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AIR COOLED
WATER CHILLERS
-SCREW TYPE-
RCUE40AG1-400AG1 (R407C)
Cooling Capacity 108 kW - 1068 kW
0
TABLE OF CONTENTS
1 IMPORTANT NOTICE.................................................................................................................. 1
6 INSTALLATION ........................................................................................................................... 11
6.1 ELECTRICAL WIRING.................................................................................................................................11
6.2 WATER PIPING .........................................................................................................................................13
6.3 TYPICAL COMMON WATER PIPING ...............................................................................................................14
6.4 MINIMUM INTERNAL SYSTEM WATER VOLUME ..............................................................................................15
6.5 WATER CONTROL ....................................................................................................................................15
6.6 BMS CONNECTION ...................................................................................................................................16
6.7 INSTALLATION FINAL CHECK ......................................................................................................................19
11 MAINTENANCE ......................................................................................................................... 40
11.1 COMPONENTS .......................................................................................................................................40
11.2 LUBRICATION ........................................................................................................................................40
11.3 DEPOSIT ...............................................................................................................................................40
11.4 CLEANING METHOD ................................................................................................................................41
11.5 WINTER SHUTDOWN ...............................................................................................................................44
11.6 SPRING START-UP .................................................................................................................................44
11.7 PART REPLACEMENT ..............................................................................................................................44
11.8 REFRIGERANT CYCLE .............................................................................................................................44
11.9 REFRIGERANT CYCLE DIAGRAM OF HITACHI AIR-COOLED WATER CHILLER .....................................................45
11.10 REFRIGERANT CYCLE DIAGRAM OF HITACHI AIR-COOLED WATER CHILLER (WITH ECONOMIZER) .......................46
11.11 COMPRESOR REMOVAL ..........................................................................................................................47
11.12 SAFETY AND CONTROL DEVICE SETTING ...................................................................................................48
11.13 NORMAL OPERATING PRESSURE ..............................................................................................................50
11.14 TEST RUNNING AND MAINTENANCE RECORD..............................................................................................51
11.15 DAILY OPERATING RECORDS ...................................................................................................................52
11.16 SEVICING FOR R407C REFRIGERANT SYSTEM ..........................................................................................53
12 TROUBLESHOOTING ............................................................................................................... 53
0
14 DRAWINGS ................................................................................................................................ 59
14.1 DIMENSIONAL DRAWING .........................................................................................................................59
14.2 WIRING DIAGRAM...................................................................................................................................62
16 APPLICATION DATA................................................................................................................. 88
16.1 WORKING RANGE ..................................................................................................................................88
16.2 PART LOAD PERFORMANCE ....................................................................................................................89
16.3 ETHYLINE GLYCOL APPLICATION ..............................................................................................................91
1. IMPORTANT NOTICE
! HITACHI pursues a policy of continuing improvement ! If you have any questions, contact your contractor or
in design and performance of Products. The right is dealer of HITACHI.
therefore reserved to vary specifications without notice. ! This instruction gives a common description and
! HITACHI cannot anticipate every possible information for this air-cooled water Chiller which you
circumstance that might involve a potential hazard. operate as well as for other models.
! No part of this manual may be reproduced without ! This air-cooled water Chiller has been designed for the
written permission. following temperatures. Operate the air-cooled water
! Signal words (DANGER, WARNING and CAUTION) Chiller within this range.
are used to identify levels of hazard seriousness.
Definitions for identifying hazard levels are provided Working Range °C
below with their respective signal words. Maximum Minimum
HITACHI is a world leader in technology and with continual Twin screw compressor is compatible with R407C and
research and product development, now offer a screw type R22, utilising the same oil and continuous capacity control
Air Cooled Chillers. A wide range of capacity are is giving the best efficiency to this system.
available from 108 KW to 1002KW.
2/2 FEATURES AND BENEFITS
2.2. COMPRESSOR
" The Samurai Range incorporates
% the latest development of
& HITACHI´s Screw Compressor
$ Technology for the new
millennium.
$ Highly Reliable HITACHI Two-Pole
Motor
% Solenoid Valve for Capacity Control
& Built-in Oil Separator
' Oil Sight Glass
( Oil Heater
' ) High precision Twin Screw Rotors
* Suction Filter
* (
)
-LOW VIBRATION-
" Twin Screw Compressor
Reciprocating Screw
! Dual refrigerant compressor for R407C or R22 utilising
the same oil.
! By having so few moving parts, it has become highly
reliable with very low noise level and low vibration.
AMPLITUDE (µm)
Time (second)
Suction Port
TIME (Hour)
FEATURES AND BENEFITS 2/3
2.3. CONTROL
" Many Functions
Newly developed Control Board has many functions shown
below as standard.
! REMOTE/LOCAL changeover switch
! Individual Alarm
! Pump operation circuit
! Pump Freeze Protection Control
! Reverse Phase Protection
! Time Guard
! Star Delta starting Circuit
! Easy Interface
etc...
Load Down
TIME
Restart
Outlet
WATER TEMPERATURE
Temperature
Temperature
1st step
Band 7°C
(normally)
Final step
2/4 FEATURES AND BENEFITS
below:
3. OPERATION INSTRUCTIONS
4. COMPONENTS OF CHILLER
CHECK
ON OFF
POWER
OPERATION
ALARM
Water Inlet
Water Outlet
" WARNING:
This unit is operated with refrigerant R407C, (R22
option), which is non-flammable and non-poisonous.
However, refrigerant itself is heavier than the
atmosphere so that a floor is covered with refrigerant
gas if refrigerant is leaked. Therefore, keep good
ventilation to avoid choke during servicing.
# CAUTION:
Check to ensure that valves are correctly opened. If NOTE:
not opened, serious damage will occur to the The height of wall shall be smaller than that of the unit
compressor due to an abnormally high pressure. cabinet.
When the unit is installed at the location where the unit
" Tools And Instruments is encircled with walls and obstruction of free Air
Pincers, Wrenches, Facilities to Transport and Place The circulation is suspected, construction with HITACHI
Unit. regarding the operation space is recommended.
" Transportation " Maximum Foundation Gradient
Transportation the unit as close to the final installation The unit should be installed in an upright position within the
location as practical before unpacking is accomplished. gradient shown in Fig.2.
Provide adequate facilities to place the unit on the
foundation, with sufficient consideration given to those
individuals performing the installation.
" Unpacking
Follow the instructions marked on the packing. 30 mm
3000 mm
Overhead Air
Clearance
h1
h2
15 mm
h1 ≤ h2
Fig.2. Maximum Foundation Gradient
Fig.1. Operation Space
5/8 PREPARATION INITIAL CHECK
Centre of Gravity
Centre of Gravity
Control Panel
RCUE–AG1
Model
40 50 60 70 80 100 120 140 150 180 200 240 270 300 330 360 400
Location Weight Distribution (kg)
1 321 333 368 372 385 401 448 453 447 489 495 513 520 530 536 540 547
2 321 333 368 372 385 401 448 453 447 489 495 513 520 530 536 540 547
3 459 477 527 533 385 401 448 453 447 489 495 513 520 530 536 540 547
4 459 477 527 533 552 575 642 650 447 489 495 513 520 530 536 540 547
5 552 575 642 650 641 701 710 513 520 530 536 540 547
6 552 575 642 650 641 701 710 735 744 530 536 540 547
7 641 701 710 735 744 759 769 540 547
8 641 701 710 735 744 759 769 774 784
9 735 744 759 769 774 784
10 735 744 759 769 774 784
11 759 769 774 784
12 759 769 774 784
13 774 784
14 774 784
Operating Weight
(Kg) 1,560 1,620 1,790 1,810 2,810 2,930 3,270 3,310 4,350 4,760 4,820 6,240 6,320 7,730 7,830 9,200 9,320
Location of Centre of Gravity (mm)
Dimension
1,000 1,000 1,000 1,000 1,900 1,900 1,900 1,900 2,800 2,800 2,800 3,700 3,700 4,600 4,600 5,500 5,500
A
Dimension
750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750
B
PREPARATION INITIAL CHECK 5/9
4-Ø26 8-Ø26
(Mounting Holes) (Mounting Holes)
Bottom Frame Bottom Frame
6-Ø26 10-Ø26
(Mounting Holes) (Mounting Holes)
Bottom Frame Bottom Frame
Bottom Frame
12-Ø26
(Mounting Holes)
Bottom Frame Foundation bolt
(M20)
Nut
Rubber bush
RCUE 360, 400AG1 (OPTION) Washer
Vibration-proof
Rubber mat Steel Plate (1mm)
(26 positions)
Concrete Vibration-proof Rubber mat
(2 mats per position)
(OPTION)
14-Ø26
(Mounting Holes)
Bottom Frame
5/10 PREPARATION INITIAL CHECK
5.5. TRANSPORTATION
5.5.1. Transportation by Rigging ! DANGER:
Hook wire cables and apply field-supplied spreader bars on Do not stand below the unit when rigging.
the top of the unit (see figure in the next page) to prevent
the unit panels from damage due to cable scratches. The
unit should remain in an upright position even during
# CAUTION:
Put clothes between wires and the unit to avoid
rigging. The wire cable to rig the unit shall be three times
damages.
stronger than the unit weight. Check to ensure that the
rigging bolts are tightly fixed to the unit. The rigging angle
Rigging shall be performed by the instruction drawing
shall be greater than 60° as shown. The weight of the unit
attached to the unit.
is indicated on the unit label.
(Here the example of RCUE120AG1 is shown).
+ Electrical Box
Wire length
, Min.3000mm.
(Field supplied)
Spreader Bar
- (Field Supplied)
. Removable
Rigging Holes
/ (4-∅50)
Fig.5.Transportation by Roller.
6. INSTALLATION
" WARNING:
- Confirm that the field-selected electrical
components (main power switch, fuses, wires,
conduit connections, wire terminals and others) are
properly selected according to the “Electrical Data“
in Technical Catalogue 1, and ensure that they
comply with national and local codes.
