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Sewer Chewer
Yeomans Chicago Corporation
Severe duty grinders Version 7671A
50/60 Hz
Sewer Chewer
1. Specifications 3
Table of contents
Scope 3
General 3
Wastewater / sludge grinder 3
Drive (choose one) 5
Grinder controller (series 3) 7
Start-up 8
Submittals and manuals 8
Spare parts (optional) 9
2. Performance Data 10
Sizing selection 10
Where 10
Notes 11
Head Loss in Channel Chewer 12
Head Loss in Sewer Chewer 14
Channel without grinder 15
Channel with grinder 15
Head loss in channel chewer 16
Cutter torque and force information 18
Sewer chewer weights 18
Motor data 60 hz 19
Motor data 50 hz 19
3. Product information 20
4. Installation 26
Channel mounted with submersible motor 27
Typical channel mounting with by pass 28
In-line mounted ANSI flanges 29
In-line mounted DIN flanges 30
Typical in-line mounting with bypass 31
Non-integated motor and speed reducer 32
Integrated submersible gearmotor and
speed reducer 33
Channel rails installation details 34
Channel frame installation- single unit 35
Channel frame installation - single unit 36
Channel frame installation - duplex unit 37
Channel frame installation - duplex unit 38
Wet-well basket frame 39
Wet well basket frame 40
Duplex wet well basket frame 41
Duplex wet well basket frame 42
Trash basket 43
Channel guide rail frame 44
Channel guide rail frame 45
Typical installation with manhole 46
Series 3 control panel outline drawing 47
Series 3 control panel 48
Series 3 control panel outline drawing 49
6. Re.S.C.U.E 52
Repair & exchange program 52
7. STANDARD WARRANTY 53
2
Sewer Chewer
1
1. Specifications
Specifications
Scope Testing and quality
This specification describes the installation and • Manufacturer shall factory run test each completely
equipment to be furnished for the wastewater/sludge assembled grinder to verify conformance to
grinder(s) and the accompanying grinder controller(s) manufacturing quality standards and to assure
to be installed as shown on the plans and optimal grinder performance.
specifications. Each of the ____ unit(s) shall include • In-line Units shall be factory tested and certified with
grinder, motor, speed reducer, and grinder a hydrostatic test to 45 PSI.
controller(s). In-line installations only shall include
flanged hoppers. Grinder shall be capable of
processing sludge or solids (normally found in
Wastewater / sludge grinder
wastewater flow) continuously either wet or dry.
Sewer Chewer® Grinder(s) for channel and wet-well
Operation
installation shall be Model No. CC-______ and for The grinder shall be a dual shafted, low speed, high
flanged in-line installations shall be Model No. SC- torque wastewater / sludge grinder. The grinder shall
_______. utilize a cutter/spacer arrangement on each shaft that
intermeshes with the cutters/spacers on the other
counter-rotating shaft in a helical pattern. The cutters
General shall be cam shaped with five (5)-cutting teeth and
shall have five (5) additional cutting surfaces on the
Reference standards mating faces on each side of the cutter to provide
The grinder(s) and controller(s) shall be provided in maximum solids reduction. This cutter arrangement
accordance with the following industry standards: shall provide an efficient cutting, grinding, shearing,
shredding, and tearing action while allowing maximum
Grinder
flow of fluid and solids reduction. Cutters and spacers
• ASTM A536-84 / Grade 65-45-12 Ductile Iron shall be positively locked to the hex shaped shaft
Castings through a hex shaped inner bore. The cutter/spacer
• AISI 4140 Heat Treated Hexagon Steel Bar stack will be secured through the use of locknuts that
• AISI 4130 Heat Treated Alloy Steel are threaded to the shaft. The cutter/spacer tolerance
• 43-48 Rockwell C Hardness Rating may be maintained by simply adjusting the locknut on
the bottom of the shaft. This solid waste reduction
• ANSI B16.1.125 Flanges / EN DIN 1092-2
machine shall be designed to be used in sludge /
• AFBMA (Anti Friction Bearing Manufacturers wastewater and will utilize bearings and seals that are
Association) appropriate for wastewater / sludge use.
• TR (certificate of conformity)
• CE (Conformite Europeenne).
Motor
• NEMA Standards
• IEEE Standards
Speed reducer
• AGMA (American Gear Manufacturers Association)
• SM-Cyclo Service Factor Ratings
Grinder controller
• NEMA (National Electrical Manufacturers
Association)
• UL (Underwriter Laboratories)
• IEEE (Institute of Electrical and Electronics
Engineers)
• NFPA (National Fire Protection Association)
Grinder design
Grinder shall be designed and manufactured in the
USA, and shall conform to "Buy American" and
"Domestic Steel Procurement" requirements.
3
1 Sewer Chewer
4
Sewer Chewer
1
Channel Type Sewer Chewer Drive (choose one)
Specifications
A channel frame assembly will be furnished that will
mount directly in the channel and will hold the Standard integrated gear motor
grinder(s) in place without fastening and allow the
The gear motor shall be TEFC (IP55) non-submersible,
grinder to be easily removed for inspection and
non-explosion proof design, 3/5 HP (5 HP standard on
maintenance. The frame assembly shall be
CC-32 and CC-40), 1750 rpm, 208/230/460 V, 3 ph,
constructed of (Choose: steel angle with
60 Hz. Motor shall have a S.F. of 1.15 and have an
environmentally-safe machinery enamel coating with a
efficiency of not less than 84.9 / 86.8 % at full load and
high solids content (Optional: one (1) coat of high
the power factor not less than 78.9 / 84.9 % at full load.
solids content epoxy coating) / 304 Stainless Steel /
The motor shall have an integrated cycloidal speed
316 Stainless Steel).
reducer that directly accepts the motor output shaft as
Wet-Well Mounted Sewer Chewer an integrated input shaft to the reducer. The motor
Sewage grinder shall be directly mounted at the speed shall be reduced to the driving shaft at a ratio of
influent point of the wet well. A wall mounted frame 29:1 through a grease filled cycloidal reducer. This unit
assembly shall be supplied by the grinder will be rated for "Heavy Shock" loads and be capable
manufacturer and will be constructed of (Choose: of accepting 500 % momentary, intermittent shock
steel angle with environmentally-safe machinery loads without damage or reduction of rated life.
