Wirings Inter 2003

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SERVICE MANUAL
SERVICE MANUAL SECTION
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built
After September 15, 2003 — ELECTRICAL CIRCUIT DIAGRAMS
Truck Model: 3200

Start Date: 03/01/2002
Truck Model: 4200
Truck Model: 4300
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Truck Model: 4400 TA
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Truck Model: 7300

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Truck Model: 7400

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Truck Model: 7500

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Truck Model: 7600
Truck Model: 8500
Truck Model: 8600
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09/15/2003
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Copyright © 09/15/2003 International Truck and Engine Corporation
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After i
September 15, 2003 — ELECTRICAL CIRCUIT DIAGRAMS
Table of Contents
1. INSTRUCTIONS AND CHARTS (CHAPTER 1). .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .1

1.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER IDENTIFICATION, P.
6. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .6
1.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . ..7
1.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . ..8
1.9. SCHEMATIC SYMBOL CHART, P. 9. .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. .9
1.10. RELAY FUNCTIONS, P. 10. . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . .10
1.11. LAMP BULB CHART, P. 11. . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .11
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1.12. INTERNATIONAL V8 AND I6 ECM CONTROLLER CONNECTORS PIN NUMBER
IDENTIFICATION, P.12.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. .12
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2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. .13
2.1. ACCESSORY, P. 1.. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. ..13
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2.2. BATTERY FEEDS, CAB, P. 2. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. .14

2.3. BATTERY, P. 3. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. .15
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2.4. 1708 DATA LINK, P. 4. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. ..16

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2.5. SWITCH DATA LINK, P. 5.. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. .17

2.6. DRIVETRAIN 1939 DATA LINK (CAB), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
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2.7. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

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2.8. GROUNDS CHASSIS, P. 8. . . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. .20

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2.9. GROUNDS CHASSIS, P. 9. . . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. .21

2.10. GROUNDS IP, P. 10.. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. ..22
2.11. GROUNDS IP, P. 11. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. .23
2.12. IGNITION CAB, P. 12.. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . ..24
2.13. IGNITION CAB, P. 13.. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . ..25
2.14. IGNITION FEEDS, CHASSIS, P. 14.. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. ..26
2.15. START, P. 15. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . ..27
3. CAB ACCESSORIES (CHAPTER 3). . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . .28

3.1. CIGAR LIGHTER AND POWER FEEDS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.2. CB POWER, P. 2. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. ..29
3.3. COMPASS AND TEMPERATURE DISPLAY, P. 3. . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . .30
3.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..32
3.6. HORN, DUAL ELECTRIC, P. 6.. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..33
3.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7. .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . .34
3.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8.. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. ..35
3.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9. . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . .36
3.10. 2–WAY RADIO, P. 10. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. .37
3.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.12. LIGHTED AIR SHIELD, P. 12.. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . ..39
3.13. ROOF AUX. LOAD, P. 13. . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . .40
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3.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14. . . . . . . . . . . . . .41

3.15. SELF CONTAINED AIR SEAT, P. 15. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .42
3.16. DIGITAL CLOCK PTC, P. 16.. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .43
3.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
3.18. HEATED SEATS FOR 7700 MODELS ONLY, P. 18.. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .45
4. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

4.1. I6 EGR ENGINES, P. 1. .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .46
4.2. V8 AVNT ENGINES, P. 2. .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . ..47
4.3. CATERPILLAR, CUMMINS ISM ENGINES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
4.4. I6 HEUI ENGINES, P. 4.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..49
5. FANS AND ENGINE ACCESSORIES (CHAPTER 5). . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .50

5.1. FAN WIRING, P. 1.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ..50
5.2. ETHER START, P. 2.. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .51
5.3. SNOW VALVE, P. 3. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .52
5.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
6. ELECTRONIC ENGINES (CHAPTER 6). . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . ..54
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6.1. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINES, P. 1. .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . ..54
6.2. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINE CRUISE CONTROL AND BODY
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BUILDER CONNECTIONS, P. 2. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .55
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6.3. ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3. .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . ..56
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6.4. ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND BODY
BUILDER CONNECTIONS, P. 4. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .57
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6.5. CATERPILLAR C10, C11, C12, AND C13 ENGINES, P. 5. . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . .. . .58

6.6. CUMMINS ISM ENGINE, P. 6.. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..59
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6.7. I6 HEUI ENGINE, P. 7. .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .60

6.8. I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITH MANUAL
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TRANSMISSION, P. 8. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . ..61
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7. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
7.1. IP/GAUGE LIST, P. 1.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .62
7.2. WARNING LIGHT LIST, P. 2. . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. .63
7.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P.
3.. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .64
7.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND WATER
TEMP GAUGE CIRCUITS, P. 4. .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .65
7.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5. . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. .66
7.6. AIR PRESSURE INPUT CIRCUIT, P. 6. . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . .67
7.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P. 7. . . . . .68
7.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING LAMPS, P.
8.. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .69
7.9. GAUGES AND WARNING LIGHTS — FUEL FILTER RESTRICTION AND WATER IN FUEL
LIGHTS, P. 9.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .70
7.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSION OIL TEMP.
GAUGE, P. 10.. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .71
7.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11. . . .. . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. .72
7.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
7.13. FRONT AXLE ENGAGEMENT LAMP, P. 13. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .74
8. LIGHTS (CHAPTER 8).. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . ..75

8.1. BACK UP LIGHTS, P. 1.. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .75
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8.2. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS, P.
2. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..76
8.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS
(CONT.), P. 3. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..77
8.4. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 4.. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. ..78
8.5. DOME LIGHT, MAP LIGHT, P. 5.. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. .79
8.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6. . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . .80
8.7. FOG LIGHT AND WORK LIGHT, P. 7. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . ..81
8.8. HEADLIGHTS, P. 8.. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . ..82
8.9. AUX. HEADLIGHTS, AUX. PARK, AUX TURN, P. 9. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. .83
8.10. PANEL LIGHTS, P. 10.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. .84
9. CHASSIS ACCESSORIES (CHAPTER 9). . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . .85

9.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
9.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. ..86
9.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3. .. . .. .. . .. . .. .. . .. .. . .. . ..87
9.4. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. ..88
9.5. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
9.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
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9.7. TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUEL HEATER
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N/WARN LIGHTS, P. 7. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. ..91
9.8. BRAKE SYSTEM, HYDRAULIC, P. 8. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. .92
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9.9. FUEL TRANSFER PUMP, P. 9.. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. .93
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9.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10. . . . . . . . . . . . . . . .94
9.11. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX, P. 11. . . . . .95
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9.12. BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS, P. 12. . . . . . . . . . . . . . . . . . .96
9.13. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY
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BUILDER, P. 13.. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . .97

9.14. AIR SOLENOID 4–WAY PACK, P. 14.. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. ..98
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9.15. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER, P.
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9.16. HYD POWER PARK, P. 16. . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .100

9.17. AIR SUSPENSION, P. 17. .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .101
9.18. AUX. TRAILER, ACC CONTROLLED, P. 18.. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .102
9.19. AUX. TRAILER, BTRY CONTROLLED, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
9.20. LIFT AXLES (NON-STEERABLE), P. 20. . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .104
9.21. LIFT AXLES (STEERABLE), P. 21. . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .105
9.22. AIR ACTUATED PARK BRAKE, P. 22. .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .106
9.23. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
9.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
9.25. LIFT AXLES, WITH NON—STEERABLE FOR SS MODELS, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
9.26. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26. . . . . . . . . . . . . . . . . . . . . . . .110
9.27. ELECTRONIC TRAILER BRAKE ACCOMMODATION, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
9.28. LECTRASHIFT ACCOMMODATION, P. 28.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..112
9.29. AUXILIARY 40 AMP CIRCUIT, P. 29. . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. .113
9.30. HOURMETER, CUSTOMER MOUNTED PTO, P. 30. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. .114
9.31. REMOTE START/ STOP, P. 31. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . ..115
9.32. LIFT AXLE WITH 14RAR, P. 32. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. ..116
9.33. LIFT GATE, P. 33. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. .117
10. TRANSMISSIONS (CHAPTER 10).. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . ..118

10.1. ALLISON LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1. . . . . . . . . . . . . . . . . . . . . . . . .118
10.2. ALLISON MD TRANSMISSION, P. 2. .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . ..119
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10.3. ALLISON MD TRANSMISSION (WTEC), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120

10.4. ALLISON MD TRANSMISSION (CONT.), P. 4. . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . .121
10.5. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . .122
10.6. EATON AUTOSHIFT TRANSMISSION, P. 6. . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . .123
10.7. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. .124
10.8. EATON LIGHTNING TRANSMISSION, P. 8.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . ..125
10.9. ALLISON HD TRANSMISSION, P. 9. . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. .126
10.10. ALLISON HD TRANSMISSION, P. 10. .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. .127
10.11. ALLISON HD TRANSMISSION, P. 11. . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . .128
10.12. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL, P. 12. . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . .129
10.13. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL AND WITH 0013WUA, P. 13. . . . . .130
10.14. ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14. . . . . . . .131
10.15. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED
EFFECTS, P. 15. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. ..132
EFFECTS, P. 16. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. ..133
11. AIR CONDITIONING (CHAPTER 11). . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. .134

11.1. HVAC SYSTEMS, P. 1.. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. ..134
R
11.2. AIR CONDITIONING (ONLY), P. 2. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . ..135
TA
12. CONNECTOR COMPOSITES (CHAPTER 12). . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . .136
IS
12.1. CONNECTOR COMPOSITES (10M), (71), (72), (345F), P. 1.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..136
AV
12.2. CONNECTOR COMPOSITES (420F), (420M), (520), (521), (522), (523), (524), P. 2. . . . . . . . . .137
12.3. CONNECTOR COMPOSITES (1002), (1003), (1010), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
N
12.4. CONNECTOR COMPOSITE (1011), P. 4. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . .139

12.5. CONNECTOR COMPOSITE (1012), P. 5. .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . .140
PO

U
12.8. CONNECTOR COMPOSITES (1018), (1019M), (1020M), (1021M), (1022M), P. 8. . . . . . . . . . . . .143

R
12.9. CONNECTOR COMPOSITES (1027M, F), (1100), (1101A), (1101), (1102), P. 9. . . . . . . . . . . . . . .144
G
12.10. CONNECTOR COMPOSITES (1104), (1106), (1200), (1210), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . .145

12.11. CONNECTOR COMPOSITES (1300), (1301), (1400), (1402), (1410), (1500), (1510), P.
11. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. .146
12.12. CONNECTOR COMPOSITES (1553), (1554F), (1555), (1600), (1601), (1650), P. 12. . . . . . . .147
12.13. CONNECTOR COMPOSITES (1652), (1657M), (1658), (1659), (1800), P. 13. . . . . . . . . . . . . . . . .148
12.14. CONNECTOR COMPOSITES (1804), (1807), (1808), (1809), (1810), (1811), (1812), (1813),
(1814), (1815), P. 14.. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . ..149
12.15. CONNECTOR COMPOSITES (1820), (1822), (1823), (1824), (1828), (1860), (1861), (1901M),
(1915), P. 15. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . ..150
12.16. CONNECTOR COMPOSITES (1918), (1935), (1920), (2000), (2002M), (2003M), (2004M),
(2005M), P. 16.. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . ..151
12.17. CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2022F), (2022M),
(2111M), (2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M), (2303M), P.
17. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..152
12.18. CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F), (2502F),
(2502M), (2503F, M), (2600F, M), P. 18. .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. ..153
12.19. CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M), (3003),
(3100M), (3200F, M), (3201M), (3202), (3203M), P. 19. . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . .154
12.20. CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20. . . . . . . . .155
12.21. CONNECTOR COMPOSITE (4001), P. 21.. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . .156
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12.24. CONNECTOR COMPOSITES (4004), (4007), (4008), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159

12.25. CONNECTOR COMPOSITE (4014), P. 25. . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .160
12.26. CONNECTOR COMPOSITE (4014/1700), P. 26. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .161
12.27. CONNECTOR COMPOSITES (4015), (4017), (4018), (4019), (4020), (4021), (4022), (4023), P.
27.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .162
28.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .163
12.29. CONNECTOR COMPOSITES (4070), (4071), (4087), (4098), (4101), P. 29. . . . . . . . . . . . . . . . . . .164
12.32. CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E), (4410H),
(4410M), (4411), P. 32. .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .167
12.33. CONNECTOR COMPOSITES (4411A), (4411B), (4412), (4415), (4450), (4450A), (4460A),
(4460), P. 33. .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .168
12.35. CONNECTOR COMPOSITES (4810), (4712F), (4820), (4713F), (4830), (4840), (4850), P.
35.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .170
12.37. CONNECTOR COMPOSITES (6007), (6011), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172
R
12.38. CONNECTOR COMPOSITES (6013M), (6014), P. 38. . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .173
TA
12.40. CONNECTOR COMPOSITES (6200), (6316), (6323), (6332), (6333), (6334), (6400), (6401M),
IS
(6401), (6406), (6407), (6407D), (6409), (6500), P. 40.. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .175
AV
12.41. CONNECTOR COMPOSITES (6550), (6703), (6704), (6708), (7103), (7104), (7104A), (7105),
(7106), (7111), P. 41. . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .176
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12.43. CONNECTOR COMPOSITES (7204), (7205), (7206), (7211), (7212), (7213), P. 43. . . . . . . . . .178
PO

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45.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .180
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(7611), (7612), (7613), (7615), (7700), (7702), (7703), (7703A), P. 46.. .. .. .. .. .. .. . .. .. .. .. .. .. .. .181
12.47. CONNECTOR COMPOSITES (7800), (7801M), (7803), (7900), (7901), P. 47. . . . . . . . . . . . . . . . .182
48.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .183
(8502), (8502A), P. 49. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .184
12.50. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508), (8509), (8600),
(8601), (8602), P. 50. .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .185
51.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .186
(9255), P. 52. .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .187
12.53. CONNECTOR COMPOSITES (9260), (9261), (9262), (9263), (9264), (9265), (9303A), P.
53.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .188
54.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .189
(9515), P. 55. .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .190
12.59. CONNECTOR COMPOSITES (9715), (9715A), (9715B), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194
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12.60. CONNECTOR COMPOSITES (9716), (9716A), (9716B), P. 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195

12.61. CONNECTOR COMPOSITES (9717A), (9717B), P. 61. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..196
(9763), P. 62. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . ..197
(9900A), (9913A), (9913B), (9914), P. 64. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. .199
65. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..200
R
TA
IS
AV
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1. INSTRUCTIONS AND CHARTS (CHAPTER 1)

1.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL CIRCUIT NUMBER
INTERNATIONAL TRUCK AND ENGINE CORPORATION. IDENTIFICATIOIN AND LOCATION
PREFIX DESIGNATIONS
PREFIX LOCATION
A Cab-instrument Panel Module
B Cab-Driver Control Module
C Cab-Header/Clearance Lights
D Cab-Roof/Rear Panel
E Cab-Left Door/Doors
F Cab-Right Door/Doors
H Cab-Sleeper
R
J Cab-Dash(outside)
L
Engine/Radiator
Transmission TA
IS
M Chassis/Front End (Cab Dash Panel Forward)
AV
N Chassis/Center Section (Cab Dash Panel to Cab RR Xmbr)
P Chassis/Wheel Base Section

N
R Chassis/Suspension/Rear Axle/Axles
PO
S Chassis/AF Section/Stop/Tail/Turn Lights

U
CIRCUIT NUMBER AND IDENTIFICATIONS

R
G
CIRCUIT
NUMBER COLOR DESCRIPTION
1 LTBL ALTERNATOR - FIELD
2 RD ALTERNATOR - CHARGE
3 DKBL 1708 DATA LINK, SWITCH DATA LINK (+)

GY 1708 DATA LINK, SWITCH DATA LINK (-)
4 SERIAL/DATA COMMUNICATION J1922
5 YL DRIVE TRAIN J1939 DATA LINK (+)

GN DRIVE TRAIN J1939 DATA LINK (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (< 9 VOLTS)
7 RD ALTERNATOR - RESISTANCE
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 09AUG00 AE08-52365 01
Figure 1 Circuit Number Identification and Location Chart
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CHAPTER 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION. IDENTIFICATION AND LOCATION (CONT.)
CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)
CIRCUIT DESCRIPTION
COLOR
NUMBER
9 GY ZERO VOLT REFERENCE (ZVR)
10 WH CHASSIS/ENGINE GROUND
11 WH CAB/SLEEPER GROUND
12 LTBL ACCESSORY FEED
13 PK IGNITION FEED
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
R
16
17
18
PK STARTER CONTROL
TA
IS
PK GLOW PLUG/PRE-HEATER
19 GY ENGINE SHUTDOWN
AV
20 LTGN REMOTE POWER MODULE

N
21 TN COLD START CONTROLS (ETHER)

PO
22
23 TN ENGINE FAN/SHUTTERS
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24 GY ENGINE EXHAUST BRAKE

R
G
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENTS AND GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE

U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H 09AUG00 AE08-52365 02
Figure 2 Circuit Number Identification and Location Chart (Cont.)
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CHAPTER 1
CIRCUIT COLOR DESCRIPTION

NUMBER
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING
R
TA
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED

IS
43 GY POWER DIVIDER LOCK (PDL) WARNING
AV
44 GY PARK BRAKE WARNING

N
45 LTGN ANTI - THEFT WARNING
46 GY POWER TAKE - OFF WARNING

PO
47 GY SPEEDOMETER
U
48 GY TACHOMETER
R
49 GY DIFFERENTIAL LOCK WARNING

G
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING/MARKER LIGHTS
55 OR TURN SIGNAL - FEED
56 OR TURN SIGNAL LIGHTS - LEFT

YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
57 OR TURN SIGNAL LIGHTS - RIGHT

LT GN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)

P52778H 15 MAY 00 AE08-52365 03
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CHAPTER 1
CIRCUIT COLOR DESCRIPTION

NUMBER
58 BN CLEARANCE/IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY/DOME LIGHTS
64 YL FOG/DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHT
R
66 YL DAYTIME RUNNING LIGHTS
67
TA
IS
68 BN TAIL LIGHTS
AV
69 BN LICENSE PLATE LIGHT
70 OR STOP LIGHTS
N
RD STOP LIGHTS (BODY BUILDER CONNECTION)

PO
71 OR BACK - UP LIGHTS
LTBL BACK - UP LIGHTS (BODY BUILDER CONNECTION)
U
72 OR TRAILER AUXILIARY FEED - BATTERY

R
LTGN PWM
G
73
74 LTGN HEATER RECIRC MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED; MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED
81 LTGN POWER DOOR LOCKS

P52778H 15MAY00 AE08-52365 04
S082853
R
TA
IS
AV
N
PO
U
R
G
S082853
1.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER

IDENTIFICATION, P. 6
R
TA
IS
AV
N
PO
U
R
G
Figure 6 NAVPAK/ECM I6 Engine Controller Connector Pin Number Identification
S082853
1.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7

CHAPTER 1
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CIRCUIT DIAGRAM INSTRUCTIONS
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
A - SWITCH AND RELAY POSITIONS AS SHOWN ON

CIRCUIT DIAGRAMS INDICATE NORMAL POSITION B - MULTIPLE CONNECTIONS ARE DISPLAYED ON
WITH IGNITION OFF UNLESS OTHERWISE NOTED. SCHEMATIC AS SHOWN. REFER TO CONNECTOR
COMPOSITE WITH APPLICABLE NUMBER FRO MORE
COMPLETE INFORMATION.
30 86
12 AND/OR 12
87A 87 85
INDICATES
SWITCH: RELAY - SUPPRESSED SWITCH CASE SINGLE IN-LINE CONNECTORS DISPLAYED
MANUAL/MECHANICAL MAGNETIC GROUND AS SHOWN WITH OR WITHOUT CONNECTOR
SUPPRESSED NUMBER.
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTERS AND FUSE/CIRCUIT BREAKER CONNECTORS.
LOCATION/CIRCUIT NUMBER
WIRE GAUGE/WIRE COLOR
BUSS IN FUSE/CIRCUIT LOCATION IN FUSE/CIRCUIT

PRINTED BREAKER CONNECTOR BREAKER CONNECTION
CIRCUIT IN
INSTRUMENT F1
CLUSTER A FUSE RATING
VOLTMETER
R
20A
B
D - MULTPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE DISTRIBUTING CURRENT TO TWO CIRCUITS.
TA
IS
A60 A55A/A60
16OR 16OR
AV
A55A
16OR
N
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND/OR INTERNAL
PO
CONNECTIONS OR CONTACTS.
CONTACT
WIRE A12A A128
CONNECTION
U
WIRE CONNECTION
INTERNAL
B CONNECTION BUSSED CONTACT
R
A 16BN
S A S S S ETHER
F18 F19
G
I I I SWITCH
A I A
OFF OFF OFF OFF 16RD
20A
GND S I A
KEY SWITCH PIGTAIL

A12
F - CIRCUIT "11" DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL GROUND CIRCUIT
IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS IDENTIFIED
PER EXAMPLE).
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS,NEITHER THE LETTER "G" NOR THE
COLOR WHITE SHALL BE USED.
GROUND CIRCUITS ARE DESCRIBED THUS:
11-G R32-G
11-GA R32-GA
11-GB R32-GB
SUFFIX LOCATION SUFFIX
COMMON GROUND G IS NOT A SUFFIX BUT G IS NOT A SUFFIX BUT INDICATES
CIRCUIT NUMBER INDIVIDUAL GROUND A GROUND CIRCUIT.
INDICATES A GROUND
CIRCUIT NUMBER
CIRCUIT.

P52778H 15MAY00 AE08-52365 07
Figure 7 Circuit Diagram Instructions
S082853
1.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8

CHAPTER 1
CIRCUIT DIAGRAM INSTRUCTIONS
G - ABBREVIATIONS: COLOR, NOUN AND ENGINE
COLOR ABBREVIATION NOUN ABBREVIATION

AQ - AQUA LT GN - LIGHT GREEN A G GROUND
ACCESSORY
BK - BLACK OR - ORANGE ACC GND
BL - BLUE AC - AIR CONDITIONER I IGNITION
PK - PINK
BN - BROWN AUX - AUXILIARY IGN
PL - PURPLE
DK GN - DARK GREEN AWG - AMERICAN WIRE GAUGE IND - INDICATOR
RD - RED
GD - GOLD SIL - SILVER B L - LEFT
BAT BATTERY LT - LIGHT
GY - GRAY TN - TAN
GN - GREEN VT - VIOLET CONN- CONNECTION OR CONNECTOR W/O - WITHOUT
LT BL - LIGHT BLUE DRL - DAYTIME RUNNING LIGHTS OPT - OPTIONAL
WH - WHITE
YL - YELLOW ENG - ENGINE R - RIGHT
FWD - FORWARD S - START OR SENDER
GA - GAUGE THERMO - THERMOSTAT
W/ - WITH
ENGINE ABBREVIATION
ISM - MFG (CUMMINS) 10.8 LITER ELECTRONIC ENGINE CONTROL
N14E PLUS - MFG (CUMMINS) 14 LITER ELECTRONIC ENGINE CONTROL
R
C-10,C-12 - MFG (CATERPILLAR) 10.3 LITER ELECTRONIC ENGINE CONTROL
V8-AVNT
I6-HEUI
- MFG (INTERNATIONAL) V8 6.0 LITER ELECTRONIC ENGINE CONTROL
- MFG (INTERNATIONAL) NGD I6 DT466 & DT/HT530 ELECTRONIC ENGINE CONTROL

TA
IS
AV
N
PO
U
R
G

P52778H 10AUG00 AE08-52365 08
Figure 8 Circuit Diagram Instructions (Cont.)
S082853
1.9. SCHEMATIC SYMBOL CHART, P. 9

CHAPTER 1
SCHEMATIC SYMBOL CHART
SYMBOL DESCRIPTION DESCRIPTION SYMBOL

MALE/FEMALE IN-LINE CONNECTION
FEMALE TERMINAL
HORN
MALE TERMINAL
GROUND
SPEAKER - SOUND SYSTEM

FUSE
LIGHT EMITTING DIODE

MAGNETIC SWITCH
RESISTOR
SWITCH CONTACT, NORMALLY OPEN

SWITCH CONTACT, NORMALLY CLOSED
JUNCTION POINT LIGHT - SINGLE FILMENT
R
SPLICE
SWITCH-PRESSURE
TA
LIGHT - DOUBLE FILAMENT
IS
AV
SENDER - OIL, WATER,

SWITCH-MANUAL/MECHANICAL FUEL, TEMPERATURE
N
PO
30 86
RELAY-SUPPRESSED
U
87A 87 85
R
G
SOLENOID - GENERAL USAGE
MOTOR - ELECTRIC
CIGAR LIGHTER

P52778H 19MAY00 AE08-52365 09
Figure 9 Schematic Symbol Chart
S082853
1.10. RELAY FUNCTIONS, P. 10

CHAPTER 1
RELAY FUNCTIONS AND WIRING GUIDE
RELAY FUNCTIONS
MINIATURE RELAY FUNCTION AND WIRING GUIDE
1 5
30 86
87A 87 85
3 4 2
RELAY SCHEMATIC
ENERGIZING COIL
NORMALLY CLOSED CONTACT
NORMALLY OPEN CONTACT

COMMON CONTACT 86 87
30
87A
85
ENERGIZING COIL
TYPICAL RELAY (INSERTION END)
85
87A
A 87
C E 30 E A C
R
D D
B B
FUSEBLOCK SOCKET
CONNECTOR SOCKET TA FUSEBLOCK SOCKET
CONNECTOR SOCKET
86
IS
CABLE INSERTIN END RELAY INSERTION END
AV
MICRO RELAY FUNCTION AND WIRING GUIDE

RELAY SCHEMATIC
86 30
N
85 87 87A
PO
COMMON
CONTACT
3
U
NORMALLY 86 87
OPEN
5
R
CONTACT 87A
ENERGIZING COIL 1 30 85
2 4 ENERGIZING COIL
G
NORMALLY
CLOSED TYPICAL RELAY (INSERTION END)
CONTACT

CNA 23AUG02 MINI RELAY #2 WAS #5. B 56507K P52778H 21JUN00 AE08-52365 10
Figure 10 Relay Functions
S082853
1.11. LAMP BULB CHART, P. 11
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1

LAMP BULB CHART
BULB APPLICATION CANDLEPOWER OR WATTS BULB TRADE NUMBER

BACK-UP LIGHTS 32 CANDLEPOWER GE1156
CLEARANCE & INDENTIFICATION 3 CANDLEPOWER GE193
COURTESY LIGHT 3 CANDLEPOWER GE168
DOME LIGHTS 12 CANDLEPOWER GE561
FOG LIGHTS 55 CANDLEPOWER VH550
HEAD LIGHTS:
LOW BEAMS 65 WATTS GE9007
HIGH BEAMS 65 WATTS GE9007
INSTRUMENT CLUSTER:
GAUGE BACK LIGHT 082S270538-3
GAUGE WARNING LED (RED) 082S272109-3
RANGE INHIBIT LED (YELLOW) 082S272109-4
COLD AMBIENT PROTECTION LED (YELLOW) 082S272109-4
FUEL FILTER LED (YELLOW) 082S272109-4
R
WARN ENGINE LED (YELLOW) 082S272109-4
STOP ENGINE LED (RED) 082S272109-3
BRAKE PRESSURE LED (RED)
BRAKE FLUID LED (RED) TA 082S272109-3
082S272109-3
IS
WAIT TO START LED (YELLOW) 082S272109-4
AV
CHECK TRANSMISSION LED (YELLOW) 082S272109-4

TRAILER ABS LED (YELLOW) 082S272109-4
WASHER FLUID LED (YELLOW) 082S272109-4
N
LEFT TURN SIGNAL LED (GREEN) 082S272109-2

PO
TRACTION CONTROL LED (GREEN) 082S272109-2

WATER IN FUEL LED(YELLOW) 082S272109-4
PARK FLUID LED LIGHT (RED) 082S272109-3
U
CHECK ELECTRICAL SYSTEMS LED (YELLOW) 082S272109-4

R
PARK BRAKE LED (RED) 082S272109-3

G
CRUISE CTRL ACTIVE LED (GREEN) 082S272109-2

ANTILOCK BRAKING SYSTEM LED (YELLOW) 082S272109-4
RIGHT TURN LED (GREEN) 082S272109-2
COOLANT LEVEL LED (RED) 082S272109-3
SEAT BELT LED (RED) 082S272109-3
HIGH BEAM ICON LED (BLUE) 082S272109-5
CHECK AIR CONDITIONER LED (YELLOW) 082S272109-4
RETARD OVER HEAT LED (RED) 082S272109-3
PTO/THROTTLE LED (RED) 082S272109-3
MAP LIGHT 3 CANDLEPOWER 1816
SIDE MARKER 2458
STOP & TURN/TAIL & LICENSE PLATE 32/3 CANDLEPOWER 1157
TURN SIGNAL/MARKER (FENDER) 3157
TURN SIGNAL & MARKER LIGHT 2356
WORK (TRAILER HOOK-UP) LIGHT 4411
PEC 18JUN01 REVISED DRWG SHEET. B P54634F P52778H 20JUN00 AE08-52365 11
Figure 11 Lamp Bulb Chart
S082853
1.12. INTERNATIONAL V8 AND I6 ECM CONTROLLER CONNECTORS PIN NUMBER

IDENTIFICATION, P.12
CHAPTER 1
INTERNATIONAL V8 & I6 ECM

CONTROLLER CONNECTORS PIN
NUMBER IDENTIFICATION
CONNECTOR X3 REFERENCE (6020) CONNECTOR X4 REFERENCE (6021)
ECM TERM DESCRIPTION ECM TERM DESCRIPTION

PIN # PIN #
1 FPM FUEL PUMP MONITIOR 1 KL.87 BATTERY POWER
2 FLI FUEL LEVEL INDICATOR 2 KL.87 BATTERY POWER
3 KL.15 IGNITION FEED 3 NOT POPULATED
4 ECL ENGINE COOLANT LEVEL 4 VBREF SENSOR REFERENCE VOLTAGE
5 MPR MAIN POWER RELAY 5 NOT POPULATED
6 KL.31 GROUND 6 LSI_SPARE2 LOW SPEED INPUT 2
7 KL.31 GROUND 7 NOT POPULATED
8 DDS DRIVELINE DISENAGE SWITCH 8 NOT POPULATED
9 FPC FUEL PUMP CONTROL 9 VSS- VEHICLE SPEED SENSOR-
10 TCSS TORQUE CURVE SELECT SWITCH 10 VSS+ VEHICLE SPEED SENSOR+
11 TACH TACHOMETER CONTROL 11 NOT POPULATED
12 CAN1+ DRIVETRAIN J1939 DATALINK + 12 IVS IDLE VALIDATION SWITCH
13 CAN1- DRIVETRAIN J1939 DATALINK - 13 NOT POPULATED
14 RAS RESUME/ACCELERATE 14 EFAN ELECTRIC FAN CONTROL
15 CAN1-SHLD DRIVETRAIN 1939 DATALINK SHLD 15 LSO_SPARE4 LOW SIDE OUTPUT 4
R
16 NOT POPULATED 16 NOT POPULATED
17 VSS_CAL VEHICLE SPEED SENSOR 17 NOT POPULATED
TA
CALIBRATION
18 VRE VEHICLE RETARDER ENABLE 18 APS ACCELERATION POSITION SENSOR
19 RPRE REMOTE PRESET PTO ENABLE 19 NOT POPULATED

IS
20 RVAR REMOTE VARIABLE PTO ENABLE 20 ATA+ J1708 DATALINK +
21 SCS SET/COAST 21 ATA- J1708 DATALINK -

AV
22 ESHTR ELECTRONIC SHUTTER RELAY 22 NOT POPULATED
23 ECI ENGINE CRANK INHIBIT 23 GSC GENSET SPEED CONTROL
24 BAP BAROMETRIC AIR PRESSURE 24 KL.31B SENSOR REFERENCE GROUND

N
PO
U
R
G

CNA 25FEB03 B 58928S
PIN 6 OF CONN X4 INOUT
CHANGED TO INPUT
P54304U 16JAN01 AE08-52365 12
Figure 12 International V8 and I6 ECM Controller Connectors Pin Number Identification
S082853
2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)

2.1. ACCESSORY, P. 1

CHAPTER 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION. ACCESSORY
CAB FUSE
BLOCK MEGAFUSE
(1011) OPTIONAL 100 A
SPLICE
A14AS A14BB A14AAA A14AA
DIAG G2 C2 E2 A2 10RD 6RD 6RD 6RD
CONN F6
5A
(1650)
H2 D2 F2 B2
B
A98
18VT
18RD
A15
A
B
KEY S A S A
SWITCH S
S
I I
R
I
(1100) A I A
OFF OFF OFF OFF
TA
GND S I A
D C
IS
A14AT
10RD
A13DH ACCESSORY
18PK
AV
RELAY
A12AB
18LTBL (CAB FUSE BLOCK)
DIODE ASSY (1012)
N
(1106M) A12M BODY BUILDERS CONN

16LTBL (CH 9, PG 10)
J4 G4
PO
86 30
A B
A13DD
87 87A
U
85 CAB FUSE
18PK
10LTBL
A12 G3 J3 BLOCK
18LTBL
A12B
(1013)
5A
A3 B3 TRAILER AUX/
G
A12D A12S
A11-GAF
10LTBL 16LTBL ROOF AUX

(CH 3, PG 12)
16WH
TO IGN RELAY F35

SEE CH02_12
A4 5A B4
A12E A78L POWER MIRRORS
10LTBL 18LTGN
(CH 3, PG 7)
F36
A12P SWITCH PACK

E1 5A F1 18LTBL
A12C (CH 3, PG 11)
TO IGNITION 10LTBL
RELAY 2 ELECT SYSTEM
F5 A12N
18LTBL CONTROLLER
SEE CH02_12
(1600)
CAB FUSE A86F CB RADIO

G1 10A H1 16LTGN (CH 3, PG 2)
BLOCK
(1011)
F1 A86 RADIO
18LTGN (CH 3, PG 8)

CNA 12SEP02 DVD/A12M WAS CONNECTED C 56507Z
TO F21. RELEASE NO. DATE PART NO. SHEET
P52778H 09AUG00 AE08-52366 01
Figure 13 Accessory
S082853
2.2. BATTERY FEEDS, CAB, P. 2

CHAPTER 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION. BATTERY FEEDS, CAB
30A
A14 PWR WIN/LOCK (DRIVER)
10RD A3 F15 B3 CH 3_04
30A
A14AB PWR WIN/LOCK(PASS)
10RD CH 3_04
A4 F13 B4
CAB FUSE 10A
BLOCK
(1011) C4 D4 DOME LT/RADIO MEMORY CH 3_08 CH 8_05
F12
20A
A14AS
10RD A2 F14 B2 AUX PWR CH 03_01
5A
HVAC CONTROL CH 11_01
C2 D2
F10
5A
E2 F6 F2 KEY SW & DIAG CH 2_01, 12, 15
15A
G2 F2 H2 INSTR CLUSTER CH 7_05

A14AA
6RD
R
A14AV IGNITION RELAY (1012) D4 SEE CH02_12
10RD D4
A14AT
10RD G4
TA
ACCESSORY RELAY (1012) G4 SEE CH 2_01
IS
CAB FUSE
BLOCK
(1012)
AV
A14AA
6RD
100A
N
OR
PO
MEGA
FUSE
CAB FUSE
STUD
BLOCK
U
(1013)
R
A14FJ
G4 OPTIONAL IGN RELAY (1013) G4
A14AAB
10RD SEE CH 2_13

G
6RD
A14FM
BLOCK 10RD B2 TBD
A2
1&2 F44
D2 TBD
C2
F42
CAB FUSE
BLOCK F2 LIGHTED AIR SHIELD SEE CH 3_12
E2
OR (1014) F40
10A
AIR SEAT/QUALCOM SEE CH 3_15
G2 H2
BLOCK F38
1&2 30A
A14EG SEE CH 3_05
10RD A1 B1 PWR WIN/LOCK (TRAVEL CREW)
F43
A14FR G4
10RD ROOF MOUNTED ASSY
BLOCK
3&4

D U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
CNA 23AUG02 DVD/ADDED F38 TO FUSE 56507Z
RELEASE NO. DATE PART NO. SHEET
BLOCK 1014.
P52778H 21JUN00 AE08-52366 02
Figure 14 Battery Feeds, Cab
S082853
2.3. BATTERY, P. 3

CHAPTER 2
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF 12V POWER DISTRIBUTION -
INTERNATIONAL TRUCK AND ENGINE CORPORATION. BATTERY (CONT)
MEGAFUSE
FROM START SOLENOID
K14H A14AA
4RD 6RD CAB FEED CH02_01,02,12,15
J90* J90
16BK 12GY HYDRAMAX MOTOR RELAY CH09_08
*FUSEABLE LINK
*
12RD
J14H
12BL
4RD
SYSTEM
CONTROLLER
* *
14GY 12BL 12RD
40A J17D STARTER RELAY CH02_15,CH04_01,02

10PK
A1
60A
J14V
J14MM PTC BODY BUILDER FEED CH03_01

6RD
A2 8RD
40A
R
A5
40A
TA
J44
10RD POWER PARK MOTOR CH09_16
A6
J14R TAIL MARKER RELAY FEED CH09_10
10RD
IS
AV
J14S STOP RELAY FEED CH09_10

12RD
N
F2-A2 30A
J44J
F2-B2 18GY TRAILER ABS RELAY CH09_11
PO
15A
IGN RELAY R9 CH02_14
J57T
F2-E2 F2-F2 12OR TRLR RIGHT TURN RELAY CH09_11
15A
U
J56T TRLR LEFT TURN RELAY CH09_11

F2-G2 F2-H2 12OR
12RD
R
J14T
20A W/BODY BUILDER

25A W/AUX TRLR SOCKET
12RD
J14D
J14BB
G
14RD BODY ACCESSORY RELAY CH09_10

F2-A3 J72
12OR TRLR AUX CTR PIN RELAY CH09_11
5A F2-B3
J26D PAM MODULE CH07_11
F2-C3 F2-D3 18TN
5A J14X
16RD FORWARD REMOTE POWER MODULE CH09_15
J14M J14W
10RDF2-E3 16RD REAR REMOTE POWER MODULE CH09_15
F2-F3
20A
J19 FUEL HEATER & WIF MODULE CH07_09,CH09_07
F2-G3 F2-H3 16GY
10A
J92FB LCT SHIFT RELAY CHO3_17
F2-C4 F2-D4 16TN
30A
J14AW
F2-C4 12RD EATON AUTOSHIFT CH10_06
F2-D4
12RD
J14J
J94A AIR ABS RELAY CH09_02

12GY
30A W/AIR ABS
25A W/HYD ABS J94HC
14GY HYD ABS MOD RELAY CH09_06
F2-E4 F2-F4
25A
J94H HYD ABS ECU RELAY CH09_04
14GY
F2-G4 F2-H4

CNA 25SEP02 DVD/ADDED LCT SHIFT C 56507Z
RELAY, REMOVED J92UA. RELEASE NO. DATE PART NO. SHEET
P52778H 30JUN00 AE08-52366 03
Figure 15 Battery
S082853
2.4. 1708 DATA LINK, P. 4
CHAPTER 2
1708 DATA LINK
DIAGNOSTIC
F G CONN
(1650) AUTOSHIFT
SELECTOR
DIAGNOSTIC (7905M)
CONN F G
(1650)
B2
C2
N/EATON AUTOSHIFT
TRANSMISSION W/EATON AUTOSHIFT
TRANSMISSION
9 10 9 10
W/ALLISON HD WTEC
TCM TRANSMISSION
BULKHEAD
W/AIR ABS BRAKES (7214)
9 10
PASS THRU
AT DASH 15
AIR ABS (4014)
ECU #1
(4024)
14
G3
ECU "S"
CONN BLACK
J1708 SPLICE DASH (7204F)
G2 (4820) (4705F2)
SEE CH09_04
C3 16 17
SEE CH09_04
C4 (4820) 15 1
J1708 SPLICE
R
DASH/CENTER
CHASSIS
(9700)
TA
(W/HYD ABS BRAKES) W/ALLISON WTEC TRANSMISSION
ENGINE
IS
(4103) 10 11
AV
10 11 10 11 10 11
IDM2
(6011) IDM2
(6011)
3
N
3
2
PO
2
U
16 17 20 21 20 21
R
ECM ECM 2 ECM2

CONN CONN CONN
(6007) (6021) (6021)
G
W/I6-HEUI ENGINES W/I6-EGR ENGINES W/V8-AVNT ENGINES
U00DAG9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

CNA 12SEP03 ADDED I6-HEUI ENGINES. E 58774T
P52778H 19JUN00 AE08-52366 04
Figure 16 1708 Data Link
S082853
2.5. SWITCH DATA LINK, P. 5

CHAPTER 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION. SWITCH DATA LINK
ELECT SYSTEM
CONTROLLER
(1600)
30 29
20DKBL
A3E(+)
A3F(-)
20GY
A3Y(+)
18DKBL
A3Z(-)
18GY
18DKBL
A3P(-)
A3N(+)
18GY
R
18DKBL
18DKBL
A3W(+)
A3J(+)
A3K(-)
A3X(-)
18GY
18GY
DOOR POD SWITCH DOOR POD

TA CREW
IS
A B PASSENGER D E PACK B A DRIVER E B DOOR
(3204) (1101) (3200)
AV
18DKBL (2600)
D3Y(+)
D3Z(-)
18DKBL
18GY
E3W(+)
18DKBL
N
E3X(-)
E3W(+)
18GY
E3X(-)
18GY
PO
DOOR POD
D DOOR POD
U
D C SIGNAL C
SIGNAL
(3202)
R
(3202)
G
D3BB(+)
18DKBL
18DKBL
D3CC(-)
D3AA(-)
D3B(+)
18GY
18GY
LEFT CREW RIGHT CREW

DOOR POD B A B A DOOR POD
(3208) (3208)
T3BB(+)
18DKBL
T3BB(+)
18DKBL
T3AA(-)
T3AA(-)
18GY
18GY
DOOR POD DOOR POD

SIGNAL C D C D SIGNAL
(3209) (3209)

P52778H 25AUG00 AE08-52366 05
Figure 17 Switch Data Link
S082853
2.6. DRIVETRAIN 1939 DATA LINK (CAB), P. 6
CHAPTER 2
DRIVETRAIN 1939 DATA LINK (CAB)
TERMINATING
DASH PASS THRU RESISTOR
(4014) (1657M)
11
A 120
C
12
TO
DRIVETRAIN
J1939
SEE CH02_07
34 35 C D A B OPTIONAL
GAUGES
ELECT SYSTEM DIAGNOSTIC (1659)
CONTROLLER CONNECTOR
(1600) (1650)
R
CLUSTER
TA
J1939 A B 4 5 A B
SHIFTER (1500)
(1652)
AUTO HVAC
(1658)
IS
W/ EATON
AUTOSHIFT
AV
11 10
SEE CH07_05
SEE CH07_05
SEE CH10_07
SEE CH10_07
OPTIONAL
GAUGE PACK
(1510)
N
PO
U
R
G

CNA 12SEP03 REVISED 1510 PIN OUTS. C 58774T
P52778H 09AUG00 AE08-52366 06
Figure 18 Drivetrain 1939 Data Link (Cab)
S082853
2.7. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7
CHAPTER 2
DRIVETRAIN 1939 DATA LINK (CHASSIS)
NOTE: NOT ALL MODULES NEED BE PRESENT.

