RELATORIU

HORIZONTAL MILLING MACHINE

(LABORATORIU MEKANIKA III)

Husi

Naran : Alixiano Bernardino Ribeiro

Departamentu : mekanika

NRE : 20150201002

Semester :V

UNIVERSIDADE DASIONAL TIMOR-LOROSA’E

FAKULDADE ENJENÃRIA SIENSIA TEKNOLOJIA

(UNTL) (FECT)

2017
 AGRADESIMENTU

Relatoriu ne’e sai hanesan traballu ida ba 5 semester nian ne’ebe alunu halo atu bele
liu ezame final iha semester ida ne’e. Ho ida ne’e la haluha ha’u nia agradese ba nai maromak
durante ne’e akompna ha’u hodi hakerek ha’u nia relatoriu tuir tempu ne’ebe determina.
prinsipalmente ba relatoriu horizontal milling machine.

Tuir mai la haluha mos hau nia respeitu no agradese ba Sr. professor responsavel
pratika 5 semester nian no ha’u nia respeitu ba professor ka dosente sira seluk ne’ebe mak
durante akompana ami no fahe esperensia husi inisiu to’o final. Espera katak liu husi
professor sira nia motivasau durante iha tempu pratika nia laran bele aumenta alunu nia
kapasidade no esperiensia servisu iha area departamentu meknika nian.

Ikus mai ho relatoriu ida ne’e karik iha liafuan balu ne’ebe ladun kona le’e nain sira
nia hanoin, ha’u husu ita hotu nia sujestaun no kritiku atu bele halo kompleta liu tan relatoriu
ida ne’e. obrigadu...

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 INDISE

AGRADESIMENTU .............................................................................................................. ii
INDISE ...................................................................................................................................iii
PARTE 1 INTRODUSAUN ................................................................................................... 1
A. Antesedente .................................................................................................................. 1
B. Objetivu ........................................................................................................................ 1
C. Seguransa servisu ........................................................................................................ 1

PARTE 2 TEORIA ................................................................................................................. 2

A. Definisaun makina fressadora horizontal .................................................................... 2
B. Metodu servisu makina fressadora horizontal automatika .......................................... 2

C. Komponente husi makina fressadora ........................................................................ 11

1. Makina fressadora horizontal la ho programa .............................................. 11
2. Makina fressadora horizontal ho programa .................................................. 12

PARTE 3 KONKLUZAUN .................................................................................................. 13

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 PARTE 1

INTRODUSAUN

A. ANTESEDENTE

Horizontal milling machine hanesan makina ida ne’ebe ho makina automatika no

manual, sai hanesan mos makina produsaun hodi produz material makina ho modelu hanesan
ulun parafusu ninian no porka, normalmente makina horizontal milling machine atu produz
pesa ne’ebe tuir divizaun kantus husi sirkunferensia. Liu husi prosessu pratika ninia alunu
sira utiliza makina ho automatiku, ne’ebe presiza hatama programa tuir prosessu TPC-Junior
no Power mate program, antes atu hatama programa, inisialmente hamoris makina ho anin
0.49 KPaskal depois ida ne’e loke power on husi makina ninian.

B. OBJETIVU
 Sai hanesan traballu ida atu bele liu ezame final 5 semester ida ne’e.
 Atu hatene aplikasaun makina horizontal fressadora.
 Atu aumenta alunu sira nia kapasidade oinsa bele halo produsaun iha makina
horizontal milling machnine
 Atu bele hatama programa tuir power mate program no TPC-Jr program

C. SEGURANSA SERVISU

Atu halo servisu iha makina fressadora horizontal ka makina sira seluk presiza mos seguransa
servisu ba ita ema, ba makina no material mak hanesan:

1. Ita ema tenki iha konsentrasaun wainhira halo operasaun ba makina fressadora no
labele kaer cuter/pahat durante makina halo movimentu.
2. Ba makina tenki hamoos diak depois servisu hotu no tenki halo tuir instrusaun ne’ebe
iha
3. Ba material sira tenki kuidadu hodi hamo’os halo diak depois halo servisu ka hamoos
fatin servisu nian.

