Escolar Documentos
Profissional Documentos
Cultura Documentos
2
Petroleum and Natural Gas Engineering, Pennsylvania State University,
University Park, PA 16802
Process Description
P r o c e s s e f f i c i e n c y , i n t h i s s t u d y , i s d e f i n e d as t h e
t e r t i a r y o i l r e c o v e r y p e r u n i t volume o f t h e s l u g
injected. T h i s r e f e r s t o t h e e f f i c i e n c y o f an o i l - r i c h
slug. Economic r e c o v e r y e f f i c i e n c y v a r i e s from s l u g t o
s l u g due t o v a r i a t i o n s i n t h e s u r f a c t a n t c o n t e n t . It
s h o u l d be n o t e d t h a t t h e m i c e l l a r s l u g s were f o r m u l a t e d
w i t h an e f f o r t t o keep t h e c o s t a minimum.
The e f f i c i e n c y o f a m i c e l l a r s l u g t o r e c o v e r t e r t i a r y o i l
i s l a r g e l y dependent on i t s a b i l i t y t o r e m a i n a s i n g l e
phase d u r i n g t h e f l o o d i n g p r o c e s s so t h a t t h e o i l may be
d i s p l a c e d " m i s c i b l y " and hence, c o m p l e t e l y . However,
v a r i o u s f a c t o r s such as s l u g d i l u t i o n by r e s e r v o i r
f l u i d s , s u r f a c t a n t l o s s t o t h e r e s e r v o i r rock, r e s e r v o i r
s a l i n i t y e t c . i n f l u e n c e t h e phase b e h a v i o u r a d v e r s e l y .
Once s l u g breakdown o c c u r s , t h e d i s p l a c e m e n t becomes
i m m i s c i b l e a n d some o f t h e r e s i d e n t o i l c a n be l e f t
trapped i n the pores. T e r t i a r y r e c o v e r y c a n be
s u b s t a n t i a l l y improved i f t h e s l u g c o m p o s i t i o n h a s a
minimal multiphase r e g i o n t o p r o l o n g the m i s c i b l e
d i s p l a c e m e n t regime, and a low i n t e r f a c i a l t e n s i o n i n t h e
m u l t i p h a s e r e g i o n t o enhance t h e i m m i s c i b l e d i s p l a c e m e n t .
Another f a c t o r c o n t r i b u t i n g t o o i l displacement i s t h e
r e l a t i v e l y l a r g e r o l e i c phase volume a t s l u g breakdown.
W i t h t h e s e ends i n view, a number o f phase b e h a v i o u r
s t u d i e s were made t o f o r m u l a t e e f f i c i e n t m i c e l l a r s l u g s
f o r t h e t e r t i a r y r e c o v e r y o f t h r e e l i g h t o i l s - Bonnie
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G l e n , P r o v o s t , and B r a d f o r d c r u d e s .
Publication Date: July 10, 1989 | doi: 10.1021/bk-1989-0396.ch018
on t h e b a s i s o f t h e i r a b i l i t y t o s o l u b i l i z e b r i n e a n d
o i l , as w e l l as t h e c o m p a t i b i l i t y with polymer.
M u l t i p l e M i c e l l a r Slugs
The e f f i c i e n c y o f t h e d i s p l a c e m e n t p r o c e s s c a n be f u r t h e r
i m p r o v e d by u s i n g a m u l t i p l e m i c e l l a r s l u g - a
combination o f o i l - r i c h and w a t e r - r i c h s l u g s - i n s t e a d o f
a conventional single slug. In t h i s method, a s l u g t h a t
i s more c o m p a t i b l e w i t h o i l ( o i l - r i c h ) i s f o l l o w e d by a
s l u g t h a t i s more c o m p a t i b l e w i t h w a t e r ( w a t e r - r i c h ) .