J1939 BACKBONE BY-PASSES MISSING Y-SPLICES.
AIR ABS W/ AIR ABS BRAKES

ECU #1
(4024)
W/AMMETER or PYROMETER
C3
D2
(+)
20YL
D3
(-) (+) PAM MODULE

20GN 20YL (4087)
FROM DASH (+) (-) 7

J5R(+)
PASS THRU 20GN SEE CH07_11
20YL 20YL
(4014) 9
N/AMMETER (+) 8
(-) OR J5R(-)
SEE CH02_06 20YL 20GN SEE CH07_11
20GN PYROMETER
(-)
20GN
W/ ALLISON HD XMSN
TCM ENGINE/
BULKHEAD XMSN
(7214) (7800)
37 L5B183 D
L5B183
18YL
L5B183
18YL
18YL
38 E
18YL
(+)
L5B184 18YL
(+)
L5B184
18GN
R
18GN
18GN
(-)
A
120 ENGINE/
TA
ohms DASH
(4103)
C
(+) 7 W/V8-AVNT OR
18YL I6-EGR ENGINES
9
IS
ECU "S" CONN (+) (-) 8 ECM2
BLACK 18YL 18GN
(6020)
AV
(7204F)
13 (+) (-) (+) 12

18YL CAN(+)
18GN 18YL
12 15
29 13
N
(-) (-) CAN(-)

18GN 18GN
W/WTEC
PO
I6-HEUI ENGINES
ECU "J1" CONN
(7305F) A
U
29 ECM
120 ohms
31 C (6007)
R
32 19
18
G
W/LCT WITHOUT WTEC 20

SEE Chapter 10, Sheet 1 WITHOUT LCT
U00TRH2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

CNA 12SEP03 ADDED I6-HEUI; REVISED LCT G 58774T
CONN 7305F PINOUTS.
P52778H 22JUN00 AE08-52366 07
Figure 19 Drivetrain 1939 Data Link (Chassis)
S082853
2.8. GROUNDS CHASSIS, P. 8

CHAPTER 2
GROUNDS, CHASSIS
J94-GHA
14WH HYD ABS GND CH09_04
J94-GHB
14WH HYD ABS GND CH09_04
J94-GHC HYD ABS MOD GND CH09_04

14WH
J94-GH
10WH J94-GHD HYD MOD PUMP RELAY GND CH09_06
18WH
J94-GHE ABS WARN LIGHT RELAY GND CH09_06

18WH
J94-GHF ABS EVENT RELAY GND CH09_06

18WH
J94-GAC
R
18WH AIR ABS GND CH09_02
TA
STARTER J94-GAB AIR ABS GND CH09_02
GND 18WH
J94-GA
(4036) 12WH J94-GAA
18WH AIR ABS GND CH09_02
IS
J11-GL
4WH GND J94-GAD ABS ECU POWER RELAY GND CH09_02
18WH
AV
(4005)
(4006)
N
J11-GQR REAR REMOTE SOLENOID POWER MOD

14WH GND CH09_15
PO
J5M(D) J1939 GND CH09_15

20WH
J11-GPM
14WH
J5M(S) SYSTEM CONTROLLER SHD GND CH09_15
20 SHLD
U
J11-GQS FWD REMOTE POWER MOD CH09_15

R
14WH
(FWD ONLY)
G
J11-GPN
16WH FWD REMOTE POWER MOD CH09_15
(FWD AND REAR)
J11-G
12WH FWD CHASSIS GND CH03_6, CH08_02
J11-GD PRIMARY IGN RELAY GND CH02_14

18WH
J11-GJ
10WH J11-GA REAR CHASSIS GND
14WH CH07_08; CH08_01,02; CH09_01,09
J82-G WIPER MOTOR GND CH03_09
16WH

52778H 26MAY00 AE08-52366 08
Figure 20 Grounds Chassis
S082853
2.9. GROUNDS CHASSIS, P. 9

CHAPTER 2
GROUNDS, CHASSIS
J11-GBB BODY BUILDER GND CH9_10

12WH
J11-GBG
12WH
J11-GBR ACCESSORY BODY BUILDER RELAY CH9_10
18WH
J11-GH TRAILER SOCKET GND CH9_11

8WH
J11-GW TRAILER ABS CENTER PIN RELAY CH9_11

18WH
J11-GM
8WH
J56-GH
18WH TRAILER LEFT TURN RELAY CH9_11
J57-GH
18WH TRAILER RIGHT TURN RELAY CH9_11
J72-G TRAILER AUX CENTER PIN RELAY CH9_11

18WH
R
TA
J19-G
18WH FUEL HEATER RELAY CH9_07
J17-GR1
IS
18PK CRANK INHIBIT W/AUTO NEUTRAL CH10_05
STARTER GND
(4036)
AV
J65-G
18WH WORK LIGHT GND CH08_05
J11-GL
4WH
N
GND J19-GA FUEL FILTER WARNING LIGHT GND CH07_09

16WH
(4005)
(4006)
PO
J90-G
16WH FLOW SWITCH GND CH09_8
J44-GA
U
16WH POWER PARK GND

R
J44-G
10WH POWER PARK GND
G
J11-GAM EATON AUTOSHIFT GND

12WH
J90-GM
12WH HYDRAMAX MOTOR CH9_08
J11-GPM
16WH PAM MODULE CH7_11
J11-GPN FORWARD REMOTE POWER MODULE CH9_15

16WH
J61-G
18WH AIR SUSPENSION SOLENOID CH9_17

52778H 26MAY00 AE08-52366 09
Figure 21 Grounds Chassis (Cont.)
S082853
2.10. GROUNDS IP, P. 10

CHAPTER 2
GROUNDS, IP
DIAGNOSTIC
CONNECTOR
A98-G
18WH
(1650)
A
A63-GA
20WH MARKER LTR GND CH8_04
A11-GF
16WH DOME LT GND CH8_04
A11-GAB SYSTEM CONTROLLER

20WH
1
(1600)
A11-G
10WH
A11-GAA
18WH WASHER GND CH3_09
A28-G
18WH CLUSTER GND CH7_05
A11-GAD
16WH
FB2 IGN RELAY GND CH2_12
R
A86-G
18WH RADIO GND CH3_08
A74-G
HVAC CONTROL GND CH11_01
TA
18WH
A11-GA
10WH A11-GDB
18WH SWITCH PAK GND CH3_11
IS
A84-G CIGAR LTR GND CH3_01
14WH
CAB GND
A86-GA
STUD 14WH AUX PWR GND CH3_01
AV
(1851)
(1852)
(1859)
A11-GAH SYSTEM CONTROLLER

N
14WH
B (1601)
A73-G
12WH PWM GND CH11_01
PO
U
R
G

PEC 16JAN01 PRODUCTION RELEASE. A P54304U DATE PART NO.
RELEASE NO. SHEET
CNA 22AUG02 RMVD CLUSTER GND CH7_05 B 56507K 52778H 9AUG00 AE08-52366 10
Figure 22 Grounds IP
S082853
2.11. GROUNDS IP, P. 11

CHAPTER 2
GROUNDS, IP
A11-GDW COURTESY LIGHT DRV CH8_04

18WH
A11-GDX
16WH
A11-GDV COURTESY LIGHT PASS CH8_04
18WH
A81-GA
12WH POWER WINDOW / LOCK DRV CH3_04
A81-G
12WH POWER WINDOW / LOCK PASS CH3_04
A11-GH
8WH
A81-GB POWER WINDOW / LOCK PASS

12WH
TRAVEL CREW CH3_05
A81-GC POWER WINDOW / LOCK DRV

GND STUD 12WH
TRAVEL CREW CH3_05
(1858)
(1862)
(1552F)
R
TA
IS
AV
A A11-GAL
12WH
B A11-GBA
18WH OPT IGN RELAY GND CH2_13
N
A186 TRANSMISSION GND

A62-GC 18DKBL
18WH SHIFTER GND CH10_01 CH10_03
C A62-GD
18WH
PO
SNOW VALVE A188 TRANSMISSION GND

A23-GA 5B SWITCH 18DKBL
D 18WH CH10_03
BUSS BAR
(1901)
A11-GDY SEE CH05_03 MIRROR SWITCH
U
E 12WH
ETHER START SEE CH03_07
IP AIR HORN SW SWITCH
R
F A62-GF
16WH CH3_06 (1010)
G
A21-G 10 SEE
G 16WH CH05_02
H A41-G PREMIUM TRIM GND
18WH
CH3_03
J
A28-GC AUTO NEUTRAL LIGHT

K 18TN
SEE CH10_05
GROUND
(1003)

P52778H 9AUG00 AE08-52366 11
Figure 23 Grounds IP
S082853
2.12. IGNITION CAB, P. 12
R
TA
IS
AV
N
PO
U
R
G
Figure 24 Ignition Cab
S082853
2.13. IGNITION CAB, P. 13
CHAPTER 2
12 VOLT POWER DISTRIBUTION -

IGNITION CAB (CONT)
G2 E2 C2 A2
CAB FUSE BLOCK
F6 5A (1011)
H2 F2 D2 B2
18RD
A15
A
B
S S A
A S S KEY SWITCH
I I
I I (1100)
A A
OFF OFF OFF OFF
S I A
GND
D C
DIODE ASSY
A13DH
(1106M)
18PK
18LTBL
A12AB
A B
18LTBL
A13DD
A12
18PK
TO ACC RELAY
CH2_01
A11-GBA
18WH SEE CH02_11
A13DB J4
18PK
85
G3 A11-GAM
A13DB 16WH SEE CH03_13
86
REMOTE STOP RELAY 18PK
87
CH09_31 J3
A13FA
10PK A13F SATELLITE COMMUNICATION
10A QUAL COMM-IMCT SYSTEM
A14FJ 16PK
BATT FEED
10RD A13E
SEE CH03_14
87A
30
G4 G2 H2 16PK
CH2_02 F28
R
C2
CAB FUSE
TA
BLOCK 10A SNOW VALVE SWITCH
IGNITION A13DA CONNECTOR
(1013) 18PK
A2 F34 B2 SEE CH05_03
CAB FUSE
IS
BLOCK
(1013)
A13FB
10PK
5A
A86P 2 WAY RADIO
16LTGN
AV
E2 F2 SEE CH03_10
F30
5A
N
G1 F36 H1
7.5A
A21C ETHER START
16TN
PO
A1 B1 SEE CH05_02
F33
CAB FUSE 5A
BLOCK A59H
18BK LIFT AXLES
(1013)
C1 D1 A59J
U
F31
18BK SEE CH09_25
5A
R
A49C
OPTIONAL WARNING
18GY
E1 LIGHTS
F29 F1
A49E
G
18GY SEE CH07_08

CNA 12SEP03 F30 WAS 10A F 58774T
P52778H 09AUG00 AE08-52366 13
Figure 25 Ignition Cab (Cont.)
S082853
2.14. IGNITION FEEDS, CHASSIS, P. 14
R
TA
IS
AV
N
PO
U
R
G
Figure 26 Ignition Feeds, Chassis
S082853
2.15. START, P. 15
CHAPTER 2
12VOLT POWER DISTRIBUTION - START
MEGAFUSE
100A
TO START SOLENOID POS K14H A14AA A14AAA A14BB
CH04_01,02 4RD 6RD 6RD 6RD
14GY
A14AS
10RD
G2 E2 C2 A2
FUSE BLOCK #2 F6 5A
(1011)
H2 F2 D2 B2
18RD
A15
A
B
S S A
A S S
I I
KEY I I
A A
SWITCH OFF OFF OFF OFF
(1100) S I A
GND
B D A104EB TO REMOTE STOP RELAY
18DKBL
CH9_31
A17
SEE CH10_05
18PK
SEE CH10_13
J17D
10PK
W/AUTO NEUTRAL
R
A17
18PK SEE CH10_09
TO ENGINE N/AUTO NEUTRAL
TA
ECM W/HD WTEC
CH4_1,2
18PK
A17
IS
8 PASS THRU
AT DASH
(4014)
AV
R12-2
18PK
J17
J17S
18PK
86
R12-5
85
N
87
R12-4 J17E TO START SOLENOID

10PK
R12-1 CH4_1,2
PO
R12-3
30
87A
(4003)
STARTER
U
RELAYS
NOTE:
R
SHOWN NOT WITH WTEC AUTONEUTRAL

ALSO SEE CH10_5
G

CNA 12SEP03 ADDED A17 FOR HD WTEC. F 58774T
P52778H 10AUG00 AE08-52366 15
Figure 27 Start
S082853
3. CAB ACCESSORIES (CHAPTER 3)

3.1. CIGAR LIGHTER AND POWER FEEDS, P. 1

CHAPTER 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION. CIGAR LIGHTER & POWER FEEDS
CAB FUSE BLOCK CIG LTR

CIGAR LIGHTER
(1011) PWR (STANDARD EQUIPMENT)
F3 (1854)
G3 H3
A84
(CH 2, PG 2) 14LTGN
15A CIG LTR
A11-GA A84-G
10WH 14WH
NEG CIG LTR

STUD GND
(1851) (1853)
A86-GA
14WH
POINT A
TO POINT A (OPTIONAL WIRING 1)

THIS SHEET
CAB FUSE BLOCK AUXILIARY CIG LTR
(1011) POWER PWR SOURCE
F14 (10) (1860)
A2 B2
A B
A86M A86M
(CH 2, PG 2) 14LTGN 14LTGN
20A A
B
A86-GA A86-GA
14WH 14WH
TO POINT A
(OPTIONAL WIRING 2)
THIS SHEET
CAB FUSE BLOCK AUXILIARY TWO POST
R
F14 (10) (1861)
TA
A2 B2
A A86N A
A86M
(CH 2, PG 2) 14LTGN 14LTGN
20A B B
A86-GA A86-GB
14WH 14WH
IS
(OPTIONAL WIRING 3)
TO POINT A
AV
THIS SHEET CAB FUSE BLOCK AUXILIARY CIG LTR

F14 (10) (1860)
A2 B2 B
A86M A A86M
(CH 2, PG 2)
N
14LTGN 14LTGN
20A A
B
A86-GA A86-GA
14WH 14WH
PO
TWO POST
PWR SOURCE
(1861)
A86N A
14LTGN
U
B
A86-GB
14WH
R
G
60AMP POWER FEED
PTC BODY BUILDER

BODY BUILDER
DCM BATT FEED
FEED STUD
(1820)
(1870)
MAXIFUSE A2
J14MM
BLOCK 8RD
P14
8RD
(4000) 60A A

CNA 23AUG02 F14 WAS F2 B 56507K P52778H 26JUN00 AE08-52367 01
Figure 28 Cigar Lighter and Power Feeds
S082853
3.2. CB POWER, P. 2

CHAPTER 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION. CB POWER
(CH 2, PG 1)
G1
CAB FUSE
10A F1
BLOCK
(1011) H1
16LTGN
A11-GF A11-G
16WH 10WH
A86F
ROOF/IP
CONN NEGATIVE
12 11
STUD
(2000)
(1851)
16LTGN
D11-GF
16WH
D86F
R
CONSOLE/
ROOF
TA
A B
(2502)
C11-GF
16WH
16LTGN
IS
C86F
C86-GF
16WH
AV
A B
CB RADIO
POWER
(2303)
N
PO
U
R
G
U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

CNA 23AUG02 CHGD F20 TO F1, 1012 TO 1011 B 56507K P52778H 25AUG00 AE08-52367 02
Figure 29 CB Power
S082853
3.3. COMPASS AND TEMPERATURE DISPLAY, P. 3

CHAPTER 3
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF COMPASS AND
INTERNATIONAL TRUCK AND ENGINE CORPORATION. TEMPERATURE DISPLAY
TEMP
A B
SENDER
(8601)
18GY
18GY
M41A
M41
AUX FWD/DASH
B C
CAB FUSE (4305)
BLOCK
(1012)
PANEL LIGHT
A1
BUSS BAR
18GY
18GY
(1002)
J41A
J41
5A F23 SEE CH08_08
B1 G
A62F 35 34
PASS THRU
18DKBL
(4014)
18GY
A41B
A41
18GY
H
A41-G A41A
R
18WH 18GY
GROUND
TA
(1003) CONSOLE/IP
1 2 3 4 10 PREMIUM
(2503)
C41-G
18WH
C41A
18GY
IS
18GY
C41B
18GY
C41
AV
18DKBL
C62F
N
DOME/READING LIGHT
A D E G H
COMPASS/TEMP UNIT
(2117)
GROUND
DIMMER
12V IGN
TEMP +
TEMP -
PO
COMPASS/TEMP
MODULE
U
R
G

RELEASE NO. SHEET
CNA 23AUG02 RMVD 1200, F23 WAS F10 B 56507K P52778H 25AUG00 AE08-52367 03
Figure 30 Compass and Temperature Display
S082853
3.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4

CHAPTER 3
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FRONT DOORS
INTERNATIONAL TRUCK AND ENGINE CORPORATION. WINDOWS AND LOCKS (POWER)
NEGATIVE
A11-GH
STUD 10WH
30A
(1858) A81B
12LTGN
CAB FUSE BLOCK
B3 A3
(1011)
F15
SEE CH03_05 A81-GC
12WH
SEE CH03_05 A81-GB 30A

12WH A81A
12LTGN CAB FUSE BLOCK
SEE CH03_05 A3Y(+) B4 A4
18DKBL (1011)
F16
SEE CH03_05 A3Z(-)
18GY
29
SYSTEM A3E(+) A3N(+)
20DKBL 18DKBL
CONTROLLER
A3F(-)
(1600) 20GY A3W(+)
30 18DKBL
A3P(-)
18GY
A3X(-)
18GY
DOOR DOOR
POD SIGNAL POD SIGNAL
DOOR/IP DOOR/IP
(3202) (3202)
(3200) (3204)
A A
ADDRESS 2 ADDRESS 2
B A A B
E3W(+) E3W(+)
ADDRESS 1 18DKBL 18DKBL
ADDRESS 1
R
C B B C
E3X(-) E3X(-)
DATA - DATA -
DOOR POD
DOOR POD
18GY 18GY
D C C D
TA
DATA + DATA +
E D D E
E81-GA A81-GA A81-G E81-GA
GND 12WH 12WH 12WH 12WH GND
F E E F
G F F G
IS
E81B E81B
POWER 12LTGN 12LTGN POWER
DRIVER
PASSENGER
A A
AV
E83E E83E
WINDOW 14LTGN 14LTGN
WINDOW
B B
E83A E83A
WINDOW 14LTGN 14LTGN WINDOW
C C
E81A E81A
LOCK 14LTGN 14LTGN LOCK
N
D D
LOCK LOCK
DOOR
PO
DOOR
POD LOAD
POD LOAD
14LTGN
14LTGN
(3201)
E81E
E81E
(3201)
ite_drawn:
U
R
B A A B B A A B
G
NOTE:
THE DOTTED LINES
ARE AN OPTION FOR TRAVEL DOOR WINDOW WINDOW DOOR
LOCK MOTOR MOTOR LOCK
CREW DOOR PODS
(3203) (3100) (3100) (3203)

CNA 23AUG02 F15 WAS F27, F16 WAS F34, B 56507K DATE PART NO.
RELEASE NO. SHEET
1011 WAS 1013 P52778H 25AUG00 AE08-52367 04
Figure 31 Front Doors Windows and Locks (Power)
S082853
3.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5

CHAPTER 3
CREW DOORS
WINDOWS AND LOCKS (POWER)
30A
A81C
12LTGN
CAB FUSE BLOCK
H1 G1
(1014)
F37
30A
A81D
12LTGN
CAB FUSE BLOCK
B1 A1 (1014)
F43
SEE CH03_04
SEE CH03_04
SEE CH03_04
SEE CH03_04
A81-GB
18DKBL
A81-GC
12WH
A3Y(+)
A3Z(-)
12WH
18GY
ROOF / IP
A B C D E F CREW DOOR
(2600)
D81-GC
D81-GB
18DKBL
D3Z(-)
12WH
D3Y+)
12WH
18GY
DOOR DOOR
LEFT CREW
RIGHT CREW POD SIGNAL
POD SIGNAL DOOR POD
DOOR POD
(3209) (2601) (3209)
(2602)
A A
ADDRESS 2 ADDRESS 2
R
B A A B
T3BB(+) D3B(+) T3BB(+)
ADDRESS 1 D3BB(+) ADDRESS 1
18DKBL 18DKBL 18DKBL
18DKBL
C B B C
T3AA(-) D3AA(-) T3AA(-)
DATA - DATA -
TA
D3CC(-)
18GY
DOOR POD
DOOR POD
18GY 18GY 18GY
D C C D
T81E D81C D81D T81E
DATA + 12LTGN 12LTGN 12LTGN 12LTGN DATA +
E D D E
T81-GD D81-GF D81-GD T81-GD
GND 12WH 12WH 12WH 12WH
GND
F E E F
IS
T8A D81-GE T8A
18WH 18WH 18WH
G F F G
D81-GG T8B
POWER T8B 18WH 18WH
POWER
18WH
AV
LEFT CREW
RIGHT CREW
A A
T83F T83F
WINDOW
B B
T83C T83C
WINDOW
C C
N
T81C T81C
LOCK 12LTGN 12LTGN LOCK
D D
LOCK LOCK
PO
DOOR DOOR
POD LOAD POD LOAD
12LTGN
12LTGN
T81F
(3210) (3210)
T81F
U
ite_drawn:
R
B A A B B A A B
G
DOOR WINDOW WINDOW DOOR

LOCK MOTOR MOTOR LOCK
(3211) (3002) (3002) (3211)

CNA 22AUG02 F37 WAS F28, F43 WAS F35 B 56507K RELEASE NO. DATE PART NO. SHEET
1014 WAS 1013 P52778H 25AUG00 AE08-52367 05
Figure 32 Crew Doors Windows and Locks (Power)
S082853
3.6. HORN, DUAL ELECTRIC, P. 6

CHAPTER 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION. HORN, DUAL ELECTRIC
RIGHT SIDE
ELECT HORN
(8312)
B
M85-GE M85-GC
16WH 16WH
A
M85L
16GY
20 (8301)
B
M85-GD B
16WH M85-GA
CITY HORN
16WH
AIR HORN
A M85K M85J A
16GY 16GY
LEFT SIDE
20
ELECT HORN GROUND

(8311) ADAPTER #2
(8801)
20
18
RADIATOR
GND
R
CLOCK GROUND
SPRING A D C (8600)
ADAPTER #1
TA
(1809) A (8800)
RADIATOR M11-GC
18GY
12WH
B9R
IS M85E
16GY
18GY
B85B
M11-GD
12WH
AV
M11-G
12WH
18GY
18GY
B85C
B9V
A4 B10 B11 W/INSTRUMENT PANEL HORN SWITCH

CAB/DCM
(1800) FWD CHASSIS/DASH
10 13
PO
HORN (4301)
A85K SWITCH
18GY (1018)
J85AA
20GY
A85B
16GY
U
A85L
18GY 2B
18GY
20GY
A85C
A9M
A9V
20GY
A85C
18GY
R
3 J11-G J11-GJ
12WH 10WH
8
G
(4006)
GND 2
20GY
18DKBL
10
A9H
A62R
SYSTEM SYSTEM
A62-GF
CONTROLLER
18WH
3 13 5 E CONTROLLER
ZERO VOLT REF
ELEC HORN SW
(1600) BROWN FRONT

AIR HORN
(4007)
PANEL LIGHT
BUSS BAR E
(1002)
SEE CH08_08 GROUND
F ADAPTER
(1003)

P52778H 19JUN00 AE08-52367 06
Figure 33 Horn, Dual Electric
S082853
3.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7

CHAPTER 3
MIRRORS (HEATED, LIGHTED & POWER)
SYSTEM CONTROLLER H G
(1601)
14LTGN
A78
CAB FUSE A4
BLOCK
5A
F36
(1013)
B4
16LTGN
16LTGN
A78M
A78P
A1 CAB FUSE
G2
BLOCK
(1011)
10A F18 10A F13
H2
B1
CAB FUSE
BLOCK
(1012)
DRIVER
POWER
MIRROR
SEE CH02_11
L/R
AXIS
A
R
20YL
B
SEE CH08_10
U/D
C
TA
AXIS
18RD
D
18DKGN
E
HEATER
18BK
IS
F
LIGHT PASSENGER
G
Power
16LTGN
AV
ANT GND Mirror
16BN
A58S
A78H
DOOR/IP
A11-GDY
18DKBL
MIRROR
12WH
A62D
(3003)
L/R
AXIS
N
A A
A78D
18OR
MIRROR 18LTGN
A
B B
SWITCH A78E
18BN
18LTGN
B
C C
PO
A78F
18YL
18LTGN
C
U/D
D D AXIS
A78J
18RD
16LTGN D
A1 E E
20OR 18LTGN
E
A2 F F HEATER
U
A58U A58T
20BL 18BK
18BN 18BN F
A3 G G
20YL A78L
18LTGN LIGHT
R
G
A4 H H
18BK A78-GD A78-GB
16WH
B1 J
16WH
J
ANT GND
G
20OR
B2 K K
20WH
B3
20BN
B4 DOOR/IP
20BL
MIRROR
(3000)

CNA 23AUG02 REV FUSE BLOCK/DEL A. GND B 56507K 52778H 25AUG00 AE08-52367 07
Figure 34 Mirrors (Heated, Lighted and Power)
S082853
3.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8

CHAPTER 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION. RADIO (ENTERTAINMENT), SPEAKERS
CAB FUSE BLOCK CAB FUSE BLOCK

CLUSTER (1012) C4 G1 (1011)
1 A62 10A
CONN 18DKBL 10A
F12 F23
(1500)
D4 H1
18LTGN
18LTGN
A86A
A86
W/PREMIUM
RADIO ONLY
M 2
A86J
LEFT CONSOLE 20LTGN LEFT CONSOLE -
K A86L 8
RIGHT CONSOLE 20LTGN RIGHT CONSOLE -
B 6
RADIO POWER RADIO POWER
J 7
RIGHT FRONT + A86K
20LTGN RIGHT FRONT +
L 1
A86H
R
LEFT FRONT + 20LTGN LEFT FRONT +
O 12
RADIO MEMORY RADIO MEMORY
PREMIUM
RADIO TA AM-FM CASSETTE
BASE RADIO
IS
I 11
PANEL LIGHT A62E PANEL LIGHT
20DKBL
D 4
A86C
AV
LEFT REAR - 20LTGN LEFT REAR -

F 10
RIGHT REAR - A86E RIGHT REAR -
G 20LTGN 7
A86D
RIGHT REAR + 20LTGN RIGHT REAR +
N
E 3
LEFT REAR + A86B
20LTGN LEFT REAR +
C 5
PO
GROUND GROUND
RADIO RADIO
U
CONN CONN
(1300) (1301)
R
PREMIUM
ROOF ROOF
G
CONN CONN
(2503)
A86-G
(2000)
20WH
8 7 9 6 13 1 5 4
W/PREMIUM
18LTGN
18LTGN
CAB TRIM
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
C86H
ONLY
C86K
C86J
D86C
D86D
C86L
D86B
D86E
A11-GA
10WH
A B A B A B A B
GND STUD
+ - +- + - +- (1851)
LEFT RIGHT LEFT REAR RIGHT REAR
CONSOLE CONSOLE SPEAKER SPEAKER
SPEAKER SPEAKER (2302) (2301)
(2305) (2304)
NOTE: REAR SPEAKER WIRING IS THE

SAME FOR STD, EXTENDED AND
TRAVEL CREW CAB.

CNA 16SEP02 DVD/ADDED PREMIUM RADIO D 56507Z
WIRING.
52778H 25AUG00 AE08-52367 08
Figure 35 Radio (Entertainment), Speakers
S082853
3.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9
CHAPTER 3
WINDSHIELD WIPER AND WASHER PUMP
SYSTEM CONTROLLER
WIPER MOTOR
BLUE
(4015) (4008)
C/B
B+ A F WIPER HIGH
J82B J82F
16GY 16GY WINDING
PRK B J82P
WV50V 16GY
A 2.2uF x2
GND C
J82-G
4.4uH x3 16WH
HI D
J82H
16GY
LO E J82L
16GY
J82HL
J82FA
16GY
J82FB
18GY
18GY
WIPER PWR WIPER
SYSTEM CONTROLLER HI-LOW
J11-GJ
RELAY
10WH
(4004) (4003) RELAY
(4003)
R1-5 R2-5
85
85
29 R2-2
J82RP R1-2
18GY
86
86
87
87
R1-4 R2-4
R1-3 R1-1 R2-1 R2-3

J82HLP
16GY
GND 2
87A
87A
30
30
(4006)
20
J82RH
18GY
SYSTEM
TURN SIGNAL CONTROLLER
SWITCH
R
DCM (1600)
CONNECTOR
(1810) (1800)
TA
WIPER 0
8 C9 22
20GN B82 A82 WIPER 0
18GY 20GY
WIPER 1
IS
20RD 11 C1 23
B82A A82A WIPER 1
18GY 20GY
AV
WIPER 2
5 B1 24
20OR B82B A82B WIPER 2
18GY 20GY
7 A4 3
N
20WH A9H
B9S B9U A9V (250) ZERO VOLT REFERENCE
WASHER 18GY 18GY 18GY 20GY
12 A5 28
20YL A87C A87A WASHER PUMP
B87A
18GY 18GY 20GY
6 A3
PO
A11-GAA
B11-GAA
18GY
18WH
A11-G
10WH
NEGATIVE
WASHER FLUID STUD
LEVEL SENSOR CENTER
U
ZERO VOLT REF (1852) SYSTEM CONTROLLER

(4022) CHASSIS
SPLICE (4004)
J87C (9700)
(4830)
18GY
R
D6 12 LOW WASHER
N87HA N87EA J87CA FLUID LIGHT DIGITAL
18GY 18GY 18GY
2 1 D3
G
PASS THRU
D2 AT DASH
(4014)
1 30
N87DB J87BB A87B NOTE:
18GY 18GY 18GY ALL DASH LINES REFER TO
WASHER PUMP J87B RH-MRD MODELS.
(4021) 18GY
2 5 AMP
N87DB F1-D2 F1-C2
J87KB MINIFUSE
18GY 18GY
BLOCK
J87KA
18GY (4001)

CNA 12SEP03 4021 WAS 9747. 4022 WAS 9748. E 58928S
4830 WAS 8802. 52778H 10AUG00 AE08-52367 09
Figure 36 Windshield Wiper and Washer Pump
S082853
3.10. 2–WAY RADIO, P. 10

CHAPTER 3
2-WAY RADIO
SEE CH02_13
BATTERY
A13FA
18PK
N14HB
10RD
N14-GD
10WH
A
(9265) 2-WAY RADIO

A
20A NEGATIVE CONN
B (9263)
N14HC
10RD
N14-GD
10WH
2-WAY RADIO
POSITIVE CONN A
(9264)
N14HC
10RD
2-WAY
RADIO
A B
CONN
R
(6334)
J14-GD
J14HC
16WH
TA
16RD
E2
CAB FUSE
(4014)
IS
21 28
F30 BLOCK
PASS THRU 5A
(1013)
F2
AV
16LTGN
A14HC
A11-GAP
16RD
16WH
A86P
N
PO
POSITIVE
2-WAY RADIO BTRY
NEGATIVE
2-WAY RADIO BTRY
2-WAY RADIO
CONNECTION
U
R
G

CNA 22AUG02 A13FA WAS A13DF, F30 WAS C 56507K RELEASE NO. DATE PART NO. SHEET
F38, 1013 WAS 1014 P52778H 19JUN00 AE08-52367 10
Figure 37 2–Way Radio
S082853
3.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11

CHAPTER 3
SWITCH PACK, OPTIONAL GAUGE PACK
CLUSTER
(1500) CAB FUSE
SYSTEM BLOCK NEG STUD
CONTROLLER 30 29 1
(1011) (1851)
(1600) E1
A11-GA
10WH
5A F5
F1
CAB FUSE SWITCH PACK
18DKBL
(1101)
BLOCK
A62
(1014) A11-GDB
A
18WH GROUND
E1 B
A12P
5A F39 18LTBL POWER
C
A62C
F1 18DKBL BACKLIGHT
D
A3E(+) A3J(+)
20DKBL 18DKBL SWITCH D/L +
E
A3F(-) A3K(-)
20GY 18GY SWITCH D/L -
F
ADDRESS SEL
(1101A)
A
GROUND
A14FF B
18RD A12FC
18LTBL POWER
C
BACKLIGHT
D
OPTIONAL GUAGE SWITCH D/L +
PACK E
(1510) SWITCH D/L -
F
ADDRESS SEL
R
7
BATTERY
TA
8
ACCESSORY
1
A11-GJ
GROUND 18WH
2
SWITCH PACK
(1101)
IS
A62S
BACKLIGHT 18DKBL
SWITCH PACK
5 A
TO PREVIOUS
A5C(+)
DRIVE TRAIN J1939 (+) 20YL GROUND
6 B
AV
A5C(-)
DRIVE TRAIN J1939 (-) 20LTGN
POWER
3 C
BACKLIGHT
4 D
SWITCH D/L +
9 E
N
SWITCH D/L -
10 F
ADDRESS SEL
11
PO
(1101A)
PACK OR OPTIONAL
12 A
TO NEXT SWITCH
GROUND
GAUGE PACK
13 B
POWER
14 C
U
BACKLIGHT
D
SWITCH D/L +
R
DRIVETRAIN E
J1939 SWITCH D/L -

F
(1659)
G
ADDRESS SEL
NOTE:
FOR MULTIPLE SWITCH PACKS,
A CONNECT 1101 OF NEXT SWITCH
PACK TO 1101A OF PREVIOUS
SWITCH PACK. CONNECT OPTIONAL
B GAUGE PACK TO LAST SWITCH
PACK.

CNA 23AUG02 A12FC WAS A13FC;F39 WAS C 56507K RELEASE NO. DATE PART NO. SHEET
F12;F5 WAS F19. P52778H 09AUG00 AE08-52367 11
Figure 38 Switch Pack, Optional Gauge Pack
S082853
3.12. LIGHTED AIR SHIELD, P. 12

CHAPTER 3
LIGHTED AIR SHIELD
18BK
18WH
WH
BK
B A
IP/AUX ROOF
CONNECTION
(2022)
A11-GHF
A58AD
18BN
18WH
GROUND
87A
ADAPTER
30
BUSS BAR D4
(1003)
F3
A58AC
18BN
87
R
CAB FUSE BLOCK
SYSTEM
86
6 A58AE D3 (1014)
CONTROL 20BN
10A
TA
(1600)
85
A58AB
BATTERY FEED
18BN
F4 SEE CH02_02
F2 E2 F40
IS
CONTROL = (HEADLIGHTS AND /OR PARK LIGHTS) & ACC
AV
N
PO
U
R
G

PEC 18JUN01 MULTIPLE CHANGES A P54634F RELEASE NO. DATE PART NO. SHEET
CNA 23AUG02 F40 WAS F39. B 56507K P54304U 16JAN01 AE08-52367 12
Figure 39 Lighted Air Shield
S082853
3.13. ROOF AUX. LOAD, P. 13

CHAPTER 3
ROOF AUX LOAD
D58-GW
D58W
14BN
14WH
GROUND
IP/AUX ROOF ADAPTER
J
CONNECTION
A B BUSS BAR
(2021) (1003)
A11-GHE
14LTBL
A12-GB
14WH
14WH
A12U
B4
CAB FUSE
20A
BLOCK
F45
(1014)
A4
CAB FUSE
BLOCK
(1013)
A11-GAM
SEE CH02_13 18WH
CAB FUSE
BLOCK
14LTBL
(1013)
A12Z
J3 G3
A3
AUX ROOF LOAD 87A 87 85
5A
CAB FUSE F35 AUX ROOF LOAD
BLOCK #4 B3 SWITCH CONNECTOR
(1014) 30 (1915)
86
BATT FEED A14FR G4 J4 A12X

2B
SEE CH02_02 10RD 14LTBL
PANEL LIGHT A12Y 3

14LTBL
ADAPTER
R
BUSS BAR A12V
7
14LTBL
(1002)
TA
J 8
A62U
SEE CH08_08 18DKBL
9
A12-GA
18WH
IS
AV
N
PO
U
R
G

CNA 23AUG02 A3 WAS G1; B3 WAS H1 B 56507K RELEASE NO. DATE PART NO. SHEET
1013 WAS 1012. P54304U 16JAN01 AE08-52367 13
Figure 40 Roof Aux. Load
S082853
3.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14

CHAPTER 3
SATELLITE COMMUNICATION
QUALCOMM-MCT & IMCT SYSTEMS
MSG
LIGHT
CAB FUSE OPT WARN LIGHT

BLOCK
C F CONNECTOR
(1014) (1555M)
16DKBL
J1708 PUBLIC (+)
A62B
10A
F28 A13E D (1660)
16PK A3AB(+)
G2
H2 A13F 16DKBL
16PK A3AB(-)
10A
18GY
F38 A14AF
D
16RD J1708 PUBLIC (-)
B2 A2 (1661)
QUALCOMM POWER A11-GG NEG STUD

16WH
(1902F) (1865)
C E F A B D
MCT SYSTEM
QUALCOMM POWER CONN
IMCT SYSTEM
IMCT (2700M)
QUALCOMM PWR CONN
(2702M)
QUALCOMM SYSTEM D11-GG
16WH
D62B
16DKBL
D13F
16PK
D14AF
16RD MCT SYSTEM
QUALCOMM
C B A D POWER-CONN
(2701F)
D3AB(+)
B A C D
16DKBL
18DKBL
D3AB(-)
D14AF
16RD
D13F
D62B
16PK
18GY
16DKBL
16LTGN
16RD
14QA
11-GQ
R
16WH
13QA
62QA
D11-GG
16WH
IMCT SYSTEM
C E F A B D
QUALCOMM
TA
POWER CONN C E F A B D
(2703M)
11-GQC
11-GQB
14QC
16RD
16OR
14QB
16WH
BROWN
YELLOW
16WH
GREEN
WHITE
BLACK
RED
IS
COMMUNICATION
B A E F D C
CONNECTOR UNIT
AV
(XXXX)
9 TERMINAL
DISPLAY/KEYBOARD CABLE
CONNECTOR MCT
N
QUALCOMM SYSTEM
PANIC BUTTON A
PO
(NOT USED)
A
U
TTRACS
(NOT USED) B
R
ORANGE
YELLOW
BROWN
YELLOW
BLACK
BLACK
BLACK
GREEN
BLUE
WHITE
RED
G
IMCT SATELLITE
ANTENNA CONNECTION
CONNECTOR

CNA 23AUG02 F28 WAS F36;F38 WAS F37. A 56507K RELEASE NO. DATE PART NO. SHEET
P54304U 16JAN01 AE08-52367 14
Figure 41 Satellite Communication Qualcomm-MCT and IMCT Systems
S082853
3.15. SELF CONTAINED AIR SEAT, P. 15
CHAPTER 3
SELF CONTAINED AIR SEAT
FROM BATT FEED

FUSE F38
14RD
A14J
DASH GROUND
STUD
WH
14RD
14WH
RD
R
TA
IS
A B
AV
N
PO
AIR SEAT
U
(1918)
R
G
U00ARW2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

CNA 12SEP03 CHANGED FORMAT B 58774T
P54634F 31MAY01 AE08-52367 15
Figure 42 Self Contained Air Seat
S082853
3.16. DIGITAL CLOCK PTC, P. 16
CHAPTER 3
DIGITAL CLOCK PTC
GEOMETRY WAS
REMOVED
R
TA
IS
AV
N
PO
U
R
G

CNA 12SEP03 CHANGED FORMAT 58774T
P54634F 05MAY01 AE08-52367 16
Figure 43 Digital Clock PTC
S082853
3.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17
CHAPTER 3
XMSN ALLISON LCT COLUMN SHIFTER
BATT
IGN
F1-G2
F2-C4
10A
10A
(4001)
F1-H2
F2-D4
J92FN
J92FB
16TN
16TN
J92FBA
16TN
85 87 87A
MICRO
RELAY
(4002)
86 30
SYSTEM
CONTROLLER
(4004)
J92NB
16TN
19
J92RD
16TN
XMSN
R
G (4705)
TA
ECU "J1"
K13M4
GRAY
18PK
(7305)
2
IS
K13#102
18PK
4 K13#104
18PK
AV
K13M3
18PK
N
NSBU SW
E VEHICLE
PO
(7301)
U
R
G

CNA 12SEP03 CHANGED FORMAT D 58774T
55043Z 02JAN02 AE08-52367 17
Figure 44 Transmission Allison LCT Column Shifter
S082853
3.18. HEATED SEATS FOR 7700 MODELS ONLY, P. 18
R
TA
IS
AV
N
PO
U
R
G
Figure 45 Heated Seats for 7700 Models Only
S082853
4. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4)

4.1. I6 EGR ENGINES, P. 1
R
TA
IS
AV
N
PO
U
R
G
Figure 46 I6 EGR Engines
S082853
4.2. V8 AVNT ENGINES, P. 2

CHAPTER 4
CHARGING AND CRANKING
(V8-AVNT) ENGINES
STARTER
ISO & POWER
RELAY
(4003)
PASS THRU
AT DASH
(4014) J17S
86
18PK
J17 R12-5 R12-2
KEYSWITCH S A17 18PK
85
18PK
8
87
R12-4
R12-1
J17D
R12-3 10PK
87A
30
GLOW PLUG
RELAY
14GY ENGINE/
J17E
(4057)
10PK
DASH
ALTERNATOR
K18
6PK
J17E FUSIBLE CONN
SEE CH10_05
10PK
LINK (4103)
W/AUTO NEUTRAL
G
K2 ECM POWER/
B
4RD C 17
STARTER SOLENOID
R
(4105)
R
K14H J14H
FUSIBLE 4RD 4RD
TA
K17C
LINKS
10PK
100A
BATTERIES MAXIFUSE
MEGA-
4WH
K2-G
FUSE BLOCK
1/0RD 1/0RD 1/0RD 4/0RD
B S (4000)
IS
CRANK MOTOR
SOLENOID
18PK
K17L
1/0BK 1/0BK 1/0BK 4/0BK M
AV
N14AY
10RD
B K17K
18PK
G A
K10-GC K17L
1BK 18PK
ENGINE
BLOCK CRANKING
N
ENGINE MOTOR
N14-G
GND
10WH
ECM
40A
FEED ECM2
2/0BK
PO
23
FUSE (6020)
K11-GL
B
4WH
(9254)
N14BA
10RD
FRAME
GND
ECM
NEGATIVE ECM POSITIVE
U
A A
(9260) FEED
(9261)
N97-G
GND
N97AA
10WH
10RD
R
(4005)
G
TO ECM2 CLEAN
POWER/GROUND CONN
(A-12V,B-GND)
(6323F) NOTE:
SEE CH06_03 FOR CIRCUIT K18 FUSELINK IS 10RS
FOR CIRCUIT K14H FUSELINKS ARE 2-12BL
FOR CIRCUIT K2 FUSELINKS ARE 2-12BL

JKP 11JAN02 REV CRANKING MOTOR. C 55043Z
CNA 23AUG02 DEL MAXI FUSE BLOCK 4004 D 56507K P52778H 10AUG00 AE08-52368 02
Figure 47 V8 AVNT Engines
S082853
4.3. CATERPILLAR, CUMMINS ISM ENGINES, P. 3
CHAPTER 4

CAT ENGINES, CUMMINS ISM
ALTERNATOR
R
K2
B
4RD
FUSIBLE
G
LINKS
4WH
K2-G
BATTERIES
CRANK MOTOR
B S
SOLENOID
1RD 4RD
M
1BK 4BK
G
A K17J
16PK
K10-GC
1BK B
ENGINE
K11-GL
BLOCK
4WH
CRANKING
16PK
K17S
GND THERMAL
(6303) MOTOR
2BK
OVERCRANK
(6316) NEG
STUD DCM CLUTCH
(1863) (1800) SWITCH
CAB DASH/
FRAME A17-GH D8 B17H
GND ENG 16 15
GND (4103) 18WH 18PK
(4005) B
R
J17J
J17S
18PK
18PK
18 D7
J17J A17J B17J A
TA
18PK 18PK 18PK
8
A17
STARTER 18PK
ISO & PWR
18PK
J17
NOT W/ RELAY PASS
THERMAL KEY SWITCH
(4003) THRU "S" TERMINAL
OVERCRANK (4014)
IS
CH02_15
DASH/ENG
85
(4103) R12-5
AV
86
R12-2
87
17 MEGA FUSE
K17F J17F R12-4
14PK 14PK 100 AMPS
18
K17G J17G R12-1 J17D FUSIBLE LINK
14PK 14PK 10PK 14GY
87A
30
N
PO
NOTES:
FOR 4 GAUGE CHARGE CIRCUITS K2-FL & K2A-FL FUSELINKS ARE 2 - 12BL
FOR 1 GAUGE CHARGE CIRCUITS K2D-FL, K2E-FL & K2F-FL FUSELINKS ARE 3 - 10RS
FOR 1 GAUGE CHARGE CIRCUITS K2B-G & K2B
U
R
G

CNA 12SEP03 CHANGED FORMAT C 58774T
55043Z 01-04-02 AE08-52368 03
Figure 48 Caterpillar, Cummins ISM Engines
S082853
4.4. I6 HEUI ENGINES, P. 4
CHAPTER 4

I6-HEUI ENGINES
STARTER
ISO & POWER
RELAY
(4003)
PASS THRU
AT DASH
J17S
(4014)
18PK
86
R12-2
KEYSWITCH S A17 J17 R12-5
(1100) B 18PK 18PK
85
8
87
R12-4
R12-1 J17D
R12-3 10PK
87A
30
J17E
10PK
ALTERNATOR FUSIBLE FUSIBLE
LINKS W/AUTO NEUTRAL LINK
J17E ENGINE/
SEE NOTE 10PK SEE CH10_05 DASH
14GY (4103)
G
K2*
C
B
4RD ECM POWER 17
R
STARTER
(4101)
K14H J14H
FUSIBLE 4RD 4RD
K17C
LINKS
10PK
SEE NOTE
R
100A
BATTERIES MAXIFUSE
K2-G*
CRANKING
4WH
MOTOR BLOCK (4000)

B S MEGAFUSE
1/0RD 2/0RD SOLENOID
TA 1/0BK
M THERMAL
K17M
OVERCRANK
18PK
G B (6316) K17K
IS
18PK
A K17L
K10-GC 18PK
1BK
AV
W/THERMAL N/THERMAL
ENGINE OVERCRANK
CRANKING OVERCRANK
BLOCK PROTECTION PROTECTION
MOTOR
GND
2/0BK
2/0BK
ECM
46
K11-GL
(6007)
N
4WH
FRAME FRAME
GND GND
PO
DASH PANEL
GND
U
(4005)
NOTE:
FOR CIRCUIT K14H FUSELINKS ARE 2-12BL
R
WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSELINKS ARE 2-12BL

WITH 2 GAUGE CHARGE CIRCUITS K2-GA & K2A FUSELINK ARE 2-10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSELINK ARE 3-12RS
G

CNA 12SEP03 RELEASE FOR PRODUCTION. - 58774T
58774T 12SEP03 AE08-52368 04
Figure 49 I6 HEUI Engines
S082853
5. FANS AND ENGINE ACCESSORIES (CHAPTER 5)