- It is recommended that the main power switch be
locked in the “OFF“ position, to prevent against
accidental supply of power during equipment
servicing. Fg.7. Main Power Wiring.
- Check to ensure that an earthling wire is correctly
connected to the unit. This wire protects from an
electric shock. Utilisation of an earth leakage N°° Name
breaker is necessary. 1 Main Power/Terminal Board (R,S,T,N)
2 Electrical Box
" Main Power Wiring Procedures 3 Main Power Switch
4 Main Power Wiring
Confirm that electrical power is not being supplied to the
installation location prior to any electrical installation work. 5 Earth Wiring
1. Install the field-supplied main switch box(es) at a
properly selected location. " Control Wiring
2. Install conduit connectors in the hole for the power Connect the interlock wiring and control wiring between the
wiring. unit terminals and the magnetic switches for the water
pumps, according to Fig. 8 or the wiring label. The main
3. Lead main power wires and the earthling wire through
connection to terminal N is required.
the connector to the screw terminals for main power and
earthling in the magnetic switch box. The neutral wires
for 380/50 Hz and 415 V/50 Hz power supply should
also be led through the connector.
4. Firmly connect the wires with wire terminals to unit
screw terminals R, S, T and N according to Fig. 7.
5. Connect the wires between the power source and the
field-supplied magnetic switches.
6. Consider that the main power source will not be left
turned OFF, easily, because it is necessary to energise
the oil heater even during unit stoppage.
6/12 INSTALLATION
.
,
, + / 0 DC24V
6 Cycles
MODE1 Hi
(Hi / Lo) Lo ON
OFF
MODE 2 min.100ms
(Pulse) min.100ms
NOTE:
N°° Name 1. All the setting shall be performed before Power ON.
In case of remote control operation this wire 2. Remote/Local Change over Switch on Operation
1
shall be removed. Switch shall be set, to "Remote".
2 R Phase 3. Terminals 1!~/ 21! are for AC220-240V, Terminals
3 Neutral A!~D! are for DC24V.
4 Low Voltage / Remote Control
5 Run/Stop Signal
6 Alarm Signal
7 Alarm Lamp
8 Pump Operation
9 Pump Interlock
INSTALLATION 6/13
+ Pressure Gauge
, Strainer
- Flexible Joint
. Valve
Water Inlet
Chiller
Water Outlet
6/14 INSTALLATION
NOTES:
With bending connection 1. Provide a 20 mesh water strainer at the
Chiller water inlet.
2. Securely connect the chilled water pipe of
each cooler in the same water system.
3. Support the water pipes with stay not to
give the weight of water pipes directly to
the unit.
Field piping
(Field supplied) HITACHI standard
1 4B Victaulic connection. (Attached with unit) 6 Chilled water Inlet (6B Flange)
2 Small Pipe (Attached with unit) 7 Chilled water Outlet (6B Flange)
3 Electrical Box 8 Drain plug
4 Thermal insulation 9 To be welded to the common water pipe
5 Air purge plug 10 Water strainer (20 mesh: field supplied)
NOTES:
3. Provide a 20 mesh water strainer at the
Chiller water inlet.
With bending connection 4. Securely connect the chilled water pipe of
each cooler in the same water system.
3. Support the water pipes with stay not to
give the weight of water pipes directly to
the unit.
Field piping
(Field supplied) HITACHI standard
1 4B Victaulic connection. (Attached with unit) 6 Chilled water Inlet (8B Flange)
2 Small Pipe (Attached with unit) 7 Chilled water Outlet (8B Flange)
3 Electrical Box 8 Drain plug
4 Thermal insulation 9 To be welded to the common water pipe
5 Air purge plug 10 Water strainer (20 mesh: field supplied)
INSTALLATION 6/15
MODEL RCUE AG1 40 50 60 70 80 100 120 140 150 180 200 240 270 300 330 360 400
Minimum
m³ 0.64 0.58 0.70 0.78 1.28 1.16 1.40 1.56 1.74 2.10 2.34 2.80 3.12 3.50 3.90 4.20 4.68
Internal Water Volume
Internal
litre 10.8 13.3 16.1 16.1 23.9 30.7 38.2 38.2 44.0 54.3 54.3 76.4 76.4 82.2 82.2 114.6 114.6
Volume in Water Cooler
NOTE:
1. The mark "#" in the table means the factor
concerned with the tendency of corrosion or deposits
of scales.
2. The value showed in "{}" are for reference only
according to the former unit.
6/16 INSTALLATION
B B
" Mounting Dimensions MCLR LON-SERV. S201 S202 LON H-LINK
Mounting by Screw
HARC70-CE1
AC / AC / E
Earthing Wire
Mounting on DIN Rail
LON / H-LINK
Upper System
Non-polar
Control Circuit
HARC70-CE1
LON / H-LINK
Version 1.0
Gateway
In case that Chiller Unit quantity in the same H-Link is 2 or more, set No. 1 pin of DSW10 at the OFF ON
OFF
side from 2nd Unit. If only one Chiller Unit is used, no setting is required.
In case of applying high voltage to the terminal TB1 (E,F), the fuse on the PCB is cut. ON
OFF
In such a case, first connect the wiring to TB1 (E,F) and then turn “ON” DSW-2
1. Is the unit solidly mounted and levelled? 4. Is the electrical wiring system adequate?
Wire Size Tightened Connections
2. Is the installation location adequate?
Space for Condenser Air Flow Switch Size Operation Control Devices
Sunshine and Rainfall 5. Have the R, S and T phases of the water Chiller
correctly been connected to the R, S and T phases of
Appearance the main power source?
6. Are the stop valves for the condenser liquid line open?
3. Is the water piping system adequate?
Tube Size Water Drain 7. Have the packing glands and the cap nuts for the stop
valves been tightened?
Length Water Control
8. Is BMS connected correctly and operate as decided?
Flexible Joint Air Purge
Strainer
7. TEST RUNNING
7.1. PREPARATION
" Tools and instruments
High Pressure Compound Gauge. Low Pressure
# CAUTION:
Switch On the main power switch, and energise the
Compound Gauge. Electrical Tester and General Tools.
oil heater for 12 hours before start-up, to sufficiently
warm the oil.
Check to ensure that valves are correctly opened. If
not opened, serious damage will occur to the
compressor due to an abnormally high pressure.
8. CONTROLLER ADJUSTMENT
SWITCH POSITION
ON Cool
OFF ON
ON
OFF Heat
OFF
Local
Remote
$ High Cut Check (Fan Stop for Checking) 7 Mode Set Switch B
% Chilled Water Temperature Setting 8 Local/Remote Changeover Switch
(STANDARD: "+07") (STANDARD: "Remote")
& Defrosting Set by Ambient Temperature (Heat Pump) 9 Cool/Heat Changeover Switch
(NOT AVAILABLE) (STANDARD: "Cool")
) Mode Set Switch A < Hot Water Temperature Setting for Heat Pump
(DEPEND ON MODEL) (NOT AVAILABLE)
* Manual Defrost (Heat Pump) = Optional Function A (Outernals signals, Self-Checking mode)
(NOT AVAILABLE) (STANDARD: ALL OFF)
6 Optional Function C
(STANDARD: ALL OFF)
8/22 CONTROLLER ADJUSTMENT
" Continuos Capacity Control Setting " Setting of Compressor Cycling Protection Start
Switch=DSW5 = DSW2
Temperature Band for Stop Setting Switch * Time Delay Starting for Compressor Setting Switch *
= 1 degree is standard. The figure 1 and 2 of the DSW5 The compressor will be started after this setting time.
switch are already set at figure 1 = ON side, 2 = OFF side. = 3 minutes is standard. The figure 1 and 2 of the DSW2
The locations at the figure 1 and 2 of the DSW5 mean as switch are already set at figure 1 = OFF side, 2 = OFF side.
follows. The locations at the figure 1 and 2 of the DSW2 mean as
follows.
Figure 1 2 1 2 1 2 1 2
Location ON ON ON OFF OFF ON OFF OFF Figure 1 2 1 2 1 2 1 2
Band(degree) 0.5 1.0 1.5 2.0 Location ON ON ON OFF OFF ON OFF OFF
Time(minute) 0.5 6 10 3
Temperature Band for Restart Setting Switch
= 2 degree is standard. The figure 3 and 4 of the DSW5
switch are already set at figure 3 = ON side, 4 = OFF side. " Manual Set Switch A = DSW3
The locations at the figure 3 and 4 of the DSW5 mean as * Compressor Forcedly Stop Mode Setting Switch *
follows. Switches "DSW3-1" is for No.1 compressor, "DSW3-2" for
No.2, "DSW3-3" for No.3, "DSW3-4" for No.4, "DSW3-5" for
Figure 3 4 3 4 3 4 3 4 No.5 and "DSW3-6" for No.6.
Location ON ON ON OFF OFF ON OFF OFF If necessary to stop any compressors, turn these switches
Band(degree) 1.0 2.0 3.0 4.0 (DSW3-1, DSW3-2, DSW3-3, DSW3-4, DSW3-5 and
DSW3-6) to the OFF side, the compressors corresponding
to these switches are turned to the OFF side will be
Differential Temperature of Load-up 2 Mode Setting Switch
stopped.
= 1 degree is standard. The figure 5 of the DSW5 switch is
The figures of the DSW3 switch are initially set as follows
already set at ON side.
depend on the compressor quantity.
The locations at the figure 5 of the DSW5 mean as follows.
This switch is for servicing, therefore, all the compressors
shall be ON for normal operation.
Figure 5 5
Location ON OFF Figure 1 2 3 4 5 6
Band(degree) 1.0 3.0 Location ON OFF OFF OFF OFF OFF
Model 1 Comp. System
Output Signal Time for Load-up 1 Mode Setting Switch
= 12 seconds is standard. The figure 6 of the DSW5 switch Figure 1 2 3 4 5 6
is already set at ON side. Location ON ON OFF OFF OFF OFF
The locations at the figure 6 of the DSW5 mean as follows. Model 2 Comp. System
Figure 6 6 Figure 1 2 3 4 5 6
Location ON OFF Location ON ON ON OFF OFF OFF
Time(second) 12 24 Model 3 Comp. System
Interval of Output Signal Time for Load-up 2 and Load- Setting at the figures from 5 to 10 of the DSW3 switch
down Mode Setting Switch. should not be permitted (always at OFF side).