enamel coating with a high solids content (Optional: Reducer shall have a minimum full load efficiency of
one (1) coat of high solids content epoxy coating) / 90 %. The reducer is coupled to the grinder with the
304 Stainless Steel / 316 Stainless Steel). This frame use of standard commercially available couplings.
assembly will be designed to secure the grinder in the The driven shaft RPM is further reduced by use of a
wet well without bolting it down and allow the grinder to 12 tooth gear on the driving shaft and 18 tooth gear on
be raised and lowered without disconnecting or the driven shaft. This gear reduction allows the driving
entering the wet well. One guide rail top bracket and shaft to turn at 60 rpm while the driven shaft turns at
quantity _____ intermediate guide rail brackets 40 rpm insuring a shredding action.
(Additional bracket required for each 10 feet of depth).
Brackets will be constructed of 316 Stainless Steel.
2" Schedule 40 guide pipe to be furnished
Note
by others.
5
1 Sewer Chewer
6
Sewer Chewer
1
Drive Arrangement (Choose one) Construction and design
Specifications
Standard height • The enclosure shall be of a NEMA 4X FRP
(Fiberglass Reinforced Polyester) (NEMA 4X
A standard height Sewer Chewer shall be furnished
Type 304 SS & 316 SS optional). Enclosure shall
with the gear motor directly connected to the grinder
feature stainless steel hinges and latches for
unit using a pedestal and coupling.
corrosion resistant operation. Latches shall be
Support pipe capable of being padlocked to assure safety and
An elevated drive assembly shall be furnished for each security.
Sewer Chewer machine. The gear motor shall be • The control panel shall include an internally
mounted on a steel tube support assembly ______ feet mounted circuit breaker that is operated with a pass
long (Refer to factory if over 6 ft / 1.8 m). through lever that will not allow the controller door
The assembly shall be complete with a flexible shaft to be opened when the lever is in the "ON" position.
extension between the gear motor and the grinder • The control panel shall include a door mounted
assembly. The support pipe shall receive one coat of digital keypad Operator Interface Device (OID).
coal tar solution. This interface shall provide messaging, operating
Protection pipe and programming functions.
An elevated drive assembly shall be furnished for each • An LCD display will provide text messages to
Sewer Chewer machine. The gear motor shall be communicate the operation of the grinder.
mounted on a floor plate on a floor above the grinder Operation buttons will be directly incorporated in the
machine installation and shall be connected to the keypad of the interface.
grinder unit by means of a flexible shaft.
The intermediate shaft shall be enclosed by a
galvanized steel tube protection assembly 6 ft / 1.8 m.
long.
FLOOR PLATE
There shall be furnished one 16 inch / 406 mm
(or 30 inch / 762 mm optional) square steel floor plate
complete with expansion type anchor bolts. The floor
plate and curb frame (if furnished) will also receive one
shop coat of rust inhibitive primer and one finish coat
of machinery enamel.
7
1 Sewer Chewer
Standard Start-up
Specifications
8
Sewer Chewer
1
Spare parts (optional)
Specifications
Manufacturer shall have in place a complete stocking
program of all normally used parts so that spare parts
need not be stocked at the installation.
Manufacturer shall also have a free repair labor policy
that will allow units to be repaired at the factory at no
additional charge other than the cost of repair parts
used. Manufacturer shall have an exchange program
that will allow complete cutter cartridge exchange.
Exchange units shall be fully refurbished and shall
meet factory quality standards. If spare parts are
provided, they shall be appropriately packaged for
long-term storage and shall be clearly identified with
part number and description.
9
2 Sewer Chewer
2. Performance Data
Performance Data
• exceed the top of the grinder cutting chamber. SC-04 4 (100) 500 (114) 1.15 (7.93)
SC-06 6 (150) 700 (159) 1.01 (6.96)
• exceed the allowable depth of the channel (i.e. min. SC-08 8 (200) 900 (204) 1.69 (11.65)
distance to the top of the channel). SC-10 10 (250) 1200 (273) 1.30 (8.96)
• overflow the channel. SC-12 12 (300) 1500 (341) 1.19(8.20)
10
Sewer Chewer
2
Notes
Performance Data
1. All head loss curve data is based on clear water
tests.
2. The "Head Loss" shown on the performance curve
represents only the loss associated with the
Channel Chewer itself.
3. Special consideration must be given to applications
in which a channel width reduction is necessary to
accommodate the installation the grinder (see
Figure 3). In these cases, high channel velocities
(> 2 ft/s or 0.61 m/s) may create a natural channel
level differential between H1 and H2 that needs to
be accounted for when determining HU.
4. If the any of the conditions of Item 7 have been
violated, choose a larger grinder or consider
installing a second unit in the same channel.
11
2 Sewer Chewer
The purpose of this method is to assist in choosing the proper model Channel Chewer (CC) to avoid flow that will
exceed the capacity of the unit. The intention is to select the most efficient size unit. The CC should be sized to handle
the peak expected flow without flooding over the unit or the walls of the channel. The diagram shows a CC installed in
an open channel. The CC acts as a restriction to flow and causes an increase in water depth upstream flowing into the
unit. Water only flows through the cutting chamber of the unit, so when water depth flowing into the CC exceeds the
height of the cutting chamber, flooding is likely to occur. The bottom housing is recessed into the floor of the channel to
prevent solids build-up. The following terms describe the items shown on the sketch:
• H1 = Inflow Water Level (upstream water depth flowing into the CC).
• H2 = Downstream Water Level (water depth in channel after/downstream of the CC - same as the depth without the
CC in the flow).
• Head Loss = change in water level across the CC (increase in water depth upstream of the CC due to restriction).
To properly size a CC, the flow rate of water (GPM or m3/h) and the downstream water level (H2) must be known.