5.1. FAN WIRING, P. 1
CHAPTER 5
FAN WIRING
I6 EGR/HEUI WITH FAN SOLENOID
FAN
SOLENOID I6 HEUI ENGINE
HARNESS CONN
(6401)
A
ENGINE
CONTROLLER
N/BODY BUILDER FAN AIR

A B SOLENOID
MINI FUSE BLOCKS (4111)
(4001) K23A K97B
16TN 18VT
14 14
J23FS K23A K23B K97B
SEE CH02_14 16TN ECM 2
18TN 16TN 18VT (6021)
ENGINE/DASH
(4103) K97DF W/BODYBUILDER
18VT CONNECTIONS
V8-AVNT WITH FAN CLUTCH
R
FAN
CLUTCH
TA
IS
AV
(J23Z)
FAN RELAY
(4002) A B ELECTRIC
FAN
(6406)
N
M1-A3
86
MINI FUSE BLOCKS M1-C4 ENGINE BLOCK

(4001) GROUND
K23-G
85
(6412)
PO
16WH
87
J23Z M1-A4 M1-B3 J23

SEE CH02_14 18TN K23
18TN 18TN
30
87A
15
U
ECM2 FOR V8
(6021)
ELECTRIC FAN
R
J23A K23A
18TN 18TN RELAY CONTROL
14 14
G
ENGINE/DASH ENGINE HARNESS

(4103) (6401)
FOR I6 HEUI
K23A
SINGLE BOX
18TN
A

CNA 12SEP03 ADDED HEUI TO I6 DESG; ADDED E 58774T
CONN 6401
P52778H 10AUG00 AE08-52369 01
Figure 50 Fan Wiring
S082853
5.2. ETHER START, P. 2

CHAPTER 5
ETHER START
ETHER START SWITCH

(1010) CAB FUSE
BLOCK
(1013)
7
10A
2B
3
A21C
16TN SEE CH02_13
1
B1 A1
GROUND
BUS BAR F33
6
(1003)
5B
4
10
8
SEE CH02_11
G
PANEL LIGHT
A21-G A21B
16WH 16TN BUSS BAR
F
(1002)
SEE CH08_08
16TN
A21E
R
PASS THRU
29
(4014)
TA
18TN
J21E
IS
J21F
18TN
AV
ENGINE/DASH
12
(4103) FWD CHASSIS/DASH
19
N
22
(4301)
THERMAL SWITCH
(6650)
PO
A
M21D
M21C
18TN
18TN
K21B
16TN
K21-G
16WH
SPLICE BLOCK B
(6704)
ETHER START
U
A B
(8400)
R
K10-GA
FOR USE WITH

K10-G
18WH
18WH
CAT ENGINES
G
ETHER
K10-GB
K10-GU
14WH
14WH
ENGINE BOTTLE
ENGINE BLOCK CONTROL
BLOCK GND VALVE
GND (6340)
(6302)

JKP 11JAN02 ADDED CAT ENGINE. B 55043Z DATE PART NO.
RELEASE NO. SHEET
CNA 25AUG02 F33 WAS F30 C 56507K P52778H 21JUN00 AE08-52369 02
Figure 51 Ether Start
S082853
5.3. SNOW VALVE, P. 3

CHAPTER 5
SNOW VALVE
SNOW VALVE WARNING

CAB FUSE BLOCK LIGHT IN CLUSTER
SNOW VALVE
IGN RELAY (1013)
A2
SEE CH02_13
10A F34
OPTIONAL WARNING
B2 H A LIGHT CONNECTOR
SNOW VALVE (1555)
SWITCH
18TN
(1901)
A23M
9
7
9 7
2B
3
3
GROUND BUSS BAR A13DA 2B
(1003) 18PK 1
1
5B
6
6
D
A23-GA 5B
18WH
4
4
10
SEE CH02_11
8
8
PANEL LIGHT
BUSS BAR A62P
18LTBL
18TN
18TN
18TN
(1002) C
A23K
A23L
A23J
18TN
18TN
A23H
A23F
SEE CH08_08
R
PASS THRU
31 27 26 25 24
AT DASH
TA
(4014)
18TN
J23L
18TN
18TN
18TN
J23H
18TN
J23K
J23J
J23F
IS
SNOW VALVE
(4120)
AV
E D C B A
CURRENT
PROTECT
DUAL FUNCTION
N
NC READ
SWITCH REED SWITCH
(NO & NC)
PO
SNOW VALVE
MODULE
MOTOR
U
R
G

CNA 25AUG02 ADDED F34 LABEL B 56507K P52778H 21JUN00 AE08-52369 03
Figure 52 Snow Valve
S082853
5.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4
CHAPTER 5
FAN WIRING, CAT AND CUMMINS
FAN
SOLENOID
W/CUMMINS ISM
FAN AIR
A B SOLENOID
(6409)
ENGINE
CONTROLLER
(6014)
38
K23N
16TN
ENG BLOCK
K23-G K10-GU GROUND
R
16WH 14WH (6340)
TA
W/CATERPILLAR
IS
ENGINE
CONTROLLER
(6013)
AV
11
K23N
16TN
N
PO
U
R
G

CNA 12SEP03 CHANGED FORMAT A 58774T
56507Z 04OCT02 AE08-52369 04
Figure 53 Fan Wiring, Caterpillar and Cummins
S082853
6. ELECTRONIC ENGINES (CHAPTER 6)

6.1. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINES, P. 1

CHAPTER 6
ELECTRONIC ENGINE CONTROLS
(I6-EGR) ENGINES
CLEAN POWER ECM

& GROUND NEGATIVE
K97-GB
(6323) (9260) BATTERIES
16WH
4
K97-GA K97-G N97-G N14-G
12WH 10WH 10WH 10WH
1 B A
IDM2 (6011)
40A
K97Y K97T K97X N97AA N14BA N14AY
12VT 10VT 10VT 10RD 10RD 10RD
12 A A B A
A B
MINI-FUSE
8 ECM POSITIVE ENGINE ECM
(6704) BLOCK POWER/
FEED (9261) FEED FUSE
GND (4001) STARTER
J97TA
6
10VT
K97M (9254)
16VT
10A SOLENOID
9
(4105)
J97XA
10VT
F2-B4 F2-A4
10
MINI-FUSE BLOCKS
20A F1-G4
J97HB ENGINE ECM
14VT
K97-GV
F1-H4 (4001)
J97HA
J97LB
16WH
J97LD
J97TC
6
18VT
14VT
16VT
10VT
K97-GW
7
16WH LOW M1-G4 M1-G3
18WH
K34-G
COOLANT R8-3 R8-4 R8-5
30 85
SENSOR
K97AZ
MICRO RELAY
16VT
87A 87 86
(6400M) (4002)
K34A A B
18TN 87A 87 86
4
30
ECM2 (6020)
85
M1-H3 M1-J3 M1-J4
R8-1 R8-2
J97JA
J97LA
18VT
ENGINE/
18VT
J97LC
POWER RELAY
J97H
14VT
16VT
R
DASH
K97LC
(4003)
16VT
J97J
18VT
(4103)
TA
12
K97LA
16VT
1
K97J
18VT
5 18
FROM PRIMARY
IS
5A
K97C K97UA J97UA J13S J13CW
18VT 18VT 16VT 14PK 10PK IGNITION
3 19 F1-F1 F1-E1
RELAY (R9-4)
MINI FUSE BLOCK
24 (4003) CH 02_14
AV
(4001)
K97F K97H
16VT 16VT
21 BAP
N
1
K97Z 3
16VT DCM 2 1
SENSOR
2 PASS THRU (1808)
CONN
ECM2 (6021)
B97Q
18VT
AT DASH
(1800)
(4014) APS/IVS
PO
B97AH
B97AE
K97K J97QA A97Q (1804)
18VT
18VT
18VT 18VT 18VT
3 7 C10
A
K99T J99V A99V B99V
18VT 18VT 18VT 18VT
18 5 1 C4
B
K97D K97R J97Y A97Y B97Y B97AD
18VT 18VT 18VT 18VT 18VT 18VT
6 2 B4
U
24
C
K97 J97P A97P B97P B97AF
18VT 18VT 18VT 18VT 18VT
4 4 5 C5
D
K99S J99U A99U B99U
R
18VT 18VT 18VT 18VT

12 2 4 B5
E
F
G
B99E
18VT
C6
18VT
A99E
(6011)
IDM2
K97S INTAKE AIR

16VT B TEMP SENSORS CAB FUSE
B2
5
(6703) BLOCK
F24
5A
K97E
A (LOCATED ON (1012)
16VT AIR INTAKE)
C2
A2
E2
A13AH FROM PRIMARY

10PK IGNITION FEED
RELAY

CNA 25FEB03 CHANGED TO MATCH I6-EGR D 56126S
ENGINE CHANGES.
P52778H 10AUG00 AE08-52370 01
Figure 54 Electronic Engine Controls, I6–EGR Engines
S082853
6.2. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINE CRUISE CONTROL AND

BODY BUILDER CONNECTIONS, P. 2

CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT ELECTRONIC ENGINE CONTROLS - I6-EGR ENGINE
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CRUISE CONTROL & BODY BUILDER CONNECTIONS
INTERNATIONAL TRUCK AND ENGINE CORPORATION. WITH MANUAL TRANSMISSION
FROM PRIMARY
ENGINE/ N/AIR FAN DRIVE
IGNITION J13CW J13S
10PK 14PK DASH
RELAY F1-E1
STEERING WHEEL SWITCHES 10A (4103)

(4003) J23FS K97DF
(CH 2, PG 14)
F1-G1 18TN
14
18VT BODY
F1-H1 K97DF
K23A
16TN 18VT BUILDER
CRUISE OFF
CRUISE ON
MINI FUSE BLOCK
CITY HORN
AIR HORN
RESUME
SET
(4001) W/AIR FAN DRIVE
1210 OHM
6190 OHM
2370 OHM
21
ECM2 (6020)
K46B
SET/COAST SWITCH - SCS 18GY
20
CLUTCH K97CC
REMOTE PTO VARIABLE - RVAR 18VT
D C B A SWITCH 19
(1807) REMOTE PTO PRESET - RPRE
K97CB
18VT
BODY
17
CLOCK
VEHICLE SPD SENSOR CHAN A - VSSCALA
K47B BUILDER
18GY
SPRING 14
K46A
(1809) RESUME/ACCEL SWITCH - RAS 18GY
1200
1200
11
K97AR
TACHOMETER CHANNEL A - TACA 18VT
D C B A
D C B A
TURN
B9S
SIGNAL 18GY
SWITCH 7
18GY
(1810)
B9R
B17H
18GY
B96A
18PK
18PK
B9VB
18VT
B17J
R
B9VG
A
18GY
150
TA
6.8V
B9VF
18GY
ECM 2 ECM 2
B
(6020) (6021)
IS
18VT
B96
STOP LIGHT
(1814)
B9VH
W/HYD
18GY
8 9 10
18RD
B70C
BRAKES
18GY
AV
B9V
B70CB
18OR
C
D
150
6.8V
STOP LIGHT
N
B70C #1
6.8V
18OR
W/AIR BRAKES
150
(1823)
C
D
18GY
K47A
B70CA
PO
18OR
STOP LIGHT
18GY
18PK
K17E
K47
C11
D8
D7
B12
A4
DCM
B9
#2
W/AIR BRAKES CONN
18GY
(1824) (1800)
A9V
XMSN/ B A
20RD
A70C
A96A
20VT
20VT
U
A96
DASH
A17H
16PK
18PK
A17J
(4705)
20GY
A9H
18
SYSTEM
R
J17J
18PK
CONTROLLER F
33
10
17
3
PASS THRU
(1600) TRANS SPEED
G
AT DASH
F24 SENSOR
(4014) 5A
NOTE: B2 (7601)
A2
ONLY ONE STOP LIGHT SWITCH USED CAB FUSE

W/AIR BRAKES & W/TRACTOR BLOCK
99E C2
ACCELERATOR 16VT (1012)
PEDAL
E2
A13AH IGNITION FEED FROM
10PK
IGNITION RELAY
CNA 25FEB03 CHANGED TO MATCH I6-EGR D 56126S
ENGINE CHANGES.
P52778H 10AUG00 AE08-52370 02
Figure 55 Electronic Engine Controls, I6–EGR Engine Cruise Control and Body Builder Connections
S082853
6.3. ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3

CHAPTER 6
(V8-AVNT) ENGINES
ECM2 CLEAN ECM

POWER & GROUND NEGATIVE
(6323) (9260) BATTERIES
K97-GA K97-G N97-G N14-G

12WH 10WH 10WH 10WH
1 A
B
IDM2 (6011)
40A
K97Y K97T K97X N97AA N14BA N14AY
12VT 10VT 10VT 10RD 10RD 10RD
12 A A B A
ENGINE MINI-FUSE A B
8
BLOCK ECM POSITIVE ENGINE ECM
BLOCK ECM POWER/
GND FEED (9261) FEED FUSE
(4001) STARTER
J97TA
6
10VT
K97M 10A
(9254)
16VT SOLENOID (4105)
9
J97XA
10VT
F2-B4 F2-A4
10
MINI-FUSE BLOCKS
10A
F1-G4
J97HB ENGINE ECM
18VT
K97-GV
F1-H4
(4001)
J97HA
16WH
J97LB
J97LD
6
J97TC
18VT
18VT
16VT
10VT
K97-GW
16WH
7 LOW R11-1 R11-2
K34-G
16WH
COOLANT R8-3 R8-4 R8-5
30 85
K97AZ
SENSOR ECM ISO &
18VT
87A 87 86
(6400M) POWER RELAY
A B
(4003)
K34A
18TN 87A 87 86
4 30
ECM2 (6020)
85
R11-3 R11-4 R11-5
R8-1 R8-2
J97JA
J97LA
18VT
ENGINE/
18VT
V8 IDM
J97LC
J97H
16VT
18VT
DASH
K97LC
POWER RELAY
16VT
18VT
J97J
(4103)
(4003)
R
12
K97LA
16PL 1
K97J
TA
18VT
5 18 FROM PRIMARY
5A IGNITION
K97C K97UA J97UA J13S J13CW
18VT 18VT 18VT 14PK 10PK RELAY (R9-4)
3 19 F1-F1 F1-E1 (4003)
MINI FUSE BLOCK
IS
24
(4001)
AV
K97F K97H
16VT 16PL
1 21 BAP
K97Z 3
16VT
DCM 2 1
SENSOR
2 PASS THRU (1808)
CONN
ECM2 (6021)
B97Q
18VT
AT DASH
N
(1800)
(4014) APS/IVS
B97AH
(1804)
B97AE
K97K J97QA A97Q
18VT
18VT
18VT 18VT 18VT
3 7 C10
PO
A
K99T J99V A99V B99V
18VT 18VT 18VT 18VT
18 5 1 C4
B
K97D J97Y A97Y B97Y B97AD
24 6 2 B4
C
K97 J97P A97P B97P B97AF
4 4 5 C5
D
U
K99S J99U A99U B99U

18VT 18VT 18VT 18VT
12 2 4 B5
E
A99W B99W
18VT 18VT
R
3 B6
F
B99E
18VT
C6
18VT
A99E
G
CAB FUSE
B2
BLOCK
F24
5A
(1012)
A2
C2
E2
FROM PRIMARY
A13AH
10PK
IGNITION FEED
RELAY

CNA 22AUG02 B4 WAS D4,A4 WAS C4,F24 C 56507K RELEASE NO. DATE PART NO. SHEET
WAS F13,A2 WAS A1. P52778H 10AUG00 AE08-52370 03
Figure 56 Electronic Engine Controls, (V8–AVNT) Engines
S082853
6.4. ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND

BODY BUILDER CONNECTIONS, P. 4

ELECTRONIC ENGINE CONTROLS - V8-AVNT
ENGINE CRUISE CONTROL & BODY BUILDER CONNECTIONS
STEERING WHEEL SWITCHES TO FUEL FILTER
CRUISE OFF
K97DF
CRUISE ON
CITY HORN
(6708) SEE CH07_09 18VT

AIR HORN
RESUME
SET
21
ECM2 (6020)
1210 OHM K46B
6190 OHM
2370 OHM
SET PTO SPEED - SCS
18GY
20
VARIABLE PTO ENABLE -K97CC
RVAR
18VT
19 BODY
K97CB
PRESET PTO ENABLE - RPRE
17 18VT BUILDER
VEHICLE SPD SENSOR CAL CNTRLK47B
- VSS_CAL
14 18GY
K46A
RESUME PTO SPEED - RAS
D C B A 11 18GY
TACHOMETER CONTROL -K97AR
TACH
18VT
CLOCK CLUTCH
1200
SPRING
1200
SWITCH
(1809) (1807)
R
D C B A D C B A
STOP LIGHT
(1814)
TA
18GY
B9VB
18GY
B17H
B96A
18PK
18PK
18VT
18VT
B17J
B9R
B96
IS
150
B9VG
18GY STOP LIGHT
AV
6.8V
#1
6.8V
B9VF W/AIR BRAKES

18GY (1823)
150
B
N
C
B70CA
18OR
18GY
W/HYD
PO
B9S
BRAKES STOP LIGHT

#2
D
B9VH W/AIR BRAKES

18GY
6.8V
(1824)
U
7
R
ECM2 ECM2
150
18RD
B70C
(6020) (6021)
C
B70C
G
18OR B70CB
18GY
TURN SIGNAL 18OR 8 9 10

B9V
SWITCH
(1810)
DCM
B12
C11
B9
A4
D8
D7
CONN
18GY
K47A
18GY
18PK
L17E
18GY
(1800) XMSN/
K47
A9V
20RD
A70C
DASH
A17H
A96A
18PK
18PK
20VT
20VT
A17J
A96
(4705)
20GY
A9H
18 F
J17J
33
10
17
18PK
3
SYSTEM PASS THRU

CONTROLLER AT DASH
(4014) 5A
(1600) B A
F2 E2
NOTE: CAB FUSE F24 TRANS SPEED
BLOCK SENSOR
ONLY ONE STOP LIGHT SWITCH USED (1012) C2 (7601)
W/AIR BRAKES & W/TRACTOR
A13AH IGNITION FEED FROM
10PK
A2 INGITION RELAY
CNA 9SEO02 DVD/RMVD ENG/TRANS CONND 56507Z
(7800). RELEASE NO. DATE PART NO. SHEET
P52778H 10AUG00 AE08-52370 04
Figure 57 Electronic Engine Controls, V8–AVNT Engine Cruise Control and Body Builder Connections
S082853
6.5. CATERPILLAR C10, C11, C12, AND C13 ENGINES, P. 5
CHAPTER 6
CAT C10, C11, C12 & C13 ENGINES
ACCEL. PEDAL
SENSOR
(1805) A B C
B99V
18VT
18VT
B97P
18VT
B97Y
DIAGNOSTIC
DCM (1650)
(1800) C5 B4 C4
A5AE(+)
18YL
C
A5AS(-) A5AF(-)
20LTGN 18LTGN
D
A5AR(+)
20YL A5AN(+)
20YL SYS CONTROLLER
18LTGN
J1708 & 5V
A5B(+)
A5AC(+)
20LTGN
34
18VT
A97P
A5AD(-)
A5B(-)
(1600)
18YL
REF SPLICE A5AP(-)
A97Y
A99V
18VT
18VT
20YL
(4820) 20LTGN
35
PASS THRU A5AL(+)
5 2 12 11 1
(4014) 18YL CLUSTER
4 (1500)
A5AM(-)
18LTGN
5
A5AG(+)
18YL J1939
A PUBLIC
A5AH(-)
J5C(-) W/BENDIX
(1652)
18LTGN
J5C(+) W/BENDIX
C
MINI FUSE (4001)
20GN
IGN FEED
20YL
CH02_14
J5E(+) W/WABCO
F1-F1
J5E(-) W/WABCO
F1-E1
5 AMP
R
SYS CONTROL G
BLUE J77B
16GN ENGINE/TRANSMISSION
(4008)
18DKBL
(7800)
J3B(+)
20GN
TA
20YL
J3B(-)
J97U
18VT
18GY
J99V
18VT
J97P
18VT
J97Y
18VT K5AE E
DASH 18LTGN
(4103) 20 4 6 10 11 19 8 7 5 K5U D
18YL
16LTGN
18LTGN
18DKBL
K3B(-)
K97Y
18VT
K97U
K3A(+)
IS
18VT
18GY B
18YL
K77B
K5S
K5T
A
AV
BATTERIES
N
FREON B
ECM NEG
COMP
(6200) FEED
A K77-G K10-GU (9260)
N14AY
16WH 14WH
10RD
PO
K97-GA N97-G A N14-G

ENGINE GND (6340) 10WH
10WH 10WH
B N14BA
K97AM N97AA
10VT 10RD 10RD
A A B A
CLEAN PWR ECM POS 30A
& GND FEED
U
(6323) (9261)
20LTGN
K97-GD
K34-GA
K97-GE
16WH
K97YA
14WH
14WH
K97AT
K97AS
18VT
K97P
16TN
K34C
16TN
16GY
16GY
K34D
16TN
K47A
K99V
18VT
18VT
20YL
K34B
14VT
14VT
K5W
K5V
K47
R
A B C D 2 4 5 8 9 70 32 33 34 49 50 52 53 54 65 66 67
G
LOW COOLANT ECM (6013)

(6407)

55043Z 16DEC01 AE08-52370 05
Figure 58 Caterpillar C10, C11, C12, and C13 Engines
S082853
6.6. CUMMINS ISM ENGINE, P. 6
CHAPTER 6
CUMMINS ISM ENGINE
ACCEL PEDAL SENSOR/

IVS
DIAGNOSTIC C
A5AE(+)
(1650) 18YL
(1804)
D C B A D E F
A5AF(-)
18LTGN
B99W
18VT
18VT
B97Y
B97P
18VT
18VT
18VT
B99V
B99U
A99E
18VT
20LTGN
A5AS(-)
20LTGN
A5AD(-)
DCM
35 C5 B4 C4 B5 B6 C6 (1800)
SYS A5AP(-)
CONTRL 20LTGN
34
(1600) A5AN(+)
20YL
A5AR(+)
20YL
A5AC(+)
20YL
18LTGN
A5B(+)
A5B(-)
A99W
18VT
18VT
A97Y
A97P
A99V
A99U
A99E
18VT
18VT
18VT
18VT
18YL
CLUSTER 4 A5AL(+)
(1500) 18YL
5 PASS
A5AM(-)
12 11 5 2 1 4 3 7 THRU
18LTGN (4014)
J1939 A
A5AG(+)
PUBLIC 18YL
J5C(+) W/ BENDIX
(1652) C
J5C(-) W/ BENDIX
A5AH(-) J1708 & 5V
18LTGN REF SPLICE
(4820)
R 20YL
20GN
MINI FUSE
(4001)
TA
J5E(+) W/ WABCO
5A
J5E(-) W/ WABCO
IGN FEED
CH02_14
F1-F1 BATTERIES
F1-E1
20GN
20YL
IS
SYS CONTROL
G
J77B BLUE
18DKBL
J3B(+)
J3B(-)
16GN (4008)
J99W
18GY
18VT
18VT
18VT
18VT
18VT
18VT
J97Q
18VT
J97P
J97Y
J97U
J99V
J99U
N14AY
AV
10RD
DASH
8 7 4 6 5 2 1 3 10 11 19 20 (4103)
A
ENGINE/TRANS
18LTGN
(7800)
18VT
K97U
18YL
N
K5T
K5S
30A
B
E
K5AE
N/2004 ISM ENGINES
N14BA
18LTGN
10RD
D
PO
K5U
18YL
ECM
POS
B A FEED
K47A ENGINE
GND (9261)
16GY
A (6340)
U
K47
N97AA
16GY
10RD
K10-GU
14WH
R
LOW CLEAN
COOLANT PWR
(6407D) A
(6323)
G
A
K34E
16TN
18DKBL
K10-GV
20LTGN
16LTGN
K97AM
K3A(+)
K97U1
K97U2
K3B(-)
K99W
12WH
18GY
K77-G
18VT
18VT
12VT
12VT
K97Q
16WH
18VT
18VT
18VT
18VT
K97Y
K99V
K99U
K77B
18VT
20YL
K97P
K5W
K5V
K34-GB
16WH
FREON ECM
B A COMP 1 2 4 PWR
32 28 27 36 46 47 22 23 9 1 11 34 10 20 39
(6200) (6015)
ECM (6014)

CNA 16SEP03 ADDED N/2004 ISM ENGINES B 58689Z
NOTE.
56507Z 04OCT02 AE08-52370 06
Figure 59 Cummins ISM Engine
S082853
6.7. I6 HEUI ENGINE, P. 7
CHAPTER 6

(I6-HEUI) ENGINES
47
16
M1-A4 M1-A3
ENGINE/ EXHAUST BRAKE
30 85 MULTIFED TERMINAL/BUSS BAR
DASH RELAY
(4103) (4002)
MINIFUSE
ENGINE 87A BLOCK
EXHAUST 87 86
BLOCK (4001)
BRAKE
GND SOLENOID EXHAUST M1-B3 M1-C3 M1-C4 F1-E2 FROM SECONDARY
(6500) BRAKE IGNITION RELAY
SOLENOID (4003)
(6502)
B
A F1-B2
F1-A2
18 15
5A
ENGINE/ ECM
CLEAN POWER
(6704) DASH NEGATIVE
(4103) & GROUND
LOW GND (6323) (9260) BATTERIES
COOLANT
SENSOR
(6400) ECM POWER/ A
A B B
ENGINE/ STARTER 40A
DASH (4105)
10
(4103) A A B A
B
ENGINE ECM
ECM POSITIVE FEED FUSE
25 FEED (9261) (9254)
18
ECM (6007)
1
R11-1 R11-2
2
30 85
23
POWER RELAY
(4003)
42
ECM POWER/ 87A 87 86
STARTER
21 (4105) R11-3 R11-4 R11-5
R
22
A
TA
ENGINE/
DASH
41 (4103)
5A FROM PRIMARY
IGNITION
24 19 F1-F1 F1-E1 RELAY (R9-4)
(4003) CH 02_14
IS
MINI FUSE BLOCK
(4001)
3 BAP
2 1 SENSOR
PASS THRU DCM/CAB
AV
AT DASH (1808)
CONN
(4014) (1800)
APS/IVS
(1804)
29 3 7 C10
A
N
8 5 1 C4
B
11 6 2 B4
C
3 4 5 C5
D
PO
27 2 4 B5
E
F
C6
U
B2
B
INTAKE AIR
TEMP SENSORS CAB FUSE
BLOCK
5A
F24
R
A (6703)
(LOCATED ON (1012)
A2
E2
C2
12 AIR INTAKE)
G
FROM PRIMARY
IGNITION FEED
RELAY
U00JLH3 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

58774T 12SEP03 AE08-52370 07
Figure 60 I6 HEUI Engine
S082853
6.8. I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITH
MANUAL TRANSMISSION, P. 8
CHAPTER 6
ELECTRONIC ENGINE CONTROLS - I6-HEUI ENGINE

CRUISE CONTROL & BODY BUILDER CONNECTIONS
WITH MANUAL TRANSMISSION
FROM PRIMARY N/AIR FAN DRIVE

IGNITION J13CW J13S
10PK 14PK ENGINE/
RELAY F1-E1 DASH
(4003) 10A (4103)
STEERING WHEEL SWITCHES J23FS K97DF
18TN 18VT BODY
(CH 2, PG 14) F1-G1 BUILDER
F1-H1 14 K23A K97DF
16TN 18VT
CRUISE ON
CRUISE OFF
CITY HORN
AIR HORN
RESUME
MINI FUSE BLOCK
W/AIR FAN DRIVE
SET
(4001)
4 K97HE
1210 OHM
6190 OHM
2370 OHM
HYD PRESSURE GOVERNOR ENABLE - HGE 18VT
5 K97DD
REMOTE VOLTAGE REFERENCE - VCREF 18VT
6 K97HM
REMOTE ACCEL POS. SENSOR RTN - RPS_RTN
18VT
7 K97WA
REMOTE VOLTAGE REF. GND - VCREF GND 18VT
CLUTCH
D C B A 13
SWITCH K97EA
(1807) HYD PRESSURE GOVERNOR SENSOR - HPS 18VT
30 K99F
REMOTE ACCELERATOR POS SENSOR - RPS 18VT
CLOCK
SPRING 31 K46A
(1809) RESUME/ACCEL SWITCH - RAS
18GY
1200
32
1200
K46B
SET/COAST SWITCH - SCS 18GY
ECM (6007)
BODY
36 K97CC BUILDER
REMOTE PTO VARIABLE - RVAR 18VT
D C B A 37 K97CB
REMOTE PTO PRESET - RPRE 18VT
D C B A 49 K97HG
TURN B9S HYD PRESSURE GOVERNOR LAMP - HMI 18VT
SIGNAL 18GY 54 K97WL
SWITCH 7 OIL WATER LAMP - OWL 18VT
18GY
(1810) 55
B9R
K97EW
B17H
18GY
18VT
B96A
B9VB
18PK
B17J
18PK
ENGINE WARNING LAMP - WARN 18VT
58 K47B
VEHICLE SPD SENSOR CHAN A - VSSCALA 18GY
59
R
B9VG K97AR
A
18GY TACHOMETER CHANNEL A - TACA 18VT

150
9 K97XC
TRANSFER CASE SWITCH - XCS 18VT
TA
39
6.8V
B9VF
18GY 40
B
26
18VT
B96
IS
STOP LIGHT
B9VH
18GY
(1814) W/HYD
18RD
B70C
18GY
K47A
BRAKES
18GY
18GY
B9V
K17E
18PK
K47
AV
B70CB
18OR
D
C
150
6.8V
ENG/TRANS
CONN C B A
STOP LIGHT
B70C (7800)
#1
6.8V
18OR W/AIR BRAKES
150
(1823)
C
D
18GY
L47E
B70CA
18OR
L47D
18GY
L17D
PO
18PK
STOP LIGHT
C11
D7
A4
D8
B12
B9
#2
W/AIR BRAKES DCM
CONN
18GY
(1824)
A9V
(1800)
XMSN/
20RD
B A
A70C
A96A
20VT
20VT
DASH
A96
A17H
18PK
A17J
18PK
(4705)
U
20GY
A9H
18
SYSTEM J17J
CONTROLLER 18PK
17
F
33
10
R
(1600) PASS THRU

AT DASH
(4014) TRANS SPEED
F2 SENSOR
G
NOTE: 5A
B2 (7601)
A2
ONLY ONE STOP LIGHT SWITCH USED
W/AIR BRAKES & W/TRACTOR
CAB FUSE
99E C2 BLOCK
ACCELERATOR 16VT (1012)
PEDAL
E2 A13AH TO CAB FUSE

10PK BLOCK
(1011) A2
U00DLV1 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

CNA 12SEP03 RELEASE FOR PRODUCTION - 58774T
58774T 12SEP03 AE08-52370 08
Figure 61 I6 HEUI Engine Cruise Control and Body Builder Connections with Manual Transmission
S082853
7. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER

7)
7.1. IP/GAUGE LIST, P. 1

CHAPTER 7
IP/GAUGES
INSTRUMENT PANEL GAUGES
GAUGE WARN SIGNAL PATH SENSOR
LIGHT LOCATION
RPM (TACH) NO ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE

MPH/KPH (SPD) NO ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER TRANSMISSION
FUEL YES SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER FUEL TANK
VOLT YES SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER -----------------------
AIR 1 (PRES) YES SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER INSIDE CAB - DASH PNL
AIR 2 (PRES) YES SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER STEERING COL AREA
WATER (TEMP) YES ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE
R
ENG OIL (TEMP) YES ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE
OIL (PRES)
TRANS (TEMP)
YES
YES
ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER
TA
XMSN CTRLR/SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
ENGINE
TRANSMISSION
IS
AIR APPLICATION NO SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER FWD CHASSIS
REAR AXLE TEMP YES SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER AXLE
AV
N
PO
U
R
G
NOTES:
1) WARNING LIGHTS ARE PART OF THE GAUGES AND LOCATED IN THE GAUGE

P52778H 09AUG00 AE08-52371 01
Figure 62 IP/Gauge List
S082853
7.2. WARNING LIGHT LIST, P. 2
CHAPTER 7
WARNING LIGHTS LIST
IP WARNING LIGHTS
WARNING LIGHT SIGNAL PATH SENSOR

TITLE
LOCATION
RANGE INHIBITED TRANS CTRLR/DRIVE TRAIN J1939/CLUSTER
FUEL FILTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER FUEL FILTER
ENGINE (YELLOW LED) ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER
ENGINE (RED LED) ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER
BRAKE PRESSURE ( ) SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SWITCH
BRAKE FLUID SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER BRK RESEVOIR
TRAC CTRL TRUCK ABS CTRLR/DRIVE TRAIN J1939/CLUSTER
CHECK TRANS TRANS CTRLR/DRIVE TRAIN J1939/CLUSTER
TRAILER ABS TRLR ABS CTRLR/DRIVE TRAIN J1939/CLUSTER
WASHER FLUID SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER WASHER BOTTLE
(LEFT TURN) SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER TURN SIG SW
AIR BAG DISCRETE NOT ON DATA BUS
WATER IN FUEL SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

FUEL FILTER
COOLANT LEVEL ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER

SURGE TANK
CHECK ELECT SYS SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
R
PARK ( P ) SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SWITCH
CRUISE SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
ABS
(RIGHT TURN)
TA TRUCK CTRLR/DRIVE TRAIN J1939/CLUSTER
SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

IS
WAIT TO START ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER
FASTEN BELTS SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

AV
(HIGH BEAM IND) SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
COLD AMB PROTEC SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
RETARD OVERHEAT TRANS CTRLR/DRIVE TRAIN J1939/CLUSTER TRANSMISSION

N
CHECK AC SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
AUTO NEUTRAL DISCRETE NOT ON DATA BUS SWITCH

PO
ALTERNATOR DISCRETE NOT ON DATA BUS
PTO/THROTTLE SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
OPTIMIZED IDLE DISCRETE NOT ON DATA BUS

U
SNOW VALVE DISCRETE NOT ON DATA BUS SNOW VALVE
FR AXLE DIFF LOCK DISCRETE NOT ON DATA BUS FWD RR AXLE

R
RR AXLE DIFF LOCK DISCRETE NOT ON DATA BUS RR RR AXLE

G
MESSAGE WAIT DISCRETE NOT ON DATA BUS
PTO DISCRETE NOT ON DATA BUS
CONVERTER TEMP DISCRETE NOT ON DATA BUS
TOUCHLOC RELEASE DISCRETE NOT ON DATA BUS
PARK FLUID SYSTEM CTRLR/DRIVE TRAIN
FR AXLE ENGAGED DISCRETE NOT ON DATA BUS TRANSFER CASE

CNA 29SEP03 ADDED FR AXLE ENGAGED. B 58928U
P52778H 09AUG00 AE08-52371 02
Figure 63 Warning Light List
S082853
7.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS

CONTROLLER, P. 3

CHAPTER 7
WARNING LIGHTS CONTROLLED BY
ENGINE, TRANSMISSION, ABS CONTROLLER
THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE, TRANSMISSION,

OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITRY
THAT CAN BE OR NEEDS TO BE SHOWN:
RANGE INHIBIT
ENGINE (YELLOW LED)
R
ENGINE (RED LED)
TA
TRAC CTRL
CHECK TRANS
IS
TRAILER ABS
AV
CHECK ELECTR SYS

N
ABS
PO
WAIT TO START
RETARD OVERHEAT
U
AUTO NEUTRAL (NOT ON DATA BUS TO CLUSTER)

R
OPTIMIZED IDLE (NOT ON DATA BUS TO CLUSTER)

G

P52778H 20JUN00 AE08-52371 03
Figure 64 Warning Lights Controlled by Engine, Transmission, ABS Controller
S082853
7.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND
WATER TEMP GAUGE CIRCUITS, P. 4

CHAPTER 7
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ENG OIL PRESS & TEMP, SPEEDOMETER, TACH,
INTERNATIONAL TRUCK AND ENGINE CORPORATION. VOLTMETER & WATER TEMP GAUGE CIRCUITS
REFER TO CONSOLIDATED ENGINE/VEHICLE CONTROLLER

DIAGNOSTICS MANUAL EGES-175 (DT466), EGES-190 (V8-AVNT), FOR CIRCUIT
DIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:
ENGINE OIL PRESSURE GAUGE
ENGINE OIL TEMPERATURE GAUGE
R
SPEEDOMETER GAUGE
TACHOMETER GAUGE
WATER TEMPERATURE GAUGE

TA
IS
AV
N
PO
U
R
G

P52778H 20JUN00 AE08-52371 04
Figure 65 Engine Oil Pressure and Temp, Speedometer, Tach, Voltmeter and Water Temp Gauge
Circuits
S082853
7.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5

CHAPTER 7
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF IP / GAUGES & WARNING LIGHTS -
INTERNATIONAL TRUCK AND ENGINE CORPORATION. GAUGE CLUSTER
CAB
FUSE
BLOCK
(1011)
15A
H2 G2
F2
CAB
FUSE
BLOCK
(1012)
5A
SEE CH02_12
F1 E1
F19
PANEL LIGHT
R
DIMMER
TA
IS SEE CH08_10
GAUGE CLUSTER
AV
(1500)
N
PANEL LT DIM O/P 1 A62 DRIVETRAIN

18DKBL
J1939
GND 2 DATA
PO
BATTERY + 3 A28 LINK

18TN
DRIVETRAIN J1939+ 4 A5AL(+) SEE CH02_06
20YL
A5AM(-)
U
DRIVETRAIN J1939- 5 20LTGN SEE CH02_06

J1939 SHIELD 6
R
A28-G GROUND
SYSTEM GND 7 18WH STUD
G
A13B
SW IGN 8 16PK
HEADLIGHT ENABLE 9 A50
20YL
NC 10
NC 11
NC 12
SYSTEM
CONTROLLER
14 (1600)

CNA 20SEP02 DVD/A13B WAS 13B, CHGD C 56507Z
FONT SIZES.
P52778H 10AUG00 AE08-52371 05
Figure 66 IP/Gauges and Warning Lights — Gauge Cluster
S082853
7.6. AIR PRESSURE INPUT CIRCUIT, P. 6

AIR PRESSURE INPUT CIRCUIT
PRIMARY, SECONDARY AIR BRAKE APPLICATION GAUGE WIRING
SYSTEM CONTROLLER PRIMARY AIR

(1600) TRANSDUCER
(1811)
B9V B9VC A
CAB/DCM 18GY 18GY
B6HB B
(1800)
18GY
A9H A9V C
ZERO VOLT REFERENCE 20GY 18GY
3 A4
PRIMARY AIR SENSE A40 B40

15 20GY C12 18GY SECONDARY AIR
TRANSDUCER
A40A B40A
SECONDARY AIR SENSE 20GY 18GY (1812)
16 B2 B9VE A
18GY
B6H B6HA B
SWITCHED SENSE CMD 27 A6H 18GY 18GY
20GY B3
(5V) C
R
AIR APPLICATION
TRANSDUCER
SYSTEM CONTROLLER
(4004)
PASS THRU
(4014) TA B9VF
18GY
A
B
(1822)
IS
B6HC
18GY C
AIR BRAKE APP J40F A40F B40F
AV
13 18GY 17 18GY C2 18GY

N
AIR SYSTEM PRESSURE GAUGE WIRING

PO
W / HYD BRAKES
SYSTEM CONTROLLER
(4004)
U
ELECTRONIC REF
GROUND AUX AIR
R
SPLICE PACK FWD CHASSIS/DASH TRANSDUCER

(4830) (4301)
G
(8505)
J9A J9EA M9A A
LOGIC GND 18GY 18GY 18GY
26 1 B
5V OUT J6A J6BA M6A
18GY 18GY 18GY
27 2 C
M40
(4820) 3 18GY
5V REF
SPLICE PACK
SYSTEM CONTROLLER PASS THRU DCM

(1600) (4014) (1800) & (1805)
J40FA A99W B40G

18GY 3 18VT 18GY
B6
AUX AIR SENSE A40
20GY
15 C12

U00TRH2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 18JUN01 REVERSED 4014 TERMINAL. B P54634F P52778H 21JUN00 AE08-52371 06
Figure 67 Air Pressure Input Circuit
S082853
7.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P.
7
CHAPTER 7
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AXLE TEMPERATURE, FWD REAR &
INTERNATIONAL TRUCK AND ENGINE CORPORATION. REAR REAR AXLES, GAUGE INPUT CIRCUIT
SYSTEM
CONTROLLER
(4004)
2
FR AXLE OIL TEMP J32
1 18TN
RR AXLE OIL TEMP J32A
18TN
26
ZERO VOLT REF J9A
18GY
ZERO VOLT REF

SPLICE
(4830)
18GY
J9G
R
TA
DASH/CENTER
D8 A2 A1 CHASSIS
(9700)
IS
18GY
N9
18TN
AV
ZERO VOLT REF

N32
SPLICE
N32A
18TN
(8802)
N
N9H**
CENTER/REAR
18GY 11 6 5 CHASSIS
N9F*
PO
(9800)
18GY
F REAR AXLE
TEMP SENDER
R9B**
(9811)
18GY
U
R32A
R
18TN 1 1
G
2 2
R9A**
18GY
RR AXLE
TEMP SENDER
(9812)
R32
18TN 1 1
2 2
R9**
18GY
R9C*
18GY
* GAUGE REAR
** GAUGE REAR & RR

P52778H 10AUG00 AE08-52371 07
Figure 68 Axle Temperature, FWD Rear and Rear Axles, Gauge Input Circuit
S082853
7.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING
LAMPS, P. 8
CHAPTER 7
FUEL GAUGE INPUT CIRCUIT (SINGLE TANK)

DIFFERENTIAL LOCK WARNING LAMPS
FUEL GAUGE INPUT CIRCUIT (SINGLE TANK)
5
SYSTEM FUEL SENDER J36A
CONTROLLER 18TN
(4004)
26 J9A
ZERO VOLT REF
18GY
SENSOR RESISTANCE
FULL - 29 TO 37 OHMS
ZERO VOLT REF EMPTY - 234 TO 246 OHMS
SPLICE
18GY
J9G
(4830)
D8 B11 DASH/CENTER
CHASSIS
FUEL TANK (9700)
LOCATION
DEPENDENT
N36A
18TN
ZERO VOLT REF A A
SPLICE N9
RIGHT FUEL
(8802) 18GY
C N9B B SENDER
(9101)
18GY
B
N36
18TN
A
LEFT FUEL
N9A B SENDER
18GY (9100)
R
DIFFERNTIAL LOCK WARNING LAMPS
G
TA
19 C12 8
RR AXLE
DIFF LOCK
(9815)
IS
A49F J49A N49A R49A
18GY 18GY 18GY 18GY A
C6 9 B
J11-GJ J11-GA N10-G N49-G R10-GB R49-GA
AV
B 10WH 14WH 14WH 18WH 18WH 18WH
GND
(4006) CHASSIS GND
SPLICE PACK R49-G
A49E (8803)
18GY 18WH
B
N
E 20 D1 N49B 7
A49D J49B R49 A
18GY 18GY 18GY 18GY
PO
D
PASS DASH/CENTER CENTER/REAR F REAR AXLE
A49C THRU CHASSIS CHASSIS DIFF LOCK
WARNING 18GY (4014) (9700) (9800) (9814)
LIGHTS C
(1555)
U
B
F1
OPTIONAL WARNING
CAB FUSE 13k LIGHT ADAPTOR
5A
BLOCK 16PK (1040)

F29 A
R
(1013)
C1
A1
E1
G
IGNITION FEED FROM CAB

A13FB FUSE BLOCK (1013)
10PK SEE CH02_13

CNA 12SEP03 ADDED OPTIONAL WARNING E 58774T
LIGHT ADAPTOR (1040)
P52778H 10AUG00 AE08-52371 08
Figure 69 Fuel Gauge Input Circuit (Single Tank) Differential Lock Warning Lamps
S082853
7.9. GAUGES AND WARNING LIGHTS — FUEL FILTER RESTRICTION AND WATER IN
FUEL LIGHTS, P. 9

CHAPTER 7
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GAUGES & WARNING LIGHTS
INTERNATIONAL TRUCK AND ENGINE CORPORATION. FUEL FILTER HEATER-WATER IN FUEL LIGHT
MAXIFUSE MAXIFUSE
BLOCK IGNITION BLOCK
(4000) SPLICE (4000)
(4840)
IGNITION
SPLICE
(4840)
J14F
J14F
8RD
8RD
FUEL HEATER FUEL HEATER
GND
J13AS RELAY RELAY GND
RH-MRD
18PK (4002) (4003) (4006)
(4006) J13AS
J14M J14M 16PK
M1-G3 R11-2
10RD 10RD
J19-G J19-G
86
86
18WH 16WH
M1-J4 R11-5
85
85
F2-E3 F2-E3
J19-G
87
87
20A M1-J3 18WH 20A R11-4
J19 J19
F2-G3 16GY F2-G3
14GY
F2-H3 M1-G4 R11-1
GND F2-H3
MINI FUSE RH-HDD MINI FUSE
87A
87A
30
30
M1-H3 R11-3
14GY
J19A
BLOCK (4005) BLOCK
(4001) (4001)
ENGINE/DASH
16
(4103)
K19-G
14GY
FUEL
K19B
14GY
J19A
HEATER
16GY WITH I6-EGR FUEL FILTER
(6708) 1 2
R
SYSTEM
CONTROLLER FUEL
TA
(4004) HEATER
11
IS
18GY
J19C
AV
FRAME
MOUNTED
FILTER
18GY
J19C
N
16GY
J19A
WITH ENGINE MOUNTED ENGINE/DASH
16 24
(4103) AUX E D
FILTER ON V8-AVNT
PO
FWD
K19B CHASSIS
16GY
CONN
16GY
K19C
16GY
K19B
K97DF K19BB (4305)

