8
Example REFNET header: indoor units 1 + 2 + 3 + 4 + 5 + 6
English
Pipe size selection Piping between outdoor unit (*2) and refrigerant branch kit (part A) Piping between refrigerant branch kits
Caution • Choose from the following table in accordance with the outdoor • Choose from the following table in accordance with the total
English
Refer to the diagram below and select the
unit system capacity type. (Note1) capacity index of all the indoor units connected below this. (part D)
appropriate piping from the tables on the right.
Piping size (O.D.) • Do not let the connection piping exceed the main refrigerant piping
<Single Outdoor Unit System> Outdoor unit Outdoor capacity Suction gas size Liquid pipe size. (Unit:mm)
Indoor unit index Standard Maximum Standard Maximum Piping size (O.D.)
Piping between size size size size Suction gas pipe Liquid pipe
refrigerant Q140 φ15.9 Indoor capacity index
branching kits φ25.4 φ12.7 Standard Maximum Standard Maximum
(Section D) Q180 φ19.1 φ9.5 size size size size
Q280 φ22.2
φ28.6 < 11.2 kW φ19.1
Q360 φ25.4 φ15.9 φ15.9 φ12.7
φ12.7 11.2 kW ≤ x< 22.4 kW φ25.4 φ9.5
Piping between refrigerant branching Q460
kit and indoor unit (Section E) 22.4 kW ≤ x< 33.0 kW φ22.2
Q500 φ28.6 φ41.3
φ15.9 φ19.1 33.0 kW ≤ x< 37.0 kW φ25.4 φ28.6 φ15.9
Piping between outdoor unit and Q540 φ12.7
refrigerant branching kit (Section A) 37.0 kW ≤ x< 47.0 kW
φ28.6
Piping between outdoor unit multi connection piping kits (part B) 47.0 kW ≤ x< 71.0 kW φ34.9 φ15.9 φ19.1
<Multiple Outdoor Unit System> 71.0 kW ≤ φ34.9 φ41.3 φ19.1 φ22.2
Outdoor unit
• Choose from the following table in accordance with the total
Indoor unit capacity of all the outdoor units connected upstream Piping between refrigerant branch kit and indoor unit
01_EN_3P226891_9.fm Page 10 Tuesday, December 1, 2009 4:38 PM
Piping between
refrigerant (unit: mm) • Match to the size of the connection piping on the indoor unit.
branching kits
(Section D) Outdoor unit Piping size (O.D.) (part E) (Unit:mm)
capacity type Suction gas pipe Liquid pipe Piping size (O.D.)
280 φ22.2 φ9.5
Indoor Suction gas pipe Liquid pipe
360 φ25.4 φ12.7 capacity index
Piping between refrigerant Standard Maximum Standard Maximum
branching kit and indoor size size size size
unit (Section E)
Piping between outdoor unit multi connection piping kit and outdoor
unit(part C) Q20
Piping between outdoor unit
connection piping kit and • Choose from the following table in accordance with the capacity Q25
refrigerant branching kit (Section A) Piping between outdoor unit
connection piping kit and type of the outdoor unit connected Q32 φ12.7 φ15.9 φ6.4 φ9.5
outdoor unit (Section C)
Piping between outdoor unit Q40
connection piping kits (Section B) (unit: mm)
Outdoor capacity Piping size (O.D.) Q50
index Gas pipe Liquid pipe Q63
φ19.1
Q140 φ15.9 Q80
φ9.5 φ15.9 φ12.7
Q180 φ19.1 Q100
φ25.4 φ9.5
Q125
Q200 φ19.1
φ28.6 φ15.9
Q250 φ22.2
10
11
How to calculate the additional refrigerant to
be charged Total length (m) Total length (m) Total length (m)
R= of liquid piping ×0.26 + of liquid piping ×0.18 + of liquid piping ×0.12
Additional refrigerant to be charged R (kg) size at φ19.1 kg/m size at φ15.9 kg/m size at φ12.7 kg/m
(R should be rounded off in units of 0.1kg.)
RQYQ140 2.4 kg RQCYQ460 11.2 kg A ≤ 100% 0 kg
Total length (m) Total length (m) RQYQ180 2.4 kg RQCYQ500 11.2 kg A > 100% 0.5 kg
+ of liquid piping ×0.059 + of liquid piping ×0.022 RQCYQ280 6.8 kg RQCYQ540 11.2 kg (A: The ratio of total
size at φ9.5 kg/m size at φ6.4 kg/m
RQCYQ360 6.8 kg capacity index of
connectable indoor
units to outdoor
capacity index (%))
Example for refrigerant branch using REFNET joint and REFNET header
In case the outdoor unit is a: φ15.9 × 30m d: φ9.5 × 20m g: φ9.5 × 20m j : φ6.4 × 10m s: φ9.5 × 1m
RQCYQ540PY1 type and the b: φ15.9 ×10m e: φ9.5 × 20m h: φ9.5 × 20m k: φ6.4 × 10m t : φ9.5 × 1m
piping lengths are as at right c: φ9.5 × 20m f : φ9.5 × 20m i : φ9.5 × 10m r : φ9.5 × 1m u: φ12.7 × 3m
01_EN_3P226891_9.fm Page 11 Tuesday, December 1, 2009 4:38 PM
∗Note 1
When the equivalent pipe length between outdoor unit multi connection piping kit and indoor units is 90m or more, the size of main pipes (both gas-side and liquid-side) must be increased to the
following table.
Depending on the length of the piping, the capacity may drop, but even in such case it is able to increase the size of main pipes.
English
Example of connection Branch with REFNET joint Branch with REFNET joint and header Branch with REFNET header
(Connection of 8 indoor units) First outdoor unit multi connection piping kit
English
Outdoor unit Outdoor unit
Outdoor 1 2 Indoor Outdoor unit
unit BS unit
side Unit side
REFNET joint (A, B)
1 Piping from outdoor unit to BS unit REFNET joint (A~G)
Suction gas pipe Multi REFNET header
(Bold):3 pipes HP/LP gas pipe
Liquid pipe outdoor
system REFNET header
2 Piping from BS unit to indoor unit or (RQCEQ)
Piping from Refrigerant branch kit to
indoor unit used as cooling only
Heat Recovery series (RQ(C)EQ)
12
13
Pipe size selection Piping between outdoor unit (*2) and refrigerant branch kit (part A) Piping between refrigerant branch kits
Choose from the following table in accordance with the outdoor unit system capacity type. Piping between refrigerant branch kit and BS unit
Refer to the diagram below and select the appropriate Piping size (O. D.) Piping between BS unit and refrigerant branch kit
piping from the tables on the right. Model name of
Suction gas pipe HP/LP gas pipe Liquid pipe Choose from the following table in accordance with the total capacity type of all the
outdoor unit
system Standard Maximum Standard Maximum Standard Maximum indoor units connected downstream.
size size size size size size *1 Connection piping must not exceed the refrigerant piping size between outdoor
Independent Independent Independent Independent Q280 type φ22.2 φ9.5 φ12.7 unit and refrigerant branch kit (part A).