Locate the flow rate from any of the charts, beginning with the smallest possible CC that indicates the required flow.
Draw a vertical line straight to the known H2. Draw a horizontal line straight from the intersection point across to the
Head Loss. The downstream water depth (H2) plus the Head Loss equals the Inflow Water Level (H1). This head loss,
added to H1 must be less than the cutting chamber height.
4”
(102mm)
12
Sewer Chewer
2
Example
Performance Data
Type Key example: Model SC-06 S C 06
Flow = 700 gpm [159 m3/h]
Sewer
H2 = 8" [200 mm]
Chewer
The model CC-18 graph reaches this flow rate.
Flange connection size
Read the flow across the bottom axis to 700 GPM
06 = 6" [152 mm]
(159 m3/h) then vertical up to the H2 line of 8"
(203 mm).
MODEL SC-06
Flow - cubic meters per hour
50 100 150 200 20 40 60 80 100 120 140
18 450 40
1000
16 400
h 2 = 6” (152mm)
12 300
h2 = 8” (203mm) 800
10 250 30
300
10
Draw a horizontal line straight from the intersection 200
point across to the Head Loss. The value is 5
level = 8" (203 mm) + 8.5" (216 mm) = 16.5" (419 mm). 0
This does not exceed the 18" (457 mm) cutting 0 100 200 300 400 500 600 700
chamber height of model CC-18, so the CC-18 is a Flow - U.S. gallons per minute
suitable choice for these conditions.
14
Head loss in inches
350
h 2 = 6” (152mm)
12 300
h2 = 8” (203mm)
10 250
h 2 = 10” (254mm)
8 200
6 150
h 2 = 14” (356mm)
TM05 8163 2013
4 100
2 50
0
0 200 400 600 800 1000
13
2 Sewer Chewer
The purpose of this method is to determine head loss in the Sewer Chewer (SC). The SC should be sized the same as
the pipe size. The flow will determine the head loss through the unit. The SC acts as a restriction to flow and causes
an increase in pressure into the unit. As the flow increases, the head loss increases. The head-loss charts assume the
pipe and SC are full of water. Head Loss = change in pressure across the SC (increase in head due to restriction to
flow) To determine Head Loss through a SC, the flow rate of water (gallons per minute) and the pipe size must be
known. Locate the chart for the unit/pipe size. Read the known flow rate along the horizontal axis. Draw a vertical line
straight to the dark line on the chart. Draw a horizontal line straight from the intersection point across to the Head
Loss. This head loss is the additional pressure in the upstream pipe as a result of the flow through the SC.
Example:
• Flow = 550 USGPM [124.9 m3/h]
• Pipe Size = 6" [152 mm]
• Upstream Pressure: 10 psi [23.1 feet or 68.9 kPa]
On the model SC-06 graph read the flow across the bottom axis to 550 GPM [124.9 m3/h] then vertical up to the line.
Draw a horizontal line straight from the intersection point across to the Head Loss. The value is approximately 17"
[432 mm] Therefore the Head Loss through this unit will be 17" [432 mm] or approximately 1.42 feet [0.61 psi or
4.2 kPa]
68.9 64.7
kPa kPa
FLOW FLOW
14
Sewer Chewer
2
Channel without grinder Channel with grinder
Performance Data
12.50" (318) ( Min )
14.25" (362) ( Max )
Flow Flow
Flow
Flow Flow
>14" (356) 12.75" >14” (356)
U
H
1 H H
2 D
Fig. 4 H1 /= H2 Fig. 6 Hu /= Hd
15
2 Sewer Chewer
25 50 75 100 125
9 h = 4 in. (102mm)
2
8 h = 2 in. (51mm) 200
2
7 h = 6 in. (152mm) 175
2
6 150
100
3 CC-08 75
2 50
6 CC-18 150
4 100
TM05 8166 2013
2 50
0 Refer to selection and sizing
0 200 400 600 800 1000 1200 1400 Note instructions before making your
Flow - U.S. gallons per minute selection from the head loss curves.
All head loss data is based on clear
Model CC-32 and CC-40 Note
water tests.
Flow - cubic meters per hour
Head loss data represents only the
100 200 300 400 500 600 Note losses associated with the Channel
24 600
Chewer itself.
h = 20 in. (508mm) h2 = 24 in. (610mm)
2
20 h = 14 in. (356mm) 500
2
h = 16 in. (406mm)
2
16 400
Head loss in millimeters
CC-40
12 300
Head loss in inches
8 200
4 100
TM05 8167 2013
0
0 400 800 1200 1600 2000 2400 2800
Flow - U.S. gallons per minute
16
Sewer Chewer
2
Performance Data
Model SC-04 Model SC-10
Flow - cubic meters per hour Flow - cubic meters per hour
900 35 900
35
800 800
30 30
700 700
400 400
15 15
300 300
10 10
200 200
0 0
0 100 200 300 400 500 0 200 400 600 800 1000 1200
Flow - U.S. gallons per minute Flow - U.S. gallons per minute
25 25
600 600
Head loss in inches
400
400 15
15
300
300 10
10 200
200
100
0
Model SC-08
Flow - cubic meters per hour
40 1000
900
Head loss in millimeters
35
TM05 8094 2013
800
Head loss in inches
30
700
25
600
20 500
15 400
5
100 Head loss curves assume that the pipe
Note
0 and grinder unit are full of water.