These s l u g s may be d i v i d e d i n t o p o r t i o n s a n d i n j e c t e d
a l t e r n a t e l y i n s e v e r a l s t e p s as a 'composite m i c e l l a r
slug . 1
F o r example, a 5% pv c o m p o s i t e s l u g i n j e c t e d i n
t h r e e s t e p s c a n be t h o u g h t o f as ( 5 / 3 ) % p v o i l - r i c h s l u g
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f o l l o w e d by ( 5 / 3 ) % pv w a t e r - r i c h s l u g f o l l o w e d a g a i n by
Publication Date: July 10, 1989 | doi: 10.1021/bk-1989-0396.ch018
(5/3)% p v o f t h e o i l - r i c h s l u g . The c h o i c e o f t h e
component s l u g s i s b a s e d on t h e e q u i l i b r i u m m i c e l l a r
p h a s e s d e t e r m i n e d from t h e phase d i a g r a m . Such a
c o m b i n a t i o n enhances t h e s t a b i l i t y , a n d t h e r e f o r e , t h e
performance o f t h e m i c e l l a r slugs i n r e c o v e r i n g t h e
tertiary oil. Another approach t o p r o l o n g t h e i n t e g r i t y
o f t h e m i c e l l a r s l u g i s t o u s e a 'graded c o m p o s i t e s l u g ' .
Here, t h e component s l u g s a r e i n j e c t e d s u c h t h a t a
g r a d a t i o n i s formed w i t h r e s p e c t t o t h e o i l and/or t h e
surfactant concentration of the individual slugs, i . e .
t h e g r a d i n g s t a r t s w i t h o i l - r i c h s l u g and ends w i t h
water-rich slug. C o m p o s i t i o n s t h a t f a l l on t h e same
d i l u t i o n p a t h i n t h e phase d i a g r a m a r e i n e q u i l i b r i u m
w i t h e a c h o t h e r and hence, have f a v o u r a b l e phase
behaviour. T h i s h e l p s t o d e l a y t h e s l u g breakdown a n d
t h u s , improve t h e d i s p l a c e m e n t efficiency.
Objectives
The p r i m a r y o b j e c t i v e s o f t h i s r e s e a r c h were :
1. Formulate e f f i c i e n t m i c e l l a r slugs f o r t h e t e r t i a r y
r e c o v e r y o f t h r e e l i g h t o i l s v i z . B r a d f o r d crude,
Bonnie Glen crude, and Provost crude;
2. Improve t h e e f f i c i e n c y o f t h e m i c e l l a r f l o o d i n g
process through t h e use o f m u l t i p l e m i c e l l a r s l u g s ;
3. D e v i s e methods t o r e d u c e t h e economic d i s a d v a n t a g e s
i n h e r e n t i n t h e p r o c e s s by s u i t a b l e s e l e c t i o n o f
s l u g t y p e , s i z e and c o m b i n a t i o n , such a s
s u b s t i t u t i n g a s i n g l e s l u g with a graded composite
slug of equivalent size.
Experimental P r o c e d u r e and A p p a r a t u s
Apparatus. A c o n s t a n t r a t e d i s p l a c e m e n t pump c h a r g e d
w i t h m e r c u r y was used t o d i s p l a c e t h e f l u i d o f i n t e r e s t
from s t e e l c y l i n d e r s t o t h e core. A pressure transducer
connected t o t h e chart r e c o r d e r p r o v i d e d the p r e s s u r e
h i s t o r y o f e a c h c o r e f l o o d . An a u t o m a t i c s a m p l e r w i t h
o i l f l o o d was t h e n s t a r t e d a t a r a t e o f lOm/day u n t i l an
i r r e d u c i b l e water s a t u r a t i o n (26-38%) was e s t a b l i s h e d .
Publication Date: July 10, 1989 | doi: 10.1021/bk-1989-0396.ch018
c o n n a t e w a t e r i n a l l c o r e f l o o d s . I t s h o u l d be m e n t i o n e d
that i t i s desirable to incorporate divalent cations,
+ + + +
s u c h as C a and M g , i n t h e s l u g f o r m u l a t i o n s as w e l l
as i n t h e c o n n a t e water t o s i m u l a t e an a c t u a l r e s e r v o i r .