φ28.6 φ19.1 φ22.2
unit 1 unit 2 unit 3 unit 4 Q360 type φ25.4 φ15.9
φ12.7 *2 When selecting 2 pipes line (gas pipe and liquid pipe), use suction gas pipe
Q460 type
φ25.4 column for gas pipe and liquid pipe column for liquid pipe. (unit : mm)
Q500 type φ22.2
φ34.9 Piping size (O.D.)
Q540 type φ28.6 φ19.1
φ15.9
Q636 type Indoor capacity Suction gas pipe HP/LP gas pipe Liquid pipe
Q712 type φ25.4 index
φ28.6 Standard Maximum Standard Maximum Standard Maximum
Q744 type
size size size size size size
Q816 type φ34.9 φ41.3 φ19.1 φ22.2
φ28.6 < 56 kW φ12.7 φ15.9 φ9.5 φ12.7 φ6.4 φ9.5
Piping between outdoor unit Q848 type
56 kW ≤ x< 112 kW φ19.1
multi connection piping kit φ15.9 φ12.7 φ15.9
Piping between outdoor unit multi connection piping kits (part B) 112 kW ≤ x< 160 kW
φ12.7
and outdoor unit (part C) 160 kW ≤ x< 180 kW φ25.4
Choose from the following table in accordance with the total capacity of all φ19.1 φ15.9 φ19.1 φ9.5
01_EN_3P226891_9.fm Page 13 Tuesday, December 1, 2009 4:38 PM
the outdoor units connected upstream. (unit : mm) 180 kW ≤ x< 224 kW
Piping between outdoor unit multi
Outdoor unit Piping size (O. D.) 224 kW ≤ x< 330 kW φ22.2
connection piping kits (part B) φ22.2
capacity type Suction gas pipe HP/LP gas pipe Liquid pipe 330 kW ≤ x< 370 kW φ25.4 φ28.6 φ19.4 φ15.9
φ12.7
Piping between outdoor unit and 280·320 φ22.2 φ9.5 370 kW ≤ x< 470 kW φ25.4
refrigerant branch kit (part A) φ19.1 470 kW ≤ x< 530 kW φ28.6
360~392 φ25.4 φ34.9 φ15.9 φ19.1
φ12.7 530 kW ≤ x< 710 kW
424 φ22.2 φ25.4
500~532 φ28.6 710 kW ≤ x< 784 kW φ28.6
φ15.9 784 kW ≤ x< 1010 kW φ34.9 φ41.3 φ19.1 φ22.2
604~636 φ25.4
1010 kW ≤ φ28.6
Piping between outdoor unit multi connection piping kit and outdoor unit (part C)
Piping between refrigerant branch kit, BS unit and indoor unit
Choose from the following table in accordance with the capacity type of
the outdoor unit connected. (unit : mm) Match to the size of the connection piping on the indoor unit. (unit : mm)
Outdoor unit Piping size (O. D.) Piping size (O.D.)
capacity type Suction gas pipe HP/LP gas pipe Liquid pipe Indoor capacity Suction gas pipe Liquid pipe
Q140 type φ15.9 φ12.7 index Maximum Maximum
φ9.5 Standard size Standard size
Q180·212 type φ19.1 φ15.9 size size
Q20
Q25
Q32 φ12.7 φ15.9 φ6.4 φ9.5
Q40
Q50
Q63
Q80 φ19.1
Q100 φ15.9 φ12.7
Q125 φ25.4 φ9.5
Q200 φ19.1
Q250 φ22.2 φ28.6 φ15.9
English
How to calculate the
additional refrigerant Total length(m) 0.37 Total length(m) 0.26 Correction amount by outdoor unit
R= of liquid piping of liquid piping
English
to be charged size at φ22.2 kg/m size at φ19.1 kg/m RQCEQ280 5.2 RQCEQ636 11.2
RQCEQ360 5.8 RQCEQ712 13.8
A ≤ 100% 0 kg
Additional refrigerant to Total length(m) Total length(m) 1.02 RQCEQ460 9.1 RQCEQ744 14.3
0.18 0.12 A > 100% 0.5 kg
be charged : R(kg) of liquid piping of liquid piping RQCEQ500 9.4 RQCEQ816 15.1
size at φ15.9 kg/m size at φ12.7 kg/m RQCEQ540 9.7 RQCEQ848 15.6 (A: The ratio of total capacity
R should be rounded
off in units of 0.1 kg. index of connectable indoor units
Total length(m) 0.059 Total length(m) 0.022 to outdoor capacity index (%))
of liquid piping of liquid piping
size at φ9.5 kg/m size at φ6.4 kg/m
Example for refrigerant branch using REFNET joint and REFNET header for the systems and each pipe length as shown below.
Outdoor system : RQCEQ848PY1
a : φ19.1 × 30m e : φ9.5 × 10m i : φ9.5 × 10m m : φ9.5 × 20m r : φ9.5 × 1m v : φ15.9 × 3m
Total capacity of indoor unit : 116%
b : φ19.1 × 20m f : φ9.5 × 10m j : φ9.5 × 10m n : φ9.5 × 10m s : φ9.5 × 1m w : φ12.7 × 3m
c : φ9.5 × 10m g : φ9.5 × 10m k : φ9.5 × 20m o : φ6.4 × 10m t : φ9.5 × 1m
d : φ9.5 × 10m h : φ9.5 × 10m l : φ9.5 × 20m p : φ6.4 × 10m u : φ9.5 × 3m
R = ( 50 × 0.26 + 3 × 0.18 + 3 × 0.12 + 156 × 0.059 + 20 × 0.022 )×1.02 15.6 + 0.5
a, b v w c~n, r~u o, p RQCEQ848PY1 112%
01_EN_3P226891_9.fm Page 14 Tuesday, December 1, 2009 4:38 PM
= 8.915 8.9 kg
Round off in units of 0.1 kg.
Note 1. System Liquid pipe
When the equivalent pipe length between outdoor unit multi connection
RQCEQ280P φ9.5 → φ12.7
piping and indoor units is 90m or more, the size of main pipes on the liquid
side (refer to figure 9) must be increased according to the right table. RQCEQ360~460P φ12.7 → φ15.9
(Do not increase the size of the suction gas pipe and HP/LP gas pipe.) RQCEQ500~712P φ15.9 → φ19.1
RQCEQ744~848P φ19.1 → φ22.2
(Refer to figure 10.2)
1.Outdoor unit
2.Main pipes
3.Increase only liquid pipe size
4.First refrigerant branch kit
5.BS unit
6.Indoor unit
14
01_EN_3P226891_9.fm Page 15 Tuesday, December 1, 2009 4:38 PM
7. FIELD WIRING • Specifications for local wiring are in compliance with IEC60245.
• Use wire type H05VV when protected pipes are used.