= 60 seconds is standard. The figure 9 and 10 of the DSW5
switch are already set at figure 9=ON side, 10=ON side. NOTE:
The locations at the figure 9 and 10 o f the DSW5 mean as The figures 2, 3 and 4 of DSW3 which are Not
follows. corresponding to the equipped compressor number are
Figure 9 10 9 10 9 10 9 10 always turned to the OFF side.
Location ON ON ON OFF OFF ON OFF OFF
Time(second) 60 90 120 30
8/24 CONTROLLER ADJUSTMENT
" Manual Set Switch B = DSW4 " Anti-freeze Control by Pump Operation =
The figure 2 of the DSW4 switch must be turned to the ON
DSW6-2pin
side. If the ambient temperature get lower than 2 'C, water pump
The figures 3 and 7 of the DSW4 switch are initially set as is operated forcedly and it protect water line against
follows depend on the unit model. freezing. OFF side setting of DSW6-2pin makes this control
Setting at the figures 1, 4, 5, 6 and 8 of the DSW4 switch available.
should not be permitted (always at OFF side). This control is available only when the pump is controlled
by Chiller(See wiring diagram).
Figure 3 7 3 7 If water outlet temperature gets higher than 15°C, water
Location ON ON ON OFF pump is intermittently run with 5 minutes running and 55
Type of minutes stopping.
R407C LW R22 LW The segment indicates 'PU' for 5 minutes in running and
Chiller/Refrigerant
'88' for 55 minutes in stopping.
If ambient temperature gets higher than 4°C, this control
Figure 3 7 3 7
would be cancelled.
Location OFF ON OFF OFF
Type of
R407C ST R22 ST Case 1. In case the ambient temp. decreasing
Chiller/Refrigerant
Figure 9 10 9 10 9 10
Ambient Temp. (°C)
Location OFF ON ON OFF ON ON
Compressor 40 HP 50 HP 60 HP Case 2. In case the ambient temp.increasing
" Selection Switch for Cooling/ Heating
Operation = SW8
= All model in this series are for cooling only. So that
Heating function is Not available. Chilled
The SW8 Selection Switch must be turned to the upper Water
side. Temp.
(°C)
" Selection Switch for Local/ Remote Operation =
SW6
= Remote operation is standard. So that the SW6 selection Ambient Temp. (°C)
switch is turned to the lower side.
If local operation is required, the SW6 selection switch is
Continuous Run
turned to the upper side. Symbols
Intermittent Run
" Selection Switch for Local/ Remote Pump Show
Operation = SW7 Stopped
= The SW7 selection switch is turned to the lower ("OFF") For example, in case that this protection works under
side as remote setting. ambient temp. is 2°C and chilling water is 10 ~15°C, then
If local operation is required, the SW7 selection switch is the water pump is run continuously.
turned to the upper side.
When DSW6-2 is positioned at ON, makes this control be
" Anti-freeze Control by Pump Operation = invalid. In case Chiller receives the running operation
DSW6-2pin during this control, this protective control would be
If the ambient temperature get lower than 2 °C, water pump cancelled and go back to the normal water pump control.
is operated forcedly and it protect water line against This freeze protective control is not available under
freezing. OFF side setting of DSW6-2pin makes this control alarming due to water outlet or ambient thermistor
available. abnormality (open or short circuit: alarm code... '12' or '22').
This control is available only when the pump is controlled
by Chiller (See wiring diagram).
" Other Switches = SW5, DSW6, RSW9 and
DSW1
" Other Switches = SW5, DSW6, RSW9 and
This control panel is equipped with other switches:
DSW1 The SW5 selection switch for chilled water/ brine water, so
This control panel is equipped with other switches: that this switch must be turned to the upper side
The SW5 selection switch for chilled water/brine water, so ("water"). DSW6 and RSW9 for operation mode and
that this switch must be turned to the upper side setting change of these switches are not available.
(“water”). DSW6 and RSW9 for operation mode and It is recommended that the setting is not changed at site.
setting change of these switches are not available. Also, the DSW1 switch is equipped with. This switch is
It is recommended that the setting is not changed at site. used for only checking, resulting in easy troubleshooting.
Also, the DSW1 switch is equipped with. This switch is
used for only checking, resulting in easy troubleshooting.
1/25
9. SELF-INSPECTION FUNCTIONS
Code
No.1 No.2 No.3 No.4 No.5 No.6 Content
cycle cycle cycle cycle cycle cycle
C1-88 C2-88 C3-88 C4-88 C5-88 C6-88 Power Supply, After Stoppage
C1-Co C2-Co C3-Co C4-Co C5-Co C6-Co Cooling Operation
C1-oF C2-oF C3-oF C4-oF C5-oF C6-oF Stoppage by Thermo-Off
C1-Pu C2-Pu C3-Pu C4-Pu C5-Pu C6-Pu Pump Operation Only, Warning of Pump Feedback
Capacity Control
- Press the check "∇" switch for more
than 3 seconds.
Indication
It is available only while the "∇"
switch is pressed. It changes to
normal mode after 3 seconds
automatically.
NOTE:
Each indication mode shall be changed from the normal mode.
" Indication Mode of Alarm Occurrence Data + " Capacity Control Indication -
The content of abnormal stoppage including activation of
safety devices is memorised and indicated on the con Example
panel
Alarm Occurrence Data (Max.10 data)
D B H I No.1 Comp Load Up
@ A B C
In case of No. 1 cycle high
pressure alarm occurrence No.2 Comp Hold
D G @ H
D B E B
∇↑ ↓∆
No.3 Comp Load Down
@ A F D J K C
In case of No. 2 cycle high
pressure alarm occurrence
Control Stage
Starting Control Capacity Control Safety Devices Shut Down
Control Devices
Main Power Switch MI OFF ON - - - - - - - - - - - - - - - ON ON ON OFF
Operation Switch PBS - - ON - - - - - - - - - - - - - OFF ON OFF - -
10. CONTROL SYSTEM
Load Up - - - - - ! ! - - - - - ! - - - - - - - -
Controller Neutral - - - - - - - ! - - - - - ! ! ! - ! - - -
Load Down - - - - - - - - ! ! - - - - - - - - - - -
Safety Devices No.1 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN CLS CLS CLS CLS CLS
Chilled Water Pump CPUE OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF
Power Supply Indicator OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF
Operation Indicator OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF ON OFF OFF OFF
Alarm Indicator OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF
Oil Heater CH1 OFF ON OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF ON ON OFF ON ON OFF
MC1 STA DLT DLT DLT DLT DLT DLT DTA DLT DLT DLT DLT
Standard Operation Sequence RCUE 40AG1, 50AG1
Compressor Motor OFF OFF OFF (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD) (ULD) OFF OFF (ULD) OFF OFF OFF
33% 33% 33~99% 100% 100% 33~99% 33% 33% 33~99% 33~99% 33~99% 33~99%
Fan Motor MF11~14 OFF OFF ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
SV11 OFF OFF ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
Solenoid Valve
SV12 OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV13 OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF
Time Schedule
Minimun 3min. The Compressor which started finally will be restarted first.
CLS Close
CONTROL SYSTEM
OPN: Open
STA: Star
DLT Delta
ULD: Unload
FLD: Full Load
!: Changing Compressor Load
!: Keeping Compressor Load
10/29
10/30 CONTROL SYSTEM 10/30
Control Stage
Starting Control Capacity Control Safety Devices Shut Down
Control Devices
Main Power Switch MI OFF ON - - - - - - - - - - - - - - - ON ON ON OFF
Operation Switch PBS - - ON - - - - - - - - - - - - - OFF ON OFF - -
Load Up - - - - - ! ! - - - - - ! - - - - - - - -
Controller Neutral - - - - - - - ! - - - - - ! ! ! - ! - - -
CONTROL SYSTEM
Load Down - - - - - - - - ! ! - - - - - - - - - - -
Safety Devices No.1 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN CLS CLS CLS CLS CLS
Chilled Water Pump CPUE OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF
Power Supply Indicator OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF
Operation Indicator OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF ON OFF OFF OFF
Alarm Indicator OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF
Oil Heater CH1 OFF ON OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF ON ON OFF ON ON OFF
MC1 STA DLT DLT DLT DLT DLT DLT DTA DLT DLT DLT DLT
Compressor Motor OFF OFF OFF (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD) (ULD) OFF OFF (ULD) OFF OFF OFF
Standard Operation Sequence RCUE 60AG1, 70AG1
25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99% 25~99% 25~99%
Fan Motor MF11~14 OFF OFF ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
SV11 OFF OFF ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
Solenoid Valve
SV12 OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV13 OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF
Time Schedule
Minimun 3min. The Compressor which started finally will be restarted first.