0 100 200 300 400 500 600 700 800 900
17
2 Sewer Chewer
3. Force = 5297.732/2.3125
4. Force = 2291 lbs
Force at median cutter edge
1. Force = torque/Radius
2. Force = 5297.732/(4.125/2)
3. Force = 5297.732/2.0625
4. Force = 2569 lbs
Cutter diameter = 4.63"
Motor rpm = 1725 nominal
Note
Standard speed Reducer has 29:1
reduction ratio
These specifications are subject to
change without notice
18
Sewer Chewer
2
Motor data 60 hz Motor data 50 hz
Performance Data
HI-EFF TEFC EXPL. PREM EFF HI-EFF TEFC EXPL. PREM EFF
Motor Motor
(IP55) PROOF* TEFC (IP55) PROOF* TEFC
HP 3 hp HP 3 hp
Full load rpm 1730 1725 1758 Full load rpm 1450 1430 1455
Phase 3 Phase 3
Hz 60 Hz 50
Frame size F-100L 182TC L182TC Frame size U-L100 182 182
Effi % 84.9 78.5 88.5 Effi % 81.7 84.0 86.5
PF 78.9 76.3 83.9 PF 82.2 83.5 83.8
FLA 230 V 8.2 9.2 7.6 FLA 220 V 8.6 8.6 8.1
FLA 460 V 4.1 4.6 3.8 FLA 380 V 5.0 4.8 4.7
FLA 200 V 8.5 10.1 8.4 FLA 415 V 4.6 4.4 4.3
KVA code J K K KVA code F G H
S factor 1.15 1.0 1.15 S factor 1.15 1.15 1.00
Temp rating 104 °F [40 °C] ambient Temp rating 104 °F [40 °C] ambient
Nema Design B Nema Design N/A B B
Certification N/A UL & CSA N/A Certification N/A UL & CSA N/A
Standard Aluminium Cast iron Varies Standard Aluminium Cast iron Varies
* Totally enclosed explosion proof (TEXP), cls 1, div. 1, grp. D. * Totally enclosed explosion proof (TEXP), cls 1, div. 1, grp. D.
* Single phase data furnished on request. * Single phase data furnished on request.
Speed reducer 3 hp units 5 hp units Speed reducer 3 hp units 5 hp units
Class III heavy shock Class III heavy shock
S.F. (AGMA) 2 S.F. (AGMA) 1.5 1.3
Overhung load 3600 5170 Overhung load 3600 5170
Ratio 29:1 Ratio 29:1
Output RPM 60.3 Output RPM 50
Lubrication Grease filled Lubrication Grease filled
19
3 Sewer Chewer
3. Product information
Product information
Grinder
Fig. 7 Grinder
20
Sewer Chewer
3
Product information
52
53
32
52
35
53
29 16
11
27
24
15
28
17
23
5
18
37
20
21
14
25 38
19
36
14
14
8 54
3
55
36
34
39
31
30
33
7
22
25 19
38
21
28
37
20
5
18
11
TM05 9697 2013
35
24
21
3 Sewer Chewer
Product information
48 49
50
51
46 47
44
44
45
22
Sewer Chewer
3
Stage 1 rebuild kit no. - 98189861 fig. 8 and fig. 9
Product information
Item Description Qty. Material no. Drawing no. Visual part no.
5 Ball bearing 6308 4 97816870 - C2-39-8
6 Lnut, esna, 1.25-1.08 stl 2 97808904 - C17-37-60
11 Gasket 7671a bearing housing cover 2 98145317 M-113272 M-113272
14 Key, 0.31sq x 1.50", stl 3 97820357 M-108680 M-108680
15 Dowel pin, 0.31" x 1, stl 2 97818645 - C52-6-2
16 Seal, lip, 1-0.31"id, buna-n 1 97820699 - C3-7-116
17 Wshr, fender, 0.34"id x 1.25 x 0.13" 4 97814940 M-108958 M-108958
18 Seal face, swr chwr, stat, tc 4 97815106 M-110907 M-110907
19 Formed wire spring wave 4 97808929 - C175-1-2
20 Dowel pin, 0.13" x 0.31 8 97820738 - C52-2-10
21 Seal face, swr chwr, rotate, tc 4 97817419 M-110908 M-110908
22 Shim, 0.005th x 3 x 2, hexbore 1 97817345 M-108847 M-108847
24 Hhcs, 0.31-18 x.75, 316ss 14 97873048 - C1-44-3
25 Bush s/a, swr chwr, mech seal 4 97807935 A-110920 A-110920
27 Ret ring, 65160-156, flt, ext 2 97817058 - C5-1-84
28 Retaining ring 5108-200-h-st 4 97814399 - C5-1-63-1
29 Ret ring, 5160-137, flt, ext 2 97817059 - C5-1-85
32 Hhcs, 0.31-18 x 2, 316ss 8 97808445 - C1-44-9
33 Gasket side rail 4 98144121 M-113315 M-113315
34 Lwshr, 0.31", 316ss 8 97809387 - C33-7-8
35 Lwshr, 0.31, 316ss 16 97809386 - C33-7-7
36 O-ring, 1.3125 x 1.5625 x 0.125, buna-n 4 97820722 - C49-1-96
37 O-ring, 2.812 x 3.000 x 0.094, buna-n 4 98546642 - C49-1-281
38 O-ring, 2.750 x 2.875 x 0.062, buna-n 4 98546643 - C49-1-291
39 Shcs, 0.31"-16 x 1.25", 316ss 8 97821067 - C44-30-6
44 Gasket, 7671a, pedestal 2 98145279 M-113267 -
45 O-ring, 5.237 id x 5.443 od, 0.103 cs, bunan (grinder side) 1 98381077 - -
46 Hhcs, 1/2-13 x 1.50", 316ss 4 97808461 - C1-47-5
47 Lwshr, 1/2, 316ss 4 97809388 - C33-7-9
48 Hhcs, 0.31-0.19" x 1.50", 316ss 6 97813867 - C1-45-7
49 Lwsher, 0.31", 316ss 6 97809387 - C33-7-8
50 O-ring, 5.750 x 5.939 x 0.09375, buna-n 1 98182108 - -
51 O-ring, 8.250 x 8.500 x 0.125, buna-n 1 97820267 - -
52 Schs 0.3125"-18 x 1.75" LG., Shcs, 316ss 2 98381054 - -
53 Lwshr, 0.3125" High collar lock washer, 316ss 2 98381076 - -
54 Lwshr, 1/4", high collar, 316ss 8 98531038
55 Shcs 1/4"-20 x 1", 316ss 8 98280473
23
3 Sewer Chewer
Model Item Description Qty. Material no. Stage 2 kit no. Drawing no. Visual part no.