Use wire type H07RN-F when protected pipes are not used.
CAUTION Recom-
Phase and Minimum
Voltage mended
• All field wiring and components must be installed by a licensed frequency circuit amp.
fuses
electrician and must comply with relevant local and national reg- RQYQ140PY1 φ 3, 50Hz 380-415V 11.9A 15A
ulations.
RQYQ180PY1 φ 3, 50Hz 380-415V 17.2A 20A
• Be sure to use a dedicated power circuit. Never use a power sup-
RQCYQ280PY1 φ 3, 50Hz 380-415V 23.8A 30A
ply shared by another appliance.
RQCYQ360PY1 φ 3, 50Hz 380-415V 34.5A 40A
• Never install a phase advancing capacitor. As this unit is equipped
with an inverter, installing a phase advancing capacitor will not only RQCYQ460PY1 φ 3, 50Hz 380-415V 41.0A 50A
deteriorate power factor improvement effect, but may also cause RQCYQ500PY1 φ 3, 50Hz 380-415V 46.4A 60A
abnormal heating of the capacitor due to high-frequency waves. RQCYQ540PY1 φ 3, 50Hz 380-415V 51.7A 60A
• Only proceed with wiring work after blocking off all power. RQCEQ280PY1 φ 3, 50Hz 380-415V 23.8A 30A
• Always ground wires in accordance with relevant local and RQCEQ360PY1 φ 3, 50Hz 380-415V 34.5A 40A
national regulations. RQCEQ460PY1 φ 3, 50Hz 380-415V 41.0A 50A
• This machine includes an inverter device. Connect earth and RQCEQ500PY1 φ 3, 50Hz 380-415V 46.4A 60A
leave charge to eliminate the impact on other devices by reducing
RQCEQ540PY1 φ 3, 50Hz 380-415V 51.7A 60A
noise generated from the inverter device and to prevent leaked
RQCEQ636PY1 φ 3, 50Hz 380-415V 55.5A 70A
current from being charged in the outer hull of the product.
• Do not connect the ground wire to gas pipes, sewage pipes, light- RQCEQ712PY1 φ 3, 50Hz 380-415V 64.9A 80A
ning rods, or telephone ground wires. RQCEQ744PY1 φ 3, 50Hz 380-415V 66.1A 80A
Gas pipes: can explode or catch fire if there is a gas leak. RQCEQ816PY1 φ 3, 50Hz 380-415V 72.7A 90A
Sewage pipes: no grounding effect is possible if hard plastic pip- RQCEQ848PY1 φ 3, 50Hz 380-415V 74.0A 90A
ing is used.
Note
Telephone ground wires and lightning rods: dangerous when
The above table indicates power specifications for standard combi-
struck by lightning due to abnormal rise in electrical potential in
nations (see 2. INTRODUCTION).
the grounding.
• Be sure to install an earth leakage circuit breaker.
Point for attention regarding quality of the public electric power
This unit uses an inverter, so install the earth leakage circuit
supply.
breaker that be capable of handling high harmonics in order to
This equipment complies with respectively:
prevent malfunctioning of the earth leakage circuit breaker itself.
• Earth leakage circuit breaker which are especially for protecting • EN/IEC 61000-3-11*(1) provided that the system impedance Zsys
ground-faults should be used in conjunction with main switch or is less than or equal to Zmax and
fuse for use with wiring. • EN/IEC 61000-3-12*(2) provided that the short-circuit power Ssc is
greater than or equal to the minimum Ssc value at the interface
Note point between the user's supply and the public system. It is the
• Electrical wiring must be done in accordance with the wiring dia- responsibility of the installer or user of the equipment to ensure,
grams and the description herein. by consultation with the distribution network operator if necessary,
• Do not operate until refrigerant piping work is completed. that the equipment is connected only to a supply with respec-
(If operated before complete the piping work, the compressor tively:
may be broken down.)
• Never remove thermistor, sensor or etc. when connecting power
*(1) European/International Technical Standard setting the limits
wiring and transmission wiring.
for voltage changes, voltage fluctuations and flicker in public
(If operated with thermistor, sensor or etc. removed, the compres-
low-voltage supply systems for equipment with rated current
sor may be broken down.)
=75 A.
• This product have reversed phase protection detector that only
*(2) European/International Technical Standard setting the limits
works when the power is turned on. If there exists black out or the
for harmonic currents produced by equipment connected to
power is turned on and off which the product is operating, attach
public low-voltage systems with input current >16 A and =75
a reversed phase protection circuit locally. Running the product in
A per phase.
reversed phase may break the compressor and other parts.
• Attach the power wire securely. Introducing power with a missing
• Zsys less than or equal to Zmax and
N-phase or with a mistaken N-phase will break the unit.
• Never connect the power supply in reversed phase. • Ssc greater than or equal to the minimum Ssc value.
The unit can not operate normally in reversed phase.
If you connect in reversed phase, replace two of the three phases. • Heat Pump series (RQ(C)YQ)
• Make sure the electrical unbalance ratio is no greater than 2%. If Minimum
Zmax (Ω)
it is larger than this, the unit’s lifespan will be reduced. Ssc value
If the ratio exceeds 4%, the unit will shut down and an malfunction RQYQ140 No requirements 906902
code will be displayed on the indoor remote controller. RQYQ180 No requirements 1179734
• Connect the wire securely using designated wire and fix it with RQCYQ280=RQYQ140+RQYQ140 No requirements 1813804
attached clamp without applying external pressure on the termi- RQCYQ360=RQYQ180+RQYQ180 No requirements 2359468
nal parts (terminal for power wiring, terminal for transmission wir-
RQCYQ460=RQYQ140+RQYQ140+RQYQ180 No requirements 2993538
ing and earth terminal).
RQCYQ500=RQYQ140+RQYQ180+RQYQ180 No requirements 3266370
RQCYQ540=RQYQ180+RQYQ180+RQYQ180 No requirements 3539202
7-1 Power circuit, safety device, and cable
requirements
• A power circuit (see the following table) must be provided for con-
nection of the unit. This circuit must be protected with the required
safety devices, i.e. a main switch, a slow blow fuse on each phase
and an earth leakage circuit breaker.
• When using residual current operated circuit breakers, be sure to
use a high-speed type (1 second or less) 200mA rated residual
operating current.
• Use copper conductors only.
• Use insulated wire for the power cord.
• Select the power supply cable type and size in accordance with
relevant local and national regulations.