CLS Close
OPN: Open
STA: Star
DLT Delta
ULD: Unload
FLD: Full Load
!: Changing Compressor Load
!: Keeping Compressor Load
CONTROL SYSTEM 10/31
Control Stage
Starting Control Capacity Control Safety Devices Shut Down
Control Devices
Main Power Switch MI OFF ON - - - - - - - - - - - - - - - - - - ON ON ON OFF
Operation Switch PBS - - ON - - - - - - - - - - - - - - - - OFF ON OFF - -
Load Up - - - - - - - ! ! - - - - - ! - - - ! - - - - -
Controller Neutral - - - - - - - - - ! - - - - - ! ! ! - - ! - - -
Load Down - - - - - - - - - - ! ! - - - - - - - - - - - -
No.1 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN OPN CLS CLS CLS CLS CLS
Safety Devices
No.2 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN CLS CLS CLS CLS CLS
Chilled Water Pump CPUE OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF
Power Supply Indicator OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF
Operation Indicator OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF ON OFF OFF OFF
Alarm Indicator OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF
CH1 OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF ON ON ON OFF ON ON OFF
Oil Heater
CH2 OFF ON ON ON ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF ON ON OFF ON ON OFF
STA DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT DLT DLT
MC1 OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD) (ULD) OFF OFF OFF (ULD) OFF OFF OFF
33% 33% 33% 33% 33~99% 100% 100% 33~99% 33% 33% 33~99% 33~99% 33~99% 33~99%
Compressor Motor
STA DLT DLT DLT DLT DLT DLT DTA DLT DLT DLT DLT DLT
MC2 OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD) (ULD) (ULD) OFF OFF (ULD) OFF OFF OFF
33% 33% 33~99% 100% 100% 33~99% 33% 33% 33~99% 33~99% 33~99% 33~99% 33~99%
Standard Operation Sequence RCUE 80AG1, 100AG1
MF11~14 OFF OFF ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
Fan Motor
MF21~24 OFF OFF ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
SV11 OFF OFF ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Solenoid Valve SV13 OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV21 OFF OFF ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV22 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV23 OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
Time Schedule
CLS Close
OPN: Open
STA: Star
DLT Delta
ULD: Unload
FLD: Full Load
!: Changing Compressor Load
10/31
Control Stage
Starting Control Capacity Control Safety Devices Shut Down
Control Devices
Main Power Switch MI OFF ON - - - - - - - - - - - - - - - - - - ON ON ON OFF
Operation Switch PBS - - ON - - - - - - - - - - - - - - - - OFF ON OFF - -
Load Up - - - - - - - ! ! - - - - - ! - - - ! - - - - -
Controller Neutral - - - - - - - - - ! - - - - - ! ! ! - - ! - - -
Load Down - - - - - - - - - - ! ! - - - - - - - - - - - -
No.1 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN OPN CLS CLS CLS CLS CLS
Safety Devices
No.2 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN CLS CLS CLS CLS CLS
Chilled Water Pump CPUE OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF
Power Supply Indicator OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF
CONTROL SYSTEM
MF21~24 OFF OFF ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
SV11 OFF OFF ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Solenoid Valve SV13 OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV21 OFF OFF ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV22 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV23 OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
Time Schedule
CLS Close
OPN: Open
STA: Star
DLT Delta
ULD: Unload
FLD: Full Load
!: Changing Compressor Load
!: Keeping Compressor Load
CONTROL SYSTEM 10/33
Control Stage
Starting Control Capacity Control Safety Devices Shut Down
Control Devices
Main Power Switch MI OFF ON - - - - - - - - - - - - - - - - - - - - - ON ON ON OFF
Operation Switch PBS - - ON - - - - - - - - - - - - - - - - - - - OFF ON OFF - -
Load Up - - - - - - - - - ! ! - - - - - ! - - - ! ! - - - - -
Controller Neutral - - - - - - - - - - - ! - - - - - ! ! ! - - - ! - - -
Load Down - - - - - - - - - - - - ! ! - - - - - - - - - - - - -
No.1 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN OPN OPN CLS CLS CLS CLS CLS
Safety Devices No.2 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN OPN CLS CLS CLS CLS CLS
No.3 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN CLS CLS CLS CLS CLS
Chilled Water Pump CPUE OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF
Power Supply Indicator OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF
Operation Indicator OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF ON OFF OFF OFF
Alarm Indicator OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON OFF OFF OFF OFF OFF
CH1 OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF ON ON ON ON OFF ON ON OFF
Oil Heater CH2 OFF ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF ON ON ON OFF ON ON OFF
CH3 OFF ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF ON ON OFF ON ON OFF
STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT DLT DLT
MC1 OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD) (ULD) OFF OFF OFF OFF (ULD) OFF OFF OFF
33% 33% 33% 33% 33% 33% 33~99% 100% 100% 33~99% 33% 33% 33~99% 33~99% 33~99% 33~99%
Standard Operation Sequence RCUE 150AG1
STA DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT DLT DLT DLT
Compressor Motor MC2 OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD) (ULD) (ULD) OFF OFF OFF (ULD) OFF OFF OFF
33% 33% 33% 33% 33~99% 100% 100% 33~99% 33% 33% 33~99% 33~99% 33~99% 33~99% 33~99%
STA DLT DLT DLT DLT DLT DLT DTA DLT DLT DLT DLT DLT DLT
MC3 OFF OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) OFF OFF (ULD) OFF OFF OFF
33% 33% 33~99% 100% 100% 33~99% 33% 33% 33~99% 33~99% 33~99% 33~99% 33~99% 33~99%
MF11~14 OFF OFF ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
Fan Motor MF21~24 OFF OFF ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
MF31~34 OFF OFF ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
SV11 OFF OFF ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV13 OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Solenoid Valve SV21 OFF OFF ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV22 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV23 OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV31 OFF OFF ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV32 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV33 OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF OFF OFF OFF
Time Schedule
CONTROL SYSTEM
Control Stage
10/34
MC3 OFF OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) OFF OFF (ULD) OFF OFF OFF
25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99% 25~99% 25~99% 25~99% 25~99%
MF11~14 OFF OFF ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
Fan Motor MF21~24 OFF OFF ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
MF31~34 OFF OFF ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
SV11 OFF OFF ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV13 OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Solenoid Valve SV21 OFF OFF ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV22 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV23 OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV31 OFF OFF ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV32 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV33 OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF OFF OFF OFF
Time Schedule
Control Stage
Starting Control Capacity Control
Control Devices
Main Power Switch MI OFF ON - - - - - - - - - - - - - - - - - -
Operation Switch PBS - - ON - - - - - - - - - - - - - - - - -
Load Up - - - - - - - - - - - ! ! - - - - - ! -
Controller Neutral - - - - - - - - - - - - - ! - - - - - !
Load Down - - - - - - - - - - - - - - ! ! - - - -
No.1 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
No.2 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
Safety Devices
No.3 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
No.4 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
Chilled Water Pump CPUE OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
Power Supply Indicator OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
Operation Indicator OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
Alarm Indicator OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
CH1 OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
CH2 OFF ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
Oil Heater
CH3 OFF ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
CH4 OFF ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
MC1 STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25% 25% 25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
MC2 STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
Compressor Motor
MC3 STA DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
MC4 STA DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
MF11~14 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
MF21~24 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
Fan Motor
MF31~34 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
MF41~44 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
SV11 OFF OFF ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV13 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
SV21 OFF OFF ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
Solenoid Valve SV22 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV23 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
SV31 OFF OFF ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV32 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV33 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
SV41 OFF OFF ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV42 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV43 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
Time Schedule
The Compressor
3min. 5sec. 5sec. 5sec. 5sec 30sec. which started
finally will be
60sec. 60sec. 60sec. Minimun 3min. restarted first.
Control Stage
Safety Devices Shut Down
Control Devices
Main Power Switch MI - - - - - - ON ON ON OFF
Operation Switch PBS - - - - - OFF ON OFF - -
Load Up - - ! ! ! - - - - -
Controller Neutral ! ! - - - - ! - - -
Load Down - - - - - - - - - -
No.1 CLS OPN OPN OPN OPN CLS CLS CLS CLS CLS
No.2 CLS CLS OPN OPN OPN CLS CLS CLS CLS CLS
Safety Devices
No.3 CLS CLS CLS OPN OPN CLS CLS CLS CLS CLS
No.4 CLS CLS CLS CLS OPN CLS CLS CLS CLS CLS
Chilled Water Pump CPUE ON ON ON ON ON ON ON ON OFF OFF
Power Supply Indicator ON ON ON ON ON ON ON ON ON OFF
Operation Indicator ON ON ON ON OFF OFF ON OFF OFF OFF
Alarm Indicator OFF OFF OFF ON ON OFF OFF OFF OFF OFF
CH1 OFF ON ON ON ON ON OFF ON ON OFF
CH2 OFF OFF ON ON ON ON OFF ON ON OFF
Oil Heater
CH3 OFF OFF OFF ON ON ON OFF ON ON OFF
CH4 OFF OFF OFF OFF ON ON OFF ON ON OFF
MC1 DLT DLT
(ULD) OFF OFF OFF OFF OFF (ULD) OFF OFF OFF
25~99% 25~99%
MC2 DLT DLT DLT
(ULD) (ULD) OFF OFF OFF OFF (ULD) OFF OFF OFF
25~99% 25~99% 25~99%
Compressor Motor
MC3 DLT DLT DLT DLT
(ULD) (ULD) (ULD) OFF OFF OFF (ULD) OFF OFF OFF
25~99% 25~99% 25~99% 25~99%
MC4 DLT DLT DLT DLT DLT
(ULD) (ULD) (ULD) (ULD) OFF OFF (ULD) OFF OFF OFF
25~99% 25~99% 25~99% 25~99% 25~99%
MF11~14 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
MF21~24 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
Fan Motor
MF31~34 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
MF41~44 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
SV11 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV13 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV21 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV22 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV23 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Solenoid Valve
SV31 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV32 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV33 OFF OFF ON OFF OFF OFF OFF OFF OFF OFF
SV41 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV42 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV43 OFF OFF ON ON OFF OFF OFF OFF OFF OFF
Time Schedule
10sec.
The Compressor which started finally
will be restarted first.
CLS Close
OPN: Open
STA: Star
DLT Delta
ULD: Unload
FLD: Full Load
!: Changing Compressor Load
!: Keeping Compressor Load
CONTROL SYSTEM 10/37
Control Stage
Starting Control Capacity Control
Control Devices
Main Power Switch MI OFF ON - - - - - - - - - - - - - - - - - - - -
Operation Switch PBS - - ON - - - - - - - - - - - - - - - - - - -
Controller Load Up - - - - - - - - - - - - - ! ! - - - - - ! -
Neutral - - - - - - - - - - - - - - - ! - - - - - !