Micellar Solutions
M i c e l l a r s l u g B4 was f o r m u l a t e d f o r t h e t e r t i a r y r e c o v e r y
of Bonnie Glen crude. F i g u r e 2 shows t h e t e r n a r y
d i a g r a m f o r t h i s c r u d e o i l , d i s t i l l e d water, and
s u r f a c t a n t system. S o l u t i o n s a, b, c, and d separated
i n t o o i l - r i c h and w a t e r - r i c h m i c r o e m u l s i o n s i n
e q u i l i b r i u m w i t h each o t h e r . F o r example, s o l u t i o n a
1
e q u i l i b r a t e d i n t o a w a t e r - r i c h microemulsion a and an
, f
o i l - r i c h microemulsion a . Similarly, solutions b, c,
, f 1 , f
and d e q u i l i b r a t e d t o form b', b ; c , c ; and d', d''
respectively. The t i e l i n e s shown c o n n e c t t h e s o l u t i o n s
in equilibrium. Point P r e f e r s t o the p l a i t point,
where t h e o i l - r i c h and w a t e r - r i c h s o l u t i o n s become
m i s c i b l e and hence, a s i n g l e p h a s e . M i c e l l a r s o l u t i o n B4
l i e s i n t h e s i n g l e phase r e g i o n , j u s t o u t s i d e t h e b i n o d a l
curve. S o l u t i o n B4 was d i l u t e d w i t h d i s t i l l e d w a t e r once
t o form s o l u t i o n B4W and, t w i c e t o form s o l u t i o n B4X.
S o l u t i o n s B4, B4W, and B4X were u s e d i n c o m b i n a t i o n t o
form t h e composite s l u g f o r the r e c o v e r y o f Bonnie Glen
crude.
M i c e l l a r s l u g L I was f o r m u l a t e d f o r t h e r e c o v e r y o f
the Provost crude. F i g u r e 3 shows t h e t e r n a r y phase
b e h a v i o u r d i a g r a m f o r t h i s c r u d e , d i s t i l l e d water and
s u r f a c t a n t system. P e t r o l e u m s u l f o n a t e s P e t r o s t e p B100
and P e t r o s t e p B110 were t h e s u r f a c t a n t s u s e d i n t h e s e
micellar solutions. S o l u t i o n s A, B, C, and D s e p a r a t e d
i n t o w a t e r - r i c h microemulsions i n e q u i l i b r i u m with excess
oil. M i c e l l a r s o l u t i o n L I l i e s i n t h e s i n g l e phase
region. S o l u t i o n s L1W1 and L1W2 were formed by d i l u t i n g
s o l u t i o n LI w i t h d i s t i l l e d water. When s o l u t i o n s L1W1
and L1W2 were a l l o w e d t o e q u i l i b r a t e , t h e y s e p a r a t e d i n t o
two p h a s e s , t h e c o m p o s i t i o n s o f which a r e g i v e n by t h e
7 s Pressure
Gauge
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Transducer |
Publication Date: July 10, 1989 | doi: 10.1021/bk-1989-0396.ch018
F i g u r e 2. Phase B e h a v i o u r o r B o n n i e G l e n Crude,
D i s t i l l e d Water, and S u r f a c t a n t System
ends o f t h e t i e l i n e s p a s s i n g t h r o u g h t h e o v e r a l l
composition p o i n t s .
M i c e l l a r s l u g s f o r t h e r e c o v e r y o f B r a d f o r d crude
were f o r m u l a t e d u s i n g a d i f f e r e n t a p p r o a c h . Upon t h e
c o m p l e t i o n o f t h e phase diagram, e q u i l i b r i u m m i c e l l a r
p h a s e s l y i n g a l o n g t h e b i n o d a l c u r v e were c h o s e n as t h e
o i l - r i c h and w a t e r - r i c h s o l u t i o n s . These s o l u t i o n s have
s i m i l a r s u r f a c t a n t / c o s u r f a c t a n t c o n c e n t r a t i o n , but d i f f e r
in oil/brine ratios. F i g u r e s 4 and 5 show t h e t e r n a r y
phase b e h a v i o u r diagrams f o r t h e s e s y s t e m s . Since the
s o l u t i o n s l i e a l o n g t h e same t i e l i n e , t h e y a r e i n
e q u i l i b r i u m w i t h e a c h o t h e r , b u t have o p p o s i n g a f f i n i t i e s
f o r o i l and b r i n e . Two o i l - r i c h s l u g s were f o r m u l a t e d ,
u s i n g two d i f f e r e n t s u r f a c t a n t s , f o r t h e t e r t i a r y
r e c o v e r y o f B r a d f o r d c r u d e were PI and T l . The
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Polymers
The s u c c e s s o f t h e m i c e l l a r f l o o d i n g p r o c e s s f o r
recovering t e r t i a r y o i l i s l a r g e l y dependent on t h e
m o b i l i t y b u f f e r which s e r v e s t o d e l a y v i s c o u s f i n g e r i n g
o f t h e d r i v e w a t e r i n t o t h e s l u g and hence, i t s d i l u t i o n .