7 Spacer, .192th, machined, laser 2 97815178 M-111514 M-111514
CC-08, SC-04, 23 Spacer, mech seal, shft, stl 2 97817429 M-111161 M-111161
98190429
CCGR-08 30 Spacer, .319th, machined, laser 22 97817460 M-111513 M-111513
31 Cutter, machined, laser cut 22 97815179 M-111515 M-111515
7 Spacer, .192th, machined, laser 2 97815178 M-111514 M-111514
CC-12, SC-06/SC-08, 23 Spacer, mech seal, shft, stl 2 97817429 M-111161 M-111161
98190441
CCGR-12 30 Spacer, .319th, machined, laser 36 97817460 M-111513 M-111513
31 Cutter, machined, laser cut 36 97815179 M-111515 M-111515
7 Spacer, .192th, machined, laser 2 97815178 M-111514 M-111514
CC-18, SC-10, 23 Spacer, mech seal, shft, stl 2 97817429 M-111161 M-111161
98190444
CCGR-18 30 Spacer, .319th, machined, laser 54 97817460 M-111513 M-111513
31 Cutter, machined, laser cut 54 97815179 M-111515 M-111515
7 Spacer, .192th, machined, laser 2 97815178 M-111514 M-111514
CC-24, SC-12, 23 Spacer, mech seal, shft, stl 2 97817429 M-111161 M-111161
98190426
CCGR-24 30 Spacer, .319th, machined, laser 73 97817460 M-111513 M-111513
31 Cutter, machined, laser cut 73 97815179 M-111515 M-111515
7 Spacer, .192th, machined, laser 2 97815178 M-111514 M-111514
23 Spacer, mech seal, shft, stl 2 97817429 M-111161 M-111161
CC-32, CCGR-32 98190428
30 Spacer, .319th, machined, laser 99 97817460 M-111513 M-111513
31 Cutter, machined, laser cut 99 97815179 M-111515 M-111515
7 Spacer, .192th,machined,laser 2 97815178 M-111514 M-111514
23 Spacer, mech seal, shft, stl 2 97817429 M-111161 M-111161
CC-40, CCGR-40 98190430
30 Spacer, .319th, machined, laser 125 97817460 M-111513 M-111513
31 Cutter, machined, laser cut 125 97815179 M-111515 M-111515
* Parts are included in Stage 2 and 3 kits ONLY.
24
Sewer Chewer
3
Submersible gearmotor cross section
Product information
35
9B
29
9
9A 9C
11
7
6
3
10 17
39
15
40
25
4 Sewer Chewer
4. Installation
Installation
14" (356) 16
0.75
sq. floor [406]
[19] TYP.
opening 9
below plate
16
[406]
2
"D" 5
3 "C" "E"
2
9
0.38
"D" 3
[10]
5 "C"
3
1
1 6.59
[167] 1 "B"
Hp C in. [mm] D in. [mm] E in. [mm] Standard height channel unit
3 hp* 21.25 (540) 16 (406) 2.75 (70) (incl. 1 and 2)
5 hp* 24.75 (629) 18.75 (476) 3 (76) • one motor pedestal
* Standard integated motor/reducer. • one flexible coupling
Model A in. [mm] B in. [mm] • two coupling guards.
CC-08 8 (203) 18.72 (475.49)
CC-12 12 (305) 23.06 (585.72) Channel unit with support pipe
CC-18 18 (457) 28.79 (731.27) (incl. 1, 2, and 5)
CC-24 24 (610) 34.83 (884.68)
CC-32 32 (813) 42.94 (1090.68)
• one item flexible shafting
CC-40 40 (1016) 51.09 (1297.69) • one support pipe assembly.
List of equipment furnished by Y.C.C. Channel unit with protection pipe and
model no. CC-__________ channel mounted floor plate (incl. 1,2,3,5, and 6)
wastewater/sludge grinder(s). • one protection pipe assembly
Each unit includes: • one floor plate assembly.
• one grinder unit
• one ____hp _____volts ____phase ______Hz
TEFC motor integated with "heavy shock" cycloidal
type speed reducer.
26
Sewer Chewer
4
Channel mounted with submersible motor
Installation
41
2 1041
5
4
1
"A"
27
4 Sewer Chewer
Bar screen
Flow
Channel frame
4
(102)
28
Sewer Chewer
4
In-line mounted ANSI flanges
Installation
Min. headroom required to
remove motor
"E"
"D"
"C"
5
4
3
H-Hole quantity
J-Hole diameter
"B" K-Bolt circle dia.
Inlet Outlet
"L"
A in. B in. F in. G in. H in. J in. K in. L in. Lbs. [kg]* Lbs. [kg]*
Model
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 3 hp 5 hp
SC-04 4 (102) 18.72 (475.49) 19.31 (490) 9 (228) 8 0.75 (19) 7.50 (191) 6 (152) 373 (139) 426 (159)
SC-06 6 (152) 23.06 (585.72) 21.31 (541) 11 (279) 8 0.88 (22) 9.50 (241) 7 (178) 437 (163) 490 (183)
SC-08 8 (203) 23.06 (585.72) 23.31 (592) 13.50 (343) 8 0.88 (22) 11.75 (298) 8 (203) 463 (173) 516 (193)
SC-10 10 (254) 28.79 (731.27) 27.31 (694) 16 (406) 8 1 (25) 14.25 (362) 9 (229) 564 (210) 617 (230)
SC-12 12 (305) 34.83 (884.68) 31.31 (795) 19 (483) 12 1 (25) 17 (432) 10 (254) 688 (257) 742 (277)
29
4 Sewer Chewer
"E"
"D"
"C"
5
4
3
H-Hole quantity
J-Hole diameter
"B" K-Bolt circle dia.