Load Down - - - - - - - - - - - - - - - - ! ! - - - -
Safety Devices No.1 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
No.2 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
No.3 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
No.4 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
No.5 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
Chilled Water Pump CPUE OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
Power Supply Indicator OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
Operation Indicator OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
Alarm Indicator OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Oil Heater CH1 OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
CH2 OFF ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
CH3 OFF ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
CH4 OFF ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
CH5 OFF ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
Compressor Motor MC1 STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25% 25% 25% 25% 25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
MC2 STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25% 25% 25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
MC3 STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
MC4 STA DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
MC5 STA DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
Fan Motor MF11~14 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
MF21~24 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
MF31~34 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
MF41~44 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
MF51~54 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
Solenoid Valve SV11 OFF OFF ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV13 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
SV21 OFF OFF ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV22 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV23 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
SV31 OFF OFF ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV32 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV33 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
SV41 OFF OFF ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV42 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV43 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
SV51 OFF OFF ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV52 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV53 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
Time Schedule
The Compressor
5sec. 5sec. 5sec 5sec. 5sec. 30sec. which started
30sec. finally will be
60sec 60sec 60sec. 60sec. restarted first.
Minimun
Control Stage
Safety Devices Shut Down
Control Devices
Main Power Switch MI - - - - - - - ON ON ON OFF
Operation Switch PBS - - - - - - OFF ON OFF - -
Controller Load Up - - ! ! ! ! - - - - -
Neutral ! ! - - - - - ! - - -
Load Down - - - - - - - - - - -
Safety Devices No.1 CLS OPN OPN OPN OPN OPN CLS CLS CLS CLS CLS
No.2 CLS CLS OPN OPN OPN OPN CLS CLS CLS CLS CLS
No.3 CLS CLS CLS OPN OPN OPN CLS CLS CLS CLS CLS
No.4 CLS CLS CLS CLS OPN OPN CLS CLS CLS CLS CLS
No.5 CLS CLS CLS CLS CLS OPN CLS CLS CLS CLS CLS
Chilled Water Pump CPUE ON ON ON ON ON ON ON ON ON OFF OFF
Power Supply Indicator ON ON ON ON ON ON ON ON ON ON OFF
Operation Indicator ON ON ON ON ON OFF OFF ON OFF OFF OFF
Alarm Indicator OFF OFF OFF ON ON ON OFF OFF OFF OFF OFF
Oil Heater CH1 OFF ON ON ON ON ON ON OFF ON ON OFF
CH2 OFF OFF ON ON ON ON ON OFF ON ON OFF
CH3 OFF OFF OFF ON ON ON ON OFF ON ON OFF
CH4 OFF OFF OFF ON ON ON ON OFF ON ON OFF
CH5 OFF OFF OFF OFF OFF ON ON OFF ON ON OFF
Compressor Motor MC1 DLT DLT
(ULD) OFF OFF OFF OFF OFF OFF (ULD) OFF OFF OFF
25~99% 25~99%
MC2 DLT DLT DLT
(ULD) (ULD) OFF OFF OFF OFF OFF (ULD) OFF OFF OFF
25~99% 25~99% 25~99%
MC3 DLT DLT DLT DLT
(ULD) (ULD) (ULD) OFF OFF OFF OFF (ULD) OFF OFF OFF
25~99% 25~99% 25~99% 25~99%
MC4 DLT DLT DLT DLT DLT
(ULD) (ULD) (ULD) (ULD) OFF OFF OFF (ULD) OFF OFF OFF
25~99% 25~99% 25~99% 25~99% 25~99%
MC5 DLT DLT DLT DLT DLT DLT
(ULD) (ULD) (ULD) (ULD) (ULD) OFF OFF (ULD) OFF OFF OFF
25~99% 25~99% 25~99% 25~99% 25~99% 25~99%
Fan Motor MF11~14 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
MF21~24 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
MF31~34 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
MF41~44 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
MF51~54 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
Solenoid Valve SV11 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV13 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV21 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV22 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV23 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV31 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV32 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV33 OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF
SV41 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV42 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV43 OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF
SV51 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV52 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV53 OFF OFF ON ON ON OFF OFF OFF OFF OFF OFF
Time Schedule
10sec.
The Compressor which started
finally will be restarted first.
CLS Close
OPN: Open
STA: Star
DLT Delta
ULD: Unload
FLD: Full Load
!: Changing Compressor Load
!: Keeping Compressor Load
CONTROL SYSTEM 10/39
Control Stage
Starting Control Capacity Control
Control Devices
Main Power Switch MI OFF ON - - - - - - - - - - - - - - - - - - - - - -
Operation Switch PBS - - ON - - - - - - - - - - - - - - - - - - - - -
Load Up - - - - - - - - - - - - - - - ! ! - - - - - ! -
Controller Neutral - - - - - - - - - - - - - - - - - ! - - - - - !
Load Down - - - - - - - - - - - - - - - - - - ! ! - - - -
No.1 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
No.2 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
No.3 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
Safety Devices
No.4 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
No.5 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
No.6 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
Chilled Water Pump CPUE OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
Power Supply Indicator OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
Operation Indicator OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
Alarm Indicator OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
CH1 OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
CH2 OFF ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
CH3 OFF ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
Oil Heater
CH4 OFF ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
CH5 OFF ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
CH6 OFF ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
MC1 STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25% 25% 25% 25% 25% 25% 25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
MC2 STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25% 25% 25% 25% 25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
MC3 STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25% 25% 25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
Compressor Motor
MC4 STA DLT STA DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
MC5 STA DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
MC6 STA DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
MF11~14 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
MF21~24 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
MF31~34 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
Fan Motor
MF41~44 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
MF51~54 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
MF61~64 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
SV11 OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV13 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
SV21 OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV22 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV23 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
SV31 OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV32 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV33 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
Solenoid Valve
SV41 OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV42 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV43 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
SV51 OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV52 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV53 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
SV61 OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV62 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV63 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
Time Schedule
The Compressor
5sec. 5sec. 5sec. 5sec. which started
30min. 5sec 5sec. 30sec.
finally will be
60sec 60sec 60sec. 60sec. Minimun restarted first.
Control Stage
Safety Devices Shut Down
Control Devices
Main Power Switch MI - - - - - - - - ON ON ON OFF
Operation Switch PBS - - - - - - - OFF ON OFF - -
Load Up - - ! ! ! ! ! - - - - -
Controller Neutral ! ! - - - - - - ! - - -
Load Down - - - - - - - - - - - -
No.1 CLS OPN OPN OPN OPN OPN OPN CLS CLS CLS CLS CLS
No.2 CLS CLS OPN OPN OPN OPN OPN CLS CLS CLS CLS CLS
No.3 CLS CLS CLS OPN OPN OPN OPN CLS CLS CLS CLS CLS
Safety Devices
No.4 CLS CLS CLS CLS OPN OPN OPN CLS CLS CLS CLS CLS
No.5 CLS CLS CLS CLS CLS OPN OPN CLS CLS CLS CLS CLS
No.6 CLS CLS CLS CLS CLS CLS OPN CLS CLS CLS CLS CLS
Chilled Water Pump CPUE ON ON ON ON ON ON ON ON ON ON OFF OFF
Power Supply Indicator ON ON ON ON ON ON ON ON ON ON ON OFF
Operation Indicator ON ON ON ON ON ON OFF OFF ON OFF OFF OFF
Alarm Indicator OFF OFF OFF ON ON ON ON OFF OFF OFF OFF OFF
CH1 OFF ON ON ON ON ON ON ON OFF ON ON OFF
CH2 OFF OFF ON ON ON ON ON ON OFF ON ON OFF
CH3 OFF OFF OFF ON ON ON ON ON OFF ON ON OFF
Oil Heater
CH4 OFF OFF OFF ON ON ON ON ON OFF ON ON OFF
CH5 OFF OFF OFF ON ON ON ON ON OFF ON ON OFF
CH6 OFF OFF OFF OFF OFF OFF ON ON OFF ON ON OFF
MC1 DLT DLT
(ULD) OFF OFF OFF OFF OFF OFF OFF (ULD) OFF OFF OFF
25~99% 25~99%
MC2 DLT DLT DLT
(ULD) (ULD) OFF OFF OFF OFF OFF OFF (ULD) OFF OFF OFF
25~99% 25~99% 25~99%
MC3 DLT DLT DLT DLT
(ULD) (ULD) (ULD) OFF OFF OFF OFF OFF (ULD) OFF OFF OFF
25~99% 25~99% 25~99% 25~99%
Compressor Motor
MC4 DLT DLT DLT DLT DLT
(ULD) (ULD) (ULD) (ULD) OFF OFF OFF OFF (ULD) OFF OFF OFF
25~99% 25~99% 25~99% 25~99% 25~99%
MC5 DLT DLT DLT DLT DLT DLT
(ULD) (ULD) (ULD) (ULD) (ULD) OFF OFF OFF (ULD) OFF OFF OFF
25~99% 25~99% 25~99% 25~99% 25~99% 25~99%
MC6 DLT DLT DLT DLT DLT DLT DLT
(ULD) (ULD) (ULD) (ULD) (ULD) (ULD) OFF OFF (ULD) OFF OFF OFF
25~99% 25~99% 25~99% 25~99% 25~99% 25~99% 25~99%
MF11~14 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
MF21~24 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
MF31~34 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
Fan Motor
MF41~44 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
MF51~54 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
MF61~64 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
SV11 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV13 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV21 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV22 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV23 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Solenoid Valve SV31 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV32 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV33 OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV41 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV42 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV43 OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV51 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV52 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV53 OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV61 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV62 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV63 OFF OFF ON ON ON ON OFF OFF OFF OFF OFF OFF
Time Schedule
11. MAINTENANCE
The unit should be periodically inspected according to the # CAUTION:
same items as those described in the paragraph titled Perform periodical maintenance according to the
"Test Running". In order to ensure dependable "INSTRUCTIONS" to maintain the unit in a good
performance and long life operation, the following condition.
additional items should be given for particular attention.