S o l u t i o n s o f p o l y a c r y l a m i d e p o l y m e r and Xanthan gum
p o l y m e r were u s e d as m o b i l i t y c o n t r o l l i n g a g e n t s i n t h e s e
experiments. C h o i c e o f t h e t y p e and c o n c e n t r a t i o n o f t h e
p o l y m e r i s made d e p e n d i n g on t h e e x t e n t t o w h i c h i t i s
d e g r a d e d by b r i n e and t h e r o c k m i n e r a l s , r e s i s t a n c e
f a c t o r o f the polymer s o l u t i o n , m i c e l l a r - p o l y m e r
i n t e r a c t i o n and t h e t h e r m a l s t a b i l i t y o f t h e p o l y m e r
solution. I t was f o u n d t h a t p o l y m e r d e g r a d a t i o n by t h e
s l u g i s d i r e c t l y dependent on t h e s u r f a c t a n t
concentration of the slug. The p r e s e n c e o f a l c o h o l i n
t h e s l u g improves t h e m i c e l l a r - p o l y m e r c o m p a t i b i l i t y .
P o l y m e r d e g r a d a t i o n by b r i n e i s d e t e r m i n e d by t h e i o n i c
s t r e n g t h o f t h e b r i n e . D i v a l e n t c a t i o n s have g r a t e r
e f f e c t i n r e d u c i n g t h e p o l y m e r v i s c o s i t y t h a n monovalent
cations.
Discussion of Results
Petrostep 465
+
Cosurfactants
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Publication Date: July 10, 1989 | doi: 10.1021/bk-1989-0396.ch018
Distilled Provost
Water Crude
F i g u r e 3. Phase B e h a v i o u r o f P r o v o s t Crude, Distilled
Water and S u r f a c t a n t System
PRL-5 A Sulfonate
+
Cosurfactant
O Water-rich Solution
• Oil-rich Solution
2 Phase
Brine Bradford
Crude
F i g u r e 4. Phase B e h a v i o u r o f B r a d f o r d Crude, Brine,
and S u r f a c t a n t (PRL-5A) System
Crude o i l * 39. 00 19,.50 9..75 30. 05 15,.00 7,.50 63. 50 5 .50 85.00 2. 00
D i s t i l l e d water 50. 00 75..00 87,.50 60. 09 80,.00 90,.00
B r i n e (2% w/v NaCl) 20. 10 84 .00 5.00 92. 50
P e t r o s t e p 465 9. 00 4,.50 2..25
P e t r o s t e p B110 5. 54 2..81 1..40
P e t r o s t e p B100 3. 07 1..56 0..78
PRL-5 11. 99 7 .63
TRS-10 8.01 4. 00
IPA 1. 50 0..75 0..38 1. 25 0..63 0..32
NBA 0. 50 0..25 0,.13
Isoamyl A l c o h o l 4 .51 2 .87
Cyclohexanol 1.49 1. 00
41. .2
Publication Date: July 10, 1989 | doi: 10.1021/bk-1989-0396.ch018
P2(water-rich) 2 .5 3..7
5 .0 16. .5
10 .0 44. .3
Tl(oil-rich) 2 .5 19. . 9
5 .0 23. . 6
10 .0 47. .5
T2(water-rich) 2 .5 7.. 1
5 .0 15. .7
10 .0 30. ,9
The r e s u l t s show t h a t t h e l a r g e s t i n c r e m e n t i n
t e r t i a r y r e c o v e r y o c c u r s a r o u n d a m i c e l l a r s l u g s i z e 5%
pv f o r a l l t h e s l u g s u s e d . F i g u r e 6 shows t h e r e s u l t s
f o r Bonnie Glen crude o i l , i n d i c a t i n g t h a t t h e r e l a t i v e
i n c r e a s e i n t e r t i a r y r e c o v e r y r e a c h e s a maximum a t s l u g
s i z e s between 4 and 8% pv. F u r t h e r i n c r e a s e i n s l u g s i z e
g i v e s o n l y m i n i m a l i n c r e m e n t i n t e r t i a r y r e c o v e r y and,
g r e a t e l y reduces the c o s t - e f f e c t i v e n e s s o f t h e s l u g .