Inlet Outlet
"L"
30
Sewer Chewer
4
Typical in-line mounting with bypass
Installation
By pass
Influent Effluent
Sewer Chewer® grinder
Support Support
31
4 Sewer Chewer
1
A
7
2
5 5
32
Sewer Chewer
4
Integrated submersible gearmotor and speed reducer
Installation
28"
41 711 MM
5
[1041 MM]
32.63"
829 MM
33
4 Sewer Chewer
Channelwidth
8
203
Optional:
bar grate (see table for proper
selection based on channel width)
Optional bar grate
(shown)
Side gate rail angle-front
See table
Available finish
One coat of machinery enamel (standard finish for
steel fabrication.
34
Sewer Chewer
4
Channel frame installation- single unit
Installation
Channel widths: 14" (356) to 24" (610)
Channel width
12
12
305
305
10
10
254
254
Anchor bolts (by others)
8
203
"E"
Optional:
"D" bar grate
Influent
0.875
0.875
Frame height
"A"
"B"
B/2 Optional:
Slide gate
Available finish
One coat of machinery enamel (standard finish for
steel fabrication.
35
4 Sewer Chewer
Channel width
12
305
10
10
Anchor bolts (by others) 254
254
0.875
22
8
203
"E"
"D"
13
13
324
324 1
25
Optional:
Concrete walls bar grate
Anchor bolts (by others)
(by others)
Influent
0.875
0.875
Optional:
Slide gate
"A" 5/8" [16 MM]
"B"
B/2
Side baffle for channel widths
36
Sewer Chewer
4
Channel frame installation - duplex unit
Installation
Channel widths: 30" (762) to 38" (965)
Channel width
1212
(305)
305
10
10 4
4 10
10
Anchor bolts 254
254
102
102 254
254
(by others)
0.875
22
8
203 "E"
"D"
1
Anchor bolts 25
(by others) 12.75
12.75 12.75
12.75
324
324 324
324
Concrete walls
(by others)
Influent Influent
Optional slide
gate
Optional
bar grate
0.875
Available finish
One coat of machinery enamel (standard finish for
steel fabrication.
37
4 Sewer Chewer
Channel width
12
12
305
Anchor bolts 4 305
(by others) 102 10
10
254
254
0.875
22
"D" "E"
8
203
1
Anchor bolts 12.75 12.75
12.75
Concrete walls 25
324 324
324
(by others)
(by others)
Influent Influent
"A"
"B"
B/2
38
Sewer Chewer
4
Wet-well basket frame
Installation
Grinder with standard TEFC gearmotor
16"
406
8"
203
Lifting eyebolts
6 1/4 "
159
3"
18
4 3"
476 76
Lifting
7"
eyebolts 20 178
1 1/4 "
508
32
16" 1 1/2 "
Detail "A" 406 38
Influent 18 1/2 "
470 2 50
Dual rail guide
support bracket
.63 "(16 MM) Mounting holes (typ)
(upper and 1"
25
intermediate)
Dual rail upper
support bracket
(see detail "A")
Integrate motor and C"
13 "
326
" B"
Available materials
ASTM A36 steel
AISI 304 ss per ASTM A276-80A
AISI 316 ss per ASTM A276-80A
Available finish
One coat of machinery enamel (standard finish for
steel fabrication.
No. of
Model A in. [mm] Bin. [mm] C (type) in. [mm]
holes
CC-08 16 3/4 (425 33 (838) 9 (229) 3 X 2
CC-12 23 (584) 39 1/4 (997) 9 (229) 3 X 2
CC-18 28 5/8 (727) 44 7/8 (1140) 9 1/2 (241) 4 X 2
CC-24 34 3/4 (883 51 (1295) 10 3/4 (273) 4 X 2
CC-32 41 (1041) 57 (1448) 10 1/8 (258) 5 X 2
CC-40 50 3/4 (1289) 67 (1702) 10 1/8 (257) 6 X 2
39
4 Sewer Chewer
16"
(406)
8"
(203)
19"
(483) 6 1/4" 6 1/4"
(159) (159)
3"
(76)
6"
(152)
7" Mounting holes
(178)
1" ø.63" (16)
6 1/4" 1 1/4" 16" (25)
(159) 1 1/2"
(32) (406) 3/4" (19)
20" (38)
18 1/2"
(508) Detail "A" 2"(50) Spacing
(470)
Dual rail guide support Dia. sch 40 guide
bracket (upper & intermediate) pipe
Influent (by others)
"C"
Lifting bail Dual rail upper
support bracket "A"
(see detail "A") "B"
Integrated
submersible
motor & speed
reducer
7"
(184)
12" 16"
(300)
(406)
16 1/4"
(406)
Available materials
ASTM A36 steel
AISI 304 ss per ASTM A276-80A
AISI 316 ss per ASTM A276-80A
Available finish
One coat of machinery enamel (standard finish for
steel fabrication.
No. of
Model A in. [mm] B in. [mm] C (type) in. [mm]
holes
CC-08 16 3/4 (425) 33 (838) 9 (229) 3 X 2
CC-12 23 (584) 39 1/4 (997) 9 (229) 3 X 2
CC-18 28 5/8 (727) 44 7/8 (1140) 9 1/2 (241) 4 X 2
CC-24 34 3/4 (883) 51 (1295) 10 3/4 (273) 4 X 2
CC-32 41 (1041) 57 (1448) 10 1/8 (257) 5 X 2
CC-40 50 3/4 (1289) 67 (1702) 10 1/8 (257) 6 X 2
40
Sewer Chewer
4
Duplex wet well basket frame
Installation
Grinders with standard TEFC gearmotor
3"
76
1"
41
2
SCH. 104 7 .63 "(16 MM) Mounting holes (typ)
40 7" 1"
Influent Influent 178 25
guide
1 1/4 "
pipe 32
(by 16" 1 1/2 "
406 38
others)
18 1/2 "
470 2 50
5"
127
1
36 2 "
927
Available materials
ASTM A36 steel
AISI 304 ss per ASTM A276-80A
AISI 316 ss per ASTM A276-80A
Available finish
One coat of machinery enamel (standard finish for
steel fabrication.