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 PARTE 2

TEORIA

A. DEFINISAUN HORIZONTAL MILLING MACHINE

Milling machine horizontal hanesan makina produsaun mekanika nian atu bele
produz material makina ninian no elementu sira seluk, makina milling horizontal iha
laboratoriu mekanika ita bele bolu nia automatika no manual, funsaun husi makina horizontal
milling machine katak eixo ka arbor mak sai hanesan rotasaun movimentu no kaer material
tesi(cuter) ho pozisaun horizontal no pozisaun husi pahat fresa paralela ho superfisie material
servisu.

B. METODO SERVISU MAKINA FRESSADORA HORIZONTAL

Liu husi prosessu maquina fresa horizontal iha laboratoriu mekanika III tuir
pratikamente utiliza liu husi prosessu automatika. Antes atu kua material, inisialmente hatama
programa tuir programa TPC-Junior no Power Mate program.

a. ESPASO HODI HAMORIS MAKINA

1. Loke anin to’o 0.49 Mega paskal
2. Loke power on maquina ninian/ ON RESET

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 b. ESPASO HAMORIS PROGRAMA TPC-JUNIOR PROGRAM NO POWER
MATE PROGRAM

Antes atu hatama programa TPC no power mate program kontrola mode select
makina nian iha pozisaun edit no hamoris power TPC, tuir mai muda mode husi TPC ba
program, iku mai foin hatama programa.

 TPC-Junior program

1. Loke power TPC-Junior

2. Klik 2nd F + N+ CR sei mosu G000 ita bele hatama numeru program ba G001, karik
programa iha ona sei mosu hanesan numeru 3 nian.
3. Karik mosu RDY N000 G4 R000 signifika programa ne’ebe mak ita hatama iha ona,
presiza delete to’o hetan hanesan iha numeru 4 nian.
4. RDY N000 G4 FR0 hatudu katak programa seidauk iha atu hatama programa foun
8+
nd
5. Klik 2 F+N+CR hodi rai programa
6. Klik 2nd F + 2DEL + CR signifika hodi hamos programa ne’ebe hatama sala ka
hamos programa karik nakonu
7. Klik C signifika kansela alarme ne’ebe lian

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  Power mate program

Atu hatama programa power mate klik program karik mosu numeru programa
hanesan O0001 tuir mai bele hatama numeru programa ba O0002 karik iha ona koko hodi
hatama numeru seluk to’o hetan no delete programa balu karik memori nakonu.

1. Klik Program + O + program number…+ EOB + INSERT hodi rai numeru programa

Atu hatama programa hanesan:

M21;

G91 G1 X30.0 F100 M8;

X – 30.0 F1000;

Entaun klik+M21+EOB+INSERT, klik G91+ Insert, klik G1 + insert,

klikX30.0 + insert, klik F100 + insert, klik M8 + EOB+ insert.

Tuir mai klik + X-30.0 + insert, klik + F1000 + insert + EOB + insert.

Karik programa hatama hotu ona muda mode TPC-junior ba automatika, tuir mai
muda mode select makina nian no ikus klik power cicle start hodi hamoris.