P r o c e s s e f f i c i e n c y p e a k e d a t 5% pv s l u g s i z e f o r m i c e l l a r
s l u g B4 i n t h e c a s e o f B o n n i e G l e n c r u d e o i l . This i s
shown i n F i g u r e 7. T e r t i a r y r e c o v e r y o f B r a d f o r d c r u d e
u s i n g s i n g l e and c o m p o s i t e s l u g s o f v a r i o u s s i z e s i s
shown i n F i g u r e 8.
Composite S l u g s . A s i n g l e m i c e l l a r s l u g was r e p l a c e d by
an e q u i v a l e n t volume o f c o m p o s i t e s l u g s t o examine t h e
e f f e c t o f c o m p o s i t e s l u g s on t e r t i a r y r e c o v e r y . An o i l -
r i c h s l u g was f o l l o w e d by a w a t e r - r i c h s l u g i n a 50:50
volume r a t i o . S e l e c t e d r e s u l t s a r e shown i n T a b l e IV.
S l u g c o m p o s i t i o n s T l , T2 and B4 and B4W a r e g i v e n i n
T a b l e I I and shown i n F i g u r e s 2, 3, 4 and 5 , r e s p e c t i v e l y .
The r e s u l t s show t h a t f o r a g i v e n s l u g s i z e , a
c o m p o s i t e s l u g r e c o v e r e d more c r u d e t h a n a s i n g l e s l u g o f
equivalent size.
TRS-10B Sulfonate
+
Cosurfactant
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Publication Date: July 10, 1989 | doi: 10.1021/bk-1989-0396.ch018
Brine Bradford
Crude
F i g u r e 5. Phase B e h a v i o u r o f B r a d f o r d Crude, Brine,
and S u r f a c t a n t (TRS-10B) System
100
0« 1 1 1 1 1
0 4 8 12 16 20
Miscellar Slug Size, % PV
F i g u r e 6. Effect of Micellar Slug S i z e on T e r t i a r y
Recovery
CO
£
or
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4 8 12 16 20
Publication Date: July 10, 1989 | doi: 10.1021/bk-1989-0396.ch018
F i g u r e 7. E f f e c t o f M i c e l l a r S l u g S i z e on t h e O i l
R e c o v e r y E f f i c i e n c y o f M i c e l l a r S l u g B4
i I
LEGEND
• Water-Rich P R L - 5 A * 30-70 Composite
• Oil-Rich P R L - 5 A * 70-30 Composite
O Water-Rich T R S - 1 0 B + 70-30 Composite
O Oil-Rich T R S - 1 0 B (No Polymer Buffer Zone)
a 5-5C Composite * 25-25-::::-25 C miposite
F i g u r e 8. T e r t i a r y R e c o v e r y o f B r a d f o r d Crude Using
O i l - R i c h , W a t e r - R i c h a n d Composite S l u g s
Next, t h e p r o p o r t i o n s o f o i l - r i c h and w a t e r - r i c h
s l u g s were v a r i e d f o r a g i v e n s l u g s i z e (10% pv) and t h e
t e r t i a r y r e c o v e r i e s were compared. As seen i n T a b l e V,
o i l - r i c h s l u g s were more e f f e c t i v e
00 100 30.9
Publication Date: July 10, 1989 | doi: 10.1021/bk-1989-0396.ch018
M u l t i p l i c i t y of Slugs. The e f f e c t o f m u l t i p l i c i t y o f
s l u g on r e c o v e r y e f f i c i e n c y was examined by a l t e r n a t i n g
t h e o i l - r i c h and w a t e r - r i c h s l u g s i n 2, 3 and 4 s t e p s ,
f o r a g i v e n s l u g s i z e (5% p v ) . In e a c h c a s e , t e r t i a r y
r e c o v e r y was h i g e r f o r 3 and 4 s t e p s t h a n f o r 2 s t e p s .