16GY
M19C
16GY
18GY
M19A
18VT
U
FUEL FILTER
(6708) 1 2
R
G
TO BODY BUILDER
FUEL WATER FUEL A WATER
MOUNTED FILTER A
SEE CH06_04 HEATER PROBE HEATER PROBE

(4042) (4043)

CNA 25FEB03 RMVD WIF MODULE (4040) E 56126S
ADDED I6-EGR FUEL HEATER
AFFECTS. P52778H 22JUN00 AE08-52371 09
Figure 70 Gauges and Warning Lights — Fuel Filter Restriction and Water in Fuel Lights
S082853
7.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSION
OIL TEMP. GAUGE, P. 10

CHAPTER 7
GAUGES & WARNING LIGHTS
PARK BRAKE LIGHT-XMSN OIL TEMP GAUGE
W/AIR BRAKES
W/HYDRAULIC BRAKES
OR
W/HYD. BRAKES & W/AIR POWERED PARK BRAKE
AIR PARK MANUAL PARK

BRAKE BRAKE
C D A B
(1813) (1815)
18WH
18BK
B44BB
18GY
B9VD
18GY
18GY
18GY
B44BB
18GY
B9V
B9V
DCM DCM
CONN CONN
B7
B7
A4
A4
(1800) (1800)
18GY
A9V
A44BB
A44BB
18GY
20GY
20GY
A9V
20GY
A9H
20GY
A9H
R
SYSTEM SYSTEM
CONTROLLER
TA
CONTROLLER
32
32
3
3
(1600) (1600)
IS
AV
W/MANUAL TRANSMISSION
N
TRANS
PO
OIL TEMP
(7700M)
J31 K31B
18TN 18TN 1
3 E
U
J9A J9X K31-GC 2

18GY 18GY 18WH
R
26 G
ZERO VOLT REF

SYSTEM GROUND SPLICE XMSN/DASH
G
CONTROLLER (4830) CONN

(4004) (4705)

CNA 25FEB03 CIR K31-GC WAS L31-GB. CIR C 56126S
K31B WAS L31B.
P52778H 10AUG00 AE08-52371 10
Figure 71 Gauges and Warning Lights — Park Brake Light and Transmission Oil Temp. Gauge
S082853
7.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11

CHAPTER 7
INTERNATIONAL TRUCK AND ENGINE CORPORATION. GAUGES & WARNING LIGHTS-AMMETER
(4087)
7
J5R(+) SEE CH02_07
8 20YL
DRIVETRAIN
J5R(-) SEE CH02_07
9 20GN J1939 DATALINK
PAM MODULE
20SHLD
R
SEE CH02_07
1
TA
MINI-FUSE
BLOCK
(4001)
5A F2-C3
IS
6
J26D
18TN F2-D3 J14M J14F MAXIFUSE SEE CH02_03
F2-E3 10RD 8RD BLOCK (4000)
AV
12 GND
J11-GPP (4005)
18WH AMMETER
N
AMMETER
(6332) (9262)
10 A A BATTERY
PO
J26B K26B N26B N26B NEGATIVE

18TN 23 18TN 14TN 10TN
POST
11 22
J26A K26A K26A STARTER
U
18TN 18TN A 10TN

GROUND
STUD
R
ENGINE/ AMMETER
DASH (6333)
G
(4103)

PEC 16JAN01 PRODUCTION RELEASE. A P54304U
P52778H 10AUG00 AE08-52371 11
Figure 72 Gauges and Warning Lights — Ammeter
S082853
7.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12
CHAPTER 7
ENGINE OIL TEMP GAUGE

W/CATERPILLAR
SYSTEM CONTROLLER GROUND SPLICE

(4004) 10 (4830)
18TN
J30B
18TN
J30A
DASH
1 2 (4103)
R
16TN
16TN
K30B
K30A
TA
OIL TEMP SENSOR
1 2 (1410)
IS
AV
N
PO
U
R
G

56507z 07OCT02 AE08-52371 12
Figure 73 Engine Oil Temperature Gauge With Caterpillar
S082853
7.13. FRONT AXLE ENGAGEMENT LAMP, P. 13
CHAPTER 7
FRONT AXLE ENGAGEMENT WARNING LAMP
TRANSFER CASE
SWITCH PIGTAIL
DASH CENTER CHASSIS FRONT AXLE
48 WAY (9754) ENGAGEMENT
(4014) SENSOR
C 32 A A
A42 J42 N42
18GY 18GY 18GY B
42-G B N42-G B A
F 18WH 18WH
PART OF SUPPLIER
REAR
PIGTAIL ON SENSOR
CHASSIS
WARNING (4900)
LIGHTS
(1555) DASH
GND 2
R
STUD
(4006)
TA
D
A42A
18GY
OPTIONAL WARNING
LIGHT ADAPTOR
(1040)
IS
13k A
F1
16PK
CAB FUSE
5A
BLOCK
F29
AV
(1013)
C1
A1
E1
IGNITION FEED FROM CAB

A13FB FUSE BLOCK (1013)
N
10PK SEE CH02_13

PO
U
R
G
U00DLV1 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

CNA 12SEP03 RELEASE FOR PRODUCTION - 58774T
58774T 12SEP03 AE08-52371 13
Figure 74 Front Axle Engagement Lamp
S082853
8. LIGHTS (CHAPTER 8)
8.1. BACK UP LIGHTS, P. 1

CHAPTER 8
INTERNATIONAL TRUCK AND ENGINE CORPORATION. BACKUP LIGHTS W/MANUAL XMSN
FROM PRIMARY
IGNITION RELAY
SEE CH02_14
14PK
J13S
F1-A1 F1-E1
10A MINI - FUSE BLOCK
(4001)
F1-B1 F1-F1
R
18OR
TA
J71
BACKUP
J71AA
IS
18OR T/S SPLICE
(4810)
TRANS/
AV
18OR
J71A
DASH B A
(4705)
16OR
16OR
N
L71C
L71B
CAB
J11-GA J11-GJ GND
14WH 10WH
PO
(4006)
DASH/
CHASSIS A4 C6
(9700)
N10-G
14WH
A B
U
BACKUP
R
A
LIGHT SWITCH CHASSIS GND
14OR
(7500)
N71
B SPLICE PACK
G
(8803)
N10-GA
12WH
CENTER/REAR
CHASSIS
(9800) 1 12
R10-G
12WH
14OR
R71
LEFT TAIL RIGHT TAIL

LIGHT LIGHT
STOP TAIL (71) (72)
& TURN A E
(9303) A A
S71C
E 14LTBL E
S10-GC
14WH

P52778H 10AUG00 AE08-52372 01
Figure 75 Back Up Lights
S082853
8.2. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LAMPS, P. 2

CHAPTER 8
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHT SYSTEMS - CLEARANCE, MARKER,
INTERNATIONAL TRUCK AND ENGINE CORPORATION. PARK, TAIL, TURN, & STOP LAMPS
HEADLIGHT SWITCH IS
PART OF GAUGE CLUSTER TURN
SEE CHAPTER 7 FOR LEFT FRONT RIGHT FRONT
CLUSTER WIRING. PARK MARKER & MARKER &
TURN LIGHT TURN LIGHT
LEFT FENDER RIGHT FENDER

TURN LIGHT TURN LIGHT
LEFT GUIDE
POST LIGHT
(8150)
A A
M58H M58J
16BN 16BN POST
B M58-GA M11-GD M58-GB B
16WH 12WH 16WH LIGHT
M11-G
GROUND GROUND
12WH
M58B
14BN
POST RIGHT GUIDE

ADAPTER #1 ADAPTER #2
LIGHT POST LIGHT
(8800) (8801)
R
(8151)
BACKUP LIGHT FORWARD
TA
9 12 13 11
T/S SPLICE (4810) CHASSIS
J58AA
12WH
16OR
16OR
J11-G
(4301)
14BN
(LEFT TURN)
J56A
J57A
GND
(4006)
IS
SYSTEM C J11-GJ
J56AA
CONTROLLER 16OR 10WH
H BACKUP LIGHT
AV
(4007) J58A
14BN T/S SPLICE (4810)
T/S SPLICE (4810)
B
T/S SPLICE (4810)
J57AA (RIGHT TURN)

BACKUP LIGHT
16OR
BACKUP LIGHT
COMBINATION
(BACKUP)
SYSTEM B
(BACKUP)
J57J STOP/TURN (4830)

CONTROLLER 16OR (RIGHT)
C
PO
BLUE (4008) J56J BACKUP LIGHT

16OR
J11-GA
T/S SPLICE (4810)

14WH
16OR
18OR
16OR
14BN
COMBINATION STOP/
J56B
J68B
J71A
J57B
(BACKUP)
J57BC TURN (4830) (LEFT)
U
J56BC 16OR CENTER

16OR
CHASSIS
R
C9 C10 A5 B7 C6 A4 B6 (9700)
N10-GA N10-G N10-G
14WH 12WH
G 14OR
14OR
N71
N57
CHASSIS GND
N10-GD
N10-GC
SPLICE PACK
16OR
16WH
16WH
16OR
14OR
N57J
N56J
14BN
N56
(8803)
12WH
N68
REAR/CENTER
B C B C CHASSIS
2 4 12 1 3
R10-G
14OR
12WH
(9800)
14OR
14OR
14BN
R57
R56
R68
R71
B D E A C
LEFT MODESTY
STOP TAIL
RT MODESTY
TURN LAMP
AND TURN
TURN LAMP
S57B
(9303) C 14LTGN C
S68C
(9316)
14BN
(9315)
B B
S10-GC
E 14WH E
TAIL S71C
A 14LTBL A
TURN/
STOP RIGHT TAIL
LEFT TAIL
LIGHT
LIGHT
BACK (72)
(71)
UP
CNA 26SEP02 DVD/RMVD R/L HEADLIGHT C 56507Z
T/S HARNESS, R/L FENDER RELEASE NO. DATE PART NO. SHEET
MARKERS 52778H 22AUG00 AE08-52372 02
Figure 76 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lamps
S082853
8.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LAMPS (CONT.), P. 3

CHAPTER 8
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHT SYSTEMS - CLEARANCE, MARKER,
INTERNATIONAL TRUCK AND ENGINE CORPORATION. PARK, TAIL, TURN, & STOP LAMPS
HEADLIGHT SWITCH IS PART OF GAUGE CLUSTER

SEE CHAPTER 7 FOR CLUSTER WIRING.
W/LIGHTED MIRRORS
ELECT SYSTEM ELECT SYSTEM

CONTROLLER CONTROLLER
(1601) (1601)
H H
CAB CAB
GND GND
(1852) (1852)
A11-G
A11-G
10WH
10WH
18BN
A58S
18BN
A58L
A63-GA
20WH
A63-GA
20WH
W/SUNSHADE
2 9
ROOF/IP
18BN
(2000) ROOF/IP
A58L
2 9
(2000)
D58-GA
18WH
ROOF/IP
D58H
18BN
D58-GC
2 9
D58H
18BN
R
(2000)
18WH
TA
D58-GL
18WH
D58T
18BN
IS
SUNSHADE
B A
(2007)
D58-GD
D58-GH
D58-GE
D58-GF
D58-GJ
18WH
18WH
18WH
18WH
18WH
D58M
D58N
D58R
D58P
D58L
18BN
18BN
18BN
18BN
18BN
AV
58-GA
18WH
18BN
58A
B A B A B A B A B A
N
RIGHT MID LEFT

CLEARANCE MARKER CLEARANCE
(2006)
PO
(2004) (2002)
RIGHT LEFT
58-GD
58-GC
58-GE
58-GB
58-GF
18WH
18WH
18WH
18WH
18WH
18BN
18BN
18BN
18BN
18BN
58D
58C
58B
58E
58F
MARKER MARKER
(2005) (2003)
B A B A B A B A B A
U
CLEARANCE CLEARANCE CLEARANCE

R
LIGHT (524) LIGHT (522) LIGHT (520)
CLEARANCE CLEARANCE
G
LIGHT (523) LIGHT (521)

CNA 22AUG02 RMVD F1 & A58F WIRE. B 56507K 52778H 25AUG00 AE08-52372 03
Figure 77 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lamps (Cont.)
S082853
8.4. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 4

CHAPTER 8
INTERNATIONAL TRUCK AND ENGINE CORPORATION. LIGHT SYSTEMS - TURN SIGNAL & STOP SWITCHES
LEFT RIGHT
HAZARD
TURN TURN
150 STOP LIGHT

6.8V LIGHT #1
(1823)
B A
1 2 7
TURN SIGNAL
R
SWITCH (1810) W/AIR
STOP
TA
18OR
18OR
18GY
B56A
B57A
BRAKES
B9S
LIGHT
(1814)
B70CA
B9VG
18GY
18OR
IS
B
B9VF B9VH
AV
6.8V
6.8V
18GY 18GY
150
150
N
B70C
A
18RD B70CB
18GY
18OR
B9V
PO
18OR
B70C
W/HYD STOP
BRAKES LIGHT #2
DCM (1824)
U
CONN A1 A2 A4 B9
(1800)
R
G 18GY
A9V
20RD
20OR
20OR
A70C
A56A
A57A
20GY
A9H
SYSTEM
19 18 3 33 CONTROLLER
(1600)
NOTE:
ONLY ONE STOP LIGHT SWITCH

USED W/AIR BRAKES, W/TRACTOR

P52778H 10AUG00 AE08-52372 04
Figure 78 Light Systems — Turn Signal and Stop Switches
S082853
8.5. DOME LIGHT, MAP LIGHT, P. 5

CHAPTER 8
INTERNATIONAL TRUCK AND ENGINE CORPORATION. DOME LIGHT, MAP LIGHT
GND CAB FUSE BLOCK

SYSTEM
(1852) (1011) SYSTEM
CNTRLR GND
C4 CAB FUSE BLOCK
(1601) (1852) CNTRLR GND
(1011)
10A
F12 C4 (1601) (1552)
C
10A
D4
F12
A11-G
10WH
C
A11-G
10WH
D4
A63E
18DKBL
18DKBL
A11-GDX
A63E
16WH
A11-GF
A63-GA
16WH
18DKBL
18WH
A63M
A63D
18DKBL
ROOF
A11-GF
11 10 6 2
(2000)
16WH
18DKBL
A63-GA
A11-GDW
A63D
20WH
A11-GDV
18DKBL
D11-GF
18WH
18DKBL
18DKBL
18DKBL
16WH
D63D
A63N
D63E
18WH
A63P
CONSOLE/ ROOF 6
11 10 2
B C D ROOF (2000) A B A B
(2502)
PASS SIDE
C11-GF
18DKBL
DRIVERS SIDE
18DKBL
16WH
C63E
C63D
CTSY LIGHT CTSY LIGHT
DOME (1554)
W/COURTESY LIGHT (1553)
LAMP
B A C
(2116)
ROOF ROOF
10 6 10 6
11 2 (2000) 11 2 (2000)
18DKBL
18DKBL
18DKBL
18DKBL
D63D
D63D
D63E
D63E
D63-GA D63-GA
18WH 18WH
D63L D63L
18DKBL D63M 18DKBL D63K
DOME 18DKBL 18DKBL
D63-GH
D63-GH
LIGHT
D11-GF
D11-GF
R 18DKBL
18DKBL
18WH
18DKBL
18DKBL
18WH
16WH
16WH
D63C
D63C
D63N
D63J
REAR REAR
DOME DOME
TA
B C D LIGHT B C A B C D LIGHT B C A
DOME / (2115) (2115)

B C F CONSOLE/ CONSOLE/
READING LT
ROOF ROOF
COMPASS /
IS
(2502) (2502)
TEMP
(2117) REAR REAR
DOME DOME
AV
LIGHT LIGHT
TRAVEL CREW CAB EXTENDED CAB

MAP
N
LIGHT
CONSOLE/ROOF CONSOLE/ROOF
CONSOLE/ROOF
(2502)
PO
(2502)
(2502) B C D
B C D
C11-GF
16WH
MAP B C D
C11-GF
16WH
LIGHT
U
18DKBL
C11-GF
18DKBL
18DKBL
C63D
18DKBL
16WH
C63E
C63E
C63-GE
C63D
18DKBL
18DKBL
18WH
C63E
C63D
R
C63-GE
18WH
B C F B C F
G
W/ DOME/READING
DOME B A C DOME/READING
PREMIUM COMP/TEMP
LIGHT COMP/TEMP
TRIM DOME LAMP (2116) (2117) (2117)
W/STD TRIM &CB W/PREMIUM TRIM W/PREM TRIM & CB

CNA 22AUG02 F12 WAS F24;1011 WAS 1012. B 56507K DATE PART NO.
RELEASE NO. SHEET
P52778H 25AUG00 AE08-52372 05
Figure 79 Dome Light, Map Light
S082853
8.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION. DOME LIGHT, MAP LIGHT
W/PTC CAB
NOTE:
SWITCHES SHOWN W/DOORS OPEN SYSTEM

CTRLR 25 3
(1600)
18GY
A9H
18DKBL
A63A
18GY
A9L
ROOF
(2000) 3 14
18DKBL
18WH
D63A
D9L
W/CREW CAB A B
R
SYSTEM LEFT DOOR
CTRLR
(1600)
TA DOME SW
(2112)
IS
25 3
SYSTEM
W/STD & EXTD CAB
CTRLR
AV
18GY
18DKBL
A9H
(1600)
A63A
25 3
N
18GY
A9L
18GY
18DKBL
A9H
PO
A63A
ROOF
3 14
(2000)
18DKBL
18GY
D9L
A9L
U
18GY
D63A
ROOF
R
(2000) 3 14
G
18DKBL
18GY
D63A
D9L
18DKBL
18DKBL
18DKBL
18DKBL
D63H
D63K
18GY
18GY
D63J
18GY
18DKBL
18GY
D63B
D9W
D9Y
D9D
18DKBL
D9N
D63H
18GY
D63B
18GY
D9N
D9D
A B A B A B A B
A B A B
LEFT CREW RIGHT CREW LEFT RIGHT

DOOR DOOR DOOR DOOR LEFT DOOR RIGHT DOOR
DOME SW DOME SW DOME SW DOME SW DOME SW DOME SW
(2114) (2113) (2112) (2111) (2112) (2111)

PEC 18JUN01 REVISED CONN 2113. B P54634F P52778H 25AUG00 AE08-52372 06
Figure 80 Dome Light, Map Light (Cont.)
S082853
8.7. FOG LIGHT AND WORK LIGHT, P. 7

CHAPTER 8
INTERNATIONAL TRUCK AND ENGINE CORPORATION. LIGHT SYSTEMS - FOG LIGHT & WORK LIGHT
WORK LIGHT & FOG LIGHT SWITCHES ARE MULTIPLEXED

SEE SWITCH PACK DIAGRAM FOR WIRING.
WORK WORK
LIGHT LIGHT WORK
(9718) (9719) LIGHT
(9720)
SYSTEM
F A A A
CONTROLLER J65 J65* J65*
BROWN 16OR 16OR 16OR
A B B B
(4007) *
J65-G *
J11-GK
16WH 16WH
16WH
J65-G
* "J65" IS "16 BK" W/RH-HDD & SS
"J65-G" IS "J11-GK" W/RH-HDD & SS
GND
(4006)
J11-GJ
10WH
R
12BN
J64A
J11-G
12WH TA
IS
AV
FWD CHASSIS/
20 13 DASH
(4301)
N
PO
M11-G
12WH
GROUND
ADAPTER
GROUND
(8800)
M11-GD ADAPTER
U
12WH (8801)
R
G
W/RH-HDD & SS MODELS

M64-G
16WH
16YL
M64
N/RH-HDD & SS MODELS

M64-GA
M64-GA
16WH
M64-GB
16WH
M64B
16YL
16WH
M64A
16YL
LEFT RIGHT
A B FOG LIGHT A B FOG LIGHT
(8201) (8200)
16 WH
16 WH
14 BK
14 BK

PEC 18JUN01 REV 8201 AND 8200. B P54634F RELEASE NO. DATE PART NO. SHEET
JKP 11JAN02 ADDED RH-HDD AND SS. C 55043Z P52778H 22JUN00 AE08-52372 07
Figure 81 Fog Light and Work Light
S082853
8.8. HEADLIGHTS, P. 8

CHAPTER 8
INTERNATIONAL TRUCK AND ENGINE CORPORATION. HEADLIGHTS
NOTE:
HEADLIGHTS CONTROLLED BY SWITCH ON

GAUGE CLUSTER THUOUGH DRIVETRAIN
J1939 DATA LINK AND CLUSTER HEADLIGHT
ENABLE PIN (SEE CH07_05 FOR GAUGE
CLUSTER WIRING)
LO BEAM
HI BEAM
ELECT SYSTEM
CONTROLLER
BROWN
G D (4007) DIMMER FTP
TURN
SIGNAL
SWITCH
(1810)
14YL
J52A
14YL
J53A
J11-G J11-GJ
12WH 10WH
R
GROUND
3 4 7
TA
STUD
(4006)
18GY
FWD CHASSIS/
B9S
4 5 13 DASH
IS
(4301)
B102A
B52A
20YL
20YL
M11-G
12WH
M52B
AV
14YL
14YL
M53
18GY
B9V
N
DCM
PO
CONN A7 A8 A4
(1800)
18GY
A9V
U
GROUND
M11-GD
A102A
12WH ADAPTER
A52A
20YL
20YL
R
(8801)
GROUND
G
20GY
ADAPTER
A9H
(8800)
M11-GA
M11-GB
14WH
M52C
14WH
M52D
M53A
M53B
14YL
14YL
14YL
14YL
20 21 3
A C B A C B
ZERO VOLT REF
FLASH TO PASS
SYSTEM
CONTROLLER
HIGH BEAM
(1600)
LEFT HEADLIGHT RT HEADLIGHT

T/S HARNESS (8001) T/S HARNESS (8000)

P52778H 10AUG00 AE08-52372 08
Figure 82 Headlights
S082853
8.9. AUX. HEADLIGHTS, AUX. PARK, AUX TURN, P. 9

CHAPTER 8
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AUX HEADLIGHTS, AUX PARK,
INTERNATIONAL TRUCK AND ENGINE CORPORATION. AUX TURN
B
RIGHT FRONT T/S J57AA
16OR
C
LEFT FRONT T/S J56AA BACKUP LIGHTS
16OR
H T/S SPLICE PACK
PARK LIGHTS J58A
BACKUP LIGHTS (RIGHT - 4810)
14BN
D T/S SPLICE PACK
HEADLIGHTS-LOW J53LO
14YL (LEFT - 4810)
A
FOG LIGHTS/SPARE J64AB
16YL
G
HEADLIGHTS-HI
16OR
16OR
J57A
J56A
CENTER
SYSTEM CHASSIS
J52HI
14YL
CONTROLLER J64C
CONN
(BROWN) 16YL (9714)
M2-G2 M2-J2 M2-F2 M2-D2
(4007)
30 86 AUX LOW- 86 30 B7
AUX HI-BEAM BEAM J68B
14BN
RELAY RELAY
(4002) (4002)
87A 87 85 85 87 87A
M2-H1 M2-J1 M2-G1 M2-D1 M2-F1 M2-E1

J64-GA
18WH
J64LO
J64-G
18WH
J53B
14YL
14YL
J64HI
J52B
14YL
14YL
J58AA
14BN
GROUND
(4005)
J11-GJ
10WH
GROUND
J11-G
12WH
R
(4006)
TA
AUX FWD/DASH FWD CHASSIS/
(4305) DASH
A 13 20 9 11 12 4 5
(4301)
IS
M52B
14YL
M64LO
M53B
M11-G
14YL
12WH
16OR
16OR
14BN
M56B
M57B
M58B
14YL
A
AV
M52C
14YL LEFT HEADLIGHT
C
M53A TURN SIGNAL
14YL
GROUND B (8001)
M11-GB M11-GF
ADAPTER 14WH 14WH
D
N
(8800) M56C
16OR
E
M58C
14BN
PO
M11-GD
12WH
E
M58D RIGHT HEADLIGHT
14BN
A TURN SIGNAL
U
M52D
14YL (8000)
C
GROUND M53B
14YL
R
ADAPTER B
M11-GA
(8801) 14WH
D
M57C
G
16OR
16LTGN
M11-GE
14WH
M64HI
M56D
M57D
M58F
14BN
14YL
16YL
SNOW
PLOW A B C D F E G
(8102)

CNA 22AUG02 M53B WAS TO PIN 4 & M52B B 56507K RELEASE NO. DATE PART NO. SHEET
WAS TO PIN 5. P52778H 22JUN00 AE08-52372 09
Figure 83 Aux. Headlights, Aux. Park, Aux Turn
S082853
8.10. PANEL LIGHTS, P. 10

CHAPTER 8
INTERNATIONAL TRUCK AND ENGINE CORPORATION. PANEL LIGHTS
RADIO HVAC
OPT GAUGE
CONN #1 CONTROL
PACK
(1300) (1200)
(1510)
SEE CH03_08 SEE CH11_01
4 F A12
18DKBL
A62S
SWITCH PACK
C
(1101)
18DKBL
18DKBL
18DKBL
A62A
A62C
A62E
TO
CLUSTER
DIMMER
OUTPUT CAB FUSE BLOCK
(1011)
SEE CH07_05 A62
18DKBL 5A
A62M
18DKBL
C1 D1
F9
A62N
16DKBL
AUTOSHIFT
A62L SELECTOR (WTEC)
R
18DKBL
A U (420A) SEE CH10_03
TA
B A62J EATON AUTOSHIFT
18DKBL
B3 SELECTOR
A62P
(7905) SEE CH10_07
C
18LTBL
IS
SNOW VALVE
D A62D
18DKBL
8
SWITCH
(1901) SEE CH05_03
BUSS BAR
AV
E A62R
18DKBL
SEE CH03_07
E
F
A21B DOOR / IP
16TN
MIRROR
(3000)
N
G A62F
18DKBL
HORN SWITCH
A62T
H
18DKBL
8 (1018) SEE CH03_06
PO
J
ETHER START
8
PREMIUM (1010) SEE CH05_02
K
ROOF
U
(2503) C62F DOME/READING LIGHT

18DKBL
PANEL LIGHT 3 E COMPASS/TEMP UNIT
R
BUSS BAR (2117) SEE CH03_03

(1002)
G
START SW
LIGHT

CNA 22AUG02 F9 WAS F8. B 56507K P52778H 21JUN00 AE08-52372 10
Figure 84 Panel Lights
S082853
9. CHASSIS ACCESSORIES (CHAPTER 9)

9.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1

CHAPTER 9
AIR DRYER AND HEATED DRAIN VALVE
FROM PRIMARY
J13E
IGNITION RELAY 14PK
CH02_14
F1-E3
MINI FUSE
20A BLOCKS
F1-F3
(4001)
GND
J11-GJ
10WH (4006)
J11-GA
16GY
J39B
16GY
J39A
14WH
DASH/CENTER
C8 B12 C6 CHASSIS
(9700)
R
N10-G
14WH
TA (8803)
CHASSIS GND
SPLICE PACK
IS
AV
N
PO
N39-G
18WH
18GY
N39
N39-GC
16WH
N39C
16GY
U
HEATED DRAIN A AIR DRYER

B
A B (9900)*
VALVE (9001)**
R
G
**note: *note:
CAVITY A CAVITY B CAVITY A CAVITY B
L-(9001) N39/18GY N39-G/18WH R-(9900) N39C/16GY N39-GC/16WH
R-(9002) N39A/18GY N39-GA/18WH L-(9900A) N39B/16GY N39-GB/16WH

CNA 24AUG02 F1-E3 WAS F1-F3 B 56507K P52778H 21JUN00 AE08-52373 01
Figure 85 Air Dryer and Heated Drain Valve
S082853
9.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2

CHAPTER 9
ANTILOCK BRAKE SYSTEM
(ABS), AIR
J94AY F2-F4 F2-E4 J14J

12GY 10RD
J14F MAXIFUSE
8RD
30A BLOCK
(4000)
MINI FUSE
BLOCK
(4001)
J5D(-) TO DRIVETRAIN
20GN
J1939 (4056) OF (4053)
J5D(+)
20YL SEE CH02_07
REMOVED FOR RH-HDD & SS
AIR BRAKE
ABS ECU #1 (4024) FWD CHASSIS
(4300)/DASH (4301) (8502A)
K1
1
J94AYA
6 LEFT FRONT
POWER K2 18GY
M94C
18BK
18GY
2
WHEEL
7
POWER K3 J94AYB M94D 18BK SPEED SENSOR
18GY 18GY
(8502A)
LEFT SENSOR J1 J94AM
18GY
LEFT SENSOR J2
R
J94AN
18GY
J3
2
TA
M94A
RIGHT MOD H1 J94AR
18GY B
18GY
RIGHT SENSOR H2 J94AT 1 A

18GY M94
H3
18GY LEFT FRONT
RIGHT SENSOR J94AU
18GY
3 MODULATOR
IS
C
G1 J94AS M94B
VALVE
18GY 18GY
G2 (8500)
NOTE 1
G3
AV
J94AP
F1 18GY
F2
F3
E1 J94AV
N
18GY RIGHT FRONT

B
E2 MODULATOR
E3 16
A
VALVE
M94H
(8501)
PO
18GY
D1 J94AX
18GY
18 C
M94K
DRVTRN J1939 SHD D2 18GY
DRVTRN J1939 (-) D3 17

M94J
U
18GY
C1 J94AW
18GY
C2 (8503A)
R
DRVTRN J1939 (+) C3 14 1 RIGHT FRONT

M94E 18BK
WHEEL
G
18GY
B1 J94AYC 15 2
18GY M94F 18BK SPEED SENSOR
B2 18GY
(8503A)
B3
A1 J94-GAC NOTE 1: SEE CH02_04 FOR DATA LINK
18WH
CONNECTIONS ON G2, G3
J94-GA GND
A2 J94-GAB
12WH
18WH (4006)
NOTE 2: J94AP, J94AR, & J94AS; J94AV, J94AW, & J94AX;
A3 J94-GAA
18WH M94, M94A, & M94B; ANd M94H, M94J, & M94K
ARE TWISTED TRIPLETS

JKP 11JAN02 ADDED RH-HDD AND SS. B 55043Z RELEASE NO. DATE PART NO. SHEET
CNA 22AUG02 RMVD RELAY 4003 & 4840. C 56507K P52778H 10AUG00 AE08-52373 02
Figure 86 Antilock Brake System (ABS), Air
S082853
9.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3

CHAPTER 9
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM
INTERNATIONAL TRUCK AND ENGINE CORPORATION. (ABS),AIR CONTINUED ,TRACTION CONTROL
DASH/CHASSIS CENTER/REAR
CENTER (9800)
AIR BRAKE (9700) (9501)
ABS ECU #2 (4023) A3 13 1 LEFT REAR
N94A R94A 18BK WHEEL
16GY 16GY 2
A6 14 SPEED SENSOR
LEFT SENSOR F3 J94AA N94B R94B 18BK
18GY 16OR 16OR (9501)
LEFT SENSOR F2 J94AB
18GY
B2 N94F 18
LEFT MODULATOR F1 J94AD R94F
18GY 16RD 16RD
RIGHT SENSOR E3 J94AK
18GY
RIGHT SENSOR E2 J94AL
18GY B
LEFT MODULATOR E1 J94AE B1 17
18GY N94E R94E A
J94ATR 16BK 16BK
TRACTION SOL GND D3 18GY LEFT REAR
TRACTION SOL B3 N94H 19 C
D2 J94ATC R94H MODULATOR
SOURCE 18GY 16BN 16BN VALVE
LEFT MODULATOR D1 J94AC
18GY R94BE 2
C4 24 16YL
C3 N94BE
C3 16YL 23 (9502)
N94BD
R
C2 16BN R94BD
J94AF 16BN
RIGHT MODULATOR C1 1
TA
18GY RIGHT REAR
** AUTO TRACT (9504)
B3 MODULATOR
CONTROL (4950) VALVE
B2
IS
B
RIGHT MODULATOR B1 J94AJ
18GY B4 N94J 20 A
AV
A3 16PL R94J
16PL
A2 B8 N94L 22 C
R94L
J94AH 16LTBL 16LTBL
RIGHT MODULATOR A1 18GY
N
B5 N94K 21 R94K
PO
16LTGN 16LTGN
(9503)
A7 15 1 RIGHT REAR
N94C R94C WHEEL
16DKBL 16DKBL 2 18BK
U
A8 16 SPEED SENSOR
N94D R94D 18BK (9503)
16YL 16YL
R
G
**
NOTE:
TRACTION CONTROL ENABLED BY SWITCH PACK VIA (1101M) SWITCH SERIAL DATA COMMUNICATIONS
(Chapter 2, Sheet 05) TO SYSTEM CONTROLLER. FROM SYSTEM CONTROLLER TO ABS CONTROLLER (4053)
(Chapter 2, Sheet 06) OVER J1939.
IP INDICATOR LIGHT FOR TRACTION CONTROL IS CONTROLLED FROM ABS CONTROLLER OVER DRIVETRAIN J1939
(4053) (Chapter 2, Sheet 06) TO SYSTEM CONTROLLER THEN FROM SYSTEM CONTROLLER OVER J1939 TO IP CLUSTER.

P52778H 10AUG00 AE08-52373 03
Figure 87 Antilock Brake System (ABS), Air, Traction Control
S082853
9.4. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4
CHAPTER 9

(ABS), HYDRAULIC
REAR
HARNESS
(9800)
1 1
14 N94AB 2 2 8
SEE CH09_05 R94N N94Z
18BN 16OR
16BK
13 3 3 12
SEE CH09_05 R94M N94AA N94AC
18BK 16GY 16BN
4 4 4
N94AE
MODULATORS
16LTBL
5 5 2
WABCO HYD WABCO HYD N94AF
ABS ECU ABS ECU 16GY
15 6 6 11
GRAY
(9507)
SEE CH09_05 R94P N94AK GREEN N94AH
18BK 16DKBL (9512) (9511) 16GY
16 7 7 10
SEE CH09_05 R94R N94AL N94AJ
18BN 16YL 16YL
8 8 1
N94AP
16BL
9 9 5
N94AR
16VT
10 10 13
N94AS
WABCO HYD 16TN
11 11
ABS ECU
BLACK
12 (9510) 12
PUMP
ASSY
(9509)
1 2 3 4 5 6 7 8 9 10 11 12
R
A
N94M
16DKBL
TA
N94AM
18DKBL
N94AD
N94AN
N94AU
N94AT
N94-G
12GY
N3A(+)
N94W
N3A(-)
16OR
16GY
14GY
18GY
14GY
18GY
18GY
18GY
18GY
14GY
N94T
N94Y
N94S
B
N94V
N94U
18GY
16YL
N94-GA
12GY
A GND
IS
N94-GB (9508)
10GY
12GY
N94P
SEE CH02_04
SEE CH02_04
AV
12GY
N94N
N
DASH/CENTER CHASSIS/DASH
CHASSIS A3 A6 A8 A7 B1 B3 B2 B5 C B A D E HYD ABS
(9700) (4910)
J94HS
12GY
PO
J94-GHA
J94-GHB
J94-GHC
12GY
J94H
14WH
J94HM
J94HT
J94HD
J94HX
J94HV
J94HP
J94HN
J94HU
12WH
12WH
18GY
18GY
18GY
18GY
18GY
18GY
18GY
18GY
SEE CH09_06
U
SEE CH09_06
SEE CH09_06
R
SEE CH09_06
SEE CH09_05
SEE CH09_05
SEE CH09_05
SEE CH09_05
G
F1-B3 F2-H4 J94GH GND

10WH (4005)
25A
5A 100A
CH02_14 J13E J14J J14H
14PK 10RD 4RD
F1-A3 F2-G4 F2-E4
FROM PRIMARY F1-E3
IGNITION RELAY MEGAFUSE
MINI FUSE BLOCK (4001)

12MAY03 REMOVED CKT J94HJ & N94AV C 58928S
JKP
P52778H 21JUN00 AE08-52373 04
Figure 88 Antilock Brake System (ABS), Hydraulic
S082853
9.5. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5

CHAPTER 9
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM
INTERNATIONAL TRUCK AND ENGINE CORPORATION. (ABS), HYDRAULIC
RIGHT FRONT LEFT FRONT LEFT REAR RIGHT REAR

WHEEL SPEED WHEEL SPEED WHEEL SPEED WHEEL SPEED
SENSOR SENSOR SENSOR SENSOR
18BK
18BK
18BK
18BK
18BK
18BK
18BK
18BK
(8503) 1 2 1 2 (8502) (9506) 1 2 1 2 (9505)
R
R94M
R94P
18BK
18BK
TA
R94N
R94R
18BN
18BN
M94M
M94L
18BK
M94N
18BN
M94P
18BK
18BN
IS SEE CH09_04
SEE CH09_04
SEE CH09_04
SEE CH09_04
FWD CHASSIS/
AV
DASH
14 15 6 7
(4301)
N
J94HM
J94HT
J94HU
J94HN
18GY
18GY
18GY
18GY
PO
SEE CH09_04
SEE CH09_04
SEE CH09_04
SEE CH09_04
U
R
G

P52778H 10AUG00 AE08-52373 05
Figure 89 Antilock Brake System (ABS), Hydraulic (Cont.)
S082853
9.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6
CHAPTER 9

(ABS), HYDRAULIC
TO ABS ECU
SEE CH09_04
SEE CH09_04
SEE CH09_04
SEE CH09_04
ONLY WITH EXHAUST
BRAKE OR AUTOMATIC
TRANSMISSION
J94HP
18GY
J94HS
J94HX
J94HV
12GY
18GY
18GY
IGNITION
SPLICE PACK
(4840)
J94HE
16GY
M2-G1
R10-4
R10-5
86
85
86
87
M2-J1 87A 87
HYD MODULATOR
RELAY
M2-G2 (4003)
J94-GHF
R
30
87A
30
85
18WH
R10-1 R10-2
TA
M2-J2
J94-GHD
18WH
J94HC
14GY
ABS EVENT
RELAY
(4002)
IS
J94HH
18GY
MINI FUSE
BLOCK F2-F4
AV
(4001)
30A
F2-E4
23 13
10RD
J14J
N ABS WARN LAMP
HYD ABS EVENT
SYSTEM
CONTROLLER
PO
(4004)
100A
J14H
4RD
MEGAFUSE
U
R
J94-GH
10WH
G
GND
(4005)

JKP 12MAY03 ADDED CKT J94HP. D 58928S
P52778H 10AUG00 AE08-52373 06
Figure 90 Antilock Brake System (ABS), Hydraulic (Cont.)
S082853
9.7. TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUEL
HEATER N/WARN LIGHTS, P. 7
CHAPTER 9
TWO SPEED AXLE SWITCH

W/MANUAL TRANSMISSION AND I6-HEUI FUEL HEATER N/WARNING LIGHTS
I6-EGR ENGINES
SYSTEM XMSN/DASH
CONTROLLER CONN
(4004) (4705)
2 SPEED AXLE 18 J93 C K93

SWITCH 18TN 18TN
A
ZERO VOLT
REF 26 J9A J9X G K93G C
18GY 18GY 18TN
ZERO VOLT REF

(4830) 2 SPEED AXLE
BOOT CONN
(7103)
I6-HEUI ENGINES
SYSTEM XMSN/DASH
CONTROLLER CONN
(4004) (4705)
2 SPEED AXLE 18 J93 C K93

SWITCH 18TN 18TN
A
ZERO VOLT
REF 26 J9A J9X G K31GC K93G C
18GY 18GY 18WH 18TN
ZERO VOLT REF

(4830) 2 SPEED AXLE
BOOT CONN
(7103)
MOUNTED ON I6-HEUI ENGINE
R
GND
(4006)
TA
FUEL HEATER
RELAY
MINIFUSE (4002)
BLOCK
18WH
J19-G
(4001) M1-J4
J13AS IGNITION SPLICE
MAXIFUSE
85
J14F J14M 18PK (4840)
BLOCK
IS
8RD 10RD M1-G3
(4000) F2-E3
86
87
J19 M1-J3
16GY
AV
M1-G4
F2-G3 F2-H3 J19A J19-GA GND
20A 16GY 16WH (4006)
M1-H3
87A
30
N
PO
FUEL HEATER
C
A
(4030)
U
J19A
R
FUEL A 16GY
HEATER
C
(4030)
G
J19-GA
16WH

CNA 12SEP03 ADDED I6-HEUI ENGINE. C 58774T
P52778H 10AUG00 AE08-52373 07
Figure 91 Two Speed Axle Switch With Manual Transmission and I6 HEUI Fuel Heater N/Warn Lights
S082853
9.8. BRAKE SYSTEM, HYDRAULIC, P. 8

CHAPTER 9
INTERNATIONAL TRUCK AND ENGINE CORPORATION. BRAKE SYSTEM, HYDRAULIC
STOP LIGHT
(1814)
150
6.8V
B A SYSTEM CTRLR
DCM (1600)
(1800)
18GY
B9VF
B70C A70C
18RD 20RD BRAKE SWITCH
B B9 33
BLACK B9V A9V A9H
HYD PARK 18BK 18GY 18GY 20GY 3
ZERO VOLT REF
BRAKE A4
B44BB A44BB PARK BRAKE
(1815) 18GY 20GY
A B7 32
WHITE
18WH
MEGAFUSE
STUD
SEE CH09_03
16BK
J90*
R
TA
12GY
J90
J90D
16GY
1 2
IS
HYDRA 30 85
MAX
PUMP
AV
RELAY
(4033)
87A 87 86
4 5
SYSTEM CONTROLLER (4004)
N
28
J90K J90J HYDROMAX CNTRL HIGH
16GY 18GY
PO 12GY
J90F
D
J90HA HYD PUMP MONITOR
12GY
SYSTEM CONTROLLER (4008)
U
J90C J90CA
16GY 18GY
16GY
J90B
J90-G
R
16WH
DIFFERENTIAL
G
A
B
A
PRESSURE FLOW
PUMP SWITCH SWITCH
MOTOR (4032) (4031)
N.O. CLOSES N.C.