15 English
01_EN_3P226891_9.fm Page 16 Tuesday, December 1, 2009 4:38 PM
• Heat Recovery series (RQCEQ) • If small animals might enter the unit, block off any gaps (hatching
Minimum parts in figure 20) with material (field supply).
Zmax (Ω)
Ssc value 7-4 Transmission Wiring Connection Procedure
RQCEQ280=RQEQ140+RQEQ140 No requirements 1813804 • Referring to figure 21, 22 connect the transmission wiring
RQCEQ360=RQEQ180+RQEQ180 No requirements 2359468 between outdoor unit and indoor unit, outdoor unit and outdoor
RQCEQ460=RQEQ140+RQEQ140+RQEQ180 No requirements 2993538 unit of other system, outdoor unit and outdoor unit of same sys-
RQCEQ500=RQEQ140+RQEQ180+RQEQ180 No requirements 3266370 tem (only multi system) or to COOL/HEAT selector.
RQCEQ540=RQEQ180+RQEQ180+RQEQ180 No requirements 3539202 • Heat Pump series (RQ(C)YQ)
(Refer to figure 21.1)
RQCEQ636=RQEQ212+RQEQ212+RQEQ212 No requirements 3422187
1. Connection example for single system
RQCEQ712=RQEQ140+RQEQ180+RQEQ180+RQEQ212 No requirements 4407099 2. Outdoor unit
RQCEQ744=RQEQ140+RQEQ180+RQEQ212+RQEQ212 No requirements 4368094 3. COOL/HEAT selector
RQCEQ816=RQEQ180+RQEQ212+RQEQ212+RQEQ212 No requirements 4601921 4. To outdoor unit of other system
5. Match up terminal symbols. (Has polarity)
RQCEQ848=RQEQ212+RQEQ212+RQEQ212+RQEQ212 No requirements 4562916 6. Use duplex wires
7. Indoor unit
7-2 Wiring Connection Example for Whole 8. Never connect the power wire
System • Heat Recovery series (RQCEQ)
(Refer to figure 21.2)
• Heat Pump series (RQ(C)YQ) 1. EL. COMPO. BOX
(Refer to figure 19.1) 2. Never connect the power wire.
1. Power supply 3. To outdoor unit of other system
2. Main switch 4. Use duplex wires (No polarity)
3. Earth leakage circuit breaker 5. BS unit
4. Fuse 6. Indoor unit
5. Outdoor unit 7. Indoor unit (Cooling only)
6. COOL/HEAT selector
(Refer to figure 22)
7. Remote controller
8. Indoor unit 1. Connection example for multi system
• Heat Recovery series (RQCEQ) 2. Outdoor unit A (Master unit)
3. Outdoor unit B (Sub unit)
(Refer to figure 19.2) 4. COOL/HEAT selector
1. Power supply 5. To indoor unit
2. Main switch 6. To outdoor unit of other system
3. Earth leakage circuit breaker
4. Fuse • All transmission wiring is to be procured onsite. All wiring should
5. Outdoor unit use sheathed vinyl cord 0.75-1.25 mm2 or cable (duplex). (Triplex
6. COOL/HEAT selector only for the COOL/HEAT selector.)
7. Remote controller
8. Indoor unit • Transmission wiring (About the symbol 1 ~ 3 , see figure 21, 22)
9. BS unit should be done within the following limitations.
Note If they are exceeded, transmission problems may occur.
• Make sure the weak electric wiring (i.e. for the remote control- 1 Between outdoor unit and indoor unit
ler, between units, etc.) and the power wiring do not pass near Between outdoor unit and outdoor unit of other systems
each other, keeping them at least 50 mm apart. Max. wiring length : 1,000 m
Proximity may cause electrical interference, malfunctions, and Max. total wiring length : 2,000 m
breakage.
Max. no. of branches : 16
• Be sure to connect the power wiring to the power wiring termi-
nal block and secure it as described in “7-5 Power Wiring [Note]
Connection Procedure”. No branch is allowed
• Transmission wiring should be secured as described in “7-4 after branch
Transmission Wiring Connection Procedure”. (See figure 23)
• Secure wiring with clamp such as insulation lock ties to avoid Max. no. of outdoor units of other system
contact with piping. that can be connected : 10
• Shape the wires to prevent the structure such as the EL.
COMPO. BOX lid deforming. And close the cover firmly. (Refer to figure 23)
1. Outdoor unit
7-3 Leading wire Procedure 2. Indoor unit
3. Branch line 1
• The power wiring and ground wiring are passed out from the 4. Branch line 2
power wiring hole on the sides, the front (knock hole) or the bot- 5. No branch is allowed after branch
tom frame (knock hole) . 6. Main line
• The transmission wiring is passed out from the wiring hole (knock 7. Central remote controller, etc.
hole) on the front of the unit or from a piping hole. 8. Branch line 3
(Refer to figure 20) 9. Transmission wiring between outdoor unit and indoor unit
1. Electrical wiring diagram 10. Transmission wiring between outdoor unit and outdoor unit
2. On the back of the EL .COMPO. BOX lid. 2 Between outdoor unit and outdoor unit of same system
3. Power wiring, ground wiring (inside conduit) (Only for multi system)
4. (When the wiring is routed out through the side panel.) Max. wiring length : 30 m
5. Transmission wiring
3 Transmission wiring to COOL/HEAT selector
6. Pipe opening
7. Conduit Max. wiring length : 500 m
8. For power wiring and ground wiring
9. Through cover • The transmission wiring inside the EL.COMPO.BOX should be
10. Cut off the shaded zones before use. secured using the clamp (2) as shown in figure 24.
11. Burr
(Refer to figure 24)
12. Knockout hole
1. In the EL.COMPO.BOX
13. For transmission wiring
2. Retain to the EL.COMPO.BOX with the accessory clamp
Note (2).
• Open the knock holes with a hammer or the like.
• After knocking out the holes, we recommend you remove any
burrs and paint them using the repair paint to prevent rusting.
• When passing wiring through the knock holes, remove burrs
around the knock holes and protect the wiring with protective
tape. (Refer to figure 20)
English 16
01_EN_3P226891_9.fm Page 17 Tuesday, December 1, 2009 4:38 PM
• Outside the units, the transmission wiring must be finished simul- • Use an appropriate screwdriver for tightening the terminal
taneously with the local refrigerant piping, and wound with tape screws. A screwdriver with a small head will strip the head and
(field supply) as shown in figure 25. make proper tightening impossible.
• Heat Pump series (RQ(C)YQ) • Over-tightening the terminal screws may break them.