( S l u g s i z e "5/3" s t a n d s f o r a t o t a l s l u g s i z e o f 5% pv
s p l i t i n t o 3 e q u a l p a r t s . ) The o r d e r o f i n j e c t i o n o/w/o
r e p r e s e n t s o i l - r i c h s l u g f o l l o w e d by w a t e r - r i c h s l u g
f o l l o w e d by o i l - r i c h s l u g . T a b l e VI shows s e l e c t e d
r e s u l t s f o r a 5% s l u g i n s e v e r a l s t e p s . It i s c l e a r that
t h e t h r e e s l u g c o n f i g u r a t i o n gave h i g h e r o i l r e c o v e r y
than a s i n g l e s l u g .
G r a d e d Composite S l u g s . In g r a d e d m i c e l l a r s l u g s , two o r
more s l u g s a r e i n j e c t e d so t h a t a g r a d a t i o n s t a r t s w i t h
B4 5 o 62.93
Publication Date: July 10, 1989 | doi: 10.1021/bk-1989-0396.ch018
Conclusions
B a s e d upon o v e r 50 m i c e l l a r f l o o d s c a r r i e d out on
sandstone cores, the f o l l o w i n g c o n c l u s i o n s are reached:
1. O i l - r i c h s l u g s r e c o v e r e d more c r u d e o i l t h a n w a t e r -
richslugs.
2. S m a l l m i c e l l a r s l u g s (2-5% pv) can r e c o v e r 3 t o 15
t i m e s t h e i r volume o f w a t e r f l o o d r e s i d u a l o i l . F i n a l
o i l s a t u r a t i o n was r e d u c e d t o 0.02% p v f o r 2% p v s l u g
s i z e and,0.01% p v f o r 5% p v s l u g s i z e .
3. O i l d i s p l a c e m e n t e f f i c i e n c y can be i m p r o v e d
c o n s i d e r a b l y when a c o m p o s i t e s l u g i s u s e d i n p l a c e
LI (s) 5 0.037
Publication Date: July 10, 1989 | doi: 10.1021/bk-1989-0396.ch018
73.35 5.51
Ll(g) 5 96.87 0.018 6.65
F i g u r e 9. P r o d u c t i o n H i s t o r y o f 5% PV M i c e l l a r S l u g B4
and 50% PV B u f f e r I n j e c t e d a t 1.41 m/day
F i g u r e 10. P r o d u c t i o n H i s t o r y o f 5% PV Graded
Composite S l u g o f B4 a n d 50% PV B u f f e r I n j e c t e d a t 1.35
m/day
R u n #56
Initial O i l Saturation - 37.55% P V
S l u g Size - 5% P V L1 Single
a. Buffer Size - 50% P V
Frontal Velocity - 1.40 m/day
O Tertiary Recovery - 73.35% OIP
/
/
/•* Cumulative
/ Oil Recovery,
/ %OIP
% O i l in S a m p l e
% Micellar
in S a m p l e
CL
E
F i g u r e 11. P r o d u c t i o n H i s t o r y o f 5% PV M i c e l l a r Slug
L I a n d 50% PV B u f f e r I n j e c t e d a t 1.40 m/day
F i g u r e 12. P r o d u c t i o n H i s t o r y o f 5% PV Graded
Composite S l u g o f L I I n j e c t e d a t 1.35 m/day
Literature Cited
Publication Date: July 10, 1989 | doi: 10.1021/bk-1989-0396.ch018