W/PRESSURE OPENS
DIFFERENCE W/FLOW
J90-GM GND
12WH (4005)
CNA 05MAR03 MADE MULTIPLE CHANGES E 57097T U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
FOR ESC 2.
P52778H 10AUG00 AE08-52373 08
Figure 92 Brake System, Hydraulic
S082853
9.9. FUEL TRANSFER PUMP, P. 9
CHAPTER 9
CHASSIS ACCESSORIES -
FUEL TRANSFER PUMP
MINI FUSE
BLOCK
(4001)
TO CH02_14
F1-E4
PRIMARY J13CW J13T
IGNITION RELAY 10PK 14PK
(4003) SYSTEM
F1-B4 CONTROLLER
(4004)
F1-A4 10A
J37C
16TN
J37D 25
18TN
J36A 5
18TN
J36B 4
18TN
26
30 86
RELAY
(4003)
87A 87 85
J37
16TN
J36A
W/ MODEL 18TN
8600 ONLY
18GY
J9G
J37
18TN
C9 B11 C10 D8 DASH/

CHASSIS W/ MD ONLY
(9700)
FUEL TRANSFER PUMP
N36C
A
18TN
18GY
INTERCONNECT (9104) B
N9
N36E LEFT FUEL
18TN SENDER
R
(9100)
N36E
N37D
18TN
18TN A
FUEL
TA ZERO VOLT REF
SPLICE
(8802)
N9A
18GY
B
IS
TRANSFER N9B B
PUMP (9102) 18GY
B N36C
AV
N37 A
18TN 18TN
A N37-G
18WH RIGHT FUEL
SENDER
(9101)
N
N9R
18GY B
CHASSIS
PO
GROUND
SPLICE(8803)
N36A
18TN A
MODEL 8600
RIGHT FUEL
SENDER
U
(9103)
R
SENDER RESISTANCE
G
(FULL 29 TO 37 OHMS)
(EMPTY 234 TO 246 OHMS)

CNA 12SEP03 ADDED MODEL 8600 OPTION D 58774T
P52778H 10AUG00 AE08-52373 09
Figure 93 Fuel Transfer Pump
S082853
9.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10
R
TA
IS
AV
N
PO
U
R
G
Figure 94 Back of Cab Body Builder and Trailer Stop, Tail, Marker
S082853
9.11. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX,
P. 11
CHAPTER 9
BODY BUILDER AND TRAILER TURNS,

CENTER PIN ABS, CENTER PIN AUX
25A
F2-A3 F2-B3 J72 J72-G
12OR 18WH
J14M F2-E3 R3-1 R3-2
10RD GND
30 85
(4006)
MINIFUSE
BLOCK (4001) TRAILER AUX
CENTER PIN
(4003) 87A 87 86
PASS THRU
J11-GH
(4014)
8WH
R3-4 R3-5
J72A J72B FROM AUX
MINIFUSE SEE CH09_12 12OR 18OR SWITCHES
BLOCK (4001)
16 SEECH 09_18,19
15A
F2-G2 F2-H2 J56T
12OR J56-GH
15A 18WH
J14T F2-E2 F2-F2 J57T M2-A4 M2-A3
10RD 12OR
30 85
30A W/STANDARD TURNS (AMBER)
F2-C2 F2-D2
TRAILER
LEFT TURN
(4002) 87A SYSTEM
87 86
100A LEFT TURN CONTROLER
J14H BROWN
M2-C3 M2-C4 SPLICE PACK
4RD (4810) (4007)
MEGAFUSE J56C J56H J56AA

SEE CH09_12,13 16OR
12OR 16OR
J57C J57H J57AA C
SEE CH09_12,13 12OR 16OR 16OR
B
R
RIGHT TURN
M2-F3 M2-F4
SPLICE PACK
(4810)
TA
87A 87 86
TRAILER W/EOF SOCKET & COMBO
RIGHT TURN TURN STOP (RED)
(4002)
30 85
SYSTEM
IS
M2-D4 M2-D3 CONTROLER
LEFT COMBO
TURN STOP BLUE
(4850) (4008)
J57-GH
18WH
J56K J56S
16OR
AV
16OR
J57K J57J C
16OR 16OR
B
RIGHT COMBO
TURN STOP
N
(4850)
J94UA J11-GW
PO
12GY 18WH
R5-1 R5-2
30 85
TRAILER ABS
U
CENTER PIN IGNITION

87A 87 (4003) SPLICE PACK
86
(4840)
R
J94BC R5-4 R5-5 J13AV

SEE CH09_12,13 10GY 18PK
G

CNA 12SEP03 REMOVED DUPLICATE J11-GH. E 58774T
P53778H 05JUL00 AE08-52373 11
Figure 95 Body Builder and Trailer Turns, Center Pin ABS, Center Pin Aux
S082853
9.12. BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS, P. 12
CHAPTER 9
BODY BUILDER AND TRAILER SOCKET

BACK OF CAB SOCKETS
TRAILER SOCKET #1 TRAILER SOCKET #1 TRAILER SOCKET

(9715) (9780)
J70A N70 N70F

SEE CH09_10 10OR 10RD 10RD
A A RD
J68F N68 N68F
SEE CH09_10 12BN
B 10BN B 12BN BN
J94BC N94 N94F
SEE CH09_11 10GY 10DKBL 10DKBL
C C BL
TRAILER SOCKET #2 TRAILER SOCKET #2 TRAILER SOCKET

(9716) (9779) BOC
J58F N58 N58F

SEE CH09_10
12BN A 10BK A 12BK
BK
J56C N56 N56F
SEE CH09_11 12OR 10YL 12YL
B B YL
J57C N57 N57F
SEE CH09_11 12OR 10LTGN 12GN
C C GN
NEG STUD
(9781)
N10
8WH
WH
TRAILER SOCKET
TRAILER SOCKET #1 (9404)
TRAILER SOCKET #1 (9780)
(9715)
N70A N70B N70B
10RD 10RD 10RD
A A RD
N68A N68B N68B
10BN 12BN 12BN
B B BN
N94A N94A
10DKBL 10DKBL
R
C C BL
TRAILER SOCKET #2
(9716)
A
N58A
10BK
TA N58B
12BK
TRAILER SOCKET #2
(9779)
A
N58A
12BK
BK
IS
N56A N56B N56A
10YL 12YL 12YL
B B YL
N57A N57B N57A TRAILER AND
10LTGN 12GN 12GN AUX SOCKET
C C GN
BOC
AV
N10B
8WH
WH
NEG STUD
(9781)
N10-GTS
N
8WH AUX TRAILER SOCKET

(9405)
N70C
10RD
PO
TRAILER AUX RD
N68C
SOCKET (9733)
10BN
J72A BN
N72
SEE CH09_11 12OR 12DKBL
A BL
N58C
10BK
N56C BK
U
10YL
YL
N57C
10LTGN
R
GN
N10-GTS
8WH WH
G

CNA 12SEP03 REMOVED J11-GH. B 58774T
P52778H 12JUL00 AE08-52373 12
Figure 96 Body Builder and Trailer Socket Back of Cab Sockets
S082853
9.13. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND
BODY BUILDER, P. 13
CHAPTER 9
BODY BUILDER AND TRAILER SOCKET END

OF FRAME (EOF) SOCKET AND BODY BUILDER
TRAILER SOCKET
EOF
TRAILER SOCKET #1 TRAILER SOCKET

TRAILER SOCKET #1
(9715) (9715A) (9734)
J70A N70D R70A
SEE CH09_10 10OR 10RD 10RD
J68F A A RD
N68D R68A
SEE CH09_10 12BN 10BN 10BN
B B BN
J94BC N94D R94A
SEE CH09_11 10GY 10DKBL 10DKBL
C C BL
TRAILER SOCKET #2 TRAILER SOCKET #2

(9716) (9716A)
J58F N58D R58A
SEE CH09_10 12BN 10BK 10BK
J56C B A BK
N56D R56A
SEE CH09_11 12OR 10YL 10YL
A B YL
J57C N57D R57A
SEE CH09_11 12OR 10LTGN 10LTGN
C C GN
TRAILER SOCKET GND

NEG STUD (9717A)
(9781)
S10-GTS R10A
8WH 8WH
A WH
R
TA
BODY BUILDER
EOF
BLUNT CUT WIRES
IS
(9715) (9715A)
AV
J70A N70D R70

SEE CH09_10 10OR 10RD 10RD BRAKES
J68F A A
N68D R68
SEE CH09_10 12BN 10BN 10BN TAIL LIGHTS
J94BC B N94D B
R94
N
SEE CH09_11 10GY 10DKBL 10DKBL IGNITION OR ELECTRIC BRAKES

C C

(9716) (9716A)
PO
J58F N58D R58

SEE CH09_10 12BN 10BK 10BK MARKER LIGHTS
J56C A A
N56D R56
SEE CH09_11 12OR 10YL 10YL LT TURN
J57C B N57D B
R57
SEE CH09_11 12OR 10LTGN 10LTGN RT TURN
C C
U
TRAILER SOCKET GND

NEG STUD (9717A) TRAILER SOCKET GND
R
(9781)
S10-GTS R10
8WH 8WH
A A
G

CNA 12SEP03 REMOVED J11-GH. C 58774T
P53779H 05JUL00 AE08-52373 13
Figure 97 Body Builder and Trailer Socket End of Frame (EOF) Socket and Body Builder
S082853
9.14. AIR SOLENOID 4–WAY PACK, P. 14

CHAPTER 9
INTERNATIONAL TRUCK AND ENGINE CORPORATION. AIR SOLENOID 4-WAY PACK
AIR SOLENOID
4-PACK
(9736)
B C D E A
R
TA
18GY
N59M
18GY
18GY
18GY
14GY
N59H
N59K
N59J
N59L
IS
DASH/CENTER
CHASSIS B10 C1 C2 C5 C7
AV
(9700)
N
PO
14GY
U
J59E
18GY
18GY
18GY
18GY
J59C
J59D
J59A
J59B
R
G
SYSTEM 31 24 22 30 A
CONTROLLER SYSTEM
SOLENOID POWER
AIR SOLENOID 1
AIR SOLENOID 2
AIR SOLENOID 3
AIR SOLENOID 4
(4004) CONTROLLER
(BLUE)
(4008)

JKP 11JAN02 REV 4004 LABEL IDENT. B 55043Z P53778H 05JUL00 AE08-52373 14
Figure 98 Air Solenoid 4–Way Pack
S082853
9.15. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED

CONTROLLER, P. 15
CHAPTER 9
REMOTE POWER UNITS, SOLENOID PACKS,

REMOTE ENGINE SPEED CONTROLLER
100A STARTER STUD

J14M J14H OR BATTERY
MEGA FUSE
10RD 4RD BOX STUD
F2-E3 MINI FUSE

FUSEABLE LINKS
5A BLOCKS
(4001)
F2-F3
BODY BUILDER
SYSTEM DATE LINK
10RS
CONTROLLER
BLUE (4320)
SYSTEM
(4008) CONTROLLER FWD REMOTE
(4004) POWER A
UNIT (4415) M14B
10RS
10RS
A 4RD
34 (+)
20YL
36 6 6 6
J14X M14
16RD 20RD
35 3 3 5 TERMINATING
(-) (+) (+) RESISTOR *
20GN 20YL 20YL
5 5 4
REMOTE
MODULE
4 3 120 OHM
POWER
(+) (-) 4 (-)
20YL 20LTGN 20LTGN
2 2 2
N14C
J11-GQS J11-GQS
4RD
14WH 20WH
(-) 1 1
20GN J11-GPN IF FWD
AND REAR PRESENT
FORWARD POWER
OF CAB MODULE A
CENTER/REAR
J11-GPM GND
R
(4411)
16GY
J59F
14WH (4005)
J11-GQR
16RD
J14W
14WH
N14A
REMOTE/SOLENOID
TA
4RD
POWER UNIT
(4410)
R14
1 2 6 3 5 4 4RD
RPM
POWER
(4412) RPM
IS
POWER
(4410E) (4410H) (4411B)
(4410B) (4410C) (4410D) A (4410M) A
6 6 6 6 6 6 TERMINATING
N14 N14 N14B N14B
AV
16RD 16RD 16RD RESISTOR *

16RD
5 5 5 5 5 5
120 OHM
AIR SOLENOID
4 4 4 4 4 4
N1(-) (-) (-) (-)
20LTGN 20LTGN 20LTGN
REMOTE
20LTGN
REMOTE
MODULE
MODULE
3 3 3 3 3
POWER
POWER
(+) 3
7-PACK
N1(+) (+) (+)

N
20YL 20YL 20YL 20YL

2 2 2 2 N10-GP 2 2
N10-GM N10-GM N10-GP
14WH 14WH 14WH 14WH
1 1 1 1 N59B N59B 1 1
N59 N59
14GY 14GY 14GY 14GY
PO
UNDER CAB BACK OF CAB END OF FRAME

IF PRESENT
LOCATED BOC
NOTE 1: EACH LOCATION MAY CONTAIN 2 MODULES
6 6
U
5 5
*NOTE: MUST HAVE TERMINATING RESISTOR BLOCK/COVER ON LAST MODULE IN CHAIN
INDIVIDUAL WIRE NAMES WILL VARY AND DEPEND ON NUMBER OF
CONTROLLER PACK
4 4
R
REMOTE POWER MODULES PRESENT.
ENGINE SPEED
3 3
PIN 1, N59x
PIN 2, N10-Gx
G
PIN 3, N x (+) J1939 (+) YL 2 2
REMOTE
PIN 4, N x (-) J1939 (-) GN
PIN 5, N x (S) J1939 SHIELD 1 1
PIN 6, N14x

CNA 12SEP03 SWAPPED GN AND YL. E 58774T
P52778H 10AUG00 AE08-52373 15
Figure 99 Remote Power Units, Solenoid Packs, Remote Engine Speed Controller
S082853
9.16. HYD POWER PARK, P. 16

CHAPTER 9
CHASSIS ACCESSORIES - HYD POWER PARK
R
DIAGRAM NOT AVAILABLE
TA
IS
AV
N
PO
U
R
G

P52778H 10JUL00 AE08-52373 16
Figure 100 HYD Power Park
S082853
9.17. AIR SUSPENSION, P. 17

CHAPTER 9
INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHASSIS ACCESSORIES - AIR SUSPENSION
MINI FUSE BLOCK

(4001)
FROM PRIMARY
F1-E4
IGNITION RELAY J13T F1-C4 GND
14PK
CH02_14 5A (4006)
F1-D4
R
16GY
J61
J61-G
18WH TA
IS
AIR SUSPENSION
DUMP A B
AV
(4098)
N
**
**
*
*
PO
B
U
A
R
G
AIR SUSPENSION
DUMP VALVE
* (9870)
**(9871)
* 4X2 NOTE: 2ND AIR SUSPENSION SOLENOID

(9870-A N61A / 18 GY) IS IN AIR SOLENOID PACK
(9870-B N61-GA / 18 GY) SEE CH09_14
CH09_15
** 6 X 4
(9871-A N61AA / 18 GY)
(9871-B N61-GB / 18 GY)

RELEASE NO. SHEET
JKP 11JAN02 ADDED NOTE,9870 & 9871. B 55043Z P52778H 10JUL00 AE08-52373 17
Figure 101 Air Suspension
S082853
9.18. AUX. TRAILER, ACC CONTROLLED, P. 18

CHAPTER 9
AUX TRAILER, ACC CONTROLLED
CAB FUSE
BLOCK
(1013)
A3
5A
B3
AUX TRAILER SOCKET

SWITCH CONNECTOR
(1005)
PASS THRU A12S

16LTBL
(4014) 28
16
J72B A12R
SEE CH09_11 18OR 16LTBL
3
A12W
14LTBL
PANEL LIGHT ADAPTER 7
BUSS BAR
B
(1002) A62H
R
18DKBL
SEE CH08_08 8
GROUND ADAPTER
TA
B
BUSS BAR A62-GJ
18WH
(1003) 10
IS
AV
N
PO
U
R
G

PEC 18JUN01 REVERSED 4014 TERMINAL. A P54634F DATE PART NO.
RELEASE NO. SHEET
CNA 25AUG02 1013 WAS 1012 B 56507K P54304U 16JAN01 AE08-52373 18
Figure 102 Aux. Trailer, Acc Controlled
S082853
9.19. AUX. TRAILER, BTRY CONTROLLED, P. 19

CHAPTER 9
AUX TRAILER, BTRY CONTROLLED
CAB FUSE
BLOCK
(1014)
C1
5A
D1
AUX TRAILER SOCKET

SWITCH CONNECTOR
(1006)
PASS THRU A14HE

16RD
(4014) 28
16
J72B A14HD
SEE CH09_11 18OR 16RD
3
A14HF
16RD
PANEL LIGHT ADAPTER 7
BUSS BAR
B
(1002) A62H
18DKBL
SEE CH08_08 8
GROUND ADAPTER
R
B
BUSS BAR A62-GJ
18WH
(1003) 10
TA
IS
AV
N
PO
U
R
G

PEC 18JUN01 REVERSED 4014 TERMINAL. A P54634F RELEASE NO. DATE PART NO. SHEET
CNA 25AUG02 C1 WAS A2, D1 WAS B2 B 56507K P54304U 16JAN01 AE08-52373 19
Figure 103 Aux. Trailer, Btry Controlled
S082853
9.20. LIFT AXLES (NON-STEERABLE), P. 20
CHAPTER 9
LIFT AXLES (NON-STEERABLE)
+12V
(IGN)
FUSE BLOCK
(1013)
5 AMP
F31
D1
T59L
18BK
18BK
A59J
(1019)
87A
30
A59J B T59J 1
18BK 18BK
T59K
18BK
4
87
86
AXLE ENABLE
T59R 2
SWITCH
85
5
(1020) 18BK
T59-GC
18WH
LIFT AXLE
RELAY
A 2B 1 (1021)
A59H T59H
18BK 18BK
10 8 T59T
18BK
T59-GA
18WH
18BK
T59S
R
A59-G C T59-G
18WH 18WH
LIFT AXLE
GROUND
TA T59-GB
18WH
IS
(1112) 10 2B AXLE UP/DOWN
SWITCH
(1022)
8 1
AV
18BK
T59A
T59M
18BK
N
CHASSIS
CONNECTOR
B (1027)
PO
T59MA
18BK
LIFT AXLES
B (9761)
U
N59EC
N59CB
18GY
18WH
R
DASH HARN SECOND PUSHER

CONN AXLE
B9 B A
(9700)
G
(9763)
J59-GA
18WH

P54634F 20MAY01 AE08-52373 20
Figure 104 Lift Axles (Non-Steerable)
S082853
9.21. LIFT AXLES (STEERABLE), P. 21
CHAPTER 9
LIFT AXLES (STEERABLE)
5A
+12V A59-G
(IGN) 18WH
18BK
T59J
A59J
A59H
C1 D1
18BK
F31
(1019) A B C
T59H
18WH
18BK
T59-G
T59-GE
18WH
18BK
T59J
T59-GA
18WH
LIFT AXLE
87A
RELAY
30
1 (1021)
87A
30
4 T59K 1 3 T59KA
18BK 18BK
87
LIFT AXLE
86
2 T59-GC REVERSE
87
18WH RELAY
86
2B 1 5 (1916) 2 T59-GM
85
T59R
18BK 18WH
T59-GD 5
85
T59L 18WH
10 8 T59T 18BK
T71P
18BK
18BK
AXLE ENABLE
SWITCH T59U
T59-GB
(1020) 18BK
18WH
18BK
T59S
UP/DOWN
T59V
18BK
SWITCH # 3
(1025)
10 2B 10 2B 10 2B
UP/DOWN UP/DOWN REVERSE-
SWITCH #1 SWITCH #2 CONN
(1024)
R
(1022) PEDASTAL A
8 8 (1917) 8 1
1 1
T59C
18BK
T59B T59C
TA
T71N
18BK 18BK
18BK
IS
T71N
18BK
T59MB
T59NB
T59NB
T59MB
T71N
T59PB
T71N
18BK
T59MB
18BK
T71N
18BK
18BK
18BK
18BK
18BK
18BK
18BK
AV
(1027) E D C B A (1027) E D C B A (1027) E D C B A
T59NB
T59MB
T59MB
T59MB
T59NB
T59PB
T71N
T71N
18BK
18BK
18BK
18BK
18BK
T71N
18BK
18BK
18BK
18BK
N
(9761) E D C B A (9761) E D C B A E D C B A
(9761)
PO
N59ED
18OR
N71N
N59ED
18OR
N59EF
N71N
N71N
18OR
18BK
18BK
18BK
U
N59-GB N59-GB
18WH 18WH
R
N59-GA
18WH
18OR
N71N
N59ED
N59EF
N59-GC
18BK
18BK
N59-GD
18WH
N59-GB
N59EC
18WH
G
LIFT AXLE
18WH
18BK
LIFT AXLE SOLENOID DASH

LIFT AXLE B9 D7
SOLENOID (9820) (9700)
SOLENOID
(9763) (9762)
J59-GA
18WH
A B A B A B

P54634F 21MAY01 AE08-52373 21
Figure 105 Lift Axles (Non-Steerable)
S082853
9.22. AIR ACTUATED PARK BRAKE, P. 22
CHAPTER 9
AIR ACTUATED PARK BRAKE
AIR ACTUATED PARK BRAKE AUTO APPLY

W/HYD CHASSIS AIR ACTUATED PARK BRAKE
W/HYD CHASSIS
FUSE BLOCK FUSE BLOCK

(4001) (4001)
5A
5A
F2-B2
F1-D1
TO LCT SHIFTER
SEE CH10_1
SYSTEM
CONTROLLER
A92AF
(4004)
18TN
J44N
16GY
A J44M
16 18GY
DASH/CHASSIS
R
(9700)
TA
PASS THRU
B9 B8 (4014)
40
IS
DUMP
SOLENOID
(4071)
AV
SAAR
(9777)
B J44L
18GY
A J44k
C 18GY
N
N44M
18GY
B N44-GB
18WH PRESSURE
A N44N SWITCH
(4070)
PO
18GY
SPLICE C J44J
PACK 18GY
(8802) D
U
R
G
U00ARW2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

55043Z 19SEP01 AE08-52373 22
Figure 106 Air Actuated Park Brake
S082853
9.23. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23
CHAPTER 9

(ABS), WABCO AIR
SYSTEM
CONTROLLER
(4004)
AUTO TRACT
CONTROL WABCO AIR ABS
ABS ECU 25
(4951) DASH CONN
POWER
(4003) (4900)
2 GROUND SUD
85
(4005)
R10-2 D
1 J94AW
R10-5
18GY
86
J94-GA C
87
12WH
F2-G4 F2-H4
RW94WX
RW94WZ
R10-1 R10-4 B
10A J94AB
18BN
14GY
18BL
87A
30
J94A 15A A
J94AA
14GY 14GY
REAR MINI FUSE
HARNESS BLOCK F2-E4 F2-F4
(9800) (4001)
13 1 1
RV94WL N94WL N94AA
SEE CH09_24
18BK 16GY 14PK
14 2 2
RV94WM N94WM N94AB
SEE CH09_24 18BN 16GY 3 14PK N94-GA
RV94WS 15 3 12WH
SEE CH09_24 N94WS
18BK 16GY
16 4 4
RV94WT N94WT N94AC(+)
SEE CH09_24 18BN 18GY
16GY 5
23 5 WABCO WABCO
N94WX
ABS ECU ABS ECU
18GY
24 6 GREEN GRAY 6 CENTER
N94WZ (9515) N94AE(-) CHASSIS
RV94WU (9513)
18GY 18GN (9700)
SEE CH09_24 18BL 20 7 7
N94WU N94AE(+)
RV94G6 16GY 18YL
SEE CH09_24 18GN 8 8 C3
21 N94-G6
RV94WW 22 16WH
SEE CH09_24
R
9 9 C4
18BN N94WW N94AC(-)
16GY 18GY
17 10 10
RV94WN N94WN J94AW
SEE CH09_24 WABCO
TA
18BL 16GY 16GY
18 11 ABS ECU 11
RV94G7 N94-G7 N94A-G1
SEE CH09_24 BLACK
18GN 16WH 14WH
J94AC(+)
(9514) 12
J94AC(-)
19 12
18DKBL
RV94WR N94WR N94A-G2
SEE CH09_24
18GY
18BN 16GY 14WH
IS
1 2 3 4 5 6 7 8 9 10 11 12
AV
J1708
N94WD
N94WJ
N94-G3
N94-G4
N94WA
N94WG
N94WH
N94WE
N94WK
N94WB
SPLICE
18WH
18WH
18GY
18GY
18GY
18GY
18GY
18GY
18GY
18GY
(4820)
J1939
(9520A)
N
DASH/CENTER
CHASSIS
(9700)
N94AY(+)
18YL A 120
PO
N94AY(-)
B1 B8 B4 A7 A8 A3 A6 B5 B3 B2 C
18GN
N94AF(-)
J94AWD
J94A-G3
J94A-G4
J94AWA
J94AWE
J94AWB
N94AF(+) 18GN
TERMINATING
18GY
18GY
18GY
18GY
18GY
18GY
RESISTOR
J94AWG
J94AWH
(9520B)
U
J94AWJ
J94AWK
18GY
18YL
18GY
18GY
18GY
R
J1939
C A TO ENGINE
(9520E)
G
SEE CH09_24
SEE CH09_24
SEE CH09_24
SEE CH09_24
SEE CH09_24
SEE CH09_24
SEE CH09_24
SEE CH09_24
SEE CH09_24
SEE CH09_24
NOTE 1: N94WD,N94WE & N94-G3; N94WA,N94WB &

N94G4; N94WN, N94WR & N94G7 AND N94WU,
N94WN AND N94-G6 ARE TWISTED TRIPLETS
U00VTT1 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

55043Z 14DEC01 AE08-52373 23
Figure 107 Antilock Brake System, WABCO Air
S082853
9.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24

CHAPTER 9
ANTILOCK BRAKE SYSTEM (ABS), WABCO AIR
RIGHT FRONT LEFT FRONT LEFT REAR RIGHT REAR

WHEEL SPEED WHEEL SPEED WHEEL SPEED WHEEL SPEED
SENSOR SENSOR SENSOR SENSOR
18BK
18BK
18BK
18BK
18BK
18BK
18BK
18BK
(8507) 1 2 1 2 (8506) (9516) 1 2 1 2 (9517)
MK94AC
MK94AD
RV94WT
RV94WS
RV94WM
RV94WL
MK94AE
MK94AF
18BN
18BK
18BN
18BN
18BK
18BK
18BK
18BN
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
FWD CHASSIS/
14 15 6 7
DASH
(4301)
J94AWG
J94AWH
J94AWK
J94AWJ
18GY
18GY
R
18GY
18GY
TA
RIGHT FRONT LEFT FRONT RIGHT REAR LEFT REAR
MODULATOR MODULATOR MODULATOR MODULATOR
VALVE VALVE VALVE VALVE
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
(8509) (8508) (9519) (9518)

IS
2 2 2 2
AV
1 1 1 1
3 3 3 3
RV94WU
N
RV94WN
RV94G6
RV94G7
MK94AJ
MK94AL
MK94AA
18BL
MK94AH
RV94WW
14GN
18GN
14GN
18GN
14BL
18BL
MK94AK
RV94WR
MK94AB
14BL
14BN
18BN
14BN
18BN
PO
FWD CHASSIS/
DASH 18 16 17 3 1 2
(4301F)
U
J94AWD
J94AWE
J94A-G3
R
18GY
J94A-G4
J94AWA
J94AWB
18GY
18GY
18GY
18GY
18GY
G
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
NOTE 1: J94AWA,J94AWB & J94AG4 AND

SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
J94WD,J94WE & J94AB3 ARE
TWISTED TRIPLETS.
U00VTT1 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

CNA 28AUG02 REVISED MODULATOR VALVE A 56507K RELEASE NO. DATE PART NO. SHEET
WIRING. 55043Z 19DEC01 AE08-52373 24
Figure 108 Antilock Brake System, WABCO Air
S082853
9.25. LIFT AXLES, WITH NON—STEERABLE FOR SS MODELS, P. 25
CHAPTER 9
LIFT AXLES, W/NON-STEERABLE FOR SS MODELS
+12V C1 D1
(IGN)
F31
5A A59-G
A59H
18WH
18BK
18BK
A59J
(1019) A B C
T59H
18WH
18BK
T59-G
18BK
T59J
T59-GA
18WH
LIFT AXLE
87A
RELAY
30
1 (1021)
4 T59K
18BK
87
86
2 T59-GC
18WH
2B 1 5
85
T59R
18BK
T59L
10 8 T59T 18BK
18BK
AXLE ENABLE
SWITCH
T59-GB
(1020)
18WH
T59S
18BK
R
10 2B
UP/DOWN
SWITCH #1
TA
(1022)
8 1
T59A
18BK
IS
AV
T59M
18BK
A (1027)
N
T59MA
18BK
PO
A (9761)
U
R
N59-GA
N59EF
18BK
18BK
G
DASH
LIFT AXLE B9 (9700)
SOLENOID
(9763)
J59-GA
18WH
A B

55043Z 15DEC01 AE08-52373 25
Figure 109 Lift Axles, With Non—Steerable for SS Models
S082853
9.26. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26
CHAPTER 9
FUEL/WATER SEPARATER
W/12VDC FUEL PREHEATER
IGNITION
SPLICE
(4840)
FUEL HEATER
RELAY
MINIFUSE GND
(4002)
BLOCK (4005)
(4001) M1-G3 J19-GC
MEGAFUSE
86
16WH
J14H J14M J13AS M1-J4
6RD 10RD 16PK
85
F2-E3
100A
87
M1-J3
J19
F2-G3 16GY
F2-H3 M1-G4
20A
M1-H3
30
87A
16GY
J19F
J19-GB
16WH
CENTER CHASSIS
B9 D7 (9700)
R
TA 16GY
N19
N19A
16GY
N19-GA
IS
16WH
A A
AV
C N19-G C
16WH
FUEL HTR FUEL HTR

CONV. CAB EXT CAB
(9108A) (9108B)
N
PO
U
R
G

55043Z 15DEC01 AE08-52373 26
Figure 110 Fuel / Water Separator With 12VDC Fuel Preheater
S082853
9.27. ELECTRONIC TRAILER BRAKE ACCOMMODATION, P. 27
CHAPTER 9
ELECTRONIC TRAILER BRAKE ACCOMMODATION
SYSTEM CONTROLLER
(4004)
SEE CH02_02
J70NV
BATT FEED
18RD
15
ETB CONTROLLER
(CUSTOMER PROVIDED)
A14FM
10RD
FUSE BLOCK #4
(1014)
F4-A2 F4-B2
A14NS
10BK POWER
30A
PASS
THRU
MINIFUSE (4014) FUSE BLOCK #4
BLOCK (4001) (1014)
TO R7 TRAILER/BODY F2-B1 F4-A3 F4-B3
STOP LAMPS RELAY J70SA F2-A1 J70B J70NT A70NT A70NS
16RD STOP LIGHTS
SEE CH09_10 10OR 10OR 16RD 16RD
14 15A
30A
A94NA ELECTRIC TRAILER

10DKBL BRAKE
DASH
PANEL
A11-GNA
A GROUND
16WH
ETB
BRAKE SIGNAL
R
(1921)
TA
10DKBL
10OR
J70A
J94NB
IS
NEG STUD
(1866)
AV
TRAILER
N
A C SOCKET 1
(9715)
PO
10DKBL
N70D
10RD
N94D
U
TO TRAILER SOCKET
TO TRAILER SOCKET
R
SEE CH09_13
SEE CH09_13
G
U00DPR3 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

57097T 28FEB03 AE08-52373 27
Figure 111 Electronic Trailer Brake Accommodation
S082853
9.28. LECTRASHIFT ACCOMMODATION, P. 28
R
TA
IS
AV
N
PO
U
R
G
Figure 112 Lectrashift Accommodation
S082853
9.29. AUXILIARY 40 AMP CIRCUIT, P. 29
R
TA
IS
AV
N
PO
U
R
G
Figure 113 Auxiliary 40 Amp Circuit
S082853
9.30. HOURMETER, CUSTOMER MOUNTED PTO, P. 30
FOR 7600 MODELS
R
TA
IS
AV
N
PO
U
R
G
Figure 114 Hourmeter, Customer Mounted PTO
S082853
9.31. REMOTE START/ STOP, P. 31
R
TA
IS
AV
N
PO
U
R
G
Figure 115 Remote Start/ Stop
S082853
9.32. LIFT AXLE WITH 14RAR, P. 32
CHAPTER 9
LIFT AXLE W/14RAR
+12V
(IGN)
C1 FUSE BLOCK
(1013)
5 AMP
F31
D1
AXLE ENABLE
SWITCH
(1020)
2B 1
GND 10 8
STUD
(1112F)
E3 F3
10 2B 87A 87 85
AXLE UP/DOWN LIFT AXLE
SWITCH REVERSE
(1022) RELAY
8 1 (1013)
30 86
A59A F4 D4
18GY
R
TA
PASS THRU
(4014)
IS
M1-C2 M1-A2
30 86
AV
LIFT AXLE
RELAY
(4002)
87A 87 85
M1-A1 M1-C1
N
DASH REVERSE
CONN CONN
(1917)
PO
(1027)
JUMPER
HARNESS
GND
STUD #2
LIFT AXLE CHASSIS (4006)
U
SOLENOID CONN
(9762) (9761)
BACK-UP
DASH LIGHTS
R
(9700) (4810)
G
GND
STUD #1

58774T 10SEP03 AE08-52373 32
Figure 116 Lift Axle with 14RAR
S082853
9.33. LIFT GATE, P. 33
R
TA
IS
AV
N
PO
U
R
G
Figure 117 Lift Gate
S082853
10. TRANSMISSIONS (CHAPTER 10)

10.1. ALLISON LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1
CHAPTER 10
ALLISON LCT TRANSMISSION OR (ALLISON 1000, 2000, 2400)
K17E
18PK
K71A
16OR
K71
16OR K13M3
FROM IGNITION 18PK
RELAY ECU "J2" NSBU SW
NSBU
CH 2,PG 14 RED VEHICLE
SWITCH
(7304)
(7302) (7301)
6 E
BACK UP LIGHT K92#206
T/S SPLICE BLOCK D
MINI FUSE 18TN
(4810) C
BLOCK 8
(4001) TO K92#208
PASS THRU 18TN C
CH9_22
7
J13CW J13S F1-E1 K92#207 F
10PK 14PK B
18TN
TRANS/ G
J13W
14PK
F1-A1 F1-B1 5
DASH K92#205
J71AA
18OR
(4705) 18TN A D
10A
F1-E2 F1-G2
H
MINI FUSE K92B220
BLOCK 10A 18TN
(4001) D
J71
18OR 20 H
F1-H2 J13M K92#220 K92A220
18PK 18TN 18TN
PASS THRU G 4 28 W
H K13M4 K13#104 K92#228
41 AT DASH
A92AG 18PK 18PK 18TN
(4014) 2 21 T
18TN K13#102 K92#221
G 40 J44L
A92AF 18PK 18TN
18GY 32 S
18TN K92#232
E 38 C 10
A123 J92#110 K92#110 18TN
25 P
18PK 18TN 18TN K92#225
F 37 B N/BODY BUILDER
A110 J92#128 18TN
24 N
18YL 18TN K92#224
R
K92B128 K92#128 18TN
23 M
SHIFTER
SPLICE BLOCK(1003) VIW C 18TN 18TN K92#223
TRANSMISSION
Cavity C (7205)
(1828)
22 18TN L
TA
B A 28 K92#222
CONTROLLER
A62-GC K92C128 K92#128 18TN
TRANSMISSION ECU
4 K
18WH 18TN 18TN K92#204
D B 6
SYSTEM
128D K92#106 18TN

18YL 29 J
18TN
(1600)
C C 19 K92#229
A92VA 6
K92#119 18TN
18PK 10 G
18TN
IS
K31#210
H 22
K92#122 18TN
2 F
18TN K92#202
H1 E 11
CAB FUSE K92#111 18TN
3 E
BLOCK 10A 18TN K92#203
F17 F 8
AV
(1012) K92#108 18TN

1 D
E1 18TN K92#201
G1 C1 G 21 TRANS
K92#121 18TN
31 C BULKHEAD
18TN K92#231
D 26 (7300)
IGNITION FEED A13AJ K47C126 K47#126 18TN
10PK 27 B
FROM CH 2,PG 13 18GY 18GY K92#227
N
18TN
W/BODY BUILDER 26 A
K47B126 K92#226
18GY 18TN
30 R
K92#230
N/BODY BUILDER K47#126 18LTBL
PO
18GY
K5#129 29
18YL 17
TO DRIVETRAIN K48#217 A
J1939 18GY ENGINE SPEED
8 10 18
CH 2,PG 7 K48#218 SENSOR
K5#132 32 B
18GY (7604)
ECM 2
U
ECM 2 18GN
(6020) (6021)
ECM CLEAN
NEGATIVE BATT FEED 15
A
R
(7104) 5 K47#215
(9260)
I6-EGR ENGINE BATTERIES K92#105 18GY OUTPUT SPEED
16
WIRING SHOWN 18TN K47#216 SENSOR
N14-GA B N92-G B 1 B
FOR V8 SEE K92-G K92#101 18GY (7600)
G
CH 6,PG 4 10WH 10WH 14TN 18TN

10A N14BB B N92A A 3
K92#103 K92A103
N14AZ 10RD 10RD 18TN 13 A
10RD A 14TN K92#213
B
18TN TURBINE SPEED
14
TRANS ECU ECM ECU "J1" K92#214 SENSOR
FEED FUSE POSITIVE GRAY 18TN B
(7607)
(9255) (9261) (7305)

CNA 12SEP03 ADDED EGR TO I6 NOTE; K5#129 G 58774T
WAS GN.
52778H 10AUG00 AE08-52374 01
Figure 118 Allison LCT Transmission or Allison 1000, 2000, 2400
S082853
10.2. ALLISON MD TRANSMISSION, P. 2

CHAPTER 10
TRANSMISSION, ALLISON MD
ECM
CLEAN NEGATIVE
BATT (9260) BATTERIES
ECU "V" CONN FEED
GRAY (7202F) (7104F) N92-G N14-GA
10WH 10WH
B
10A
K92B143 K92#143 N92A N14BB N14AZ
BATTERY GROUND 18TN 10TN 10RD 10RD 10RD
17 B B A
B
K92C143
BATTERY GROUND 18TN ECM TRANS ECU
32
K92B136 K92#136 POSITIVE FEED FUSE
BATTERY POWER 14TN
1 18TN
A (9261) (9255)
BATTERY POWER K92C136
16 18TN
K92#123
NEUTRAL START TO PDC 18TN SEE CH10_03
6
K92#163 SEE CH10_03

18TN
W/RETARDER ONLY
VIW A
(7205)
K92#161 K92B161
SIGNAL RETURN 18TN 18TN SIGNAL RETURN
31 A
GENERAL PURPOSE OUT 4

K92#125 GENERAL PURPOSE OUT 4
18 18TN D
K92#167
GENERAL PURPOSE OUT 8 18TN GENERAL PURPOSE OUT 8
5 F
K92#105
R
19 18TN GENERAL PURPOSE OUT 5
G
K92#137
GENERAL PURPOSE IN 7 18TN GENERAL PURPOSE IN 7
29 H
GENERAL PURPOSE IN 1 TA K92#155

18TN GENERAL PURPOSE IN 1
IS
11 A
K92#117
30 B
K92C161
18TN C
SIGNAL RETURN
AV
K92#118
13
D
K92#153
12 E
K92#114
2 F
N
K92#112
22 G
PO
BACKUP LAMP RELAY VIW C

TRANS/DASH
(WTEC) (7206)
(4705) FROM PRIMARY
(4002)
IGNITION RELAY
M1-F2
REVERSE WARNING K71#113 J71#113 BACKUP LAMP CH02_14
U
86
4 18OR 13 18OR
M1-D1 T/S SPLICE PACK
(4810)
85
R
87
M1-F1 J71B
18OR
14PK
J13S
M1-D2
G
87A
30
18OR
MINI FUSE
J71H
BLOCK (4001)
10A F1-E1
J71J J71HJ
18OR 18OR
F1-B1 F1-A1

CNA 25FEB03 CHANGED TO MATCH I6-EGR B 56126S
ENGINE CHANGES.
P52778H 24MAY00 AE08-52374 02
Figure 119 Allison MD Transmission
S082853
10.3. ALLISON MD TRANSMISSION (WTEC), P. 3
CHAPTER 10
TRANSMISSION, ALLISON MD (WTEC)
ECU "S" CONN PASS THRU SHIFT

BLACK (7204F) (4014) SELECTOR
TRANS/DASH
(4705) (420)
K92#170 J92#170 A170

PRIMARY SHIFT SEL DATA BIT 1 18OR
18TN 18OR 44 A
5 1
K92#171 J92#171 A171
PRIMARY SHIFT SEL DATA BIT 2 18LTGN
18TN 18TN B
6 2 43
K92#172 J92#172 A172
PRIMARY SHIFT SEL DATA BIT 4 18DKBL
7 18TN 18TN C
3 42
K92#173 J92#173 A173
PRIMARY SHIFT SEL DATA BIT 8 18YL
8 18TN 18TN 36
4 D
K92#174 J92#174 A174
PRIMARY SHIFT SEL PARITY 18TN
9 18TN 18TN 40 E
5
K92#175 J92#175 A175
SELECTOR / MODE SWITCH INPUT 18TN 18LTGN
18TN 39 M
10 7
K92#124 J92#124 A124
SENSOR POWER SELECTOR 18PK
3 18TN 18TN 38 N
8
K92D143 J92D143 A143D
SHIFT SELECTOR BATT(-)FROM ECU 18TN 18TN 18GY
32 19 33 P
K92D136 J92D136 A136D
SHIFT SELECTOR BATT(+)FROM ECU 18TN 18PK
16 18TN 18 41 R
K92#180 J92#180 A180
SELECTOR / MODE SWITCH 18DKBL
18TN 9 18TN 37 S
14
A62L
18DKBL
FROM PRIMARY U
A186
IGNITION 18DKBL
RELAY T
A188
CH02_14 18DKBL
V
A62-GD
GROUND
J13W
18WH
14PK
C (1003)
PANEL LIGHT
B BUSS BAR
F1-E2 (1002)
R
10A
K92#146 J92#146 MINI FUSE SEE CH08_08
IGNITION
18TN 18TN BLOCK (4001)
4 12
F1-H2
F1-G2
TA K92#123 SEE CH10_02

IS
18TN ECU "V" CONN PIN 6
ECM2
8 (6020)
AV
K47A157
VEHICLE SPEED 18GY
30 10 ECM2 V8-AVNT & I6-EGR
(6021) ENGINES
GENERAL PURPOSE IN 12
26
N
27 26 ECM
(6007)
L47A157
18GY 39
PO
I6-HEUI ENGINES
VIW A
(7205M)
U
K92#169
18TN
C
K92#163
R
NOTE: 18TN B
N/RETARDER
SEE CHAPTER 2 FOR DATA BUSS WIRING
W/RETARDER ONLY
G
K92#163
18TN SEE CH10_02

CNA 12SEP03 ADDED I6-HEUI ENGINE. E 58774T
P52778H 12JUL00 AE08-52374 03
Figure 120 Allison MD Transmission (WTEC)
S082853
10.4. ALLISON MD TRANSMISSION (CONT.), P. 4

CHAPTER 10
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSMISSION, ALLISON MD
ECU "T" CONN XMSN BLKHD

BLUE (7203) (7200)
K92#102
SOLENOID SUPPLY (A,D,J) 18TN A
SOLENOID SUPPLY (A,D,J)
1
K92#121
SOLENOID SUPPLY (B,E) 18TN H SOLENOID SUPPLY (B,E)
2
K92#107
SOLENOID SUPPLY (F) 18TN E
SOLENOID SUPPLY (F)
3
A SOLENOID, LOW K92#120

G
A SOLENOID, LOW
4 18TN
K92#103
C SOLENOID, LOW 18TN B
C SOLENOID, LOW
5
K92#129
E SOLENOID, LOW 18TN K
E SOLENOID, LOW
6
K92#104
G SOLENOID, LOW 18TN C G SOLENOID, LOW
7
K92A124
SENSOR POWER 18TN D
SENSOR POWER
9
K92#162
C3 PRESSURE SWITCH INPUT 18TN X C3 PRESSURE SWITCH INPUT
12
TRANSMISSION IDENTIFICATION K92#195
TRANSMISSION IDENTIFICATION
13 18TN W
K92A149
TURBINE SPEED SENSOR, HIGH 18TN V TURBINE SPEED SENSOR, HIGH
15
K92A140
TURBINE SPEED SENSOR, LOW 18TN U
TURBINE SPEED SENSOR, LOW
31
SOLENOID SUPPLY (C,G) K92#130

L
SOLENOID SUPPLY (C,G)
17 18TN
K92#128
B SOLENOID, LOW 18TN J
B SOLENOID, LOW
20
K92#131
D SOLENOID, LOW 18TN M D SOLENOID, LOW
21
F SOLENOID, LOW K92#110

F
F SOLENOID, LOW
22 18TN
K92#165
OIL LEVEL SENSOR INPUT 18TN Y
OIL LEVEL SENSOR INPUT
26
R
K31#147
SUMP TEMP SENSOR INPUT 18TN P SUMP TEMP SENSOR INPUT
27
K92B135
ANALOG GROUND K92A135
ANALOG GROUND
TA
18TN 18TN N
25
K92A135
18TN
N/RETARDER ENGINE SPEED SENSOR (7603)

IS
K48#141
ENGINE SPEED SENSOR, HIGH 18GY
14 A
K48#150
ENGINE SPEED SENSOR, LOW 18GY
30 B
AV
OUTPUT SPEED SENSOR (7605)

K47#139
OUTPUT SPEED SENSOR, HIGH 18GY A
16
K47#148
N
OUTPUT SPEED SENSOR, LOW 18GY B

32
(7213) RETARDER SOLENOID

PO
K92#127
H SOLENOID, LOW 18TN
23 A
K92C116
18TN B
(7212) RETARDER ACCUMULATOR

U
K92#101 SOLENOID
N SOLENOID, LOW 18TN
24 A
K92A116 K92N116
GENERAL PURPOSE OUTPUT (-)
R
19 18TN 18TN B
(7211)RETARDER TEMP SENSOR

G
K92#138
RETARDER TEMP SENSOR INPUT 18TN
28 A
K92C135
18TN B
W/RETARDER ONLY

CNA 25FEB03 B 56126S
CHANGED TO MATCH I6-EGR RELEASE NO. DATE PART NO. SHEET
ENGINE CHANGES. 04
P52778H 10AUG00 AE08-52374
Figure 121 Allison MD Transmission (Cont.)
S082853
10.5. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5
CHAPTER 10
TRANSMISSION, WTEC MD W/AUTO

NEUTRAL
J13T
SYSTEM FROM PRIMARY 14PK
CONTROLLER IGNITION RELAY AUTO NEUTRAL
(4004) CH02_14
F1-E4
15
NEUTRAL SAFETY SWITCH 5A
MINI FUSE
19 F1-F4 BLOCK
AUTO NEUTRAL ENABLE J92DL
18TN (4001)
18TN
J92J
ECU "V" CONN
GRAY
TRANS/DASH
(7202)
WTEC
J92JA
30 (4705)
GENERAL PURPOSE IN 8 K92A117 18TN
18TN
12 11
M2-C1 M2-A1
GENERAL PURPOSE IN 2 K92A153 K92DL
85
18TN 18TN
2 6 M2-C2
GENERAL PURPOSE OUT 1 K92A114 J92A114
18TN 18TN WTEC
86
NEUTRAL START 6 14
K92A123 J92C123 AUTO
87
18TN 18TN NEUTRAL
10 RELAY
J92HM5 M2-A2 (4002)
18TN
M2-B1
87A
30
ECM (W/I6-EGR)
(6020)
WTEC AUTO NEUT
8 K17B LIGHT RELAY
18PK (4002)
J92AY J92HM4
18TN 18TN
M2-H3
M2-G4
M1-F4
87A
86
CRANK INHIBIT
30
M1-D3
J17B RELAY
J92APA
ECM (W/I6-HEUI) 18PK (4002)
18TN
85
(6007) J17BC
87
18PK M1-F3
87
26
86
M2-J4
J92-GJ J17-GR1
18WH 18PK
J17SA
M1-D4
30
87A
18PK
M2-G3
85
GND
R
(4005)
J17
18PK
TA
PASS THRU
AT DASH 24 8
(4014)
AUTO F
NEUTRAL A28B A17
LIGHT 18TN 18PK SEE CH02_15
C
IS
(1555) A28-GC GROUND
18TN ADAPTER
(1003)
ENGINE/DASH
STARTER (4103)
AV
MOTOR B R12-5
K17K
85
(6316) 18PK W/I6-EGR ENGINE 17 R12-2
W/THERMAL OVERCRANK J17S
18PK
86
MAXI FUSE
87
ECM 2 23 K17M
W/V8 R12-4 BLOCK
SEE CH04_02 J17E
(6020)
N
18PK 10PK R12-1 (4000)