(Refer to figure 25.1) See the following table for the tightening torque of the terminal
1. Liquid pipe screws.
2. Gas pipe
3. Transmission wiring Tightening torque
4. Insulation material Screw size
(N·m)
5. Finishing tape
• Heat Recovery series (RQCEQ) M8 Power terminal 5.5 ~7.2
(Refer to figure 25.2) M8 Ground terminal 9.7~11.7
1. Suction gas pipe
2. HP/LP gas pipe • When pulling the ground wire out, wire it so that it comes through
3. Liquid pipe
the cut out section of the cup washer. (See the figure below.) An
4. Insulation material
5. Finishing tape improper ground connection may prevent a good ground from
6. Transmission wiring being achieved.
• For multi system: Cup washer
1. Transmission wiring between outdoor units in the same piping
system must be connected to terminals Q1 and Q2 (TO MULTI
UNIT). Crimp-style terminal
Connecting the wires to the F1, F2 (TO OUT/D UNIT) termi-
nals results in system malfunction. Cut out section
2. Wiring to other systems should be connected to terminals F1
and F2 (TO OUT/D UNIT) on the PC-board of the master unit. • When two wires are connected to a single terminal, connect them
The outdoor unit that connected transmission wiring to indoor so that the rear sides of the crimp contacts face each other. Also,
unit is the master unit. The others are sub units. make sure the thinner wire is on top, securing the two wires simul-
CAUTION taneously to the resin hook using the included clamp (2).
• Do not connect the power wiring to terminals for the transmission Terminal Crisp style
block terminal Wire: narrow
wiring. Doing so would destroy the entire system.
• When connecting wires to the terminal block on the PC-board, too Wire: thick
much heat or tightening could damage the PC-board. Attach with
care.
See the table below for the tightening torque of the transmission Resin hook
wiring terminals.
Screw size Tightening torque (N · m)
M3 (A5P) 0.53 - 0.63 7-6 Procedure for Wiring Inside Units
M3.5 (A1P) 0.80 - 0.96 • Refer to figure 27 for routing guide for power supply and transmis-
sion wiring.
7-5 Power Wiring Connection Procedure (Refer to figure 27)
Be sure to connect the power supply wiring to the power supply ter- 1. Electric conduit
2. When routing out the power/ground wires from the left
minal block and hold it in place using the included clamp as shown in
side.
the figure 26. 3. When routing out the transmission wiring from the open-
(Refer to figure 26) ing for piping.
1. Power supply (3N~50Hz 380-415V) 4. When routing out the power/ground wires from the front.
2. Earth leakage circuit breaker 5. Leave at least 50 mm clearance.
3. Branch switch, Overcurrent breaker 6. When routing out the transmission wiring from the
4. Ground wire knockout hole.
5. Attach insulation sleeves 7. Retain to the back of the column support with the acces-
6. Power supply terminal block sory clamp (3).
7. Ground terminal 8. When routing out the power/ground wires from the right
8. Clamp (2) (accessory) side.
9. Power wiring
• The L1, L2, L3 and N phases of the power wiring should be 10. Transmission wiring
secured separately to the hook using the included clamp (2). 11. Ground wire
• The ground wiring should be bound to the power wiring using the • Secure wiring using the included clamp (1) as necessary.
included clamp (2) to prevent outside force from being applied to
CAUTION
the terminal area.
• Wire so that the ground wiring does not come into contact with the • The transmission wiring must be at least 50 mm away from the
compressor lead wiring. If they touch, this may have an adverse power wiring.
effect on other devices. • Make sure all wiring do not contact to the pipes (hatching parts in
the figure 27).
CAUTION
• After wiring work is completed, check to make sure there are no
• Be sure to use crimp-style terminal with insulating sleeves for loose connections among the electrical parts in the
connections. (See the figure below.) EL.COMPO.BOX.
Power wire
Crimp-style terminal 8. AIR TIGHT TEST AND VACUUM DRY-
ING
Note
Insulating sleeve
• Always use nitrogen gas for the airtightness test.
• For wiring, use the designated power wire and connect firmly, • Absolutely do not open the shutoff valve until the main power cir-
then secure to prevent outside pressure being exerted on the ter- cuit insulation measurement has been completed. (measuring
minal board. after the shutoff valve is opened will cause the insulation value to
drop.)
17 English
01_EN_3P226891_9.fm Page 18 Tuesday, December 1, 2009 4:38 PM
<The system for air tight test and vacuum drying> 9. PIPE INSULATION
• Referring to figure 28.1 and 28.2, connect on nitrogen tank and a
vacuum pump to the outdoor unit. • Insulation of pipes should be done after performing “8. AIR
• Heat Pump series (RQ(C)YQ) TIGHT TEST AND VACUUM DRYING”.
(Refer to figure 28.1) • Especially the HP/LP gas side piping is required to be insulated
1. Gauge manifold as suction gas side piping in cooling operation. (Heat Recovery
2. Nitrogen series)
3. Vacuum pump • Always insulate the liquid side piping, gas side piping, HP/LP gas
4. Charge hose side piping and suction gas piping in the interunit piping and
5. Valve A refrigerant branching kit. Failing to insulate the pipes could cause
6. Liquid side shutoff valve leaking or burns. (The HP/LP gas side and gas side piping can
7. Gas side shutoff valve reach temperatures of 120°C. Be sure the insulation used can
8. Refrigerant charge port
9. Outdoor unit withstand such temperatures.)
10. To indoor unit • Reinforce the insulation on the refrigerant piping according to the
11. Interunit piping installation environment. Condensation might form on the surface
12. Flow of the gas of the insulation.
13. Service port Ambient temperature: 30°C, humidity: 75% to 80% RH: min.
• Heat Recovery series (RQCEQ) thickness: 15 mm.
(Refer to figure 28.2) If the ambient temperature exceeds 30°C and the humidity
1. Gauge manifold 80% RH, then the min. thickness is 20 mm.
2. Nitrogen • If there is a possibility that condensation on the shutoff valve
3. Vacuum pump
might drip down into the indoor unit through gaps in the insulation
4. Charge hose
5. Valve A and piping because the outdoor unit is located higher than the
6. Liquid side shutoff valve indoor unit, etc., this must be prevented by caulking the connec-
7. Suction gas side shutoff valve tions, etc. (Refer to figure 29.1, 29.2)
8. HP/LP gas side shutoff valve • The piping lead-out hole lid should be attached after opening a
9. Refrigerant charge port knock hole. (Refer to figure 30)
10. Outdoor unit • If small animals and the like might enter the unit through the pip-
11. To indoor unit ing lead-out hole, close the hole with blocking material (procured
12. Interunit piping onsite) after completion of “11. ADDITIONAL REFRIGERANT
13. Flow of the gas
14. Service port CHARGE AND CHECK OPERATION”. (Refer to figure 30)
• Heat Pump series (RQ(C)YQ)
(Refer to figure 29.1)
Note 1. Gas side shutoff valve
• The airtightness test and vacuum drying 2. RQYQ is not used
should be done using the liquid side and 3. Liquid side shutoff valve
gas side shutoff valve service ports. 4. Indoor interunit piping
See the [R410A] Label attached to the front 5. Insulation material
plate of the outdoor unit for details on the 6. Use caulking or similar sealant
location of the service port (see figure at • Heat Recovery series (RQCEQ)
right). (Refer to figure 29.2)
• See [Shutoff valve operation procedure] 1. HP/LP gas side shutoff valve
2. Suction gas side shutoff valve
in “11-1 Before working” for details on han- [R410A] Label 3. Liquid side shutoff valve
dling the shutoff valve. 4. Indoor interunit piping
• The refrigerant charge port is connected to 5. Insulation material
unit pipe. 6. Use caulking or similar sealant
When shipped, the unit contains the refrigerant, so use caution
when attaching the charge hose. (Refer to figure 30)
1. Piping lead-out hole lid
8-2 Air tight test and vacuum drying method 2. Open a knock hole at “ ”.