No. of
Model A in. [mm] B in. [mm] C (type) in. [mm]
holes
CC-08 16 3/4 (425) 33 (838) 9 (229) 3 X 2
CC-12 23 (584) 39 1/4 (533) 9 (229) 3 X 2
CC-18 28 5/8 (727) 44 7/8 (1140) 9 1/2 (241) 4 X 2
CC-24 34 3/4 (883) 51 (1295) 10 3/4 (273) 4 X 2
CC-32 41 (1041) 57 (1448) 10 1/8 (257) 5 X 2
CC-40 50 3/4 (1289) 67 (1702) 10 1/8 (257) 6 X 2
41
4 Sewer Chewer
16"
6 1/4" (406)
(159) 8"
(203)
5"
(127)
36 1/2"
Influent pipe
18 (457) dia max
Available materials
ASTM A36 steel
AISI 304 ss per ASTM A276-80A
AISI 316 ss per ASTM A276-80A
Available finish
One coat of machinery enamel (standard finish for
steel fabrication.
Model A in. [mm] B in. [mm] C (type) in. [mm] No. of holes
CC-08 16 3/4 (425) 33 (838) 9 (229) 3 X 2
CC-12 23 (584) 39 1/4 (533) 9 (229) 3 X 2
CC-18 28 5/8 (727) 44 7/8 (1140) 9 1/2 (241) 4 X 2
CC-24 34 3/4 (883) 51 (1295) 10 3/4 (273) 4 X 2
CC-32 41 (1041) 57 (1448) 10 1/8 (257) 5 X 2
CC-40 50 3/4 (1289) 67 (1702) 10 1/8 (257) 6 X 2
42
Sewer Chewer
4
Trash basket
Installation
16" REF.
Dual rail upper support bracket (406MM)
9"
(229MM)
"A"
Influent pipe
12" (305MM)
Available finish
One coat of machinery enamel (standard finish for
steel fabrication.
Model A in. [mm]
CC-08
23 (584)
CC-12
CC-18
34-3/4 (883)
CC-24
CC-32 41 (1041)
CC-40 50-3/4 (1289)
43
4 Sewer Chewer
16 20.06
(406) (509.52)
8
6.25 (203)
(159)
6.50
3 (165.10)
(76) 7
(178)
1.25 16
(32) 18.50 (406) 1.50 Channel width 22" (559) min.
(470) (38)
Detail A
0.50 ( 13 )
Bolts (by others)
0.75(19.05)
8X .63 (16.00) 5.50 8.00
(139.70) (203.20) 2.00
1.00 (50.80)
(25.40)
"B"
4.50
"A" (514.35)
"B"
Available materials
Structural steel ASTM A36 steel
AISI 304 ss per ASTM A276-80A
AISI 316 ss per ASTM A276-80A
Finish
One coat of machinery enamel
(Standard finish for steel fabrication)
44
Sewer Chewer
4
Channel guide rail frame
Installation
Grinder with submersible IP68 gearmotor
16 20.06
(406) (509.52)
6.25 8
(203)
(159)
6.50
3 (165.10)
(76) 7
(178)
1.25 16
(32) 18.50 (406) 1.50 [22.00 (559) ]
(470) (38) Channel width.
Detail A
Influent
.75 (19.05)
8X .63 (16.00)
5.50 8.00
(139.70) (203.20) 2.00
1.00 (50.80)
"B" (25.40)
4.50
"A" (514.35)
16.00 1.50
1.00 (406.40) (38.10)
16.31 (25.40) 19.00
(515.27) (482.60)
Available materials
Structural steel ASTM A36 steel
AISI 304 ss per ASTM A276-80A
AISI 316 ss per ASTM A276-80A
Finish
One coat of machinery enamel
(Standard finish for steel fabrication)
45
4 Sewer Chewer
Manhole
Typical Sewer Chewer unit mounted L
within channel
Slope
12.50" ( 318 ) Inlet pipe
L Manhole
Outlet pipe
Manhole Manhole
L CL
Inlet pipe
Outlet pipe
4"
( 102 )
TM05 8077 2013
46
Sewer Chewer
4
Series 3 control panel outline drawing
Installation
Standard FRP enclosure
1
R G E N
E
M C
E
3
S P
T O
(492 mm)
19.38"
VYNCKIER
316SS
GRINDER REVERSE
PUSH TO SILENCE
2
SIEMENS
F1 F2 F3 F4
SIEMENS
F1 F2 F3 F4
(243 mm)
9.56"
47
4 Sewer Chewer
H1 H2 H3 H4
® ®
BUSS BUSS
CHCC2
30A 600V
USE BUSS
CLASS CC FUSES
X2 XF X1
#Z102949-OC
AMPERAGE
Tmax
RANGE
on
40
20
10
I
-
0-5 VDC
OUTPUT
Use min. 75ºC insulated conductor
+
O off
L1 N I1 I2 I3 I4 I5 I6 I7 I8
L N
INPUT
ig20
AC/DC 115..240V INPUT 8xAC/DC 100-240VAC 0.9A
1LA2 POWER SUPPLY
idec C
UL FOR HAZ. LOC.
US LISTED
SIEMENS TUV
DC ON
VR.
ADJ
30
OUTPUT
W
POWER SUPPLY
PS5R - SC24
ESC OK IDEC IZUMI CORP.
LOGO! 230RC 6ED1 052-1FB00-0BA4
MANUFACTURED IN TAIWAN
OUTPUT CLASS 2
24VDC 1.3A POWER SUPPLY
X 2
OUTPUT 4xRELAY/10A 3 4 -V +V
1 2 1 2 1 2 1 2
Q1 Q2 Q3 Q4
48
Sewer Chewer
4
Series 3 control panel outline drawing
Installation
optional stainless steel enclosure
® 1
R G E N
E
M C
E
3
S P
T O
4
(500 mm)
20"
2
SIEMENS
F1 F2 F3 F4
SIEMENS
F1 F2 F3 F4
(200 mm)
8"
Pos. Legend
1 Main Disconnect Switch
2 Operator Interface
3 Emergency Stop Button
4 Grinder Reverse Push button
5 Push to Silence Push button
6 Audible Alarm
49
5 Submittal specification sheet Sewer Chewer
Shafts
Machined 2" Hex AISI 4140 Alloy Steel. Heat-treated and straightened to provide a minimum tensile strength of
149,000 PSI.