Do not touch the parts at the discharge gas side by
hand, since the pipes at the discharge side are
" WARNING: heated by refrigerant and the temperature becomes
higher than 100 °C.
If a fire accidentally occurs, turn OFF the main switch
and use an extinguisher for an oil fire and an electric Do not utilise this unit for cooling or heating of
fire. drinking water or food. Comply with local codes and
regulations.
Do not operate the unit near flammable gases such
lacquer, paint oil, etc. to avoid a fire or an explosion. Turn OFF all the main switches if refrigerant leakage
or chilled water leakage occurs. Also, if the unit can
Turn OFF the main switch when electrical box covers not be stopped by the control switch, turn OFF all the
are removed for setting the temperature. Do not switches for power source.
operate the unit without fixing panels.
11.1. COMPONENTS
" Compressor " Electrical Equipment
The semi-hermetic screw compressor requires periodic Always pay careful attention to working voltage, amperage
maintenance, including replacement of parts. See the and phase balance. Check for faulty contact caused by
HITACHI Service Handbook for Screw Compressors, for loosened terminal connections, oxidised contacts, foreign
details. matter, and others.
" Air-cooled Condenser " Control and Protective Devices
Inspect the condenser and remove any accumulated dirt Do not readjust the settings in the field unless the setting is
from the coil, at regular intervals. Other obstacles such as maintained at the point other than the point listed in the
growing grass and pieces of paper, which might restrict Air table on page 38.
flow, should also be removed.
11.2. LUBRICATION
" Compressor " Fan Motor
The compressors are charged at the factory with the Bearing of all fan motors are pre-lubricated. Lubrication is
correct oil listed in the compressor nameplate. It is not not required.
necessary to add oil, if the refrigerant cycle remains sealed.
11.3. DEPOSITS
Lime and other minerals in the condenser water or chilled
water tend to deposit on inside surfaces of plates over a " WARNING:
long period of operation. As deposits of these minerals This product is equipped with plate type heat
increase, excessive power consumption, excessive high exchangers. In the plate type heat exchanger, water
discharge pressure or lower operation pressure are flows through a narrow space between plates.
detected, indicating evidence of deposits on the condenser Therefore, there is a possibility that freezing may
or the water cooler. occur if foreign particles or dusts are clogged. In
order to avoid this clogging, provide a 20 mesh water
strainer at the inlet of the chilled water piping near the
# CAUTION: product. If clogging in the plate type heat exchanger
Cleaning of plate type heat exchangers shall be occurs seriously, this will cause insufficient cooling
performed by specialists. Please contact your performance or local freezing in the plate type heat
contractor or dealer of HITACHI. exchanger. It is strongly recommended that the heat
exchanger be cleaned at the same time when the
Clean the water strainer filter periodically according to filter is cleaned.
its clogging degree. Pay attention to the following caution and normal
cleaning method. For details, contact your Hitachi
installer.
11/42 MAINTENANCE
# CAUTION: Water
Correctly select cleaning agent depending on scales
in the plate type heat exchangers. The cleaning
chemicals are different depending on fouling degree.
This plate type heat exchanger is made of stainless
steel. Do not use a cleaning agent containing
hydrochloric acid or fluorine compound. If used the
heat exchanger will be damaged, resulting in
refrigerant leakage.
After cleaning with cleaning agent, clean inside of Refrigerant
water piping including the heat exchangers by using
clean water. Perform water treatment (preventive In the case that acid cleaning is performed,
treatment) in order to prevent the water circuit from neutralisation treatment is required after cleaning.
corrosion or re-adhering of scales after cleaning. Treatment for neutralisation fluid should be performed
In the case that a cleaning agent is used adjust by a waste fluid contractors.
concentration of the cleaning agent, cleaning period The cleaning agent and neutralising agent have
and temperature according to the scale degree. erosiveness and stimulativeness against eyes, skin,
mucous membrane etc. Therefore use protection
tools (protection glasses, protection gloves, protection
shoes, protection cloth, protection mask, etc.) in order
not to absorb or touch these agents during this
cleaning work.
N°° Name
Suction Gas Pressure
Option
Gauge
Manifold
Option
Option
Option
NOTE:
R407C shall be charged by LIQUID.
11/46 MAINTENANCE
Option Gauge
Manifold
Option
Option
Option
Flange Connection
Flare Connection Charging Evacuation
Chilled Water Inlet
Solder Connection
Refrigerant Cycle
Chilled Water Outlet Unit Side
NOTE:
R407C shall be charged by LIQUID.
11.12.1. OPTIONS
(MPa)
each Cycle
Standard Working Range
(MPa)
(MPa)
Condenser Air Inlet Temperature (°C) Condenser Air Inlet Temperature (°C)
ºC
Inlet ºC Outlet ºC
Check Pressure:
A A A A
Model:
Date:
Weather:
Sampling Time
Compressor Number
Term
Ambient Temperature DB ºC
WB ºC
Low MPa
Pressure
Voltage V
Current A
Outlet ºC
12. TROUBLESHOOTING
" The following table shows efficient checking procedures for trouble.
" The following table shows efficient checking procedures for trouble.
Reverse Phase Protection Device, Fuse and Thermal Relay for Compressor,
Internal Thermostat for Compressor, Compressor Oil Heater,
Fuse and internal Thermostat for Fan Motor, Control Circuit Fuse,
Safety and Protection Devices - High Pressure Switch, Low Pressure Control, High Pressure Relief Valve,
Discharge Gas Temperature Control, Suction Gas Temperature Control, Freeze
Proctection Control and Compressor Operation Hour Meter
Reverse Phase Protection Device, Fuse and Thermal Relay for Compressor,
Internal Thermostat for Compressor, Compressor Oil Heater,
Fuse and Internal Thermostat for Fan Motor, Control Circuit Fuse,
Safety and Protection Devices -
High Pressure Switch, Low Pressure Control, High Pressure Relief Valve,
Discharge Gas Temperature Control, Suction Gas Temperature Control,
Freeze Protection Control and Compressor Operation Hour Meter
NOTE:
The nominal cooling capacities are based on the European Standard EN12055.
- Chilled Water Inlet/Outlet Temperature: 12/7 °C
- Condenser Inlet Air Temperature: 35 °C
- Cooling capacity and total power input data at 40~43ºC are available at distributor side
GENERAL SPECIFICATIONS 13/57
Reverse Phase Protection Device, Fuse and Thermal Relay for Compressor,
Internal Thermostat for Compressor, Compressor Oil Heater,
Fuse and Internal Thermostat for Fan Motor, Control Circuit Fuse,
Safety and Protection Devices -
High Pressure Switch, Low Pressure Control, High Pressure Relief Valve,
Discharge Gas Temperature Control, Suction Gas Temperature Control,
Freeze Protection Control and Compressor Operation Hour Meter
NOTE:
The nominal cooling capacities are based on the European Standard EN12055.
- Chilled Water Inlet/Outlet Temperature: 12/7 °C
- Condenser Inlet Air Temperature: 35 °C
- Cooling capacity and total power input data at 40~43ºC are available at distributor side
13/58 GENERAL SPECIFICATIONS
Reverse Phase Protection Device, Fuse and Thermal Relay for Compressor,
Internal Thermostat for Compressor, Compressor Oil Heater,
Fuse and Internal Thermostat for Fan Motor, Control Circuit Fuse,
Safety and Protection Devices -
High Pressure Switch, Low Pressure Control, High Pressure Relief Valve,
Discharge Gas Temperature Control, Suction Gas Temperature Control,
Freeze Protection Control and Compressor Operation Hour Meter
NOTE:
The nominal cooling capacities are based on the European Standard EN12055.