After finished piping work, carry out air tight test and vacuum drying. 3. Block “ ”.
<Air tight test> Note
Pressurize the liquid and gas pipes to 3.3MPa (33bar) (do not • After knocking out the holes, we recommend you remove burrs in
pressurize more than 3.3MPa (33bar)). If the pressure does not the knock holes (see figure 30) and paint the edges and areas
drop within 24 hours, the system passes the test. around the edges using the repair paint.
If there is a pressure drop, check for leaks, make repairs and per-
form the airtight test again.
<Vacuum drying>
Evacuate the system from the liquid and gas pipes by using a vac-
uum pump for more than 2 hours and bring the system to
–100.7kPa or less. After keeping the system under that condition
for more than 1 hour, check if the vacuum gauge rises or not. If it
rises, the system may either contain moisture inside or have
leaks.
English 18
01_EN_3P226891_9.fm Page 19 Tuesday, December 1, 2009 4:38 PM
19 English
01_EN_3P226891_9.fm Page 20 Tuesday, December 1, 2009 4:38 PM
(2) Press the SET button (BS2) the number of times until the For checking the number
LED display matches that at right. of outdoor units: eight l h h k h h h
times
For checking the number
l h h h k h k
of indoor units: five times
(3) Press the RETURN button (BS3) and read the number of units from the display of
H2P through H7P.
[Reading Method] l ∗ ∗ ∗ ∗ ∗ ∗
The display of H2P through H7P should be read as a binary number, with l standing
for “1” and h standing for “0”.
Note CAUTION
Press the “MODE button” (BS1) if you get confused while operating.
This returns to Setting Mode 1 (default). • Make sure to use the protect tool (protective groves and gog-
• Refer to “ Function of push-button”. gles) when charging the refrigerant.
• Due to a danger of liquid hammer, the refrigerant must not be
1. Check of power supply charged over the allowable maximum amount when charging the
• Make sure to turn on both indoor, BS and outdoor units. refrigerant.
If check operated when any of the indoor units is not turned on, • Do not perform the refrigerant charging operation under working
check of refrigerant amount is not completed properly. for BS and indoor unit. (BS unit is used only RQCEQ series)
• Make sure to turn on all the connected indoor units. • When opening the front panel, make sure to take caution to the fan
Please see [How to check how many units are connected] rotation during the working.
(Descriptions on the right) for checking numbers of connected After the outdoor unit stops operating, the fan may keep rotation
indoor units from an outdoor unit. for a while.
Note
11-2 Procedure of check operation • If operation is performed within 12 minutes after the indoor and
outdoor units are turned on, H2P will be lit on and the compressor
WARNING ELECTRIC SHOCK WARNING will not operate.
• In order to ensure uniform refrigerant distribution, it may take up
• Make sure to close the EL. COMPO. BOX lid before turning on
to around 10 minutes for the compressor to start up after the unit
the power when performing the refrigerant charging operation.
• Perform the setting on the PC-board (A1P) of the outdoor unit and starting operating. This is not a malfunction.
check the LED display after the power is on via the inspection <About refrigerant charging>
door which is in the EL. COMPO. BOX lid. • The refrigerant charge port is connected to the piping inside the
• Use an insulated rod to operate the push buttons via the EL. unit.
COMPO. BOX’s inspection door. When the unit is shipped from the factory, the unit’s internal piping
There is a risk of electric shock if you touch any live parts, since is already charged with refrigerant, so be careful when connecting
this operation must be performed with the power on. the charge hose.
• After adding the refrigerant, make sure to close the lid of the
(Refer to figure 32) refrigerant charging port.
1. EL.COMPO.BOX lid
2. DIP switch (DS1-1~4) The tightening torque for the lid is 11.5 to 13.9 Nm.
3. Inspection door • See [Shutoff valve operation procedure] in chapter 11-1 for details
4. Label “Service Precaution” on how to handle shutoff valves.
5. LED (H1~8P) • When done or when pausing the refrigerant charging operation,
6. Push button (BS1-5) close the valve of the refrigerant tank immediately. If the tank is
7. Lift the protruding part to open the cover left with the valve open, the amount of refrigerant which is prop-
erly charged may be off the point. More refrigerant may be
charged by any remaining pressure after the machine is stopped.
<About check operation>
• Make sure to perform the check operation after installation.
Otherwise, the malfunction code “U3” will be displayed and
normal operation cannot be performed.
And the failure of “Check of miswiring” may also cause abnormal
operation. Performance may drop due to the failure of “Judgment
of piping length”.
• Check operation must be performed for each refrigerant piping
system.
Checking is impossible if multiple systems are being done at
once.
English 20
01_EN_3P226891_9.fm Page 21 Tuesday, December 1, 2009 4:38 PM
• The individual problems of indoor units can not be checked. 11-2-2. Check operation
About these problems check by test run after the check operation • Be sure to perform check operation after initial installation.
is completed. (See chapter 13) • If check operation is terminated abnormally, a malfunction code is
• The check operation cannot be performed in recovery or other displayed on the remote control. Check the malfunction code, cor-
service modes. rect the problem, and perform check operation again.
• If you attempt to resume normal operation after check operation
<About re-charging of refrigerant> terminates abnormally, the malfunction code "U3" is displayed
• When sizes and length of field pipings are certain, figure out the and normal operation does not resume.
re-charging amount of refrigerant by calculation method of refrig- • Refer to the "Outdoor unit LED display after completion of check
erant charging amount on the installation manual, then charge operation" to terminate the operation normally.
according to “6-5. Example of connection”. (Check operation time • Check operation performs the following tests. Perform check
shall be shortened.) operation in accordance with the procedure below.