Cutters and Spacers
Heat Treated 4140 Alloy Steel. Mating faces are precision ground to a minimum #63 microinch Root Mean Square
(RMS) finish to assure flatness across the face. Through-hardened to a minimum 43-48 Rockwell C5. Tooth design
with cutting edges on both leading and trailing edges. Additional shearing surfaces on the mating faces of cutters.
Bearings
Double sealed, oversized, Conrad-Type ball bearings with permanent grease lubrication.
Seals
Tungsten carbide mechanical seals
Housing and side rails
ASTM A536-84/Grade 65-45-12 Ductile Iron
Couplings
Heavy duty jaw type coupling with keyway and set screws (Commercially available).
Mounting frame assembly (for channel and wet well mount type units)
Drive
__________ Electric Motor __________ Frame __________ Phase __________ Service Factor
__________ Hp __________ RPM __________ Volt __________ Hertz
Grinder paint
One (1) coat of standard high-solids machinery enamel One (1) coat of high-solids epoxy
Spare parts
Stage 1 Rebuild Kit Stage 2 Rebuild Kit Stage 3 Rebuild Kit Rescue Cartridge
50
Sewer Chewer Submittal specification sheet
5
1
Controls on back-plate only for mounting in customer supplied enclosure
2 Fiberglass Reinforced Polyester - Standard
Controller options
Volt Meter Single Phase Three Phase
120 V / 2 A GFI Convenience Outlet 120 V / 10 A GFI Convenience Outlet Surge Arrestor NEMA 1 Rated Starters
Enclosure Space Heater Push to Test Type Alarm Light Flashing Alarm Beacon
Form C Run Contact U.L. Listed for U.S. and Canada Spare Fuse Kit (Qty 2 fuses)
OID cover1 "CE" listed for E.U. installations Motor overt-temp circuit2
1 With Audible & Visible Alarm for units with TEXP motor option
2
Keypad/display cover for outdoor application
Other options
______________________________________________________________________________________________
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______________________________________________________________________________________________
51
6 Sewer Chewer
6. Re.S.C.U.E
Re.S.C.U.E
52
Sewer Chewer STANDARD WARRANTY
7
7. STANDARD WARRANTY
For a period of fifteen (15) months from the date of shipment or twelve (12) months from start-up whichever occurs
first, Grundfos Chicago gives a limited warranty that its Manufactured Equipment covered by this order shall be free of
defects in material and workmanship under normal use and service, and when properly installed. Grundfos Chicago
agrees to repair or replace F.O.B. shipping point, such equipment, or any part thereof, previously furnished by
Grundfos Chicago as actually found by Grundfos Chicago after inspection as defective, provided: (a) Start up of said
equipment was conducted by an Authorized Representative of Grundfos Chicago. Start up shall only occur after ninety
percent (90 %) of the invoice price of said equipment has been paid to Grundfos Chicago. Start up of equipment by
any unauthorized personnel shall nullify the warranty. (b) Said equipment has been properly installed, operated, and
maintained by Buyer in accordance with Grundfos Chicago recommendations and specifications. (C) Buyer notifies
Grundfos Chicago, Aurora, Illinois in writing as soon as any such defect becomes apparent. Any claim by Buyer with
reference to the equipment sold hereunder for any cause shall be deemed waived by Buyer unless submitted to
Grundfos Chicago in writing within (30) days from the date Buyer discovered, or should have discovered, any claimed
breach within the limited warranty period. Unless agreed to the contrary by Grundfos Chicago in writing, any work
done, material furnished, repairs or designs made by others, shall void the warranty.
Grundfos Chicago does not warrant accessories or components not manufactured by Grundfos Chicago. However, to
the extent possible, Grundfos Chicago agrees to assign to Buyer its rights under the original manufacturers warranty,
without recourse to Grundfos Chicago.
Grundfos Chicago makes no representation or inference within this warranty that it has reviewed the buyer's and/or
end user's system design to which the equipment supplied by Grundfos Chicago will become a component of such a
system. Overall system compatibility of all components within such a system shall be the responsibility of others.
Grundfos Chicago shall not be liable for any damage caused by abrasive materials, chemicals, scale deposits,
corrosion, lightning, improper electrical supply, mishandling, or other similar conditions.
Grundfos Chicago shall not be liable for incidental or consequential losses, damages or expenses, directly or indirectly
arising from the sale, handling or use of the equipment, or from any other cause relating thereto, and Grundfos
Chicago liability hereunder in any case is expressly limited to the replacement (in the original form shipped) of
equipment or any part thereof, not complying with this order, or, at Grundfos Chicago election, to the repayment of or
crediting Buyer with an amount equal to the purchase price of such equipment, whether such claims are for breach or
warranty or negligence.
This warranty is expressly made in lieu of any and all other warranties expressed or implied including warranties of
merchantability and fitness.
53
© Copyright Grundfos Holding A/S
The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide.
98495141 1014
ECM: 1145584
USA
GRUNDFOS Chicago
3905 Enterprise Court
P.O. Box 6620
Aurora, IL 60598-0620
Phone: +1-630-236-5500
Fax: +1-630-236-5511
www.grundfos.us
Canada
GRUNDFOS Canada
2941 Brighton Road
Oakville, Ontario L6H 6C9 Canada
Phone: +1-905 829 9533
Fax: +1-905 829 9512
www.grundfos.ca
México
GRUNDFOS México
Boulevard TLC No. 15
Parque Industrial Stiva Aeropuerto
C.P. 66600 Apodaca, N.L Mexico
Phone: +011-52-81-8144 4000
Fax: +011-52-81-8144 4010
www.grundfos.mx