- Chilled Water Inlet/Outlet Temperature: 12/7 °C
- Condenser Inlet Air Temperature: 35 °C
- Cooling capacity and total power input data at 40~43ºC are available at distributor side
DRAWINGS 14/59
14. DRAWINGS
Model
RCUE 40AG1
RCUE 50AG1
RCUE 60AG1
RCUE 70AG1
Electrical Box
Water Inlet
Inlet for Power Water Inlet (3B Victaulic)
Supply Wiring
(Rear Side)
(Both Side)
Water Outlet
(Rear Side)
Rigging Holes
(4-∅50)
Electrical Box
Air Inlet
Air Inlet Air Inlet
Water Inlet
Inlet for Power (4B Victaulic)
Supply Wiring Water Inlet
(Rear Side)
(Both Side)
Water Outlet
(Rear Side) Rigging Holes
(4-∅50)
Model
RCUE 150AG1
RCUE 180AG1
RCUE 200AG1
Electrical Box
4B Vitaulic
Inlet for Power
Supply Wiring Water Inlet
Water Inlet Water Inlet
(Both Side) (Rear Side) (Rear Side)
Model
RCUE 240AG1
RCUE 270AG1
Air Outlet Air Outlet Air Outlet Air Outlet Air Outlet
Electrical Box
Air Inlet
Air Inlet
Air Inlet
4B Vitaulic
Water Inlet
Water Inlet Water Inlet
(Rear Side) (Rear Side)
Model
RCUE 300AG1
RCUE 330AG1
Electrical Box Air Outlet Air Outlet Air Outlet Air Outlet Air Outlet
Air Outlet
Air Inlet
Model
RCUE 360AG1
RCUE 400AG1
Electrical Box Air Outlet Air Outlet Air Outlet Air Outlet Air Outlet Air Outlet Air Outlet
RCUE 40AG1
RCUE 50AG1
RCUE 60AG1
RCUE 70AG1
Models
(OPTION)
(OPTION)
Main Switch
POWER CIRCUIT
DRAWINGS 14/63
POWER CIRCUIT FOR RCUE 80AG1, RCUE 100AG1, RCUE 120AG1, RCUE 140AG1
RCUE 80AG1
RCUE 100AG1
RCUE 120AG1
RCUE 140AG1
Models
Main Switch
POWER CIRCUIT
14/64 DRAWINGS
RCUE 150AG1
RCUE 180AG1
RCUE 200AG1
Models
POWER CIRCUIT
Main Switch
DRAWINGS 14/65
RCUE 240AG1
RCUE 270AG1
Models
POWER CIRCUIT
Main Switch
14/66 DRAWINGS
RCUE 300AG1
RCUE 330AG1
Models
POWER CIRCUIT
Main Switch
DRAWINGS 14/67
RCUE 360AG1
RCUE 400AG1
Models
POWER CIRCUIT
Main Switch
CONTROL CIRCUIT
14/68 DRAWINGS
FAN SPEED
CTRL (OPTION)
CONTROL CIRCUIT FOR RCUE 40AG1, RCUE 50AG1, RCUE 60AG1, RCUE 70AG1
Models
RCUE 40AG1
RCUE 50AG1
RCUE 60AG1
RCUIE 70AG1
CONTROL CIRCUIT
FAN SPEED
CTRL. (OPTION)
CONTROL CIRCUIT FOR RCUE 80AG1, RCUE 100AG1, RCUE 120AG1, RCUE 140AG1
Models
RCUE 80AG1
RCUE 100AG1
RCUE 120AG1
RCUE 140AG1
DRAWINGS
14/69
CONTROL CIRCUIT
14/70 DRAWINGS
FAN SPEED
CTRL. (OPTION)
Models
RCUE 150AG1
RCUE 180AG1
RCUE 200AG1
CONTROL CIRCUIT CONTROL CIRCUIT FOR RCUE 240AG1, RCUE 270AG1
FAN SPEED
CTRL. (OPTION)
Models
RCUE 240AG1
RCUE 270AG1
DRAWINGS
14/71
CONTROL CIRCUIT
14/72 DRAWINGS
Models
RCUE 300AG1
RCUE 330AG1
CONTROL CIRCUIT
FAN SPEED
FAN SPEED
CTRL. (OPTION)
CTRL. (OPTION)
CONTROL CIRCUIT FOR RCUE 360AG1, RCUE 400AG1
Models
RCUE 360AG1
RCUE 400AG1
DRAWINGS
14/73
MAIN PRINTED CIRCUIT BOARD (MASTER)
(CHECK) BMS
CONNECTION
POWER
OPERATION
OPERATION
ALARM
MAIN PRINTED CIRCUIT BOARD (MASTER)
FAN SPEED
CTRL. (OPTION)
RELAYS PRINTED CIRCUIT BOARD (SUBSIDIARY)
PCBC - MASTER
(only RCUE 300AG1∼400AG1)
RELAIS PRINTED CIRCUIT BOARD (SUBSIDIARY)
Model
RCUE 300AG1
RCUE 330AG1
RCUE 360AG1
Fan Speed (
Ctrl. (option) RCUE 400AG1
DRAWINGS
14/75
RELAYS PRINTED CIRCUIT BOARD
DUMMY
THERMI
(OPTION)
Model
RCUE 40,50,60,70AG1
RCUE 80,100,120,140AG1
RCUE 150,180,200AG1
RCUE 240,270AG1
(ONLY)
DM-1
RELAYS PRINTED CIRCUIT BOARD
No cables (n=3,5 for RCUE300,330AG1
No cables (n= 4,6 for RCUE360.400AG1
(OPTION)
(ONLY)
Model
RCUE 300,330AG1
RCUE 360,400AG1
DRAWINGS
14/77
CUSTOMER WIRING
LOW VOLTAGE
REMOTE CONTROL
In case of remote control operation
this wire shall be removed. R Phase
CUSTOMER WIRING
Neutral
6 Cycles
5,6 Cycles
ON/OFF
ALARM
Pump 4,5,6 Cycles LAMP
Flow Switch Differential Water
Interlock
3,4,5,6 Cycles Pressure Switch Option.
2,3,4,5,6 Cycles
Remote control Switch (RSW-A ) (Option)
Pump
operation
SETTING OF LOW VOLTAGE CONTROL
In case of Individual without Remote control Switch (6 Cycles) Customer Wiring MODE Dip Switch Setting
No Use Low Voltage Control) (DSW1 of Main PCB)
NORMAL
MODE
(No Low Voltage Control)
MODE1
Hi
(Hi / Lo)
Lo ON
OFF
NOTE: MODE 2 min.100ms
(Pulse) min.100ms
1. All the setting shall be performed before Power ON.
2. Remote/Local Change over Switch on Operation Switch shall be set to "Remote".
3. Terminals 1! ∼ 17 ! are for AC220-240V –Terminals A! ∼ D ! are for DC24V.
DRAWINGS 14/79
PARTS LIST
(n=1~N)
Mark Name Remark Mark Name Remark
Suction Gas Temperature
MC1-n Compressor Motor THMs1-n
Thermistor
MF11-n4 Condenser Fan Motor THMI1-n Liquid Temperature Thermistor OPTION
MI Main Isolator EF1~3, R,S,T Fuse 6A
CMC1-n Contactor for Compressor Motor SV11-n1 Solenoid Valve for Starting
Contactor for Compressor Motor
CMCs1-sn SV12-n2 Solenoid Valve for Load-down
(Start Operation)
Contactor for Compressor Motor
CMCD1-Dn SV13-n3 Solenoid Valve for Load-up
(Delta Operation)
Contactor for Condenser Fan
CMF11-n4 TM1-n Hour Meter
Motor
or optional Printed Circuit Board for
EFC1-n Fuse for Compressor Motor PCBA
Circuit Breaker Display
Overcurrent Relay for Compressor Printed Circuit Board for
ORC1-n PCBB
Motor Operation
or optional
EFF11-n4 Fuse for Condenser Fan Motor PCBC1,C2 Printed Circuit Board for CPU
Circuit Breaker
Internal Thermostat for
ITC1-n PCBD1-Dn Printed Circuit Board for Relay
Compressor
Printed Circuit Board for Fan
ITF11-n4 Internal Thermostat for Fan Motor PCBE1-En OPTION
Control
Water Pressure Switch,
CH1-n Crankcase Heater WP OPTION
Water Flow Switch
Push Button Switch for Starting
AR1-n,H,R Auxiliary Relay PBSR1 OPTION
(REMOTE)
OFF: 2.74Mpa
Push Button Switch for
PSH1-n High Pressure Switch ON: Manual PBSR2
Stoppage (REMOTE)
Reset
Pilot Lamp for Remote
Pd1-n High Pressure Sensor RL
Indication (Unit Operation)
Field
Pilot Lamp for Remote
Ps1-n Low Pressure Sensor OL1-n Supplied
Indication (Alarm)
Inlet Water Temperature
THMi CMP Contactor for Pump
Thermistor
THM01, Outlet Water Temperature
TRP Thermal Relay for Pump
02,03 Thermistor
THMr2 1-n Cooler Inlet Refrigerant Thermistor SVEn Solenoid Valve for Economizer
Pressure Switch for
THMd 1-n Discharge Gas Thermistor PSW n
Economizer
Or optional
PFC1-n Fuse holder for Compresor Motor EHF1-n Cooler Heater
Circuit Breaker
Fuse holder for Compresor Fan Or optional
PFF1-n TF1,2,3,4,5 Transformers
Motor Circuit Breaker
Atmosphere Temperature
THMa
Thermistor
Model N
RCUE 40, 50, 60, 70AG1 1
RCUE 80, 100, 120,140AG1 2
RCUE 150, 180, 200AG1 3
RCUE 240, 270AG1 4
RCUE 300,330AG1 5
RCUE 360,400AG1 6
15/80 MODEL SELECTION
Fouling Factor
2
m h°C/kcal Kfc Kfi
2
(m °C/kW)
0 1.00 1.00
0.00005(0.044) 1.00 1.00
0.0001(0.088) 0.99 1.01
MODEL SELECTION 15/81
NOTE:
1. This data is based on the following conditions...Chilled Water Inlet/Outlet Temperature: 12/7°C, Ambient Temperature: 35°C.
2. The "Maximum Unit Current" shown in the above table is the maximum total unit running current at the following conditions.
Supply Voltage: 90% of the rated voltage, Unit Capacity: 100% at max. operating conditions
3. The power supply cables must be sized to cover this maximum current value.
4. Starting Current (*1,*2) means as follows.
*1:First Compressor Starting Current
2
* :Unit Maximum Starting Current, when Last Compressor starts.
5. Compressor motor is star-delta starting, fan motor is direct starting.
MODEL SELECTION 15/87
NOTE:
1. Operating conditions are as follows.
1.1. Standard Models: Water Inlet/Outlet Temperature 12/7 °C, Ambient Temperature 35 °C, All Fans Running
1.2. Low Noise Option: Water Inlet/Outlet Temperature 12/7 °C, Ambient Temperature 30 °C, All Fans Running.
16/88 APPLICATION DATA
MODEL RCUE AG1 40 50 60 70 80 100 120 140 150 180 200 240 270 300 330 360 400
m3/h 13.7 16.8 20.1 22.2 27.4 33.5 40.3 44.3 50.3 60.4 67.1 80.5 88.5 101 111 121 133
Water Flow Range
m3/h 30.4 37.4 44.8 49.4 61 74.6 89.7 98.5 112 134 149 179 197 224 246 269 296
Minimum
m³ 0.64 0.58 0.70 0.78 1.28 1.16 1.40 1.56 1.74 2.10 2.34 2.80 3.12 3.50 3.90 4.20 4.68
Internal Water Volume
Internal
litre 10.8 13.3 16.1 16.1 23.9 30.7 38.2 38.2 44.0 54.3 54.3 76.4 76.4 82.2 82.2 114.6 114.6
Volume in Water Cooler
NOTE:
1. Minimum Internal Water Volume above table is for 2. To prevent frequent ON/OFF for no load or extremely
standard ON/OFF differential. low load operation, system internal water volume
In case of changing ON/OFF differential, minimum shall be more than above table.
internal water volume changes as following ON/OFF cycles shall be maximum 6 times per hour.