Although there supposed to be no re-charging amount required Check the shutoff valve open
by calculation, it still occasionally needed to be re-charged Wiring error check
depending on the installation circumstances, etc. Contaminant treatment
• In case of long pipings, but sizes and length of field pipings are Piping length calculation
not certain, indication for re-charging of refrigerant is shown by Refrigerant amount check
outdoor unit LED and (for BRC1A52) on the remote controller. Additional refrigerant charge (Requires connection of refriger-
Please see the remote controller indication list at “11-2. Proce- ant tank depending on piping length.)
dure of check operation”. Note
• Perform check operation with an outside air temperature of 0°C or
<Notes on check operation> above and an indoor temperature of 10°C or above.
• If operated within approx. 12 min. after turning on the indoor, BS Refrigerant amount checks and additional refrigerant charging
and outdoor units, H2P will light-on and compressor shall not start operation cannot be performed correctly during check operation.
its operation. (If the outside air temperature is too low, the refrigerant tempera-
Please start the operation after confirming the proper indication of ture may drop and the tank may not be re-charged. If the indoor
LED according to “11-2-2. Check operation”. temperature is too low, the refrigerant tank may be over-charged.)
• For multi-connecting outdoor unit systems, operation of push-but- Outdoor unit LED display after completion of check operation
tons and checks of LED indications shall be done at the parent H1P H2P H3P H4P H5P H6P H7P
unit. Normal termination h h k h h h h
Outdoor unit to which indoor unit connection wires are connected
Abnormal termination h k k h h h h
is the parent unit.
A malfunction code is displayed on the remote control if check oper-
• It may takes approx. 10 min. from turning on the operation till the
ation is terminated abnormally.
compressor actually starts operating. This is to equalize the refrig-
erant condition, not a sign of malfunction of the system.
[Check operation procedure]
• Indoor unit cannot be checked individually.
• Heat Pump series (RQ(C)YQ)
Please check at normal operation by remote controller after this
• Open the gas/liquid piping shutoff valve fully. (*1)
check operation.
• Adjust field settings using the dip switch (DS-1) on the outdoor
• Do not test operate while working on the indoor units.
unit PCB (A1P) as necessary.
Not only outdoor units but also indoor units are operated at the
Refer to "Service Precaution" label (upper) on the lid of the
check operation.
electrical component box for instructions on field settings.
• Please close all the outside panels except the one for electrical
• Shut the lid of the electrical component box, and turn on all of
components box while working.
the outdoor and indoor units in the same refrigerant system.
• Re-charging according to a check operation shall be done when
(In order to stop liquid compression of the compressor, always
outdoor temperature is 0°C or higher, and indoor temperature is
turn the power on six hours before operation and energize the
10°C or higher.
crankcase heater.)
If outdoor temperature is too low, it drops the temperature of
• When installing, perform check operation in accordance with
refrigerant tank and may not be able to charge.
[Check operation].
If indoor temperature is too low, it may cause an excess of charg-
After running the unit for about 45 minutes and no longer than
ing.
60 minutes(*2), the system automatically stops check opera-
• Close the outside panels except when operating the push-but-
tion. (*3)
tons, or installing the charging tube.
Once check operation stops, it is completed unless a malfunc-
• Sounds of refrigerant flow, activating of solenoid valves, etc.
tion code is displayed. Normal operation is possible about 5
could be from time to time louder during operation.
minutes after check operation is complete.
If a malfunction code is displayed, refer to the [Remote control-
11-2-1. Preparation prior to check operation
ler displays malfunction code] and perform check operation
1. Make sure the following works are complete in accordance with again.
the installation manual.
Piping work (*1)
Wiring work (Refer to figure 31.1)
Air tight test 1. Measuring device
Vacuum drying 2. R410A tank (with siphon)
Installation work for indoor unit 3. Charge hose
Installation work for BS unit (Only for RQCEQ series) 4. Refrigerant flow
5. Liquid side shutoff valve
2. Calculate the “additional charging amount” using “How to calcu- 6. Gas side shutoff valve
late the additional refrigerant to be charged” in “6-5 Example of 7. Refrigerant charge port
connection”. 8. Outdoor unit
By the calculation, additional refrigerant charging is need, pre- 9. To indoor unit
pare the refrigerant tank. The size and length of the local piping 10. Field piping
are uncertain, presume the amount of additional refrigerant, and (*2) If additional charging is required from the refrigerant tank,
the proper refrigerant tank. more time is required for additional charging.
Though additional refrigerant is not need by calculation, addi- (*3) Press the “RETURN” button (BS3) on the outdoor unit
tional refrigerant charging operation will be need according to the PCB (A1P) if check operation is forcibly cancelled.
installation conditions. • Use a charging tube with a pushing projection (at the connecting
end) to connect the refrigerant charging port mounted to the shut-
off valve fixing plate.
21 English
01_EN_3P226891_9.fm Page 22 Tuesday, December 1, 2009 4:38 PM
(*1)
(Refer to figure 31.2)
1. Measuring device
2. R410A tank (with siphon)
3. Charge hose
4. Refrigerant flow
5. Liquid side shutoff valve
6. Suction gas side shutoff valve
7. HP/LP gas side shutoff valve
8. Refrigerant charge port
9. Outdoor unit
10. To indoor unit
11. Field piping
(*2) If additional charging is required from the refrigerant tank,
more time is required for additional charging.
(*3) Press the “RETURN” button (BS3) on the outdoor unit
PCB (A1P) if check operation is forcibly cancelled.
English 22
01_EN_3P226891_9.fm Page 23 Tuesday, December 1, 2009 4:38 PM
[Check operation]
Operational Conditions
(Each of mentioned below is a standard oper-
Procedures ation time.
This may vary based on the installation cir-
cumstances, etc.)
(1) Turn to [Set-up Mode 1] (H1P : OFF).
H1P light is usually out. If H1P is l (BLINK) or k (ON), press “MODE” button (BS1) once Normal (H2P : OFF)
to go into [Set-up Mode 1].
(If H2P is lighted-on, check the defect codes with a remote controller to find out the cause. Defect (H2P : ON)
Repair the defect part according to the list on the installation manual.)
(2) After confirmed that it’s back in a normal condition, press “TEST” button (BS4) for longer Startup and waiting operation for stable condi-
than 5 seconds. tions (approx.10 to 25 min.)
It starts warming-up for the operation, and LED indication turns as right descriptions. The outdoor and indoor unit fan is operated in
Close all the outside panels after putting back the service cover. (*2) order to stabilize the refrigerant conditions.
And then the compressor starts operation.
Operation to check stop valve and mis-wiring
(approx. 5 min.)
(Contamination prevention is operated at the
same time.)
Operation to check refrigerant amount
(approx. 10 to 20 min.)
Check the refrigerant amount, and make
adjustments.
(Contamination prevention is operated at the
same time.)
1. • When the system stop operation, open the outside panel of the
EL.compo. box, then check the LED indications through the
inspection door.