W/I6 A5
N/THERMAL OVERCRANK J17E J17D
SEE CH04_01 10PK
10PK
87A
30
TO STARTER 40A
STARTER SOLENOID
PO
B
MOTOR K17K
(6316) 18PK W/I6-HEUI
ENGINE
W/THERMAL OVERCRANK STARTER
RELAY
(4003)
ECM 46
K17M
(6007) 18PK
U
N/THERMAL OVERCRANK
R
W/V8-AVNT
ECM2 23
K17L ENGINE
(6020)
G
18PK

CNA 12SEP03 ADDED I6-HEUI ENGINE. F 58774T
P52778H 09AUG00 AE08-52374 05
Figure 122 Transmission, WTEC MD W/Auto Neutral
S082853
10.6. EATON AUTOSHIFT TRANSMISSION, P. 6
CHAPTER 10
EATON AUTOSHIFT
GND
(6302)
EPL DATA LINK SHLD

EPL DATA LINK (+)
SHIFT SELECTOR
SHIFT SELECTOR
SHIFT SELECTOR
SHIFT SELECTOR
SHIFT SELECTOR
SHIFT SELECTOR
EPL DATA LINK (-)
K11-GAM
10WH
POWER
GND
AUTOSHIFT
ECM POWER
B A (7901)
A1 A2 A3 B1 B2 B3 C1 C2 C3 D1 D2 D3 E1 E2 E3 F1 F2 F3
AUTOSHIFT
ECM
(7900) K14AW TRANS BACK-UP
10RD LIGHT SWITCH
(7502)
K92DUS
20SHLD
K92DS+
K92DT-
L92AD
K92AC
K92AE
K92AA
K92AB
16TN
20GN
16TN
16TN
16TN
16TN
16TN
20YL
A
K92Z
K71
16OR
B
K71A
K14AW1
16OR
12RD
R
XMSN/DASH
(4705) TRANS SPEEDO TRANS SPEEDO
SENSOR SENSOR
TA
6 4 5 20 9 10 11 3 21 13 17 18 19 (7609) (7609)
20SHLD
18LTBL
J92AC
J14AW
J92AD
J92AE
J92AB
J92AA
20GN
12RD
16TN
16TN
J17C
16TN
16TN
16TN
16TN
J92Z
20YL
18PK
18PK
J71A
J71
IS
B A B A
18PK
K17E
18GY
18GY
18GY
18GY
K47A
K47
K47
K47
AV
K17G
18PK
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
N
8 9 10 C B A
MINI FUSE
PO
BLOCK BACKUP
(4001) F2-B4 ECM 2 ECM 2 ENG/TRANS
SPLICE CONN
(6020) (6021)
PACK (7800)
30A (4810)
MAXIFUSE J14F J14V
BLOCK 8RD 12RD I6-EGR I6-HEUI
(4000) F2-A4
U
F1-B1
MINI FUSE
FROM PRIMARY 10A BLOCK
IGNITION RELAY J13S (4001)
R
14PK F1-A1
CH02_14 F1-E1
G

CNA 12SEP03 ADDED I6-HEUI TRANS SPEEDO C 58774T
SENSOR
P52778H 10AUG00 AE08-52374 06
Figure 123 Eaton Autoshift Transmission
S082853
10.7. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7

CHAPTER 10
INTERNATIONAL TRUCK AND ENGINE CORPORATION. EATON AUTOSHIFT (CON'T)
SEE CH10_06
SEE CH10_06
SEE CH10_06
SEE CH10_06
SEE CH10_06
SEE CH10_06
SEE CH10_06
SEE CH10_06
SEE CH10_06
SEE CH10_06
J92AC
20SHLD
20GN
J92AD
J92AE
J92AA
J92AB
16TN
16TN
J17C
20YL
18PK
16TN
16TN
16TN
16TN
J92Z
PASS THRU
(4014) 9 10 33 36 37 38 39 40 41 42 43 44
A17C
16PK
CAB FUSE
BLOCK
(1012)
J1708 PUBLIC
87A
C3
R
30
A4
CONNECTOR (-) A49C
SEE CH02_13
(1661) 18GY
TA
A49E
18GY SEE CH02_13
B
87
86
A3
J1708 PUBLIC
C4
85
B
IS
CONNECTOR (+) AUTOSHIFT
(1660) DISPLAY
(7906)
AV
1
A92R
16TN
2
A92S
16TN
16TN
A92Y 3
A92DS(+)
A92DT(-)
A92DU(S)
N
A92T
A92-GA
A92DW
A92AE
A92AA
A92AB
A92AC
A92AD
16WH
18DKBL
20GN
16TN
A3T(-)
16TN
16TN
16TN
16TN
A17Q
18PK
16TN
16TN
16TN
A92Z
A3T(+)
18GY
20YL
4
A92U
16TN
PO
A5AV(+)
20YL SEE CH02_06
A5AV(-)
20GN SEE CH02_06
A62J
18DKBL
U
B2 C2 F1 F2 F3 J1 J2 J3 K1 K2 K3 A2 A3 C3 C1 E2 E1 E3 G1 G2 B3 B
R
PANEL LIGHT
EATON AUTOSHIFT
BUSS BAR
SELECTOR
G
(1002) SEE CH10_03

(7905)

CNA 25AUG02 A4 WAS D4, C4 WAS F4, 1012 D 56507K RELEASE NO. DATE PART NO. SHEET
WAS 1013, A3 WAS D3 P52778H 26APR00 AE08-52374 07
Figure 124 Eaton Autoshift Transmission (Cont.)
S082853
10.8. EATON LIGHTNING TRANSMISSION, P. 8
CHAPTER 10
EATON LIGHTNING TRANSMISSION
(4001)
TRANS OIL TEMP 2 K31-GD
SENSOR 16TN
(7703) 1
G2
A4
A1
K31D
16TN
F2
F1
F1
DASH/TRANS
H2
B4
B1
(4713)
CENTER REAR STOP TAIL

K CHASSIS
BACKUP LIGHT CHASSIS & TURN
(7503) (9700) (9800) (9303A)
J
B K71E H J71E A4 N71 1 R71 A

16OR 16OR 14OR 14OR
A K71D G J71D
16OR 16OR
F J3AB(-) J1708/J1587
16GY 5V SPLICE
E J3AA(+) (4820)
16DKBL
A1 K14AA D J14AA
16RD 16RD
A2 K3AA C J11-GC
16DKBL 16WH BOTTOM DASH
A3 B GROUND
K11-GB J11-GB
(4005)
16WH 16WH
B1 K13AA A J13AA
16PK 16PK
B2 K3AB
16GY
B3 K11-GC
16WH
C1 K5E(+) K5D(+) A
18YL 18YL
LIGHTNING ECM
C2 K5E(-) K5D(-) B
120 ohms
18GN 18GN
C3 C
(7106)
D1 K47R A J1939 TRANS
16GY RESISTOR
D2 B (7107) HDD OR (7801) V8/I6-EGR
K47S
R
16GY
D3
E1 EATON SPEED W/V8 OR I6-EGR ENGINES
TA
SENSOR
E2 (7612) 8
K5A(-)
18GN
E3 7 DASH CONNECTION
K5A(+) (4103)
18YL
IS
F1
F2
F3
AV
K5C(-) K5B(-) 13
18GN 18GN ECM 2
K92EC
K92EB
K92EA
K5B(+) 12 (6020)
16TN
16TN
K5C(+)
16TN
18YL 18YL
SHIFTER
JUMPER
N
(7105)
10 K5B(+) A
B 18YL TRUCK SPEED
9 B SENSOR
K5B(+)
(7613)
PO
C 18YL
A ECM 2
(6021)
W/CAT C10, C11, C12 & C13
ENG/TRANS ENGINES
U
(7800)
K47 A L47T A
TRUCK SPEED
R
SEE CH06_05
16GY 16GY SENSOR
K47A B B (7613)
SEE CH06_05 L47U
16GY 16GY
G
K5AE E
SEE CH06_05 L5C(-)
18GN 18GN
K5U D L5C(+)
SEE CH06_05 18YL 18YL

CNA 12SEP03 CHANGED FORMAT D 58774T
55043Z 20DEC01 AE08-52374 08
Figure 125 Eaton Lightning Transmission
S082853
10.9. ALLISON HD TRANSMISSION, P. 9
CHAPTER 10
TRANSMISSION, ALLISON HD
TCM
BULKHEAD CLEAN
ECM
CONN BATT
ECU "V" CONN NEGATIVE
(7214) FEED
GRAY (7202F) (7104F) (9260)
BATTERIES
17 27 B
L92B143 L92F143 L92#143 N92A N14-GA
BATTERY GROUND 16TN 10RD 10WH
18TN 10TN
28 B
32 L92C143 L92E143
BATTERY GROUND 18TN 16TN
10A N14AZ
1 21 A 10RD
L92B136 L92F136 L92#136 N92-G N14BB
BATTERY POWER 18TN 16TN 10RD
10TN 10WH
ECM B B A
16 22 L92E136
BATTERY POWER L92C136 POSITIVE TRANS ECU
18TN 16TN
(9261) FEED FUSE
(9255)
VIW A
(7205)
31 19 L92#161
L92#161 L92B161
SIGNAL RETURN 18TN 18TN SIGNAL RETURN
18TN
18 24 A
GENERAL PURPOSE OUT 4 L92#125 L92#125 GENERAL PURPOSE OUT 4
18TN 18TN
25 D
5 L92#167 L92#167
GENERAL PURPOSE OUT 8 18TN 18TN GENERAL PURPOSE OUT 8
26 F
19 L92#105 L92#105
GENERAL PURPOSE OUT 5 18TN
18TN
29 G
29 L92#137 L92#137
GENERAL PURPOSE IN 7 18TN 18TN GENERAL PURPOSE IN 7
H
VIW C
(7206)
11 L92#155
30
GENERAL PURPOSE IN 1 L92#155
18TN 18TN GENERAL PURPOSE IN 1
30 31 A
L92#117 L92#117
GENERAL PURPOSE IN 8 18TN 18TN GENERAL PURPOSE IN 8
B
L92C161 SIGNAL RETURN
18TN C
13 L92#118
33
GENERAL PURPOSE IN 3 L92#118 GENERAL PURPOSE IN 3
R
18TN 18TN
12 34 D
L92#153 L92#153
18TN
35 E
TA
2 L92#114 L92#114
18TN
22 36 F
L92#112 L92#112
GENERAL PURPOSE OUT 3 18TN
18TN
G
IS
TCM ENG/XMSN
BULKHEAD C (7800) CRANK INHIBIT
CONN (4002)
(7214) N/AUTO NEUTRAL
AV
M1-D3
L17AB
18PK
GND
J17-GR1
86
18PK
(4005)
6 41 14 M1-F4
L92#123 L17A L17AA
NEUTRAL START TO PDC J92C123
18TN 18PK 18PK 18TN
85
DASH PASS THRU
87
M1-F3 (4014)
N
M1-D4 14 A17 CH02_15

J17 18PK
18PK TO KEY SWITCH
87A
30
PO
TO STARTER
J17SA
18PK RELAY R12-5
CH10_13
U
BACKUP LAMP
RELAY (WTEC) FROM PRIMARY
R
(4002) IGNITION RELAY

4 13 13 M1-D1
REVERSE WARNING L71#113 L71#113
J71#113 CH02_14
86
18OR 18OR
18OR BACKUP LAMP
G
M1-F2
T/S SPLICE PACK
85
TRANS/DASH (4810)
(4705)
87
M1-F1 J71B
18OR
14PK
J13S
M1-D2
MINI FUSE
87A
30
BLOCK (4001)
18OR
J71H
10A F1-E1
J71J J71HJ
18OR 18OR
F1-B1 F1-A1

57989M 18FEB03 AE08-52374 09
Figure 126 Allison HD Transmission
S082853
CHAPTER 10
TCM
ECU "S" CONN BULKHEAD PASS THRU SHIFT
BLACK (7204F) CONN (4014) SELECTOR
(7214) TRANS/DASH
(4705) (420)
L92#170 L92#170 J92#170 A170

PRIMARY SHIFT SEL DATA BIT 1 18OR
18TN 18TN 18TN A
5 3 1 44
L92#171 L92#171 J92#171 A171
PRIMARY SHIFT SEL DATA BIT 2 18TN 18TN 18LTGN
6 4 18TN 43 B
L92#172 L92#172 2 A172
J92#172
PRIMARY SHIFT SEL DATA BIT 4 18TN 18TN 18DKBL
7 18TN 42 C
5 3
L92#173 L92#173 J92#173 A173
PRIMARY SHIFT SEL DATA BIT 8 18TN 18TN 18YL
8 18TN 36
6 4 D
L92#174 L92#174 J92#174 A174
PRIMARY SHIFT SEL PARITY 18TN 18TN
9 18TN 18TN 40 E
7 5
L92#175 L92#175 J92#175 A175
SELECTOR / MODE SWITCH INPUT 18TN 18TN 18LTGN
18TN 39 M
10 8 7
L92#124 L92#124 J92#124 A124
SENSOR POWER SELECTOR 18TN 18PK
3 18TN 18TN 38 N
9 8
L92D143 L92D143 J92D143 A143D
SHIFT SELECTOR BATT(-)FROM ECU 18TN 18TN 18TN 18GY
32 18 19 33 P
L92D136 L92D136 J92D136 A136D
SHIFT SELECTOR BATT(+)FROM ECU 18TN 18TN 18TN 18PK
16 16 18 41 R
L92#180 L92#180 J92#180 A180
SELECTOR / MODE SWITCH 18TN 18TN 18DKBL
9 18TN 37 S
14 11
A62L
18DKBL
FROM PRIMARY U
A186
IGNITION 18DKBL
RELAY T
A188
CH02_14 18DKBL
V
A62-GD
GROUND
J13W
18WH
14PK
C (1003)
PANEL LIGHT
B BUSS BAR
R
F1-E2 (1002)
10A
L92#146 L92#146 J92#146 MINI FUSE
IGNITION
18TN 18TN 12 18TN BLOCK (4001)
4 12 F1-H2 F1-G2
TA
IS
AV
L47A157 L47A157 ENG/TRANS

VEHICLE SPEED 18GY 18GY CONN
30 40 A (7800)
L92#169 L92#169
GENERAL PURPOSE IN 12 18TN
N
18TN
26 23 C
L92#163 L92#163 VIW A
18TN 18TN (7205M)
27 20 B
PO
U
R
NOTE:
G
SEE CHAPTER 2 FOR DATA BUSS WIRING

57989M 19FEB03 AE08-52374 10
Figure 127 Allison HD Transmission (Cont.)
S082853
CHAPTER 10
ECU "T" CONN

XMSN BLKHD
BLUE (7203)
(7200)
L92#102
SOLENOID SUPPLY (A,D,J) SOLENOID SUPPLY (A,D,J)
1 18TN A
L92#121
SOLENOID SUPPLY (B,E) 18TN SOLENOID SUPPLY (B,E)
2 H
L92#107
SOLENOID SUPPLY (F) SOLENOID SUPPLY (F)
18TN E
3
L92#120 A SOLENOID, LOW
A SOLENOID, LOW
4 18TN G
L92#103 C SOLENOID, LOW
C SOLENOID, LOW 18TN
5 B
L92#129
E SOLENOID, LOW E SOLENOID, LOW
6 18TN K
L92#104
G SOLENOID, LOW 18TN G SOLENOID, LOW
7 C
L92A124
SENSOR POWER SENSOR POWER
9 18TN D
L92#162
C3 PRESSURE SWITCH INPUT 18TN C3 PRESSURE SWITCH INPUT
12 X
TRANSMISSION IDENTIFICATION L92#195
TRANSMISSION IDENTIFICATION
13 18TN W
L92#130 SOLENOID SUPPLY (C,G)

SOLENOID SUPPLY (C,G) 18TN
17 L
L92#128
B SOLENOID, LOW B SOLENOID, LOW
20 18TN J
L92#131
D SOLENOID, LOW 18TN D SOLENOID, LOW
21 M
L92#110 F SOLENOID, LOW
F SOLENOID, LOW F
22 18TN
L92#165
OIL LEVEL SENSOR INPUT OIL LEVEL SENSOR INPUT
26 18TN Y
L31#147
SUMP TEMP SENSOR INPUT 18TN SUMP TEMP SENSOR INPUT
27 P
ANALOG GROUND L92A135
ANALOG GROUND
25 18TN N
R
TCM
BULK HEAD
TA
CONN
(7214)
TURBINE SPEED SENSOR (7615)

L92C149 L92C149
TURBINE SPEED SENSOR, HIGH 18TN 18TN
15 32 A
IS
L92C140 L92C149
TURBINE SPEED SENSOR, LOW 18TN 18TN
31 39 B
AV
ENGINE SPEED SENSOR (7603)

L48#141 L48#141
ENGINE SPEED SENSOR, HIGH 18GY 18GY
14 10 A
L48#150 L48#150
ENGINE SPEED SENSOR, LOW
N
30 18GY 18GY B
17
OUTPUT SPEED SENSOR (7605)

L47#139 L47#139
PO
OUTPUT SPEED SENSOR, HIGH

16 18GY 1 18GY A
L47#148 L47#148
OUTPUT SPEED SENSOR, LOW 18GY 18GY
32 2 B
U
R
G

57989M 19FEB03 AE08-52374 11
Figure 128 Allison HD Transmission (Cont.)
S082853
10.12. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL, P. 12
CHAPTER 10
W/AUTO NEUTRAL
FROM PRIMARY
IGNITION RELAY J13T
SYSTEM 14PK
CONTROLLER CH02_14 AUTO NEUTRAL
(4004)
F1-E4
NEUTRAL SAFETY SWITCH 15
5A
MINI FUSE
19 F1-F4 BLOCK
18TN (4001)
TCM
18TN
J92J
ECU "V" CONN BULKHEAD
GRAY CONN
(7202) (7214) TRANS/DASH
WTEC
(4705) J92JA
30 L92#117 31 18TN
GENERAL PURPOSE IN 8 K92A117
18TN 18TN
12 34 K92DL 11
M2-C1 M2-A1
GENERAL PURPOSE IN 2 L92#153 K92A153
18TN 18TN 18TN
85
2 35 6 M2-C2
GENERAL PURPOSE OUT 1 L92#114 K92A114 J92A114
18TN 18TN 18TN WTEC
86
NEUTRAL START 6 L92#123 41 K92A123 14
J92C123 AUTO
87
18TN 18TN 18TN NEUTRAL
10 RELAY
J92HM5 M2-A2 (4002)
18TN
M2-B1
87A
30
ENGINE/TRANS
(7800)
WTEC AUTO NEUT
C K17B LIGHT RELAY
18PK (4002)
J92AY J92HM4
18TN 18TN
M2-H3
M2-G4
M1-F4
87A
86
30
M1-D3
J17B CRANK INHIBIT
J92APA
18PK RELAY
18TN
85
J17BC (4002)
M1-F3
87
18PK J17SA
R
87
18PK
86
M2-J4
J92-GJ J17-GR1
18WH 18PK
M1-D4
30
87A
M2-G3
TA
85
GND
(4005)
J17
18PK
IS
PASS THRU
AT DASH 24 8
(4014)
AUTO F
NEUTRAL A28B A17
CH02_15
AV
LIGHT 18TN 18PK

(1555) C
A28-GC GROUND
18TN ADAPTER
(1003)
N
ENGINE/DASH 16 J17S
(4103) 18PK
PO
15 J17J
18PK GROUND R12-5
(4005)
85
J17S R12-2
18PK
86
U
MAXI FUSE
87
TO STARTER J17F R12-4 BLOCK
SOLENOID 10PK R12-1 (4000)
A5
CH04_03 J17D
R
10PK
87A
30
40A
G
W/THERMAL OVERCRANK
STARTER
RELAY
(4003)

57989M 20FEB03 AE08-52374 12
Figure 129 Allison HD Transmission With Auto Neutral
S082853
10.13. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL AND WITH 0013WUA, P. 13
FROM PRIMARY
IGNITION RELAY
J13T
SYSTEM 14PK
CH02_14 AUTO NEUTRAL
CONTROLLER
(4004)
F1-E4
NEUTRAL SAFETY SWITCH 15
5A
MINI FUSE
19 F1-F4 BLOCK
18TN (4001)
TCM
18TN
J92J
ECU "V" CONN BULKHEAD
GRAY CONN
(7202) (7214) TRANS/DASH
WTEC
(4705) J92JA
30 31 18TN
GENERAL PURPOSE IN 8 L92#117 K92A117
18TN 18TN
12 11
M2-C1 M2-A1
85
2 35 6 M2-C2
GENERAL PURPOSE OUT 1 L92#114 K92A114 J92A114
18TN 18TN 18TN
86
6 41 14 WTEC
NEUTRAL START L92#123 K92A123 AUTO
87
J92C123
18TN 18TN 18TN NEUTRAL
10 RELAY
M2-A2 (4002)
J92HM5
18TN
M2-B1
87A
30
ENGINE/TRANS
(7800)
WTEC AUTO NEUT
C LIGHT RELAY
K17B (4002)
18PK
J92AY J92HM4
18TN 18TN
M1-F4
M2-G4
M2-H3
87A
86
M1-D3
30
R
J17B CRANK INHIBIT
J92APA 18PK
18TN
RELAY
85
J17BC
(4002)
M1-F3
87
TA
18PK
J17SA
87
86 18PK
M2-J4
J92-GJ J17-GR1
18WH 18PK
M1-D4
87A
30
M2-G3
85
IS
GND
(4005)
J17
18PK
AV
PASS THRU
AT DASH 24 8
(4014)
AUTO F
NEUTRAL A28B A17 CH02_15
LIGHT 18TN 18PK
C
N
(1555) A28-GC GROUND

18TN
ADAPTER
(1003)
PO
ENGINE/DASH 16
J17S
(4103) 18PK
U
15 J17J
18PK GROUND R12-5
(4005)
85
R
R12-2
J17S
18PK
86
MAXI FUSE
87
G
TO STARTER R12-4 BLOCK

SOLENOID J17F
10PK
R12-1 (4000)
A5
CH04_03 J17D
10PK
87A
30
40A
W/THERMAL OVERCRANK
STARTER
RELAY
(4003)
CNA
Figure 130 Allison HD Transmission With Auto Neutral and with 0013WUA
S082853
10.14. ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14
R
TA
IS
AV
N
PO
U
R
G
Figure 131 Allison LCT Transmission (Allison 1000, 2000, 2400) with I6 HEUI
S082853

EFFECTS, P. 15
RESISTANCE OUT
(422)
RESISTANCE B
MODULE C
BULKHEAD
CONNECTOR
RESISTANCE (4014)
3 MODULE IN 3
2
(421)
R
A 18
1
5 B 29
TA
CH10_16
6
D 45
4
C 46
IS
47
RETARDER
REQUEST
AV
(423)
1 2
N
SHIFT
B
RETARDER
SELECTOR
ON RELAY
PO
(425)
(1013)
A
GND
(1003)
RETARDER
LIGHT
87A
30
E3
U
F4
R
87
86
D4
G
D3
85
B
A
RETARDER
ON LAMP IGNITION FUSE
(1013-D1)
(425)
Figure 132 Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects
S082853

EFFECTS, P. 16
CHAPTER 10
TRANSMISSION RETARDER CONTROLS WIRING

W/MD XMSN, HARD WIRED EFFECTS
TRANS/DASH
PASS THRU CONN
(BULKHEAD (4705)
CONN)
(4014)
J92/163 K92/163 ALLISON
18TN 18TN ECU "S"
J92/135 K92/135 CONN
18TN 18TN (7204)
J92/164 K92/164
18TN 18TN
J92C124 K92C124
18TN 18TN
ALLISON
ECU "T"
K92A124 CONN
18TN (7203)
ALLSION
J92/125 K92/125 ECU "V"
18TN
R
18TN CONN
K92D161 (7202)
J92D161 K92/161
18TN 18TN 18TN
TA
IS
K92C161
AV
K92B161
K92B124
18TN
18TN
18TN
XMSN WTEC WTEC

BULKHEAD
N
VIEW A VIEW C
(7200) (7205) (7206)
PO
U
R
G

CNA 29SEP03 RELEASE FOR PRODUCTION. - 58928U
58928U 29SEP03 AE08-52374 16
Figure 133 Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects
S082853
11. AIR CONDITIONING (CHAPTER 11)

11.1. HVAC SYSTEMS, P. 1

CHAPTER 11
HVAC SYSTEMS
CAB FUSE BLOCK

(1012) 5A
HVAC
HVAC CONTROL HEAD
A75C CHAP 2_12
CONTROL 18LTGN
F1 E1
(1200) F19
CAB FUSE BLOCK

SW IGN
A1 (1011) 5A
A73B
BATTERY 16LTGN
CHAP 2_2
A2
D2
PASS PNL DUCT TEMP SEN SYSTEM
A3 F10
AC REQ OUTPUT A77 CNTRLR
A4 20LTGN
(1600)
PASS TEMP REF A5
7
PASS TEMP RETURN A6
OAT RETURN 8
A7
A75A
OAT 20LTGN
A8
DIAGNOSTICS
A9 A62
1 CLUSTER
PASS FLR DUCT TEMP SEN
18DKBL (1500)
A10 PASS
BLOWER FAN CNTRL A73D THRU
A11 16LTGN
(4014)
PANEL DIM I/P A62A
A12 18DKBL
A
22
A74 J74
RECIRC MOTOR +
RECIRC
MOTOR
B1 18LTGN 18LTGN
(4017)
HVAC
A74A
RECIRC MOTOR -
R
18LTGN
B2
23
J74A
PASS DUCT TEMP RETURN 18LTGN
B3
F
TA
DRIVETRAIN J1939 (+)
B4
DRIVETRAIN J1939 (-) WITH AC OR RECIRC

B5
A74-G
GROUND 18WH
B6
IS
HVAC
TEMP SEN #2 + BLOWER HOUSING ASSEMBLY
B7 (1210)
ACTUATOR
TEMP SEN #2 -
B8
AV
A
A
MODE
MODE DOOR MOTOR + A74B
B9 18LTGN
B
MODE DOOR MOTOR - A74C
B10 18LTGN
C
A74D
TEMP SEN MOTOR 1 + 18LTGN
N
B11
B
D
TEMP SEN MOTOR - A74E
ACTUATOR
B12 18LTGN
E
A
PO
TEMP
F
A73-G
G 1K OHM
12WH
H
CAB FUSE BLOCK
B
(1011)
U
30A
A73C
12LTGN
R
H4
18LTGN
D C B A
A11-GA
F4
10WH
A75D
G
BLOWER
MOTOR
SEE CH 2_12
F2
B
F20
1 2 3 4 5 6
LPM
GND
(1851)

CNA 22AUG02 F19 WAS F8;F10 WAS F22; D 56507K
1012 WAS 1011;1011 WAS 1012 P52778H 10AUG00 AE08-52375 01
Figure 134 HVAC Systems
S082853
11.2. AIR CONDITIONING (ONLY), P. 2
CHAPTER 11
AIR CONDITIONING
V8-AVNT ENGINE
K77-G
GND
16WH
A (6204)
K77A J77B
16LTGN 16LTGN SYSTEM
B 20 G CNTRLR
BLUE
A/C CLUTCH (4008)
(6200) ENGINE/DASH
(4103)
I6-HEUI ENGINE K10-GA

SPLICE BLOCK
18WH
(6704)
K77-G K10-G K10-GB GND
18WH 18WH 14WH (6302)
A
K77A J77B
16LTGN 16LTGN
B 20 G
A/C CLUTCH
(6200)
SYSTEM
ENGINE/DASH CNTRLR
(4103) BLUE
(4008)
I6-EGR ENGINE SPLICE BLOCK

(6704)
K77-G K10-GB GND
18WH 14WH (6302)
A
K77A J77B
16LTGN 16LTGN
B 20 G
A/C CLUTCH
(6200)
SYSTEM
ENGINE/DASH CNTRLR
(4103) BLUE
(4008)
J9K
20GY
B
SYSTEM
AC ACCUM INLET CNTRLR
(4019) ZERO VOLT REF
R
(4004)
J77D SPLICE
A 20LTGN (4830) J9A
18GY
TA
26
7
A J77A
20LTGN
IS
AC ACCUM OUTLET 6
(4018) J6A
B J9J 18GY
20GY 27
AV
5 VOLT REF
FWD CHASSIS SPLICE PACK
(4820) 8
(4301)
A M9 J9Y
20GY 20GY
B 8 J6E
AC PRESSURE M6
N
20GY 18LTGN
TRANSDUCER 24
C J77C
(8602) M77
20LTGN 20LTGN
23
PO
DASH
CONN SYSTEM
(4103) ZERO VOLT REF CNTTRLR
SPLICE (4004)
AC PRESSURE (4830)
TRANSDUCER 22
(8602) A K9Y J9Y J9A 26
16GY 20GY 18GY
U
B K6E 23 J6E J6A 27

16GY 18LTGN 18GY
C K77C 21 J77C
R
16LTGN 20LTGN
5 VOLT REF
SPLICE
(4820)
8
G
W/RH-HDD AND SS MODELS

CNA 12SEP03 ADDED I6-HEUI ENGINE. F 58774T
P52778H 10AUG00 AE08-52375 02
Figure 135 Air Conditioning (Only)
S082853
12. CONNECTOR COMPOSITES (CHAPTER 12)

12.1. CONNECTOR COMPOSITES (10M), (71), (72), (345F), P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
AUXILIARY POWER (10M)

(LOCATED IN INSTRUMENT PANEL)
CONNECTOR - 1661197C1
CIGAR LIGHTER TYPE
CAV CIR GAUGE COLOR TERM

B A A86M 14 LT GN 3534167C1 A
B A86-GA 14 WH 3534167C1
A B
TWO POST TYPE

A A86M 14 LT GN 1661209C1
A A86N 14 LT GN 3534167C1
B A86-GA 14 WH 1661209C1
B A86-GB 14 WH 3534167C1
R
LEFT TAIL LIGHT (71) RIGHT TAIL LIGHT (72)
TA
(LOCATED AT TAIL LIGHTS) (LOCATED AT TAIL LIGHTS)
CONNECTOR - 1661375C2 CONNECTOR - 1661375C2

IS
E BODY LOCK - 1661376C1 E
BODY LOCK - 1661376C1
D PLUG - 0587579C1 PLUG - 0587579C1 D
C C
AV
B B
A A
N
STOP & TAIL LIGHT TO LIGHT STOP & TAIL LIGHT TO LIGHT
CAV CIR GAUGE COLOR TERM SEAL

PO

A S71C 14 LT BL 2033816C1 0589391C1 A S71C 14 LT BL 2033816C1 0589391C1
B S68C 14 BN 2033816C1 0589391C1 B S68C 14 BN 2033816C1 0589391C1
C S57B 14 LT GN 2033816C1 0589391C1 C S57B 14 LT GN 2033816C1 0589391C1
D PLUG - - - - D PLUG - - - -
U
E S10-GC 14 WH 2033816C1 0589391C1 E S10-GC 14 WH 2033816C1 0589391C1

R
G
CLEARANCE LIGHT
(345F)
(LOCATED IN ROOF OF CAB)
A
B

A 58A 18 BN 1661261C1
B 58-GA 18 WH 1661261C1

10M WAS 10. 345F WAS B 56507K
345. RMV'D CHART (72) P52778H 28JUN00 AE08-52376 01
Figure 136 Connector Composites (10M), (71), (72), (345F)
S082853
12.2. CONNECTOR COMPOSITES (420F), (420M), (520), (521), (522), (523), (524), P. 2

CHAPTER 12
SHIFT SELECTOR (420F) SHIFTER (420M)

(LOCATED IN INSTRUMENT PANEL) (LOCATED IN INSTRUMENT PANEL)
CAV CIR GAUGE COLOR TERM CONNECTOR - 3525872C1

A A170 18 OR 3517243C1
B A171 18 LT GN 3517243C1
CONNECTOR - 3522536C91 PLUG - 2025431C1
C A172 18 DK BL 3517243C1
BODY LOCK - 3518287C1 D A173 18 YL 3517243C1
PLUG - 3518314C1 E A174 18 TN 3517243C1
A PLUG - - - -
L - - - - E
F B A62-GC 18 WH 1661875C1 1661872C1
M A175 18 LT GN 3517243C1
D
C A92VA 18 PK 1661875C1 1661872C1
N A124 18 PK 3517243C1
S K C
D 128D 18 YL 1661875C1 1661872C1
W R J D P A143D 18 GY 3517243C1
B
E A123 18 PK 1661875C1 1661872C1
V P H C R A136D 18 PK 3517243C1
A F A110 18 YL 1661875C1 1661872C1
U N G B G
S A180 18 DK BL 3517243C1
M F H G A92AF 18 TN 1661875C1 1661872C1
T A T A186 18 DK BL 3517243C1
L E H A92AG 18 TN 1661875C1 1661872C1
U A62L 18 DK BL 3517243C1
V A188 18 DK BL 3517243C1
CLEARANCE LIGHT (520) CLEARANCE LIGHT (521)

(LOCATED IN SUNSHADE) (LOCATED IN SUNSHADE)
R
BODY LOCK - 1661263C1 BODY LOCK - 1661263C1
A
B
CAV
A
B
CIR
58B
58-GB
GAUGE
18
18
COLOR
BN
WH
TERM
1661261C1
1661261C1
A
B
TACAV
A
B
CIR
58C
58-GC
GAUGE COLOR
18
18
BN
WH
TERM
1661261C1
1661261C1
IS
AV
N
CLEARANCE LIGHT (522) CLEARANCE LIGHT (523)

(LOCATED IN SUNSHADE) (LOCATED IN SUNSHADE)
PO

U

R
CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM
A A 58D 18 BN 1661261C1 A
A 58E 18 BN 1661261C1
B B B 58-GE 18 WH 1661261C1
G
B 58-GD 18 WH 1661261C1
CLEARANCE LIGHT (524)

(LOCATED IN SUNSHADE)

A A 58F 18 BN 1661261C1
B B 58-GF 18 WH 1661261C1

REF 420F WAS 420A. B 56507K PART NO.
RELEASE NO. DATE SHEET
REF 420M WAS 420B. P52778H 31MAY00 AE08-52376 02
Figure 137 Connector Composites (420F), (420M), (520), (521), (522), (523), (524)
S082853
12.3. CONNECTOR COMPOSITES (1002), (1003), (1010), P. 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAMCHAPTER 12

PANEL LIGHT ADAPTER (1002) GROUND ADAPTER (1003)

(LOCATED IN INSTRUMENT PANEL) (LOCATED IN INSTRUMENT PANEL)
K A A62N 16 DK BL 1661209C1 K
A A11-GAL 12 WH 1661211C1
J B A62L 18 DK BL 1661208C1 J B A11-GBA 18 WH 1661208C1
H B A62J 18 DK BL 1661208C1 H C A62-GC 18 WH 1661208C1
G C A62P 18 LT BL 1661208C1 G C A62-GD 18 WH 1661208C1
F D A62D 18 DK BL 1661208C1 F D A23-GA 18 WH 1661208C1
E E A62R 18 DK BL 1661208C1 E E A11-GDY 12 WH 1661211C1
D F A21B 16 TN 1661209C1 D E A11-GDY 12 WH 1661211C1
C G A62F 18 DK BL 1661208C1 C F A62-GF 18 WH 1661208C1
B H - - - - B G A21-G 16 WH 1661209C1
J - - - - H A41-G 18 WH 1661208C1
A A
K - - - - J - - - -
K - - - -
R
NOTE:
A62L USED WITH WTEC TRANSMISSION NOTE:
TA
A62J USED WITH EATON AUTO SHIFT A62-GC USED WITH LCT TRANSMISSIONS
A62-GD USED WITH WTEC TRANSMISSIONS
IS
AV
N
PO
ETHER START (1010)

U
R
G

1 - - - -
2B A21C 16 TN 1661226C1
10 8 3 A21E 16 TN 1661226C1
4 - - - -
3 6
5B - - - -
2B 5B
6 - - - -
7 - - - -
1 4 8 A21B 16 TN 1661226C1
9 7 9 - - - -
10 A21-G 16 WH 1661226C1

PEC 19JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. PART NO. SHEET
DATE
P52778H 21JUN00 AE08-52376 03
Figure 138 Connector Composites (1002), (1003), (1010)
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12.4. CONNECTOR COMPOSITE (1011), P. 4

CHAPTER 12
FUSE BLOCK #1 (1011)

LOCATED IN INSTRUMENT PANEL
4 3 2 1
A
A1 A78P 16 LT GN 3573312C1
A2 A14AS 10 RD 3536303C1
B
C A3 A14 10 RD 3536303C1
A4 A14AB 10 RD 3536303C1
D
B1 A78J 16 LT GN 3573312C1
E B2 A86M 14 LT GN 3573312C1
F B3 A81B 12 LT GN 3573311C1
B4 A81A 12 LT GN 3573311C1
G
C1 A62M 16 DK BL 3573312C1
H C2 (A14AS) - - 3536303C1
C3 (A14) - - 3536303C1
J
C4 (A14AB) - - 3536303C1
D1 A62N 16 DK BL 3573312C1
D2 A73B 16 LT GN 3573312C1
D3 - - - -
D4 A63D 18 DK BL 3573312C1
CONNECTOR - 3534572C1 D4 A86A 20 LT GN 3573312C1
E1 A12C 10 LT BL 3536298C1
E1 A12B 10 LT BL 3573311C1
R
E2 (A14AS) - - 3536303C1
E3 (A14) - - 3536303C1
TA
E4 A14AB - - 3536303C1
F1 A12P 18 LT BL 3573312C1
F1 A12N 18 LT BL 3573312C1
F2 A15 18 RD 3573312C1
IS
F2 A98 18 VT 3573312C1
F3 A84 14 LT GN 3573312C1
F4 - - - -
AV
G1 (A12C) - - 3536298C1
G1 (A12B) - - 3536298C1
G2 (A14AS) - - 3536303C1
G3 (A14) - - 3536303C1
N
G4 (A14AB) - - 3536303C1
H1 A86F 18 LT GN 3573312C1
H1 A86 20 LT GN 3573312C1
PO
H2 A28 16 TN 3573312C1
H3 A14G 16 RD 3573312C1
H4 A73C 12 LT GN 3573311C1
U
LOCATION CAVITY RATING PART NUMBER PART NUMBER DESCRIPTION

FUSE BREAKER
R
F13 A1, B1 10 AMPS 3534209C1 3536178C1 RIGHT MIRROR HEAT

F9 C1, D1 5 AMPS 3534208C1 - OPTIONAL PANEL LIGHTS
G
F5 E1, F1 5 AMPS 3534208C1 - SYSTEM CONTROLLER/6 SW PACK

F1 G1, H1 10 AMPS 3534209C1 3536178C1 CB/RADIO
F14 A2, B2 20 AMPS 353421C1 3536180C1 AUX POWER SOURCE
F10 C2, D2 5 AMPS 3534208C1 - HEATER-A/C CONTROL
F6 E2, F2 5 AMPS 3534208C1 - KEY SWITCH/DIAGNOSTIC CONN
F2 G2, H2 15 AMPS 3534210C1 3536179C1 INSTRUMENT CLUSTER
F15 A3, B3 30 AMPS 3534213C1 3536182C1 POWER WINDOW/LOCK-DRIVERS DOOR
F11 C3, D3 N/A - - -
F7 E3, F3 15 AMPS 3534210C1 3536179C1 CIGAR LIGHTER
F3 G3, H3 15 AMPS 3534210C1 3536179C1 OWNER/OPERATOR
F16 A4, B4 30 AMPS 3534213C1 3536182C1 POWER WINDOW/LOCK-PASS RT FRT DR
F12 C4, D4 10 AMPS 3534209C1 3536178C1 DOME LIGHTS/MAP LIGHTS/RADIO
F8 E4, F4 - - - NOT AVAILABLE
F4 G4, H4 30 AMPS 3534213C1 3536182C1 HEATER-A/C BLOWER
NOTE:
CIRCUIT NAMES DEGINATED WITH PARENTESES REPRESENT

BUSS BARS

RMVD & ADDED MULTIPLE B 56507K PART NO.
CIR NUMBERS TO (1011). P52778H 31MAY00 AE08-52376 04
Figure 139 Connector Composite (1011)
S082853

CHAPTER 12
FUSE BLOCK #2 (1012)

LOCATED IN INSTRUMENT PANEL

A1 A13AJ 10 PK 3536303C1
4 3 2 1
A2 A13AJ 10 PK 3515516C1
A A2 (A13AH) - - 3515516C1
B A3 A92-GA 16 WH 3515517C1
A4 A13DE 16 PK 3515517C1
C
B1 A41B 16 GY 3573312C1
D B2 A99E 16 VT 3573311C1
B3 - - - -
E
B4 - - - -
F C1 (A13AJ) - - 3536303C1
G C2 (A13AH) - - 3515516C1
C3 A17C 16 PK 3536295C1
H
C4 A92DW 16 TN 3515517C1
J D1 A13B 16 PK 3573312C1
D2 A13HC 18 PK 3515517C1
D2 A13HC 16 PK 3573312C1
D3 A11-GAD 16 WH 3573311C1
D3 A11-GAF 16 WH 3573311C1
D4 A14AV 10 RD 3573311C1
E1 (A13AJ) - - 3536303C1
BODY LOCK - 3536085C1 E2 A13AH 10 PK 3515516C1
R
E3 - - - -
E4 - - - -
F1 A75C 18 LT GN 3536295C1
TA
F1 A28A 16 TN 3536295C1
F2 A13AF 18 PK 3515517C1
F2 A75D 18 LT GN 3515517C1
F3 A13AH 10 PK 3573311C1
IS
F4 A13AG 16 PK 3573312C1
G1 (A13AJ) - - 3536303C1
G2 A78M 16 LT GN 3573312C1
AV
G3 A11-GAF 16 WH 3573312C1
G4 A14AT 10 RD 3573311C1
H1 A13DE 16 PK 3536295C1
H1 A92Y 16 TN 3536295C1
N
H1 A92VA 16 PK 3573312C1
H2 A78H 16 LT GN 3573312C1
H3 - - - -
PO
H4 - - - -
J1 - - - -
J2 - - - -
J3 A12B 10 LT BL 3573311C1
J4 A12M 16 LT BL 3573312C1
U
R
LOCATION CAVITY RATING PART NUMBER PART NUMBER DESCRIPTION

FUSE BREAKER
G
F23 A1, B1 5 AMPS 3534208C1 - COMPASS/TEMP

F21 C1, D1 5 AMPS 3534208C1 - OWNER/OPERATOR
F19 E1, F1 5 AMPS 3534208C1 - INST CLUSTER/HTR-A/C CONTROLS
F17 G1, H1 10 AMPS 3534209C1 3536178C1 ALLISON LCT/EATON AUTOSHIFT-AUTOCLUTCH
F24 A2, B2 5 AMPS 3534208C1 - ACCELERATOR/CLUTCH SW
F22 C2, D2 5 AMPS 3534208C1 - HYD BRK MON/DRIVERS INFO CENTER
F20 E2, F2 5 AMPS 3534208C1 - SYSTEM CONTROLLER & HVAC LPM
F18 G2, H2 10 AMPS 3534209C1 3536178C1 LEFT MIRROR HEAT
RELAY PIN #
85, 86, 30, 87, 87a
CAVITY PART NUMBER RELAY DESCRIPTION
D3, F4, D4, F3, E3 3519350C1 IGNITION
G3, J4, G4, J3, H3 3519350C1 ACCESSORY
A3, C4, A4, C3, B3 3519350C1 AUTO SHIFT
NOTE:
CIRCUIT NAMES DEGINATED WITH PARENTESES REPRESENT

BUSS BARS

RMVD & ADDED MULTIPLE C 56507K RELEASE NO. DATE PART NO. SHEET
CIR NUMBERS TO (1012) P52778H 31MAY00 AE08-52376 05
S082853
R
TA
IS
AV
N
PO
U
R
G
S082853
R
TA
IS
AV
N
PO
U
R
G
S082853
12.8. CONNECTOR COMPOSITES (1018), (1019M), (1020M), (1021M), (1022M), P. 8

