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Bienvenido: cr080dwl
Producto: WHEEL LOADER
Modelo: 924GZ WHEEL LOADER RTA
Configuración: 924G 924Gz Wheel Loader RTA00001-UP (MACHINE)
POWERED BY 3056E Engine
Pruebas y Ajustes
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Power Train
Número de medio -RENR6425-04 Fecha de publicación -01/05/2012 Fecha de actualización -03/05/2012
i02062400
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
2. Place the transmission direction and speed control lever (if equipped) in the NEUTRAL position and
in any speed position. Shift the transmission direction control switch (if equipped) to the NEUTRAL
position.
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7. Allow only authorized personnel on the machine. Keep unauthorized personnel off the machine and in
clear sight of the operator.
Note: All tests and all adjustments must be made while the transmission oil is at normal operating
temperature.
NOTICE
Do not connect or disconnect hose fittings to or from the quick
disconnect nipples when there is pressure in the system. This will
prevent damage to the seals that are in the fitting.
Table 1
Required Tools
Part Number Description Qty
1U-5481 Pressure Gauge Group 1
1U-5482 Pressure Adapter Group 1
Test Procedures
Test for the Transmission Clutch Pressure
Use the following procedure to check the pressure of the direction clutch oil and the speed clutch oil.
Modulating valve for clutch 5 (5) (third speed and fourth speed)
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Illustration 1 g00913305
Illustration 2 g00913306
1. Install the correct hose assembly from the 1U-5482 Pressure Adapter Group on pressure tap (1)
through pressure tap (6). Attach the opposite end of the hose assembly to the 0 to 3400 kPa (0 to 580
psi) pressure gauge in the 1U-5481 Pressure Gauge Group .
2. Engage the parking brake. Shift the transmission direction and speed control lever to the NEUTRAL
position. Shift the transmission direction control switch to the NEUTRAL position (if equipped). Start
the engine and operate the engine at low idle.
3. Ensure that the transmission neutralizer override is enabled. The transmission neutralizer override is
enabled when the transmission neutralizer override switch is illuminated.
Note: The machine can drive through the service brakes when the machine is at high idle.
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14/2/2019 924G 924Gz Wheel Loader RTA00001-UP (MACHINE) POWERED BY 3056E Engine(SEBP3526 - 79) - Sistemas y componentes
5. Depress the brake pedal and hold the brake pedal. Release the parking brake. Make sure that the
machine is in first speed. Watch the pressure gauges. Shift the transmission direction and speed control
lever from the NEUTRAL position to the FORWARD position. Increase the engine speed to high idle.
Make sure that the transmission oil is at normal operating temperature. The needle on the pressure
gauge for clutch 1 should rise. The needle on the pressure gauge for clutch 6 should rise. The pressure
readings must be within the values in Table 3.
With the transmission in the FORWARD position, shift through the remaining forward speeds and note
the clutch pressures for each speed. Return to the FIRST SPEED position. Use the transmission
direction and speed control lever. The pressure reading for each energized clutch must be within the
values in Table 3. This checks the pressure of all the speed clutches.
6. Perform Step 5 for all reverse speeds. The same pressure levels should be noted in all reverse speeds.
7. Perform 5 and 6 with the engine at low idle. The same pressures should be observed. If the pressures
are lower, there is a leak in the transmission control system.
Table 2
First Third Fourth First Second Third
Second
speed speed speed Neutral speed speed speed
speed
forward forward forward reverse reverse reverse
forward
Clutch 1 (forward
X X X
low)
Clutch 2 (forward
X
high)
Clutch 3 (reverse)
X X X
Clutch 4 (second
X X
speed)
Clutch 5 (third
speed and fourth X X X X
speed)
Clutch 6 (first
X X
speed)
Table 3
Transmission Pressures
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Use the following procedure to check the pressure of the transmission lubrication oil.
Illustration 3 g01056838
The inlet for the transmission lubrication oil is located on the left side of the machine.