If the LED indicate as right, connect the refrigerant tank to the The system stop operation for warming-ups
refrigerant re-charging port. before re-charging of refrigerant, then LED
• Press the test operation button (BS4) for longer than 5 seconds indicate to connect the refrigerant tank (as on
after connection of the refrigerant tank. the right).
LED change indications, then re-start. (Use a refrigerant cylinder
(3) When re-charging is required (*4)
If the malfunction code PA is displayed on the remote control- The system stop operation due to insufficient
ler, open the outside panel of the EL. comp.box, check the LED re-charging of refrigerant, then LED indicate to
indications through the inspection door. replace the refrigerant tank (as on the right).
23 English
01_EN_3P226891_9.fm Page 24 Tuesday, December 1, 2009 4:38 PM
(
• Press to confirm the settings,
• To cancel test operation,
• To go back to procedure (1) after repair of defect
h l h h h h k C part. (cancellation of error code)
Press to select setting items.
h l h h h k k C
h l h h k h h C
LED indications to [open] the valve of refrigerant
English 24
01_EN_3P226891_9.fm Page 25 Tuesday, December 1, 2009 4:38 PM
Remote controller indications at check operation (for * These codes appear on the error display, but do not indicate
BRC1A52) actual errors.
A.Before check operation These codes indicate directions for the refrigerant re-charging
Normal Indications
After check operation process.
*1 Regardless of previous settings, it always indicates for cooling Actual codes displayed depend on the remote control and
operation after a check operation. optional accessories used. For details, refer to "Remote control-
*2 Indication of “ ” may occasionally blinks, light-on, or light- ler displays malfunction code".
off, which depends on the setting of cooling/heating switch on the [Remote controller displays malfunction code]
remote controller.
Malfunction
Please see the instruction manual of indoor unit for the details. Installation error Remedial action
code
1 Correct the malfunction by refer-
A* Indoor unit of connect-
ence to installation manual of
C* ing remote controller is
*1 All indications are lighted-on. indoor unit or operation manual
*2 (Note) malfunction.
of outdoor unit.
˚C
E3, F4 The shutoff valve of the
Open the shutoff valve.
F3, UF outdoor unit is left closed.
1 pilot lamp (light-off) The phases of the Exchange two of the three
U1 power to the outdoor phases (L1, L2, L3) and connect
B.Error Codes (defect indications) unit are reversed. with the correct phase.
(Note) Error codes shown here are examples and only for a reference. Check operation has Perform the check operation
(1) Before check operation U3
been completed normally. again.
Power is not being sup-
U1
plied (including cases of Supply power correctly to the
1 U4
open phase) to the out- outdoor, BS or indoor unit.
All other indications are lighted-on. LC
UNIT No.
˚C door or BS or indoor unit.
A model which cannot be
Change to individual piping, and
2 3 4 connected in a multi-out-
U7 disconnect the wiring from the
door-unit system has been
UA multi-outdoor-unit terminals (Q1,
(2) During check operation connected in a multi-out-
Q2)
door-unit system.
A malfunction code is displayed on
the remote controller, or else trou-
UNIT No. All other indications are lighted-on. ble has occurred at BS and indoor
TEST
unit where a malfunction code is
5 6 7 8 There is a problem with not displayed on the remote con-
another BS and indoor troller. Correct the trouble at the
1 2 3 5 6 7 blinking U9
unit within the same corresponding BS and indoor unit.
4 8 pilot lamp (blinking) system. If no malfunction code is displayed
Repair the defect part according to the list on [Remote controller dis- on the remote controller, press the
plays malfunction code] Inspection/Test button on the
C.Indications at check operation remote controller to display the
malfunction code.
Wrong wiring between Agree refrigerant system and con-
UF
units. nection wire between the units.
All other indications are lighted-on. If an outdoor - outdoor
Complete the transmission wiring
transmission wire was con-
TEST
UF work, then perform check opera-
nected or disconnected
1 tion again.
during check operation.
1 pilot lamp (light-on) Connect the interunit wiring
D.Indications at check operation (indoor - outdoor, outdoor - out-
(For when re-charging from the refrigerant tank is required. (Com- door, multi-outdoor-unit).
If voltage of 100V or higher was
pressor is not operated.)) applied to the outdoor unit PCB
U4, U7 Wrong wiring between (A1P), the outdoor unit PCB or
UH, UF units. BS unit PCB may be damaged. If
the malfunction display "UH"
UNIT No. All other indications are lighted-on. appears even after the connec-
TEST
tion was corrected, the PCB must
1 2 3 be replaced. Refer to Service
Manual for details.
1 2 blinking
DIP switch (DS1) setting Follow the information on spare
3 pilot lamp (light-on) is incorrect after the out- parts with a spare PCB of out-
PJ
*Error code door unit PCB (A1P) door unit and make the correct
Procedures to be taken was replaced. setting.
indicated at
Check the following.
P8 Connect the refrigerant tank. • All shutoff valves are open.
Check operation cannot
The refrigerant tank is empty or the refrigerant tank • Refrigerant tank is connected.
P2 be continued by the low
valve is not open. • Valve of refrigerant tank is open.
pressure drops.
• If the refrigerant tank is empty, replace it, and hold • Inlet or outlet of indoor unit are not
down the “TEST” button (BS4) for at least 5 sec- closed due to a foreign object.
onds to re-start the unit. Instruction to perform addi-
PA • If the refrigerant tank valve is not open, hold down P8 tional refrigerant charging
Make the check operation by "11-
2 Procedure of check opera-
the “TEST” button (BS4) for at least 5 seconds to PA during check operation
tion".
re-start the unit. (not a malfunction).
After re-starting the unit, follow the instructions in If any malfunction codes other than the above are displayed, check
procedure (3) 2 to open the refrigerant tank valve. the service manual for how to respond.
25 English
01_EN_3P226891_9.fm Page 26 Tuesday, December 1, 2009 4:38 PM
English 26
01_EN_3P226891_9.fm Page 27 Tuesday, December 1, 2009 4:38 PM
1
2
1. Opening between rooms
2. Partition
(Where there is an opening without a door or where there are
openings above and below the door which are each equivalent in
size to 0.15% or more of the floor area.)
3. Calculating the refrigerant density using the results of the calcu-
lations in steps 1 and 2 above.
Total volume of refrigerant in the
refrigerant system Maximum concen-
Size (m3 ) of smallest room in which
≤ tration level (kg/m3)
there is an indoor unit installed
If the result of the above calculation exceeds the maximum con-
centration level then make similar calculations for the second
then third smallest room and so until the result falls short of the
maximum concentration.
4. Dealing with the situations where the result exceeds the maxi-
mum concentration level.
Where the installation of a facility results in a concentration in
excess of the maximum concentration level then it will be neces-
sary to revise the system. Please consult your Daikin supplier.
27 English
01_EN_3P226891_9.fm Page 28 Tuesday, December 1, 2009 4:38 PM
English 28