CHAPTER 12
LIFT AXLE CONTROLS

HORN SWITCH (1018) (1019M)
(LOCATED IN INSTRUMENT PANEL) A
B
C
BODY BLOCK - 1661890C1

A A59H 18 BK 1661261C1
B A59J 18 BK 1661261C1
1 - - - -
C A59-G 16 WH 1661261C1
10 8 2B A85L 18 GY 1661224C1
3 6 3 A9M 18 GY 1661224C1
2B 5B 4 - - - - (1019F)
5b - - - - C
6 - - - - B
1 4
7 - - - - A
9 7
8 A62R 18 DK BL 1661224C1 CONNECTOR - 1661891C1
9 - - - - BODY BLOCK - 1661892C1
CONNECTOR - 3520850C1 10 A62-GF 18 WH 1661224C1 CAV CIR GAUGE COLOR TERM
A T59H 18 BK 1661262C1
B T59J 18 BK 1661262C1
C T59-G 18 WH 1661262C1
AXLE ENABLE SWITCH LIFT AXLE RELAY

(1020M) (1021M)
R
10 8 CAV CIR GAUGE COLOR LENGTH TERM
5
3 6 CAV CIR GAUGE COLOR TERM 1 T59J 18 BK 1659673C1
1
TA
1 T59R 18 BK 1661224C1 4 3
2B 5B 2 T59-GC 18 WH 1659673C1
2B T59H 18 BK 1661224C1 3
2
8 T59T 18 BK 1661224C1 4 T59K 18 BK 1661709C1
1 4
10 T59-GA 18 WH 1661224C1 4 T59L 18 BK C75 1661709C1
9 7
IS
5 T59L 18 BK C75 1661709C1
5 T59R 18 BK 1661709C1
AV

N
AXLE UP/DOWN SWITCH

(1022M)
PO
10 8 CAV CIR GAUGE COLOR LENGTH TERM

1 T59A 18 BK C75 3541250C1
3 6
1 T59M 18 BK
2B 5B
2B T59S 18 BK 1661224C1
U
8 T59A 18 BK C75 1661224C1

1 4
10 T59-GB 18 WH 1661224C1
R
9 7
G

RMV'D 1023M,1025M C 56507K PART NO.
1026M, & CIR T59MB P52778H 31MAY00 AE08-52376 08
Figure 143 Connector Composites (1018), (1019M), (1020M), (1021M), (1022M)
S082853
12.9. CONNECTOR COMPOSITES (1027M, F), (1100), (1101A), (1101), (1102), P. 9
R
TA
IS
AV
N
PO
U
R
G
Figure 144 Connector Composites (1027M, F), (1100), (1101A), (1101), (1102)
S082853
12.10. CONNECTOR COMPOSITES (1104), (1106), (1200), (1210), P. 10

CHAPTER 12
HYD BRAKE SWITCH (1104) DIODE ASSEMBLY

(LOCATED IN INSTRUMENT PANEL) (1106)
(LOCATED ABOVE ACCELERATOR PEDAL)
BASE HARNESS DIODE ASSY

A A44K 16 GY 1661261C1 A
A
DC
B A44F 16 GY 1661261C1 B
AB C A44H 16 GY 1661261C1 B
D A44J 16 GY 1661261C1
CONNECTOR - 0872291R1 DIODE ASSY - 0467404C91
TERMINAL - 0879630R1
CAV CIR GAUGE COLOR
A - - -
B A12 1031 LTBL
B A12AB 18 LTBL
HVAC CONTROL (1200)


A1 A75C 18 LT GN 3522073C1
A2 A73B 16 LT GN 3522073C1
A3 - - - -
A4 A77 20 LT GN 3534303C1
R
A5 - - - -
BODY LOCK - 3539892C1 A6 - - - -
TA
A7 - - - -
A8 - - - -
A9 A75A 20 LT GN 3534303C1
B
A10 - - - -
1
2
IS
A11 A73D 16 LT GN 3522073C1
3
4
A12 A62A 18 DK BL 3522073C1

5
6
7
B1 A74 18 LT GN 3522073C1
8
9 10 11 12
AV
B2 A74A 18 LT GN 3522073C1
B3 - - - -
B4 - - - -
B5 - - - -
B6 A74-G 18 WH 3522073C1
N
B7 - - - -
B8 - - - -
B9 A74B 18 LT GN 3522073C1
PO
B10 A74C 18 LT GN 3522073C1

B11 A74D 18 LT GN 3522073C1
B12 A74E 18 LT GN 3522073C1
U
R
HVAC UNIT (1210)

G
CONNECTOR - 2005835C1 CAV CIR GAUGE COLOR TERM

A A74B 18 LT GN 1661208C1
BODY LOCK - 2006503C1 B A74C 18 LT GN 1661208C1
C A74D 18 LT GN 1661208C1
D A74E 18 LT GN 1661208C1
A H
B G E A73C 12 LT GN 1661211C1
C F F A73D 16 LT GN 1661209C1
D E G A73-G 12 WH 1661211C1
H A75D 18 LT GN 1661208C1

ADDED CIRCUIT A75D. C 56507K PART NO.
P52778H 21JUN00 AE08-52376 10
Figure 145 Connector Composites (1104), (1106), (1200), (1210)
S082853
12.11. CONNECTOR COMPOSITES (1300), (1301), (1400), (1402), (1410), (1500), (1510),
P. 11
R
TA
IS
AV
N
PO
U
R
G
Figure 146 Connector Composites (1300), (1301), (1400), (1402), (1410), (1500), (1510)
S082853
12.12. CONNECTOR COMPOSITES (1553), (1554F), (1555), (1600), (1601), (1650), P. 12
R
TA
IS
AV
N
PO
U
R
G
Figure 147 Connector Composites (1553), (1554F), (1555), (1600), (1601), (1650)
S082853
12.13. CONNECTOR COMPOSITES (1652), (1657M), (1658), (1659), (1800), P. 13

CHAPTER 12
DRIVETRAIN J1939 EATON AUTOSHIFT DRIVETRAIN J1939 TERM. RESISTOR

(1652) (1657M)
IP HARNESS SHIFTER HARNESS
B C
A B
B A
A
CONNECTOR: 1661259C1 CONNECTOR: 1661260C1
BODY LOCK: 1661263C1 BODY LOCK: 1661264C1
CONNECTOR: 1667741C1
TERMINAL: 3534481C1 TERMINAL: 3534481C1
BODY LOCK: 1667771C1
(20 AWG) (20 AWG)
DIODE ASSY: 0467404C1
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
A A5AV(+) 20 YL A A5AV(+) 20 YL CAV CIR GAUGE COLOR TERM SEAL
B A5AV(-) 20 GN B A5AV(-) 20 GN A A5AG(+) 20 YL 1661875C1 1661872C1
C A5AH(-) 20 GN 1661875C1 1661872C1
DRIVETRAIN J1939 AUTO HVAC DRIVETRAIN J1939 OPT. GAUGES

(1658) (1659)
IP HARNESS
GAUGE HARNESS
A
B B A
B
CONNECTOR: 1661259C1 A
CAV CIR GAUGE COLOR TERM CONNECTOR: 1661260C1 CONNECTOR: 1661259C1

A A5BE(+) 20 YL 3544254C1
B A5BF(-) 20 GN 3544254C1
A A5C(+) 20 YL 3534481C1 A A5BJ(+) 20 YL 3544254C1
R
B A5C(-) 20 GN 3534481C1 B A5BK(-) 20 GN 3544254C1
CAB HARNESS
CAB/DCM
(1800)
TA
DCM HARNESS
IS
D D D D
8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8
C 12 11 10 9 8 7 6 5 4 3 2 1 C
C C
1 2 3 4 5 6 7 8 9 10 11 12
AV
B 12 11 10 9 8 7 6 5 4 3 2 1 B
1 2 3 4 5 6 7 8 9 10 11 12
B B
A 8 7 6 5 4 3 2 1 A
A 1 2 3 4 5 6 7 8 A

N

150 SERIES TERMINAL: 3544883C1 (20 AWG) CONN CLIP: 3545905C1(1805A)
3544884C1 (18 AWG) TERMINAL: 3544886C1
280 SERIES TERMINAL: 3544875C1 (20 AWG) (18 AWG)
PO
3544876C1 (18 AWG) CAV CIR GAUGE COLOR NOTES

CAV CIR GAUGE COLOR NOTES A1 B56A 18 OR
A1 A56A 20 OR A2 B57A 18 OR
A2 A57A 20 OR A3 B11-GAA 18 WH
U
A3 A11-GAA 18 WH 280 SERIES TERTMINAL A4 B9V 18 GY

A4 A9V 18 GY 280 SERIES TERMINAL A5 B87A 18 GY
R
A5 A87C 20 GY 280 SERIES TERMINAL A7 B52A 18 YL

A7 A52A 20 YL A8 B102A 18 YL
A8 A102A 20 YL B1 B82B 18 GY
G
B1 A82B 20 GY B10 B85B 18 GY

B10 A85B 20 GY B11 B85C 18 GY
B11 A85C 20 GY B12 B96 18 VT
B11 A85K 18 GY B2 B40A 18 GY
B12 A96 20 VT B3 B6H 18 GY
B2 A40A 20 GY B4 B97Y 18 VT
B3 A6H 20 GY B5 B99U 18 VT
B4 A97Y 18 VT B6 B40G 18 GY DCM W/HYD BRAKES
B5 A99U 18 VT B6 B40G 18 GY W/HYD BRAKES
B6 A99W 18 VT B6 B99W 18 VT DCM W/AIR BRAKES
B7 A44BB 20 GY B7 B44BB 18 GY
B9 A70C 20 RD B9 B70C 18 RD
C1 A82A 20 GY C1 B82A 18 GY
C10 A97Q 18 VT C10 B97Q 18 VT
C11 A96A 20 VT C11 B96A 18 VT
C12 A40 20 GY C12 B40 18 GY
C2 A40F 18 GY C2 B40F 18 GY
C4 A99V 18 VT C4 B99V 18 VT
C5 A97P 18 VT C5 B97P 18 VT
C6 A99E 18 VT C6 B99E 18 VT
C9 A82 20 GY C9 B82 18 GY
D7 A17J 18 PK D7 B17J 18 PK
D8 A17H 18 PK D8 B17H 18 PK
D8 A17-GH 18 WH D8 B17-GH 18 WH

ADDED CIRS A17-GH & C 56507K PART NO.
B17-GH TO (1800) P52778H 21JUN00 AE08-52376 13
Figure 148 Connector Composites (1652), (1657M), (1658), (1659), (1800)
S082853
(1813), (1814), (1815), P. 14

ACCELERATOR PEDAL CLUTCH SWITCH BAP SENSOR CLOCKSPRING

(1804) (1807) (1808) (1809)
F 1 3
E A
D
C B D
B C C
B
A D A
2
TERMINAL: 1651943C1(18 AWG) BODY LOCK: 3540758C1 CONNECTOR: 3547870C1
SEAL: 1661872C1 CONNECTOR: 2016703C1 TERMINAL: 1661261C1
CAV CIR GAUGE COLOR TERMINAL: 1667742C1 BODY LOCK: 2016704C1 (18 AWG)
A B99V 18 VT (18 AWG) TERMINAL: 2003343C1
B B97AD 18 VT (18 AWG) CAV CIR GAUGE COLOR
C B97AF 18 VT CAV CIR GAUGE COLOR A B9R 18 GY
CAV CIR GAUGE COLOR
D B99U 18 VT A B17J 18 PK B B96 18 VT
1 B97AE 18 VT
E B99W 18 VT B B17H 18 PK C B85C 18 GY
C B96A 18 VT 2 B97AH 18 VT
F B99E 18 VT D B85B 18 GY
3 B97Q 18 VT
D B9VB 18 GY
R
TURN SIGNAL SWITCH
(1810)
PRIMARY AIR TRANSDUCER
(1811)
TA
SECONDARY AIR TRANSDUCER
(1812)
IS
B
1 6 C B
AV
A C
7 12 A

TERMINAL: 3539213C1 TERMINAL: 1651934C1 CONNECTOR: 1678137C1
N
(18 AWG) (18 AWG) TERMINAL: 1651934C1

(18 AWG)
CAV CIR GAUGE COLOR
PO
1 B56A 18 OR
2 B57A 18 OR CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
3 B52A 18 YL A B9VC 18 GY A B9VE 18 GY
4 B102A 18 YL B B6HB 18 GY B B6HA 18 GY
5 B82B 18 GY C B40 18 GY C B40A 18 GY
U
6 B11-GAA 18 WH
7 B9S 18 GY
8 B82 18 GY
R
11 B82A 18 GY
12 B87A 18 GY
G
PARK BRAKE STOP LIGHT PARK BRAKE

(1813) (1814) (1815)
A
D B B
B A A
C

CONNECTOR: 1661777C1 TERMINAL: 1661261C1
TERMINAL: 2036586C1
BODY LOCK: 1661873C1 (18 AWG)
(18 AWG)
SEAL: 1661872C1
TERMINAL: 1661875C1
(18 AWG)
CAV CIR GAUGE COLOR
CAV CIR GAUGE COLOR
A WHITE 18 WH
CAV CIR GAUGE COLOR A B70C 18 RD
B BLACK 18 BK
C B44BB 18 GY B B9VF 18 GY
D B9VD 18 GY

PEC 25JUN01 ADDED CONN 1804-1815. B P54634F P52778H 21JUN00 AE08-52376 14
Figure 149 Connector Composites (1804), (1807), (1808), (1809), (1810), (1811), (1812), (1813), (1814),
(1815)
S082853
(1901M), (1915), P. 15

PTC BODY BUILDER DCM BATT FEED AIR APPLICATION STOP LIGHT #1
(1820) TRANSDUCER (1823)
(1822)
IP HARNESS DASH HARNESS
B D
C B A
A
C

TERMINAL: 1651943C1 SEAL: 1661872C1
CONNECTOR: 3517817C1 CONNECTOR: 3517441C1 TERMINAL: 1661875C1
TERMINAL: 3517818C1 TERMINAL: 3517439C1 (18 AWG)
(18 AWG)
(8 AWG) (8 AWG)
A B9VF 18 GY C B70CA 18 OR
A P14 8 RD A J14MM 8 RD
B B6HC 18 GY D B9VG 18 GY
C B40F 18 GY
STOP LIGHT #2 SHIFTER (1828) CIGAR LIGHTER PWR SOURCE

(1824) (LOCATED IN INSTRUMENT PANEL) (1860)
R
D E
TA
B A F
D
C
C
B B
A G A
IS
CONNECTOR: 1661777C1 H
SEAL: 1661872C1
TERMINAL: 1661875C1 CONNECTOR: 3525872C1
(18 AWG) BODY LOCK: 3525873C1 CONNECTOR: 0872291R1
TERMINAL: (W/2 POST PWR): 0879633R1
AV
PLUG: 2025431C1
TERMINAL: (W/LTR PWR): 0188396R1
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR TERM SEAL
C B70CB 18 OR A PLUG - - - -
CAV CIR GAUGE COLOR
D B9VH 18 GY B A62-GC 18 WH 1661875C1 1661872C1
A A86-GA 14 WH
C A92VA 18 PK 1661875C1 1661872C1
N
B A86M 14 LT GN
D 128D 18 YL 1661875C1 1661872C1
E A123 18 PK 1661875C1 1661872C1
F A110 18 YL 1661875C1 1661872C1
PO
G A92AF 18 TN 1661875C1 1661872C1

H A92AG 18 TN 1661875C1 1661872C1
AUX ROOF LOAD SWITCH CONN

U
TWO POST POWER SOURCE SNOW VALVE SWITCH CONN (1915)

(1861) (1901M)
R
G
10 8
3 6
10 8 2B 5B
3 6
2B 5B
1 4
A 9 7
1 4
9 7
B
TERMINAL: 1661224C1
(18 AWG)
CAV CIR GAUGE COLOR CONNECTOR: 3520850C1

1 A23M 18 TN
3 A23J 18 TN
CONNECTOR: 3517473C1 2B A12X 14 LT BL 1661227C1
4 A23L 18 TN
TERMINAL: 3517476C1 3 A12Y 14 LT BL 1661227C1
6 A23K 18 TN
(14 AWG) 3 A12V 14 LT BL 1661227C1
7 A23H 18 TN
7 A12V 14 LT BL 1661227C1
CAV CIR GAUGE COLOR 8 A62P 18 LT BL
8 A62U 18 DK BL 1661224C1
A A86N 14 LT GN 2B A13DA 18 PK
9 A12-GA 18 WH 1661224C1
B A86-GB 14 WH 5B A23-GA 18 WH

PEC 25JUN01 ADDED CONN 1820-1915. B P54634F P52778H 25AUG00 AE08-52376 15
Figure 150 Connector Composites (1820), (1822), (1823), (1824), (1828), (1860), (1861), (1901M), (1915)
S082853
12.16. CONNECTOR COMPOSITES (1918), (1935), (1920), (2000), (2002M), (2003M),

(2004M), (2005M), P. 16
R
TA
IS
AV
N
PO
U
R
G
Figure 151 Connector Composites (1918), (1935), (1920), (2000), (2002M), (2003M), (2004M), (2005M)
S082853
12.17. CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2022F),

(2022M), (2111M), (2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M),
(2302M), (2303M), P. 17

RIGHT SUNSHADE AUX ROOF/IP IP/AUX ROOF

CLEARANCE (2007F) CONNECTION CONNECTION
(2006M) (2021F) (2021M)
A B
B A
B
A
B A
CONNECTOR: 1661260C1 CONNECTOR: 3554818C1 CONNECTOR: 3554817C1
CONNECTOR: 1661259C1 BODY LOCK: 3554821C1
BODY LOCK: 1661263C1 BODY LOCK: 1661264C1 BODY LOCK: 3554820C1
TERMINAL : 3534167C1 TERMINAL : 3534165C1
(14 AWG) (14 AWG)
(18 AWG) (18 AWG)

A D58R 18 BN A A12U 14 LT BL
A D58T 18 BN A D58W 14 BN
B A12-GB 14 WH
B D58-GJ 18 WH B D58-GL 18 WH B D58-GW 14 WH
R
AUX ROOF/IP IP/AUX ROOF RIGHT DOOR LEFT DOOR
TA
CONNECTION CONNECTION DOME SWITCH DOME SWITCH
(2022F) (2022M) (2111M) (2112M)
IS
B
A B B A
B A A
AV
CONNECTOR: 3554818C1 CONNECTOR: 3554817C1 TERMINAL: 2036586C1
BODY LOCK: 3554821C1 BODY LOCK: 3554820C1 CONNECTOR: 2036584C1 (18 AWG)
TERMINAL : 1661212C1 TERMINAL : 3534164C1 TERMINAL: 2036586C1
(18 AWG) (18 AWG) CAV CIR GAUGE COLOR NOTES
N
(18 AWG)
A D63H 18 DK BL
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR A D63A 18 DK BL PTC
A BK 18 BK A A58AD 18 BN A D63B 18 DK BL B D9D 18 GY
B WH 18 WH B A11-GHF 18 WH
PO
B D9N 18 GY B D9L 18 GY PTC
RIGHT CREW DOOR LEFT CREW DOOR REAR DOME

DOME SWITCH DOME LAMP
DOME SWITCH LIGHT (2116M)
(2113M) (2114M) (2115M)
U
A
B
R
C B A
B B C
A A
G
CONNECTOR: 2036584C1 BODY LOCK: 1661890C1 BODY LOCK: 1661890C1

TERMINAL: 2036586C1 TERMINAL: 1661261C1 TERMINAL: 1661261C1
TERMINAL: 2036586C1
(18 AWG) (18 AWG) (18 AWG)
(18 AWG)
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR NOTES
CAV CIR GAUGE COLOR A D63K 18 DK BL A D63L 18 DK BL A C63D 18 DK BL
A D63J 18 DK BL B D9Y 18 GY B D63-GH 18 WH B C63-GE 18 WH W/DUAL CB
B D9W 18 GY C D63K 18 DK BL B C11-GF 16 WH W/O CB
C C63E 18 DK BL
RIGHT REAR LEFT REAR CB RADIO

DOME/READING LIGHT
SPEAKER SPEAKER POWER
COMPASS/TEMP UNIT
(2117M) (2301M) (2302M) (2303M)
E D
F C B A
G B
H A
B A B
CONNECTOR: 3515762C1 A
BODY LOCK: 3515764C1-2
TERMINAL: 1661261C1(18 AWG) CONNECTOR: 3535769C1 CONNECTOR: 3535769C1 CONNECTOR: 1661197C1
BODY LOCK; 3535770C1 BODY LOCK: 3535770C1 TERMINAL: 1661212C1
TERMINAL: 1661261C1 (16 AWG)
CAV CIR GAUGE COLOR (18 AWG)
A C41-G 18 WH
B C63-GE 18 WH CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
C C63D 18 DK BL A D86D 18 LT GN 1661261C1 A D86B 18 LT GN A C86F 16 LT GN
D C41B 18 GY B D86E 18 LT GN 1661261C1 B D86C 18 LT GN B C86-GF 16 WH
E C62F 18 DK BL
F C63E 18 DK BL
G C41 18 GY
H C41A 18 GY

PEC 19JAN01 PRODUCTION RELEASE. A P54304U PART NO.
PEC 25JUN01 ADDED 2006M-2303M. B P54634F P52778H 25AUG00 AE08-52376 17
Figure 152 Connector Composites (2006M), (2007F), (2021F), (2021M), (2022F), (2022M), (2111M),
(2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M), (2303M)
S082853
12.18. CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F),

(2502F), (2502M), (2503F, M), (2600F, M), P. 18

RIGHT CONSOLE LEFT CONSOLE CB RADIO/CONSOLE

SPEAKER SPEAKER CB ANTENNA
(2304M) (2305M) (2306M)
B A B A

TERMINAL: 1661261C1 CONNECTOR: 3554596C91
TERMINAL: 1661261C1
(18 AWG) TERMINAL: ASSEMBLY
(18 AWG)
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
A C86K 18 LT GN A C86H 18 LT GN 1 [L-CB] 4 BK
B C86L 18 LT GN B C86J 18 LT GN 1 [R-CB] 4 BK
CONSOLE/MIRROR CONSOLE/MIRROR CONSOLE/ROOF STANDARD

CB ANTENNA
R
CB ANTENNA (2502F)
(2307F)
(2308F)
TA
A B
D C
IS
CONNECTOR: 3554596C9X BODY LOCK: 1667530C1
CONNECTOR: 3554596C9Y
TERMINAL: ASSEMBLY
TERMINAL: ASSEMBLY
AV
A C86F 16 LT GN 1661262C1
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR B C11-GF 16 WH 1661262C1
1 [R-CB] 4 BK 1 [L-CB] 4 BK C C63D 18 DK BL 1661262C1
D C63E 18 DK BL 1661262C1
N
CONSOLE/ROOF STANDARD CONSOLE/IP

(2502M) PREMIUM
PO
(2503F) (2503M)
4 3 2 1 1 2 3 4
DC
AB
U
R
5 6 7 8 9 10 10 9 8 7 6 5
BODY LOCKS: 1661263C1(2 REQD) CONNECTOR: 3544687C1 CONNECTOR: 3544688C1
G
TERMINAL: 1661261C1(16,18 AWG) TERMINAL: 3544691C1 TERMINAL: 3544692C1

(18 AWG) (18 AWG)
CAV CIR GAUGE COLOR NOTES CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
A D86F 18 LT GN 1 C41-G 18 WH 1 A41-G 18 WH
B D11-GF 16 WH 2 C41B 18 GY 2 A41B 18 GY
C D63D 18 DK BL STANDARD CAB 3 C62F 18 DK BL 3 A62F 18 DK BL
C D63J 18 DK BL EXTENDED CAB 4 C41 18 GY 4 A41 18 GY
C D63N 18 DK BL TRAVEL CREW CAB 6 C86L 18 LT GN 6 A86L 18 LT GN
D D63E 18 DK BL STANDARD CAB 7 C86J 18 LT GN 7 A86J 18 LT GN
D D63C 18 DK BL EXT & TRAVEL CREW CAB 8 C86H 18 LT GN 8 A86H 18 LT GN
9 C86K 18 LT GN 9 A86K 18 LT GN
10 C41A 18 GY 10 A41A 18 GY
ROOF/IP
(2600F) CREW DOOR (2600M)
F E D C B A F E D C B A
CONNECTOR: 3550639C1C1 CONNECTOR: 3550638C1C1

TERMINAL: 3544877C1(12 AWG) TERMINAL: 3544881C1(12 AWG)
TERMINAL: 3544876C1(18 AWG) TERMINAL: 3544880C1(18 AWG)
A A81C 12 LT GN A D14B 12 RD
B A3Y(+) 18 DK BL B D3A(+) 18 BK
C A81D 12 LT GN C D14A 12 RD
D A81-GB 12 WH D D11-GA 12 WH
E A3Z(-) 18 GY E D3A(-) 18 BK
F A81-GC 12 WH F D11-GB 12 WH

PEC 25JUN01 ADDED 2304M-2600M. B P54634F P52778H 25AUG00 AE08-52376 18
Figure 153 Connector Composites (2304M), (2305M), (2306M), (2307F), (2308F), (2502F), (2502M),
(2503F, M), (2600F, M)
S082853
12.19. CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M),
(3003), (3100M), (3200F, M), (3201M), (3202), (3203M), P. 19

CHAPTER 12
LEFT CREW
DOOR POD
(12 AWG) TERMINAL: 1661212C1
(2601M) (2601F)
(18 AWG)
D C F A CAV CIR GAUGE COLOR
CAV CIR GAUGE COLOR E B E B A T3BB(+) 18 DK BL
A D3B(+) 18 BK F A D C B T3AA(-) 18 GY
B D3B(-) 18 BK C T81E 12 LT GN
C D14B 12 RD D T81-GD 12 WH
D D11-GBB 12 WH E T8A 18 WH
F D8B 18 WH F T8B 18 WH
DRIVER DOOR DOOR I/P MIRROR

RIGHT CREW
MIRROR CONN (3000F)
DOOR POD (2602F)
(2602M) (3000M)
F A
D C A K K A
E B E B B J J B
D C C H H C
F A
D G G D
E F F E
R
TA
TERMINAL: 1661261C1
CONNECTOR: 1661200C1 TERMINAL: 3534167C1 (20 AWG)
TERMINAL: 1661211C1 (16,18 AWG)
(12 AWG) TERMINAL: 1661262C1
(12 AWG) TERMINAL: 1661212C1 (16 AWG)
TERMINAL: 1661208C1 (18 AWG) CAV CIR GAUGE COLOR
CAV CIR GAUGE COLOR
(18 AWG) A A78D 18 LTGN
IS
A E78D 20 LTGN
B A78E 18 LTGN
B E78E 20 LTGN
C A78F 18 LTGN
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR C E78F 20 LTGN
D A78H 16 LTGN
AV
A D3C(+) 18 BK A T3BB(+) 18 DK BL D E78H 16 LTGN

E A62D 18 DKBL
B D3C(-) 18 BK B T3AA(-) 18 GY E E62A 20 LTBL
F A58U 18 BN
C D14A 12 RD C T81E 12 LT GN F E58A 16 BN
G A78L 18 LTGN
D D11-GAA 12 WH D T81-GD 12 WH G E14DLB 20 RD
H A78-GD 16 WH
N
E D8A 18 WH E T8A 18 WH H E11-GDK 16 WH

J A78-GE 16 WH
F T8B 18 WH J E11-GDU 16 WH
PO
CREW W/POD PASSENGER DOOR FRONT DOOR DOOR/IP

WINDOW MOTOR MIRROR CONN WINDOW MOTOR DOOR POD
(3002M) (3003) (3100M)
(3200F) (3200M)
U
A K
B J
R
A C H A B F A
B
D G D C
E F E B
E B
G
CONNECTOR: 3540612C1 D C
CONNECTOR: 3534424C1 F A
TERMINAL: 1661261C1
BODY LOCK: 3534425C1 CONNECTOR: 3534424C1
(16,18 AWG) CONNECTOR: 1661201C1
SEAL: 0589390C1 BODY LOCK: 3534425C1 CONNECTOR: 1661200C1
TERMINAL: 2039344C1 TERMINAL: 1661208C1 TERMINAL: 1661212C1
CAV CIR GAUGE COLOR SEAL: 0589391C1
(12 AWG) (18 AWG) (18 AWG)
A A78D 18 LTGN TERMINAL: 3535486C1
(14 AWG)
CAV CIR GAUGE COLOR B A78E 18 LTGN (12 AWG) (12 AWG)
A T83C 12 LTGN C A78F 18 LTGN
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
B T83F 12 LTGN D A78J 16 LTGN
A E83A 14 LTGN A E3W(+) 18 DKBL A A3W(+) 18 DKBL
E A58T 18 BN
B E83E 14 LTGN B E3X(-) 18 GY B A3X(-) 18 GY
H A78-GB 16 WH
C E81B 12 LTGN C A81B 12 LTGN
J A78-GC 16 WH
D E81-GA 12 WH D A81-GA 12 WH
DOOR POD DOOR POD SIGNAL DOOR LOCK

LOAD (3202) (3203M)
(3201M) CONNECTOR: 3540565C1
A B C D

SEAL(18 AWG):1661872C1 CONNECTOR: 1661201C1
F
D CONNECTOR: 3535482C1 SEAL(12 AWG):2025427C1 B BODY LOCK: 1671608C1

BODY LOCK: 3535483C1 TERMINAL: 1661875C1
SEAL: 0589391C1
G
C
SEAL: 0589391C1 (18 AWG) A
B TERMINAL: 2033816C1
TERMINAL: 2033816C1 TERMINAL: 2031531C1 (14 AWG)
A (14 AWG) (12 AWG)

CAV CIR GAUGE COLOR
C E3X(-) 18 GY A E81A 14 LTGN
A E83E 14 LTGN
D E3W(+) 18 DKBL B E81E 14 LTGN
B E83A 14 LTGN
C E81A 14 LTGN E E81-GA 12 WH
D E81E 14 LTGN G E81B 12 LTGN

PEC 25JUN01 ADDED 2601M-3203M. B P54634F
PEC 15JAN02 REV 3000M & 3003. C 55043Z P52778H 28JUN00 AE08-52376 19
Figure 154 Connector Composites (2601M, F), (2602M, F), (3000M), (3000F), (3002M), (3003), (3100M),
(3200F, M), (3201M), (3202), (3203M)
S082853
12.20. CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20
R
TA
IS
AV
N
PO
U
R
G
Figure 155 Connector Composites (3204M, F), (3209), (3210M), (3211M), (4000)
S082853
R
TA
IS
AV
N
PO
U
R
G
S082853
R
TA
IS
AV
N
PO
U
R
G
S082853
R
TA
IS
AV
N
PO
U
R
G
S082853
R
TA
IS
AV
N
PO
U
R
G
S082853
R
TA
IS
AV
N
PO
U
R
G
S082853
12.26. CONNECTOR COMPOSITE (4014/1700), P. 26
R
TA
IS
AV
N
PO
U
R
G
Figure 161 Connector Composite (4014/1700)
S082853
(4023), P. 27
R
TA
IS
AV
N
PO
U
R
G
Figure 162 Connector Composites (4015), (4017), (4018), (4019), (4020), (4021), (4022), (4023)
S082853
P. 28
R
TA
IS
AV
N
PO
U
R
G
S082853
12.29. CONNECTOR COMPOSITES (4070), (4071), (4087), (4098), (4101), P. 29
R
TA
IS
AV
N
PO
U
R
G
Figure 164 Connector Composites (4070), (4071), (4087), (4098), (4101)
S082853
R
TA
IS
AV
N
PO
U
R
G
S082853

CHAPTER 12
ECM POWER/STARTER (4105) DASH HARNESS

ENGINE HARNESS
(LOCATED NEAR WIPER MOTOR BRACKET)
CAV CIR GAUGE COLOR TERM SEAL NOTES CAV CIR GAUGE COLOR TERM SEAL NOTES
A K97W 10 VT 1667737C1 1667735C1 W/I6 A J97W 10 VT 2025425C1 1667735C1 W/I6
A K97T 10 VT 1667737C1 1667735C1 W/V8 A A J97TA 10 VT 2025425C1 1667735C1 W/V8
C
B K97AA 10 VT 1667737C1 1667735C1 W/I6 B J97AA 12 VT 2025424C1 1671603C1 W/I6
B B
B K97X 10 VT 1667737C1 1667735C1 W/V8 B J97XA 10 VT 2025425C1 1667735C1 W/V8
C K17C 10 PK 1667737C1 1667735C1 C C J17E 10 PK 2025425C1 1667735C1
A
LOCK - 1667734C1 LOCK - 1667734C1
FAN AIR SOLENOID (4111) SNOW VALVE (4120)

B
(LOCATED NEAR WIPER MOTOR BRACKET) (LOCATED ON AIR INTAKE FILTER)
A
D A J23F 18 TN 1661875C1 1661872C1
CAV CIR GAUGE COLOR TERM SEAL NOTES C
B J23H 18 TN 1661875C1 1661872C1
A K23B 18 TN 2033819C1 1652325C1 W/BODY BUILDER B C J23J 18 TN 1661875C1 1661872C1
A K23A 16 TN 2033819C1 1652325C1 N/BODY BUILDER A D J23K 18 TN 1661875C1 1661872C1
B K97B 18 VT 2033819C1 1652325C1 E E J23L 18 TN 1661875C1 1661872C1

LOCK - 1671608C1 LOCK - 3522253C1C1
FORWARD CHASSIS/DASH (4301)

(LOCATED IN ENGINE COMPARTMENT NEAR LEFT FRAME RAIL)
R
DASH HARNESS FORWARD CHASSIS HARNESS
12
1
13
24
TA
CONNECTOR - 3558026C1 SEAL - 3559047C1
LOCK - 3558056C1 LOCK - 3558056C1
PLUG - 3532129C1 PLUG - 3532129C1
IS
12
13
24
FORWARD CHASSIS HARNESS

AV
CAV CIR GAUGE COLOR TERM SEAL NOTES

1 M9 18 GY 3559036C1 3509903C1 W/AUX AIR
FORWARD CHASSIS/DASH (4301)
1 M94 18 GY 3559036C1 3509903C1 W/AIR ABS
1 M94AL 14 BL 3559037C1 3558022C1 W/WABCO AIR DASH HARNESS
N
2 M94A 18 GY 3559036C1 3509903C1 W/AIR ABS CAV CIR GAUGE COLOR TERM SEAL NOTES
2 M6 18 GY 3559036C1 3509903C1 W/AUX AIR 1 J94AP 18 GY 3509874C1 3509903C1 W/AIR ABS
2 M94AA 14 GN 3559037C1 3558022C1 W/WABCO AIR 1 J9EA 18 GY 3509874C1 3509903C1 W/AUX AIR
PO
3 M40 18 GY 3559036C1 3509903C1 W/AUX AIR 2 J94AR 18 GY 3509874C1 3509903C1 W/AIR ABS
3 M94B 18 GY 3559036C1 3509903C1 W/AIR ABS 2 J6BA 18 GY 3509874C1 3509903C1 W/AUX AIR
3 M94AB 14 BN 3559037C1 3558022C1 W/WABCO AIR 3 J40FA 18 GY 3509874C1 3509903C1 W/AUX AIR
4 M52B 14 YL 3559037C1 3509903C1 3 J94AS 18 GY 3509874C1 3509903C1 W/AIR ABS
5 M53 14 YL 3559037C1 3509903C1 4 J52A 14 YL 3559035C1 3509903C1 W/STD LIGHTS
U
6 M94C 18 GY 3559036C1 3509903C1 W/AIR ABS 4 J52B 14 YL 3559035C1 3509903C1 W/AUX LIGHTS
6 [M94L] 18 BK 3559036C1 3509903C1 W/HYD ABS 5 J53A 14 YL 3559035C1 3509903C1 W/STD LIGHTS
R
6 M94AC 18 BN 3559036C1 3558022C1 W/WABCO AIR 5 J53B 14 YL 3559035C1 3509903C1 W/AUX LIGHTS
7 M94D 18 GY 3559036C1 3509903C1 W/AIR ABS 6 J94HM 18 GY 3509874C1 3509903C1 W/HYD ABS
G
7 [M94M] 18 BN 3559036C1 3509903C1 W/HYD ABS 6 J94AM 18 GY 3509874C1 3509903C1 W/AIR ABS
7 M94AD 18 BK 3559036C1 3558022C1 W/WABCO AIR 7 J94HN 18 GY 3509874C1 3509903C1 W/HYD ABS
8 M9 20 GY 3559036C1 3532128C1 7 J94AN 18 GY 3509874C1 3509903C1 W/AIR ABS
9 M56B 16 OR 3559037C1 3509903C1 8 J9Y 20 GY 3509874C1 3532128C1
10 M85E 16 GY 3559037C1 3509903C1 9 J56A 16 OR 3559035C1 3509903C1
11 M57B 16 OR 3559037C1 3509903C1 10 J85AA 16 GY 3559035C1 3509903C1
12 M58B 14 BN 3559037C1 3509903C1 11 J57A 16 OR 3559035C1 3509903C1
13 M11-G 12 WH 3559037C1 3509903C1 12 J58AA 14 BN 3559035C1 3509903C1
14 M94E 18 GY 3559036C1 3509903C1 W/AIR ABS 13 J11-G 12 WH 3559035C1 3509903C1
14 [M94N] 18 BK 3559036C1 3509903C1 W/HYD ABS 14 J94AT 18 GY 3509874C1 3509903C1 W/AIR ABS
14 M94AE 18 BN 3559036C1 3558022C1 W/WABCO AIR 14 J94HT 18 GY 3509874C1 3509903C1 W/HYD ABS
15 M94F 18 GY 3559036C1 3509903C1 W/AIR ABS 15 J94AU 18 GY 3509874C1 3509903C1 W/AIR ABS
15 [M94P] 18 BN 3559036C1 3509903C1 W/HYD ABS 15 J94HU 18 GY 3509874C1 3509903C1 W/HYD ABS
15 M94AF 18 BK 3559036C1 3558022C1 W/WABCO AIR 16 J94AV 18 GY 3509874C1 3509903C1
16 M94H 18 GY 3559036C1 3509903C1 17 J94AW 18 GY 3509874C1 3509903C1
16 M94AH 14 BL 3559037C1 3558022C1 W/WABCO AIR 18 J94AX 18 GY 3509874C1 3509903C1
17 M94J 18 GY 3559036C1 3509903C1 19 J21E 18 TN 3509874C1 3509903C1
17 M94AJ 14 GN 3559037C1 3558022C1 W/WABCO AIR 20 J64A 12 BN 3559035C1 3509903C1 W/FOG LIGHTS
18 M94K 18 GY 3559036C1 3509903C1 20 J64LO 14 YL 3559035C1 3509903C1 W/AUX LIGHTS
18 M94AK 14 BN 3559037C1 3558022C1 W/WABCO AIR 21 J78K 16 LT GN 3559035C1 3509903C1
19 M21C 18 TN 3559036C1 3509903C1 22 J21F 18 TN 3509874C1 3509903C1
20 M64LO 14 YL 3559037C1 3509903C1 W/AUX LIGHTS 23 J77C 20 LT GN 3509874C1 3532128C1
20 M64 16 YL 3559037C1 3509903C1 W/FOG LIGHTS 24 J6E 18 LT GN 3509874C1 3509903C1
21 M78H 16 LT GN 3559037C1 3509903C1
22 M21D 18 TN 3559036C1 3509903C1
23 M77 20 LT GN 3559036C1 3532128C1
24 M6 20 GY 3559036C1 3532128C1

ADDED CAV 14 TO 4301 D 56507K
SWITCHED NOTES CAV 5.