percentage. (minimum 5 minutes operation and minimum 5
minutes thermostat OFF)
Inlet ON/OFF Differential
4°C 3°C 2°C 1°C
(set by Dip-switch 5, 3&4pins)
Minimum Internal Water
50% 67% 100% 200%
Volume
APPLICATION DATA 16/89
Compressor Load
Ambient
Performance
Temperature 33~100% Full Load
Capacity % 40 50 60 70 80 90 100
35°C Input % 38 43 48 56 67 80 100
COP % 105 116 125 125 119 113 100
Capacity % 43 50 60 70 80 90 100 106
30°C Input % 34 38 42 50 57 67 83 94
COP % 126 132 143 140 140 134 120 113
Capacity % 46 50 60 70 80 90 100 112
25°C Input % 32 34 37 42 50 59 70 88
COP % 144 147 162 167 160 153 143 127
Capacity % 50 60 70 80 90 100 110 120
20°C Input % 30 32 36 42 50 57 67 80
COP % 167 188 194 190 180 175 164 150
Compressor Load
Ambient
Performance
Temperature 25~100% Full Load
Capacity % 30 40 50 60 70 80 90 100
35°C Input % 35 38 43 48 56 67 80 100
COP % 86 105 116 125 125 119 113 100
Capacity % 32 40 50 60 70 80 90 100 106
30°C Input % 32 34 38 42 50 57 67 83 94
COP % 100 118 132 143 140 140 134 120 113
Capacity % 34 40 50 60 70 80 90 100 112
25°C Input % 29 30 34 37 42 50 59 70 88
COP % 117 133 147 162 167 160 153 143 127
Capacity % 35 40 50 60 70 80 90 100 110 120
20°C Input % 26 28 30 32 36 42 50 57 67 80
COP % 135 143 167 188 194 190 180 175 164 150
Compressor Load
Ambient
Performance 16.5%
Temperature 33~100% Full Load
(*)
Capacity % 20 40 50 60 70 80 90 100
35°C Input % 19 38 43 48 56 67 80 100
COP % 105 105 116 125 125 119 113 100
Capacity % 22 43 50 60 70 80 90 100 106
30°C Input % 17 34 38 42 50 57 67 83 94
COP % 126 126 132 143 140 140 134 120 113
Capacity % 23 46 50 60 70 80 90 100 112
25°C Input % 16 32 34 37 42 50 59 70 88
COP % 144 144 147 162 167 160 153 143 127
Capacity % 25 50 60 70 80 90 100 110 120
20°C Input % 15 30 32 36 42 50 57 67 80
COP % 167 167 188 194 190 180 175 164 150
:Standard Condition
(Ambient: 35°C, Water Inlet/Outlet: 12/7°C, Full Load)
16/90 APPLICATION DATA
Compressor Load
Ambient
Performance 12.5%
Temperature 25~100% Full Load
(*)
Capacity % 15 30 40 50 60 70 80 90 100
35°C Input % 18 35 38 43 48 56 67 80 100
COP % 86 86 105 116 125 125 119 113 100
Capacity % 16 32 40 50 60 70 80 90 100 106
30°C Input % 16 32 34 38 42 50 57 67 83 94
COP % 100 100 118 132 143 140 140 134 120 113
Capacity % 17 34 40 50 60 70 80 90 100 112
25°C Input % 15 29 30 34 37 42 50 59 70 88
COP % 117 117 133 147 162 167 160 153 143 127
Capacity % 18 35 40 50 60 70 80 90 100 110 120
20°C Input % 13 26 28 30 32 36 42 50 57 67 80
COP % 135 135 143 167 188 194 190 180 175 164 150
Model: RCUE150AG1,
Compressor Load
Ambient
Performance 11%
Temperature 33~100% Full Load
(*)
Capacity % 13 40 50 60 70 80 90 100
35°C Input % 13 38 43 48 56 67 80 100
COP % 105 105 116 125 125 119 113 100
Capacity % 14 43 50 60 70 80 90 100 106
30°C Input % 11 34 38 42 50 57 67 83 94
COP % 126 126 132 143 140 140 134 120 113
Capacity % 15 46 50 60 70 80 90 100 112
25°C Input % 11 32 34 37 42 50 59 70 88
COP % 144 144 147 162 167 160 153 143 127
Capacity % 17 50 60 70 80 90 100 110 120
20°C Input % 10 30 32 36 42 50 57 67 80
COP % 167 167 188 194 190 180 175 164 150
Compressor Load
Ambient
Performance 8.3%
Temperature 25~100% Full Load
(*)
Capacity % 10 30 40 50 60 70 80 90 100
35°C Input % 12 35 38 43 48 56 67 80 100
COP % 86 86 105 116 125 125 119 113 100
Capacity % 11 32 40 50 60 70 80 90 100 106
30°C Input % 11 32 34 38 42 50 57 67 83 94
COP % 100 100 118 132 143 140 140 134 120 113
Capacity % 11 34 40 50 60 70 80 90 100 112
25°C Input % 10 29 30 34 37 42 50 59 70 88
COP % 117 117 133 147 162 167 160 153 143 127
Capacity % 12 35 40 50 60 70 80 90 100 110 120
20°C Input % 9 26 28 30 32 36 42 50 57 67 80
COP % 135 135 143 167 188 194 190 180 175 164 150
APPLICATION DATA 16/91
Compressor Load
Ambient
Performance 10%
Temperature 25~100% Full Load
(*)
Capacity % 12 30 40 50 60 70 80 90 100
35°C Input % 14 35 38 43 48 56 67 80 100
COP % 86 86 105 116 125 125 119 113 100
Capacity % 13 32 40 50 60 70 80 90 100 106
30°C Input % 13 32 34 38 42 50 57 67 83 94
COP % 100 100 118 132 143 140 140 134 120 113
Capacity % 13 34 40 50 60 70 80 90 100 112
25°C Input % 12 29 30 34 37 42 50 59 70 88
COP % 117 117 133 147 162 167 160 153 143 127
Capacity % 14 35 40 50 60 70 80 90 100 110 120
20°C Input % 4 26 28 30 32 36 42 50 57 67 80
COP % 135 135 143 167 188 194 190 180 175 164 150
: Standard Condition (Ambient: 35°C, Water Inlet/Outlet: 12/7°C, Full Load)
NOTE:
1. Capacity: Cooling Capacity (kW)
Input: Total Input Power (Compressor + Fans) (kW)
COP: Capacity/Input (kW/kW)
2. Operating Conditions:
Chilled Water Outlet Temperature: 7°C
Water Flow Rate: Constant
Condenser Fan: All Fans Running
3. Above Table shows the percentage of Capacity, Input and COP
based on the standard condition.
Therefore, each value can be calculated as below example:
1. Category
Ethylene
Required
Outlet Water Glycol
Category Ethylene
Temp. (°C) Freezing
Glycol (wt%)
Temp. (°C)
Low 1 4~0 20 -7
Low 2 -1 ~ -5 30 -13
Low 3 -6 ~ -10 40 -22
NOTE:
Freeze Protection Thermostat is the electronic control,
but non-adjustable.
NOTE:
1. CAP: Cooling Capacity, IPT: Compressor Input - Ethylene glycol: 30%
2. Capacity and Compressor Input show the percentage of the standard - Capacity = 260*0.75=195 kW, Compressor Input = 90.4*0.83=75 kW
condition Standard condition: Ambient 35°C, Water Inlet/Outlet - Water Flow(m³/h) = Kf*Capacity(kW)*0.86∆T (∆T=Inlet Temp.-
12/7°c Outlet Temp.)
3. Water Flow Rate and Pressure Drop can be calculated by the = 1.037*195*0.86/(2-(-3))
Correction Factor Kf and Kp. = 34.8 m³/h
4. Example: - Pressure Drop = Kp*Pressure Drop(water)
a) Model: RCUE100A = 1.34*0.0308*34.8
1.881
b) Standard Condition: Capacity 260kW, Compressor Input 90.4kW = 33 kPa
c) Outlet/Inlet Water Temperature -3/2°C, Ambient Temperature
where, Pressure Drop(water)= α × Qβ : see "Water Pressure Drop"
30°C
1/93
Model RCUE –AG1 40 50 60 70 80 100 120 140 150 180 200 240 270 300 330 360 400
Condenser Type Multi-Pass Cross Finned Tube
Condenser Tube
Copper Tube
Material
Outer Diameter mm 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53
Rows 3 3 4 4 3 3 4 4 3 4 4 4 4 4 4 4 4
Fin Material Aluminium
Pitch mm 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1
Number of Condenser 4 4 4 4 8 8 8 8 12 12 12 16 16 20 20 24 24
Maximum Operating Pressure MPa 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0
Condenser Fan Type Direct-Driven Propeller Fan
Quantity 4 4 4 4 8 8 8 8 12 12 12 16 16 20 20 24 24
Outer Diameter mm 710 710 710 710 710 710 710 710 710 710 710 710 710 710 710 710 710
Revolution rpm 850 850 850 850 850 850 850 850 850 850 850 850 850 850 850 850 850
3
Air Flow m /min. 840 840 840 840 2*840 2*840 2*840 2*840 3*840 3*840 3*840 4*840 4*840 5*840 5*840 6*840 6*840
Fan Motor Type Drip-Proof Type Enclosure
Starting Method Direct-On-Line Starting
Nominal Output kW 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Quantity 4 4 4 4 8 8 8 8 12 12 12 16 16 20 20 24 24
Poles 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
17/94 COMPONENTS DATA
Model RCUE-AG1 40 50 60,70 80 100 120,140 150 180,200 240,270 300,330 360,400
Water Cooler Brazed Type Plate Heat Exchanger
Type (Quantity) A(1) B(1) C(1) D(1) E(1) F(1) B(1) C(1) F(2) C(1) F(3)
-See Table Below- E(1) F(1) F(2)
NOTE:
Pressure equipment Directive (97/23/EC)
Water In
Water In
Water Out
Water Out
Water Water
Plates Plates