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 c. PROSESSU ATU HATAMA NUMERU PROGRAMA FOUN HUSI POWER
MATE PROGRAM NO TPC-Junior PROGRAM

Ezemplu 1

1. Power Mate Program

O0001 program number No.0001

M3; spindle CW

M21; Go to TPC-Jr program

G91 G1 X50.0 F100 M8; Incremental X50.0 mm Feed mm/min oil on

X-50.0 F500; X-50.0 Feed 500 mm/min

M21; Go to TPC-Jr program

G1 X50.0 F100; X50.0 mm Feed 100 mm/min

X-50.0 F500; X-50.0 Feed 500 mm/min

M21; Go to TPC-Jr program

G1 X50.0 F100; X50.0 mm Feed 100 mm/min

X-50.0 F500; X-50.0 Feed 500 mm/min

M9; Oil off

M5; Spindle off

M30; Program end

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 2. TPC-Jr program

W1000 Program No. 1000

G4 R000 Go to 1st origin point

G1 F0 R002 0012 Division fast speed 2 times 12 division (300)

G7 000 Program end

How to set 1st origin poin

1. Program
2. 2nd F + 9
3. N + 9 + 9 + 9 + + 1 + CR
4. 2ndF + MZRN

MZRN position set?

5. CR

TPC junior

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Exemplu 2

1. Power mate program.

O0001 0
M3;
340
M21;

G91 G1 X30.0 F100 M8;

X – 30.0 F1000;
90
M21;
210
G1 X30.0 F100;

X – 30.0 F100;
180
M21;

G1 X30.0 F100;

X – 30.0 F1000;

M21;

G1 X30.0 F100;

X – 30.0 F1000;

M21;

G1 X30.0 F100;

X – 30.0 F1000;

M21;

M9

M5

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M30

2. TPC-Junior program

W1000

G4 R000

G0 F0 R000 + 090.0000

G0 F0 R000 + 180.0000

G0 F0 R000 + 210.0000

G0 F0 R000 + 340.0000

G0 F0 R000 + 360.0000

G7 000

Hanesan ezemplu1 ne’ebe mak iha leten sai hanesan ezemplu ida kona ba 12
divizaun no ezemplu 2 sai hanesan 5 divizaun.

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Ezemplu 3

Liu husi ezemplu iha kraik ne’e utiliza circulo 3600 ba 8 divizaun ho comprimentu
peca 10 mm.

 Power mate program

O0001

M3;

M21;

G91 G1 X10.0 F100 M8;

X-10.0 F500;

M21;

G1 X10.0 F100;

X-10.0 F500;

M21;

G1 X10.0 F100;

X-10.0 F500;

M21;

G1 X10.0 F100;

X-10.0 F500

M21;

G1 X10.0 F100;

X-10.0 F500;

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M21;

G1 X10.0 F100;

X-10.0 F500;

M21;

G1 X10.0 F100;

X-10.0 F500;

M21;

G1 X10.0 F100;

X-10.0 F500;

M21;

G1 X10.0 F100;

X-10.0 F500

M21;

M9

M5;

M30;

 TPC-Junior program

W1000;

G4 R000;

G1 F0 R007 0008

G7

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d. KOMPONENTE HORIZONTAL MILLING MACHINE
 Horizontal milling machine la ho programa

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 Horizontal milling machine with program

1. Meza fressadora 10. Power darurat/EMG stop

2. Center/centro pesa 11. Kabel husi linha eletrisidade ba
3. Cuter/pahat maquina
4. Lampu 12. Alavanca movimentu vertical
5. Arbor/eixo meza z
6. Power reset ready 13. Alavanca husi movimentu
7. Power on/off anin horizontal y
8. Power on/off automatic machine 14. Alavanca movimentu horizontal x
9. Mode select

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 PARTE 3

KONKLUZAUN

Maquina fressdora hanesan makina ida ne’ebe ho tipu 3 mak hanesan, makina
fressadora horizontal, makina fressadora vertical no universal, maibe tuir relatoriu ida ne’e
makina fressadora horizontal ne’ebe utiliza programa atu bele halo servisu automatiku liu
husi programa power mate program no TPC-Junior program.

Atu halo programa presiza iha konsentrasaun no hatene formula ne’ebe hodi hatama,
atu hatama programa foun tenke hatene lala’ok oinsa atu press ka hanehan simbolu sira husi
TPC-Junior program no Power mate program.

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