P52778H 21JUN00 AE08-52376 31
S082853
12.32. CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E),

(4410H), (4410M), (4411), P. 32
R
TA
IS
AV
N
PO
U
R
G
Figure 167 Connector Composites (4305), (4410), (4410B), (4410C), (4410D), (4410E), (4410H),
(4410M), (4411)
S082853
12.33. CONNECTOR COMPOSITES (4411A), (4411B), (4412), (4415), (4450), (4450A),

(4460A), (4460), P. 33

POWER MODULE FEED CENTER/REAR (4411A) REMOTE POWER MODULE POWER (4411B)
(LOCATED BY LEFT FRAME RAIL NEAR REAR AXLES) (LOCATED NEAR END OF FRAME)
CENTER CAV CIR GAUGE COLOR TERM

CHASSIS A N14C 4 RD 3517757C1 CAV CIR GAUGE COLOR TERM
HARNESS A R14 4 RD 3517757C1
REAR
CHASSIS
HARNESS CONNECTOR - 3517760C1
REAR
CHASSIS A R14 4 RD 3517758C1
HARNESS
FORWARD REMOTE POWER MODULE (4415)


FORWARD 1 6 1 PLUG - - -
CHASSIS 2 M11-GPN 16 WH 1680205C1
R
2 5
REMOTE POWER MODULE POWER (4412) HARNESS 3 4 3 M5P(+) 20 YL 1651969C1
(LOCATED BACK OF CAB) 4 M5P(-) 20 GN 1651969C1
TA
CONNECTOR - 2005240C1 5 M5P(S) 20 NONE 1651969C1
CAV CIR GAUGE COLOR TERM LOCK - 2005242C1
CENTER A N14A 4 RD 3517757C1 PLUG - 453133C1 6 M14X 16 RD 1680205C1
CHASSIS
HARNESS CONNECTOR - 3517760C1 DASH
HARNESS
IS
6 1 CAV CIR GAUGE COLOR TERM
5 2 1 PLUG - - -
4 3
AV
2 J11-GPN 16 WH 1680206C1
3 J5P(+) 20 YL 1651968C1
4 J5P(-) 20 GN 1651968C1
LOCK - 2005243C1 5 J5P(S) 20 NONE 1651968C1
PLUG - 453133C1 6 J14X 16 RD 1680206C1
N
PO
BODY BUILDER LIGHTING (4450)

CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
U
A J68BB 14 BN 3535486C1 0589391C1 A N68BB 14 BN 2033912C1 0589391C1

F B J56BB 16 OR 2039343C1 1652325C1 C B N56BB 16 OR 2033911C1 1652325C1
E G D B
C J57BB 16 OR 2039343C1 1652325C1 A C N57BB 16 OR 2033911C1 1652325C1
R
A E G
D B D J58BB 14 BN 3535486C1 0589391C1 D N58BB 14 BN 2033912C1 0589391C1
C F
E J71BB 16 OR 2039343C1 1652325C1 E N71BB 16 OR 2033911C1 1652325C1
G
F J12BB 14 LT BL 3535486C1 0589391C1 F N12BB 14 LT BL 2033912C1 0589391C1

G J11-GBB 12 WH 2039344C1 0589390C1 CENTER G N11-GBB 12 WH 1687848C1 0589390C1
DASH
CHASSIS
HARNESS CONNECTOR - 2039311C1 CONNECTOR - 2039312C1
HARNESS
LOCK - 2039342C1 LOCK - 2039342C1
PLUG - 587579C1 PLUG - 587579C1
BODY BUILDER LIGHTING (4450A) BODY BUILDER TURN/STOP (4460A)

(LOCATED BACK OF CAB NEAR LEFT FRAME RAIL) (LOCATED BACK OF CAB NEAR LEFT FRAME RAIL)

A N68BB 14 BN 3535486C1 0589391C1
F B N56BB 16 OR 2039343C1 1652325C1
E G A A N56BC 16 OR 2033819C1 1652325C1
A C N57BB 16 OR 2039343C1 1652325C1
D B B B N57BC 16 OR 2033819C1 1652325C1
C D N58BB 14 BN 3535486C1 0589391C1
C N70BB 14 OR 2033816C1 0589391C1
E N71BB 16 OR 2039343C1 1652325C1 C
F N12BB 14 LT BL 3535486C1 0589391C1
G N11-GBB 12 WH 2039344C1 0589390C1 CONNECTOR - 1686834C1
CENTER CENTER
CHASSIS LOCK - 1664408C1
CHASSIS PLUG - 0587579C1
HARNESS CONNECTOR - 2039311C1 HARNESS
LOCK - 2039342C1
PLUG - 587579C1
BODY BUILDER TURN/STOP (4460)

A CAV CIR GAUGE COLOR TERM SEAL

CAV CIR GAUGE COLOR TERM SEAL A A N56BC 16 OR 2033911C1 1652325C1
B A J56BC 16 OR 2033819C1 1652325C1
B B N57BC 16 OR 2033911C1 1652325C1
B J57BC 16 OR 2033819C1 1652325C1
C C N70BB 14 OR 2033912C1 0589391C1
C J70BB 14 OR 2033816C1 0589391C1 C
DASH CONNECTOR - 1686834C1 CENTER CONNECTOR - 3553961C1

HARNESS LOCK - 1664408C1 CHASSIS LOCK - 3554019C1
PLUG - 0587579C1 HARNESS PLUG - 587579C1

PEC 15JAN02 ADDED 4411A-4415 C 55043Z
P52778H 31MAY00 AE08-52376 33
Figure 168 Connector Composites (4411A), (4411B), (4412), (4415), (4450), (4450A), (4460A), (4460)
S082853

CHAPTER 12
TRANSMISSION/DASH (4705)
(LOCATED IN ENGINE COMPARTMENT BY WIPER MOTOR BRACKET)
W/MANUAL XMSN W/MANUAL XMSN
CAV CIR GAUGE COLOR TERM SEAL XMSN CAV CIR GAUGE COLOR TERM SEAL
DASH
HARNESS A J71AA 18 OR 1661875C1 1661872C1 HARNESS A L71C 16 OR 1667742C1 1661872C1
B J71 18 OR 1661875C1 1661872C1 B L71B 16 OR 1667742C1 1661872C1
C J93 18 TN 1661875C1 1661872C1 C L93 18 TN 1667742C1 1661872C1
D PLUG - - - - D PLUG - - - -
E
E J31 18 TN 1661875C1 1661872C1 E L31B 18 TN 1667742C1 1661872C1
F H
D F J17J 18 PK 1661875C1 1661872C1 F L17D 18 PK 1667742C1 1661872C1
A G
C G J9X 18 GY 1661875C1 1661872C1 G L31GC 18 WH 1667742C1 1661872C1
B
B H PLUG - - - - H PLUG - - - -
C
A
G D F
H E
W/ALLISON LCT XMSN W/ALLISON LCT XMSN
CONNECTOR - CONNECTOR -
A PLUG - - - - A PLUG - - - -
3525872C1 3525874C1
LOCK - B J92#128 18 TN 1661875C1 1661872C1 B L92B128 18 TN 1667742C1 1661872C1
LOCK -
3525873C1 C J92#110 18 TN 1661875C1 1661872C1 C L92#110 18 TN 1667742C1 1661872C1
3525875C1
PLUG - D J71 18 OR 1661875C1 1661872C1 PLUG - D L71 16 OR 1667742C1 1661872C1
2025431C1 E PLUG - - - - 2025431C1 E PLUG - - - -
F PLUG - - - - F PLUG - - - -
G J13M 18 PK 1661875C1 1661872C1 G L13M4 18 PK 1667742C1 1661872C1
H J71AA 18 OR 1661875C1 1661872C1 H L71A 16 OR 1667742C1 1661872C1
W/EATON AUTOSHIFT XMSN W/EATON AUTOSHIFT XMSN
1 13 1 PLUG - - - - 1 PLUG - - - -
2 PLUG - - - -
R
2 PLUG - - - - 13 1
3 J92Z 16 TN 3559037C1 3509903C1 3 L92Z 16 TN 3559035C1 3509903C1
4 J92AE 16 TN 3559037C1 3509903C1 4 L92AE 16 TN 3559035C1 3509903C1
TA
5 J92AD 16 TN 3559037C1 3509903C1 5 L92AD 16 TN 3559035C1 3509903C1
6 J92AC 16 TN 3559037C1 3509903C1 6 L92AC 16 TN 3559035C1 3509903C1
7 J31F 18 TN 3559036C1 3532128C1 7 L31F 18 TN 3509874C1 3509903C1
8 J31GF 18 TN 3559036C2 3509903C1 8 L31GF 18 TN 3509874C1 3509903C1
IS
9 - - - - - 9 - - - - -
10 - - - - - 10 - - - - -
12 24 11 - - - - - 11 - - - - -
AV
12 J11-GAM 12 WH 3559037C1 3509903C1 12 L11-GAM 12 WH 3559035C1 3509903C1

24 12 13 L14AW 12 RD 3559035C1 3509903C1
13 J14AW 12 RD 3559037C1 3509903C1
14 PLUG - - - - 14 PLUG - - - -
15 PLUG - - - - CONNECTOR - 15 PLUG - - - -
N
3558026C1 16 PLUG - - - -
16 PLUG - - - -
LOCK -
17 J71 18 LT BL 3559036C1 3532128C1 17 L71 18 OR 3559035C1 3509903C1
3558022C1 18 J71A 18 PK 3559036C1 3532128C1 PLUG - 18 L71A 18 OR 3559035C1 3509903C1
PO
SEAL - 19 J17C 18 PK 3559036C1 3532128C1 3532129C1 19 L17C 18 PK 3509874C1 3509903C1

3559074C1 20 J92AB 16 TN 3559037C1 3509903C1 20 L92AB 16 TN 3559035C1 3509903C1
LOCK - 21 L92AA 16 TN 3559035C1 3509903C1
21 J92AA 16 TN 3559037C1 3509903C1
3558056C1
22 PLUG - - - - 22 PLUG - - - -
PLUG -
23 PLUG - - - 23 PLUG - - - -
U
3532129C1 -
24 PLUG - - - - 24 PLUG - - - -
R
DASH HARNESS W/ALLISON WTEC XMSN XMSN HARNESS W/ALLISON WTEC XMSN
CAV CIR GAUGE COLOR TERM SEAL NOTES CAV CIR GAUGE COLOR TERM SEAL NOTES
G
1 J92#170 18 TN 3559036C1 3509903C1 1 L92#170 18 TN 3509874C1 3532128C1
2 J92#171 18 TN 3559036C1 3509903C1 2 L92#171 18 TN 3509874C1 3532128C1
3 J92#172 18 TN 3559036C1 3509903C1 3 L92#172 18 TN 3509874C1 3532128C1
4 J92#173 18 TN 3559036C1 3509903C1 4 L92#173 18 TN 3509874C1 3532128C1
5 J92#174 18 TN 3559036C1 3509903C1 5 L92#174 18 TN 3509874C1 3532128C1
6 J92A114 18 TN 3559036C1 3509903C1 W/AUTO NEUTRAL 6 L92A114 18 TN 3509874C1 3532128C1
7 J92#175 18 TN 3559036C1 3509903C1 7 L92#175 18 TN 3509874C1 3532128C1
8 J92#124 18 TN 3559036C1 3509903C1 8 L92#124 18 TN 3509874C1 3532128C1

9 L92#180 18 TN 3509874C1 3532128C1
9 J92#180 18 TN 3559036C1 3509903C1
10 J17B 18 PK 3559036C1 3509903C1 W/AUTO NEUTRAL 10 L17B 18 PK 3509874C1 3532128C1
11 J92DL 18 TN 3559036C1 3509903C1 W/AUTO NEUTRAL 11 L92DL 18 TN 3509874C1 3532128C1
12 J92#146 18 TN 3559036C1 3509903C1 12 L92#146 18 TN 3509874C1 3532128C1
13 J71#113 18 OR 3559036C1 3509903C1 13 L71#113 18 OR 3509874C1 3532128C1
14 J92C123 18 TN 3559036C1 3509903C1 14 L92A123 18 TN 3509874C1 3532128C1 W/AUTO NEUTRAL
15 J3+142 18 DK BL 3559036C1 3509903C1 14 L93C123 18 TN 3509874C1 3532128C1 N/AUTO NEUTRAL
16 J3-151 18 GY 3559036C1 3509903C1 15 L3+142 18 WH 3509874C1 3532128C1
17 J92#125 18 TN 3559036C1 3509903C2 16 L3-151 18 DK BL 3509874C1 3532128C1
18 J92D136 18 TN 3559036C1 3509903C1 17 L92#125 18 TN 3509874C1 3532128C1
19 J92D143 18 TN 3559036C1 3509903C1 18 L92D136 18 TN 3509874C1 3532128C1
20 J92#163 16 TN 3559037C1 3509903C1 19 L92D143 18 TN 3509874C1 3532128C1

20 L92#163 16 TN 3509874C1 3532128C1
21 J92D161 16 TN 3559037C1 3509903C1
21 L92D161 16 TN 3509874C1 3532128C1
22 J92C124 18 TN 3559036C1 3509903C2
22 L92C124 18 TN 3509874C1 3532128C1
23 J92#135 18 TN 3559036C1 3509903C2
23 L92#135 18 TN 3509874C1 3532128C1
24 J92#164 18 TN 3559036C1 3509903C2
24 L92#164 18 TN 3509874C1 3532128C1

PEC 25JUN01 ADDED 4705. B P54634F
ADDED MISC. CIRC. C 56507K P52778H 31MAY00 AE08-52376 34
S082853
12.35. CONNECTOR COMPOSITES (4810), (4712F), (4820), (4713F), (4830), (4840),

(4850), P. 35
R
TA
IS
AV
N
PO
U
R
G
Figure 170 Connector Composites (4810), (4712F), (4820), (4713F), (4830), (4840), (4850)
S082853
R
TA
IS
AV
N
PO
U
R
G
S082853
12.37. CONNECTOR COMPOSITES (6007), (6011), P. 37
R
TA
IS
AV
N
PO
U
R
G
Figure 172 Connector Composites (6007), (6011)
S082853
12.38. CONNECTOR COMPOSITES (6013M), (6014), P. 38
R
TA
IS
AV
N
PO
U
R
G
Figure 173 Connector Composites (6013M), (6014)
S082853
R
TA
IS
AV
N
PO
U
R
G
S082853
(6401M), (6401), (6406), (6407), (6407D), (6409), (6500), P. 40
R
TA
IS
AV
N
PO
U
R
G
Figure 175 Connector Composites (6200), (6316), (6323), (6332), (6333), (6334), (6400), (6401M), (6401),
(6406), (6407), (6407D), (6409), (6500)
S082853
12.41. CONNECTOR COMPOSITES (6550), (6703), (6704), (6708), (7103), (7104),

(7104A), (7105), (7106), (7111), P. 41
R
TA
IS
AV
N
PO
U
R
G
Figure 176 Connector Composites (6550), (6703), (6704), (6708), (7103), (7104), (7104A), (7105), (7106),
(7111)
S082853

TRANSMISSION BULKHEAD
CONNECTION (WTEC) CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
A L92#102 18 TN 3508927C1 N/A P L31#147 18 TN 3508927C1 N/A
(7200) B L92#103 18 TN 3508927C1 N/A U L92A140 18 TN 3508927C1 N/A
C L92#104 18 TN 3508927C1 N/A V L92A149 18 TN 3508927C1 N/A
D L92A124 18 TN 3508927C1 N/A W L92#195 18 TN 3508927C1 N/A
E L92#107 18 TN 3508927C1 N/A X L92#162 18 TN 3508927C1 N/A
F L92#110 18 TN 3508927C1 N/A Y L92#165 18 TN 3508927C1 N/A
G L92#120 18 TN 3508927C1 N/A a PLUG
H L92#121 18 TN 3508927C1 N/A b PLUG
J L92#128 18 TN 3508927C1 N/A c PLUG
K L92#129 18 TN 3508927C1 N/A d PLUG
L L92#130 18 TN 3508927C1 N/A e PLUG
CONNECTOR - 3508926C1 M L92#131 18 TN 3508927C1 N/A f PLUG
PLUG - 3508928C1 N L92B135 18 TN 3508927C1 N/A g PLUG
ECU "V" CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM
CONN GRAY 1 L92B136 18 TN 3517243C1 1 L92B136 18 TN 3517243C1
2 L92#114 18 TN 3517243C1 2 L92A114 18 TN 3517243C1
(ALLISON WTEC)
R
3 PLUG - 3 PLUG -
(7202) 4 L71#113 18 OR 3517243C1 4 L71#113 18 OR 3517243C1
TA
5 L92#167 18 TN 3517243C1 5 L92#167 18 TN 3517243C1
6 L92#123 18 TN 3517243C1 6 L92A123 18 TN 3517243C1
17 32 7 PLUG - 7 PLUG -
8 PLUG - 8 PLUG -
9 PLUG - 9 PLUG -
IS
10 PLUG - 10 PLUG -
11 L92#155 18 TN 3517243C1 11 L92#155 18 TN 3517243C1
12 L92#153 18 TN 3517243C1 12 L92A153 18 TN 3517243C1
AV
1 16 13 L92#118 18 TN 3517243C1 13 L92#118 18 TN 3517243C1

14 PLUG - 14 PLUG -
15 PLUG - 15 PLUG -
CONNECTOR - 3548957C91 16 L92C136 18 TN 3517243C1 16 L92C136 18 TN 3517243C1
PLUG - 3518314C1 17 L92B143 18 TN 3517243C1 17 L92B143 18 TN 3517243C1
N
18 L92#125 18 TN 3517243C1 18 L92#125 18 TN 3517243C1

19 L92#105 18 TN 3517243C1 19 L92#105 18 TN 3517243C1
20 PLUG - 20 PLUG -
PO
21 PLUG - 21 PLUG -
22 L92#112 18 TN 3517243C1 22 L92#112 18 TN 3517243C1
23 PLUG - 23 PLUG -
24 PLUG - 24 PLUG -
25 PLUG - 25 PLUG -
U
26 PLUG - 26 PLUG -
27 PLUG - 27 PLUG -
28 PLUG -
R
28 PLUG -
29 L92#137 18 TN 3517243C1 29 L92#137 18 TN 3517243C1
30 L92#117 18 TN 3517243C1 30 L92A117 18 TN 3517243C1
G
31 L92#161 18 TN 3517243C1 31 L92#161 18 TN 3517243C1

32 L92C143 18 TN 3517243C1 32 L92C143 18 TN 3517243C1
W/AUTO NEUTRAL
W/ & NOT W/RETARDER
ECU "T"
CONN BLUE 1 L92#102 18 TN 3517243C1 17 L92#130 18 TN 3517243C1
(ALLISON WTEC) 2 L92#121 18 TN 3517243C1 18 PLUG -
(7203) 3 L92#107 18 TN 3517243C1 * 19 L92A116 18 TN 3517243C1
4 L92#120 18 TN 3517243C1 20 L92#128 18 TN 3517243C1
16 1 5 L92#103 18 TN 3517243C1 21 L92#131 18 TN 3517243C1
6 L92#129 18 TN 3517243C1 22 L92#110 18 TN 3517243C1
7 L92#104 18 TN 3517243C1 * 23 L92#127 18 TN 3517243C1
8 PLUG - 24 L92#101 18 TN 3517243C1
9 L92A124 18 TN 3517243C1 25 L92A135 18 TN 3517243C1
10 PLUG - 26 L92#165 18 TN 3517243C1
32 17 11 PLUG - 27 L31#147 18 TN 3517243C1
12 L92#162 18 TN 3517243C1 * 28 L92#138 18 TN 3517243C1
CONNECTOR - 3548958C91 13 L92#195 18 TN 3517243C1 29 PLUG -
PLUG - 3518314C1 14 L48#141 18 GY 3517243C1 30 L48#150 18 GY 3517243C1
15 L92A149 18 TN 3517243C1 31 L92A140 18 TN 3517243C1
* - W/RETARDER ONLY 16 L47#139 18 GY 3517243C1 32 L47#148 18 GY 3517243C1

PEC 25JUN01 ADDED 7207-7300. B P54634F
PEC 15JAN02 ADDED 7200-7203. C 55043Z P52778H 31MAY00 AE08-52376 42
Figure 177 Connector Composites Connector Composites (7200), (7202), (7203)
S082853
12.43. CONNECTOR COMPOSITES (7204), (7205), (7206), (7211), (7212), (7213), P. 43
R
TA
IS
AV
N
PO
U
R
G
Figure 178 Connector Composites (7204), (7205), (7206), (7211), (7212), (7213)
S082853
R
TA
IS
AV
N
PO
U
R
G
S082853
(7601), P. 45
R
TA
IS
AV
N
PO
U
R
G
S082853
(7610), (7611), (7612), (7613), (7615), (7700), (7702), (7703), (7703A), P. 46
R
TA
IS
AV
N
PO
U
R
G
(7612), (7613), (7615), (7700), (7702), (7703), (7703A)
S082853
12.47. CONNECTOR COMPOSITES (7800), (7801M), (7803), (7900), (7901), P. 47
R
TA
IS
AV
N
PO
U
R
G
Figure 182 Connector Composites (7800), (7801M), (7803), (7900), (7901)
S082853
(8200), P. 48

EATON AUTOSHIFT
SELECTOR
(7905)

A1 PLUG - - -
A2 A17Q 18 PK 1651943C1
A3 A17-GB 16 WH 1651943C1
B1 PLUG - - -
3 2 1
B2 A3T(+) 18 DK BL 1651943C1
K B3 A62J 18 DK BL 1651943C1
J C1 A92Y 16 TN 1651943C1
H
G C2 A3T(-) 18 GY 1651943C1
F C3 A17N 16 PK 1651943C1
D1 PLUG - - -
D2 PLUG - - -
E D3 PLUG - - -
R
D
C E1 A92T 16 TN 1651943C1
B E2 A92S 16 TN 1651943C1
TA
A
E3 A92U 16 TN 1651943C1
F1 A5AX(+) 20 YL 1651943C1
F2 A5AX(-) 20 GN 1651943C1 AUTOSHIFT DISPLAY (7906)
F3 A5AX(S) 20 WH 1651943C1
IS
G1 A5AV(+) 20 YL 1651943C1 1
G2 A5AV(-) 20 GN 1651943C1 2
J1 A92AC 16 TN 1651943C1 3
J2 A92AD 16 TN 1651943C1 CAV CIR GAUGE COLOR TERM
AV
4
J3 A92AE 16 TN 1651943C1 1 A92R 16 TN 1661539C1
CONNECTOR - 3537833C1 K1 A92Z 16 TN 1651943C1 2 A92S 16 TN 1661539C1
PLUG - 1687788C1 3 A92T 16 TN 1661539C1
K2 A92AA 16 TN 1651943C1
K3 A92AB 16 TN 1651943C1 CONNECTOR - 3512117C1 4 A92U 16 TN 1661539C1
N
RIGHT HEADLIGHT T/S HARNESS CONN(8000) LEFT HEADLIGHT T/S HARNESS CONN(8001)
PO
PLUG - 0587579C1
CONNECTOR - 1661375C2 LOCK - 1661376C1
PLUG - 0587579C1
LOCK - 1661376C1 CAV CIR GAUGE COLOR TERM SEAL
U
E E A M52C 14 YL 2033816C1 0589391C1

D CAV CIR GAUGE COLOR TERM SEAL * B M11-GB 14 WH 2033816C1 0589391C1
D
R
A M52D 14 YL 2033816C1 0589391C1 C M53A 14 YL 2033816C1 0589391C1

C C
B M11-GA 14 WH 2033816C1 0589391C1 ** D M56B 16 OR 2033819C1 1652325C1
B C M53B 14 YL 2033816C1 0589391C1 B E M58C 14 BN 2033816C1 0589391C1
G
A * D M57B 16 OR 2033819C1 1652325C1 * - FOR SINGLE HORN W/SNOW PLOW LIGHTS,

A
E M58D 14 BN 2033816C1 0589391C1 CIRCUIT NUMBER IS M11-GF.
* - FOR SINGLE HORN W/SNOW PLOW LIGHTS,
** - FOR SINGLE HORN W/ SNOW PLOW LIGHT,
CIRCUIT NUMBER IS M57C.
CIRCUIT NUMBER IS M56C
SNOW PLOW HARNESS CONN (8102)

LEFT GUIDE POST LIGHT (8150)
F
E G A M64HI 14 YL 3535486C1 0589391C1
A
D B B M11-GE 14 WH 3535486C1 0589391C1
C C M64LO 14 YL 3535486C1 0589391C1
A CAV CIR GAUGE COLOR TERM SEAL
D M56D 16 YL 2039343C1 1652325C1 A M58H 16 BN 1661875C1 1661872C1
B
E M58F 14 BN 3535486C1 0589391C1 B M58-GA 16 WH 1661875C1 1661872C1
F M57D 16 LT GN 2039343C1 1652325C1
PLUG - 1687788C1
PLUG - 0587579C1
LOCK - 1661874C1
LOCK - 2039342C1
RIGHT GUIDE RIGHT FOGLIGHT

POST LIGHT (8200)
A
(8151)
A
B
CAV CIR GAUGE COLOR TERM SEAL B CAV CIR GAUGE COLOR TERM SEAL
A M58J 16 BN 1661875C1 1661872C1 A M64A 16 YL 0587577C1 1652325C1
B M58-GB 16 WH 1661875C1 1661872C1 B M64-GB 16 WH 0587577C1 1652325C1
PLUG - 1687788C1 CONNECTOR - 0587567C91
LOCK - 1661874C1 PLUG - 0587579C1

PEC 25JUN01 ADDED 8000-8200. B P54634F
PEC 15JAN02 ADDED 7905 & 7906. C 55043Z P52778H 31MAY00 AE08-52376 48
S082853
(8501), (8502), (8502A), P. 49

LEFT FOGLIGHT ELECTRIC HORN

(8201) (8301)
A A CONNECTOR - 1661778C1
CONNECTOR - 0587567C91 PLUG - 1687788C1
B
B PLUG - 0587579C1 LOCK - 1661874C1
A M64B 16 YL 0587577C1 1652325C1 A M85E 16 GY 1661875C1 1661872C1
B M64-GA 16 WH 0587577C1 1652325C1 B M85-GA 16 WH 1661875C1 1661872C1
DUAL ELECTRIC ELECTRIC

HORNS HORN #1
(8310) (8311)
A CONNECTOR - 1661778C1
B
PLUG - 2025431C1 B PLUG - 1687788C1
LOCK - 1661874C1
A
LOCK - 1661874C1
W/SINGLE HORN
R
A M85J 16 GY 1667742C1 1661872C1 A M85J 16 GY 1661875C1 1661872C1
TA
B M85-GC 16 WH 1667742C1 1661872C1 B M85-GC 16 WH 1661875C1 1661872C1
W/DUAL HORNS
A M85K 16 GY 1661875C1 1661872C1
IS
B M85-GD 16 WH 1661875C1 1661872C1
ELECTRIC
AV
ETHER START
HORN #2 (8400)
(8312)
B CONNECTOR - 0587568C91
N
A CONNECTOR - 1661778C1 PLUG - 0587579C1

B PLUG - 1687788C1 A
LOCK - 1661874C1
PO
A M85L 16 GY 1661875C1 1661872C1 A M21D 18 TN 0587576C1 1652325C1
B M85-GE 16 WH 1661875C1 1661872C1 B M21C 18 TN 0587576C1 1652325C1
U
BENDIX BENDIX
LEFT ABS RIGHT ABS
R
MODULATOR MODULATOR
(8500) (8501)
G
A A
B PLUG - 0587579C1 B PLUG - 0587579C1
C LOCK - 1664408C1 C LOCK - 1664408C1
A M94 18 GY 2033819C1 1652325C1 A M94H 18 GY 2033819C1 1652325C1
B M94A 18 GY 2033819C1 1652325C1 B M94J 18 GY 2033819C1 1652325C1
C M94B 18 GY 2033819C1 1652325C1 C M94K 18 GY 2033819C1 1652325C1
BENDIX
LEFT HYD ABS LEFT AIR ABS
WHEEL SENSOR WHEEL SENSOR
(8502) (8502A)
1
2 1
PLUG - 0453133C1
2 LOCK - 1684263C1
PURCHACED
ASSEMBLY P/N
3519878C1
1 M94C 18 GY 1680205C1
CAV CIR GAUGE COLOR TERM 2 M94D 18 GY 1680205C1
1 [M94L] 18 BK ASSY
2 [M94M] 18 BN ASSY

PEC 25JUN01 ADDED 8201-8502A. B P54634F P52778H 31MAY00 AE08-52376 49
(8502A)
S082853
12.50. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508),

(8509), (8600), (8601), (8602), P. 50

BENDIX
RIGHT HYD ABS RIGHT AIR ABS
WHEEL SENSOR WHEEL SENSOR
1 (8503) (8503A)
PURCHACED CONNECTOR - 1684261C1
ASSEMBLY P/N 2 1
PLUG - 0453133C1
3519878C1 LOCK - 1684263C1
2
1 [M94N] 18 BK ASSY 1 M94E 18 GY 1680205C1
2 [M94P] 18 BN ASSY 2 M94F 18 GY 1680205C1
AIR COMPRESSOR WABCO LEFT FRONT AIR

FOR HYD BRAKES ABS WHEEL SPEED SENSOR
(8505) 1 (8506)
R
B
C CONNECTOR - 1678137C1 PURCHACED
A ASSEMBLY P/N
3519878C1
TA
2
A M9 18 GY 1651943C1 CAV CIR GAUGE COLOR TERM
B M6 18 GY 1651943C1 1 M94AC 18 BN ASSY
C M40 18 GY 1651943C1 2 M94AD 18 BK ASSY
IS
AV
WABCO RIGHT FRONT AIR WABCO LEFT FRONT AIR

ABS WHEEL SPEED SENSOR ABS MODULATOR
(8507) (8508)
1
N
PURCHACED PURCHACED
1
ASSEMBLY P/N ASSEMBLY P/N

3
3519666C1 3554539C1
PO
1 M94AE 18 BN ASSY 1 M94AL 14 BL ASSY
U
2 M94AF 18 BK ASSY 2 M94AA 14 GN ASSY

3 M94AB 14 BN ASSY
R
G
WABCO RIGHT FRONT AIR RADIATOR GROUND

ABS MODULATOR (8600)
(8509)
1
PURCHACED PLUG - 0587579C1

3
ASSEMBLY P/N
3554539C1

A M11-GC 12 WH 1673747C1 0589390C1
1 M94AH 14 BL ASSY
2 M94AJ 14 GN ASSY
3 M94AK 14 BN ASSY
TEMP SENDER
A/C TRANSDUCER
(8601)
(8602)
B
A CONNECTOR - 3522068C1 C CONNECTOR - 1678137C1
PLUG - 1687788C1 A
B
LOCK - 1661874C1

CAV CIR GAUGE COLOR TERM SEAL A M9 20 GY 1651943C1
A M41 18 GY 1661875C1 1661872C1 B M6 20 GY 1651943C1
B M41A 18 GY 1661875C1 1661872C1 C M77 20 LT GN 1651943C1

PEC 25JUN01 ADDED 8503-8602. B P54634F P52778H 31MAY00 AE08-52376 50
Figure 185 Connector Composites (8503), (8503A), (8505), (8506), (8507), (8508), (8509), (8600), (8601),
(8602)
S082853
P. 51
R
TA
IS
AV
N
PO
U
R
G
S082853
(9254), (9255), P. 52
R
TA
IS
AV
N
PO
U
R
G
Figure 187 Connector Composites (9001), (9002), (9100), (9101), (9102), (9103), (9104), (9254), (9255)
S082853
12.53. CONNECTOR COMPOSITES (9260), (9261), (9262), (9263), (9264), (9265),

(9303A), P. 53

BATT ECM NEGATIVE CONN (9260)
B CONNECTOR - 2031522C1 A CONNECTOR - 2031520C1

PLUG - 2025432C1 PLUG - 2025432C1
A LOCK - 2033927C1 LOCK - 2033927C1
B
A N97-G 10 WH 2031531C1 2025426C1 A N14-G 10 WH 2025423C1 2025426C1
B N92-G 10 WH 2031531C1 2025426C1 B N14-GA 10 WH 2025423C1 2025426C1
BATT ECM POSITIVE CONN (9261)
B CONNECTOR - 2031522C1 A CONNECTOR - 2031520C1

PLUG - 2025432C1 PLUG - 2025432C1
A LOCK - 2033927C1 LOCK - 2033927C1
B
R
TA
A N14BA 10 RD 2031531C1 2025426C1 A N97AA 10 RD 2025423C1 2025426C1
B N14BB 10 RD 2031531C1 2025426C1 B N92A 10 RD 2025423C1 2025426C1
IS
AMMETER (9262) 2-WAY RADIO NEGATIVE CONNECTION (9263)
(LOCATED AT BATTERY) (LOCATED IN BATTERY BOX)
AV
A N26B 14 TN 2033816C1 589391C1 A N14-GD 10 WH 1687847C1 589390C1
N
BATTERY CONNECTOR - 1664531C1 BATTERY CONNECTOR - 1664531C1

HARNESS LOCK - 1675053C1 CABLE LOCK - 1675053C1
PO
A N26B 10 TN 1687848C1 589390C1 A N14-GD 10 WH 1687848C1 589390C1
U

LOCK - 1675053C1 LOCK - 1675053C1
BATTERY BATTERY
R
INTERCONNECT HARNESS
G
2-WAY RADIO POSITIVE CONNECTION (9264) 2-WAY RADIO FEED

(LOCATED IN BATTERY BOX)
FUSE CONNECTOR
(9265)
(LOCATED IN BATTERY BOX)
A N14HC 10 RD 1687847C1 589390C1
B
BATTERY CONNECTOR - 1664531C1
HARNESS LOCK - 1675053C1 A
PLUG - 453133C1

A N14HC 10 RD 1687848C1 589390C1
CONNECTOR - 1669834C1 A N14HB 10 RD 1661708C1 N/A
LOCK - 1675053C1 B N14HC 10 RD 1661708C1 N/A
BATTERY
CABLE
STOP TAIL AND TURN (9303A)
E CAV CIR GAUGE COLOR TERM SEAL

D CONNECTOR - 1661375C2 A R71 14 OR 2033816C1 0589391C1
PLUG - 0587579C1 B R56 14 OR 2033816C1 0589391C1
C LOCK - 1661376C1 C R57 14 OR 2033816C1 0589391C1
B D R68 14 BN 2033816C1 0589391C1
A E R10-G 12 WH 2033816C1 0589390C1

PEC 25JUN01 ADDED 9260-9303A. B P54634F P52778H 28JUN00 AE08-52376 53
Figure 188 Connector Composites (9260), (9261), (9262), (9263), (9264), (9265), (9303A)
S082853
P. 54
R
TA
IS
AV
N
PO
U
R
G
S082853
(9514), (9515), P. 55
R
TA
IS
AV
N
PO
U
R
G
S082853

CHAPTER 12
WABCO LEFT REAR AIR WABCO RIGHT REAR AIR

ABS WHEEL SPEED SENSOR ABS WHEEL SPEED SENSOR
(9516) (9517)
1
1
PURCHASED
PURCHASED
ASSEMBLY P/N
ASSEMBLY P/N
3519878C1
3519878C1
2
2
CAV CIR GAUGE COLOR

CAV CIR GAUGE COLOR
1 R94AWL 18 GY
1 R94AWS 18 GY
2 R94AWM 18 GY
2 R94AWT 18 GY
WABCO LEFT REAR AIR WABCO RIGHT REAR AIR

ABS MODULATOR ABS MODULATOR
(9518) (9519)
3 2
3 2
1
1
CAV CIR GAUGE COLOR
CAV CIR GAUGE COLOR
R
1 R94A-G7 18 GN
1 R94A-G6 18 GN
2 R94AWN 18 BK
2 R94AWH 18 BK
TA
3 R94AWR 18 BN
3 R94AWW 18 BN
IS
AV
N
PO
U
R
G

RMVD 9520A, 9520B, C 56507K PART NO.
9520D & 9520E P52778H 28JUN00 AE08-52376 56
S082853

R
THIS SPACE LEFT
TA
INTENTIONALLY
BLANK
IS
AV
N
PO
U
R
G
(CHASSIS SIDE) CHASSIS/DASH (DASH SIDE)

INTERCONNECT
A1 A8
(9700) A8 A1
B1 B12 B12 B1
C1 C12 C12 C1
D1 D8 D8 D1
PLUG1 - 3535425C1 (ALL CAVITIES EXCEPT
PLUG1 - 3535425C1 (ALL CAVITIES EXCEPT
THOSE LISTED FOR PLUG2)
THOSE LISTED FOR PLUG2)
PLUG2 - 3535938C1 (CAVITIES A4,A5,B6,
PLUG2 - 3535938C1 (CAVITIES A4,A5,B6,
B7,C6,& C7 ONLY)
B7,C6,& C7 ONLY)
LOCKS - 3535311C1 (2)
LOCKS - 3535307C1 (2)
3535312C1 (1)
3535309C1 (1)
CONT. ON NEXT PAGE


PEC 25JUN01 ADDED 9700. B P54634F P52778H 28JUN00 AE08-52376 57
S082853
R
TA
IS
AV
N
PO
U
R
G
S082853
12.59. CONNECTOR COMPOSITES (9715), (9715A), (9715B), P. 59

TRAILER
SOCKET #1
(9715)
C A
PLUG - 1675451C1 B B PLUG - 1675451C1
LOCK - 1667734C1 LOCK - 1667734C1
A C
W/EOF OR BOC TRAILER SOCKET &

EOF BODY BUILDER CONNECTOR NOT W/BOC BODY BUILDER CONNECTORS
A N70D 10 RD 1667737C1 1667735C1
A J70A 10 OR 2025425C1 1667735C1
B N68D 10 BN 1667737C1 1667735C1
B J68F 12 BN 2025424C1 1671603C1
C N94D 10 GY 1667737C1 1667735C1 C J94BC 10 GY 2025425C1 1667735C1
W/BOC TRAILER SOCKET W/BOC BODY BUILDER CONNECTORS

R
A N70 10 RD 1667737C1 1667735C1 A J70A 10 OR 2025425C1 1667735C1
B N68 10 BN 1667737C1 1667735C1 B J68F 16 BN 1667736C1 1664232C1
C N94 10 DK BL 1667737C1 1667735C1 C J94BC 10 GY 2025425C1 1667735C1
W/BOC AND AUX BOC TRAILER SOCKET

CAV
A
CIR
N70A
GAUGE
10
COLOR
RD
TERM
1667737C1
SEAL
1667735C1
TA
IS
B N68A 10 BN 1667737C1 1667735C1
C N94A 10 DK BL 1667737C1 1667735C1
AV
TRAILER
SOCKET #1
(9715A)
N
PO
C A
PLUG - 1675451C1 B B PLUG - 1675451C1
LOCK - 1667734C1 LOCK - 1667734C1
A C
U
W/EOF TRAILER SOCKET OR

W/EOF TRAILER SOCKET
R
EOF BODY BUILDER CONNECTOR

A N70D 10 RD 1667737C1 1667735C1 A R70A 10 RD 2025425C1 1667735C1
G
B N68D 10 BN 1667737C1 1667735C1 B R68A 10 BN 2025425C1 1667735C1

C N94D 10 GY 1667737C1 1667735C1 C R94A 10 DK BL 2025425C1 1667735C1
W/BOC TRAILER SOCKET AND W/EOF BODY BUILDER CONNECTOR

A R70 10 RD 2025425C1 1667735C1
A N70F 10 RD 1667737C1 1667735C1
B R68 10 BN 2025425C1 1667735C1
B N68F 10 BN 1667737C1 1667735C1
C R94 10 GY 2025425C1 1667735C1
C N94F 10 GY 1667737C1 1667735C1
TRAILER
SOCKET #1
(9715B)
C
PLUG - 1675451C1 B
LOCK - 1667734C1
A

A R70 10 RD 1667737C1 1667735C1
B R68 10 BN 1667737C1 1667735C1
BOC - BACK OF CAB
C R94 10 GY 1667737C1 1667735C1
EOF - END OF FRAME

P54634F 14JUN01 AE08-52376 59
Figure 194 Connector Composites (9715), (9715A), (9715B)
S082853
12.60. CONNECTOR COMPOSITES (9716), (9716A), (9716B), P. 60

TRAILER
SOCKET #2
(9716)
C A
PLUG - 1675451C1 B B PLUG - 1675451C1
LOCK - 1667734C1 LOCK - 1667734C1
A C
NOT W/BOC BODY BUILDER CONNECTORS W/EOF OR BOC TRAILER SOCKET &
A J58F 12 BN 1667737C1 1671603C1 CAV CIR GAUGE COLOR TERM SEAL
B J56C 12 OR 1667737C1 1671603C1 A N58D 10 BN 2025425C1 1667735C1
C J57C 12 OR 1667737C1 1671603C1 B N56D 10 YL 2025425C1 1667735C1
C N57D 10 LT GN 2025425C1 1667735C1
W/BOC BODY BUILDER CONNECTORS W/BOC TRAILER SOCKET
A J58F 16 BN 1667738C1 1664232C1
R
A N58 10 BK 2025425C1 1667735C1
B J56C 12 OR 1667737C1 1671603C1 B N56 10 YL 2025425C1 1667735C1
C J57C 12 OR 1667737C1 1671603C1 C N57 10 LT GN 2025425C1 1667735C1
A
CIR
N58A
GAUGE
10
TA
W/BOC AND AUX BOC TRAILER SOCKET
CAV COLOR
BK
TERM
2025425C1
SEAL
1667735C1
IS
B N56A 10 YL 2025425C1 1667735C1
C N57A 10 LT GN 2025425C1 1667735C1
AV
TRAILER
SOCKET #2
(9716A)
N
PO
C A
PLUG - 1675451C1 B B PLUG - 1675451C1
LOCK - 1667734C1 LOCK - 1667734C1
A C
U
W/EOF TRAILER SOCKET OR

R
W/EOF TRAILER SOCKET EOF BODY BUILDER CONNECTOR
A N58D 10 BN 2025425C1 1667735C1
G
A R58A 10 BK 1667737C1 1667735C1

B R56A 10 YL 1667737C1 1667735C1 B N56D 10 YL 2025425C1 1667735C1
C R57A 10 LT GN 1667737C1 1667735C1 C N57D 10 LT GN 2025425C1 1667735C1
W/BOC TRAILER SOCKET AND

W/EOF BODY BUILDER CONNECTOR EOF BODY BUILDER CONNECTOR
A R58 10 BN 1667737C1 1667735C1 A N58F 10 BK 2025425C1 1667735C1
B R56 10 YL 1667737C1 1667735C1 B N56F 10 YL 2025425C1 1667735C1
C R57 10 LT GN 1667737C1 1667735C1 C N57F 10 LT GN 2025425C1 1667735C1
TRAILER
SOCKET #2
(9716B)
A
B PLUG - 1675451C1
LOCK - 1667734C1
C

A R58 10 BN 2025425C1 1667735C1
B R56 10 YL 2025425C1 1667735C1
C R57 10 LT GN 2025425C1 1667735C1
BOC - BACK OF CAB
EOF - END OF FRAME

P54634F 14JUN01 AE08-52376 60
Figure 195 Connector Composites (9716), (9716A), (9716B)
S082853
12.61. CONNECTOR COMPOSITES (9717A), (9717B), P. 61
R
TA
IS
AV
N
PO
U
R
G
Figure 196 Connector Composites (9717A), (9717B)
S082853
(9762), (9763), P. 62
R
TA
IS
AV
N
PO
U
R
G
S082853
R
TA
IS
AV
N
PO
U
R
G
S082853
(9900), (9900A), (9913A), (9913B), (9914), P. 64
R
TA
IS
AV
N
PO
U
R
G
Figure 199 Connector Composites (9870), (9871), (9811), (9812), (9814), (9815), (9850), (9900), (9900A),
(9913A), (9913B), (9914)
S082853
P. 65
CHAPTER 12
DASH CONNECTOR (4100) BODY BUILDER CIRCUITS (4109)

1 13 CAV CIR GAUGE COLOR TERM SEAL
1 PLUG - - - -
A H A K97AR 18 VT 1661208C1
2 K99S 18 VT 3559036C1 3509903C1
B G B K47B 18 GY 1661208C1
3 K97K 18 VT 3559036C1 3509903C1
C F C K46A 18 GY 1661208C1
4 K97C 18 VT 3559036C1 3509903C1
D E D K97DF 18 VT 1661208C1
5 K99T 18 VT 3559036C1 3509903C1
E K97WA 18 VT 1661208C1
6 K97R 18 VT 3559036C1 3509903C1
CONNECTOR - 2005835C1 F K97EA 18 VT 1661208C1
7 K5A(+) 18 YL 3559036C1 3532128C1 LOCK - 2006503C1 G K99F 18 VT 1661208C1
8 K5A(-) 18 GN 3559036C1 3532128C1 PLUG - N/A
H K97CB 18 VT 1661208C1
9 PLUG - - - -
24 10 K3A(+) 18 DKBL 3559036C1 3509903C1

12
11 K3A(-) 18 GY 3559036C1 3509903C1 BODY BUILDER CIRCUITS (4112)
12 K21B 18 TN 3559036C1 3509903C1
13 K97DF 18 VT 3559036C1 3509903C1 CONNECTOR - 2005835C1
A K97XC 18 VT 1661208C1
14 K23A 18 TN 3559036C1 3509903C1 LOCK - 2006503C1
PLUG - N/A B - - - -
14 K23A 16 TN 3559037C1 3509903C1
C - - - -
14 K97DF 18 VT 3559036C1 3509903C1
D - - - -
14 K23A 16 TN 3559037C1 3509903C1 A H
E - - - -
14 K23A 16 TN 3559037C1 3509903C1 B G
C F F - - - -
15 K23 18 TN 3559036C1 3509903C1
D E G - - - -
15 K23 18 TN 3559036C1 3509903C1
H - - - -
15 K24B 16 GY 3559037C1 3509903C1
16 K24A 18 GY 3559036C1 3509903C1
17 K17M 18 WH 3559036C1 3509903C1
17 K17K 18 PK 3559036C1 3509903C1 EXHAUST BRAKE SOLENOID (6502)
18 K97J 16 VT 3559037C1 3509903C1
R
19 K97M 16 VT 3559037C1 3509903C1 CAV CIR GAUGE COLOR TERM
20 K77A 16 LTGN 3559037C1 3509903C1 A K24B 16 GY 0188396R1
TA
21 PLUG - - - -
A
22 K26A 18 TN 3559036C1 3509903C1
CONNECTOR - 0188395R1
23 K26B 18 TN 3559036C1 3509903C1
LOCK - N/A
24 PLUG - - - - PLUG - N/A
IS
LOCK - 3558056C1
PLUG - 3532129C1
AV
J1939 TRANS (7107) J1939 TRANS (7208)

C C CAV CIR GAUGE COLOR TERM SEAL
B B A L5C183 18 YL 1661875C1 3568570C1
A K5D(+) 18 YL 1661875C1 3568570C1
N
A A A L5D(+) 18 YL 1661875C1 3568570C1

B PLUG - - - -
C K5D(-) 18 GN 1661875C1 3568570C1 B PLUG - - - -
C L5C184 18 GN 1661875C1 3568570C1
PO
C L5D(-) 18 GN 1661875C1 3568570C1

LOCK - 1667771C1 CONNECTOR - 1667741C1
PLUG - 2025431C1 LOCK - 1667771C1
PLUG - 2025431C1
U
TURBINE SPEED SENSOR (7615)

R

G
A L92C149 18 TN 1651943C1
THIS SPACE INTENTIONALLY
B L92C140 18 TN 1651943C1
B LEFT BLANK
A
LOCK - N/A
PLUG - N/A
THIS SPACE INTENTIONALLY THIS SPACE INTENTIONALLY

LEFT BLANK LEFT BLANK
U00TFW3 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

58774T 12SEP03 AE08-52376 65
S082853

Wirings Inter 2003

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Wirings Inter 2003

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G

SERVICE MANUAL SECTION

Truck Model: 3200

Truck Model: 7300

Start Date: 10/01/2002

Truck Model: 7400

Truck Model: 7500

Start Date: 10/01/2002

1. INSTRUCTIONS AND CHARTS (CHAPTER 1). .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .1

2.2. BATTERY FEEDS, CAB, P. 2. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. .14

2.4. 1708 DATA LINK, P. 4. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. ..16

2.5. SWITCH DATA LINK, P. 5.. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. .17

2.7. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

2.8. GROUNDS CHASSIS, P. 8. . . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. .20

2.9. GROUNDS CHASSIS, P. 9. . . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. .21

3. CAB ACCESSORIES (CHAPTER 3). . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . .28

3.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14. . . . . . . . . . . . . .41

4. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

5. FANS AND ENGINE ACCESSORIES (CHAPTER 5). . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .50

6. ELECTRONIC ENGINES (CHAPTER 6). . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . ..54

6.5. CATERPILLAR C10, C11, C12, AND C13 ENGINES, P. 5. . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . .. . .58

6.7. I6 HEUI ENGINE, P. 7. .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .60

8. LIGHTS (CHAPTER 8).. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . ..75

9. CHASSIS ACCESSORIES (CHAPTER 9). . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . .85

BUILDER, P. 13.. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . .97

9.16. HYD POWER PARK, P. 16. . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .100

10. TRANSMISSIONS (CHAPTER 10).. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . ..118

10.3. ALLISON MD TRANSMISSION (WTEC), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120

11. AIR CONDITIONING (CHAPTER 11). . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. .134

12.4. CONNECTOR COMPOSITE (1011), P. 4. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . .139

12.6. CONNECTOR COMPOSITE (1013), P. 6. .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . .141

12.8. CONNECTOR COMPOSITES (1018), (1019M), (1020M), (1021M), (1022M), P. 8. . . . . . . . . . . . .143

12.10. CONNECTOR COMPOSITES (1104), (1106), (1200), (1210), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . .145

12.24. CONNECTOR COMPOSITES (4004), (4007), (4008), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159

12.42. CONNECTOR COMPOSITES (7200), (7202), (7203), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177

12.44. CONNECTOR COMPOSITES (7214), (7300), (7301), P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179

12.60. CONNECTOR COMPOSITES (9716), (9716A), (9716B), P. 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195

1. INSTRUCTIONS AND CHARTS (CHAPTER 1)

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

A Cab-instrument Panel Module

B Cab-Driver Control Module

N Chassis/Center Section (Cab Dash Panel to Cab RR Xmbr)

P Chassis/Wheel Base Section

S Chassis/AF Section/Stop/Tail/Turn Lights

CIRCUIT NUMBER AND IDENTIFICATIONS

1 LTBL ALTERNATOR - FIELD

3 DKBL 1708 DATA LINK, SWITCH DATA LINK (+)

4 SERIAL/DATA COMMUNICATION J1922

5 YL DRIVE TRAIN J1939 DATA LINK (+)

6 GY LOW VOLTAGE ELECTRONIC FEED (< 9 VOLTS)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

Figure 1 Circuit Number Identification and Location Chart

1.2. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)

9 GY ZERO VOLT REFERENCE (ZVR)

12 LTBL ACCESSORY FEED

15 RD KEY SWITCH FEED

20 LTGN REMOTE POWER MODULE

21 TN COLD START CONTROLS (ETHER)

24 GY ENGINE EXHAUST BRAKE

28 TN INSTRUMENTS AND GAUGES

29 TN ENGINE WATER TEMPERATURE

30 TN ENGINE OIL TEMPERATURE