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2. Install the correct hose assembly from the 1U-5482 Pressure Adapter Group on pressure tap (7).
Attach the opposite end of the hose assembly to the 0 to 400 kPa (0 to 58 psi) pressure gauge in the
1U-5481 Pressure Gauge Group .
3. Start the engine and operate the engine at high idle. Observe the pressure gauge. With the oil at normal
operating temperature, the lubrication oil pressure must be within the values in Table 3.
Table 4
Transmission Pressure
Pressure Tap Specification Actual Pressure
Transmission lubrication
170 ± 34 kPa (25 ± 5 psi)
Illustration 4 g00913310
1. Install the correct hose assembly from the 1U-5482 Pressure Adapter Group on pressure tap (8) .
Attach the opposite end of the hose assembly to the 0 to 3400 kPa (0 to 580 psi) pressure gauge in the
1U-5481 Pressure Gauge Group .
2. Start the engine and operate the engine at high idle. Observe the pressure gauge. With the oil at normal
operating temperature, the transmission oil pump pressure must be within the values in Table 5.
Table 5
Transmission Pressure
Pressure Tap Specification Actual Pressure
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Illustration 5 g00913312
The transmission relief valve (10) is located below the modulating valves.
Illustration 6 g00889597
Si la presión de la bomba de aceite de la transmisión en el grifo de presión (8) no está dentro de los valores
de la Tabla 6, ajuste el resorte de la válvula de alivio de la transmisión (10). Utilice el siguiente
procedimiento.
Girar el tornillo de ajuste hacia la derecha aumenta la presión de la bomba. Girar el tornillo de ajuste
en sentido antihorario disminuye la presión de la bomba. Una vuelta completa del tornillo de ajuste
cambia la presión de la bomba 160 kPa (23 psi).
Tabla 6
Presión de transmisión
Grifo de presion Especificación Presión actual
Ilustración 7 g00913315
Ilustración 8 g00913316
1. Instale el conjunto de manguera correcto del grupo de adaptadores de presión 1U-5482 en el grifo de
presión (13). Conecte el extremo opuesto del conjunto de manguera al manómetro de 0 a 2000 kPa (0 a
290 psi) en el grupo de manómetro de presión 1U-5481 .
2. Arranque el motor y hágalo funcionar a ralentí alto. Observe el manómetro. Con el aceite a la
temperatura normal de funcionamiento, la presión de entrada del convertidor de par debe estar por
debajo de los valores de la Tabla 7.
Tabla 7
Presión de transmisión
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Ilustración 9 g00910058
Ilustración 10 g00913318
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14/2/2019 924G 924Gz Wheel Loader RTA00001-UP (MACHINE) POWERED BY 3056E Engine(SEBP3526 - 79) - Sistemas y componentes
1. Install the correct hose assembly from the 1U-5482 Pressure Adapter Group on pressure tap (14).
Attach the opposite end of the hose assembly to the 0 to 2000 kPa (0 to 290 psi) pressure gauge in the
1U-5481 Pressure Gauge Group .
2. Start the engine and operate the engine at high idle. Observe the pressure gauge. With the oil at normal
operating temperature, the torque converter inlet pressure must be within the values in Table 8.
Table 8
Transmission Pressure
Pressure Tap Specification Actual Pressure
Transmission Pressures
Table 9
Transmission Pressure
Actual Pressure
Pressure Tap Specification
Modulating valve for clutch 1 (forward low) 2400 ± 170 kPa (350 ± 25
psi)
Modulating valve for clutch 2 (forward high) 2400 ± 170 kPa (350 ± 25
psi)
Modulating valve for clutch 4 (second speed) 2400 ± 170 kPa (350 ± 25
psi)
Modulating valve for clutch 6 (first speed) 2400 ± 170 kPa (350 ± 25
psi)
Transmission lubrication
170 ± 34 kPa (25 ± 5 psi)
Copyright 1993 - 2019 Caterpillar Inc. Thu Feb 14 2019 11:30:23 GMT-0500 (hora estándar de Perú)
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