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53. (a) ~[cBain, J. W., Elford, W. ft., a n d Void, R. D., ,I. Soc. Chem. 56. Warwieke, J., TextiIe Colorist, 61, 315-7, 378 ( 1 9 3 9 ) ; Soap a~d
Ind., 59, 243 ( 1 9 3 0 ) ; (b) J~'erguson, R. /~I., a n d Richardson, A. S., S a n i t a r y Chemicals 15, 58 (August, 1 9 3 9 ) .
24, 1329 ( 1 9 3 2 ) ; to) Vold, R. D., a n d l~orguson, R. /-I., J. Am. Chem. 57. Smith, E. L., Chem. a n d l n d . , 58, 87 ( 1 9 3 9 ) .
Soc., 60, 2066 ( 1 9 3 8 ) . 58. Booth. J. H. W., Chem. a n d Ind., 56, 1120 ( 1 9 3 7 ) .
54. lYIaclennan, K., J. Soc. Chem. Ind., 4Z, 393T ( 1 9 2 3 ) . 59. M:errill, R. C., a n d Getty, R., J. P h y s . a n d Colloid Chem., ,52,
55. McBain, J. W., Gardiner, K., a n d Vold, R. D., Ind. E n g . Chem., 167 ( 1 9 4 8 ) .
36, 808 ( 1 9 4 4 ) ; McBain, J~ W., T h o r b u r n , R. C., a n d McGee, C. G., 60. Merrill, R. C., u n p u b l i s h e d data.
Oil a n d Soap 21, 227 ( 1 9 4 4 ) . 61. Edeler, A., Ind. E n g . Chenl., 17, 196 ( 1 9 2 5 ) .
~:y ---
Fro. 1. The operation of the Colg~tc-Emery Process is shown by this simpliiied flow sheet.
April, 1947. The second commercial unit, having a temperature. The f a t t y acid passes to a flash tank
capacity of 5,000 pounds per hour, is now being built where the temperature is dropped by evaporating
by Blaw-Knox for Swift and Company at IIammond, p a r t or all of the water which it carries and then to a
Indiana. It is expected that this plant will go into settling tank which removes the remainder of the
operation within the next few months. The commer- water. The settling tank serves also as a surge tank
cial operation of this splitting process is shown on the for recycling the product in starting. F r o m there it
flow sheet and is described below (Fig. 1). goes to heated f a t t y acid storage tanks.
The fat is pumped from tank cars, storage, or puri- The sweet water goes to a flash tank and then to a
fication into alternate feed tanks. F r o m these it is settling tank where small amounts of fat and dirt are
charged into the bottom of the splitting column by a removed b y skimming. The sweet water is now ready,
high pressure plunger type feed pump. I t enters after a light lime treatment, to be sent to the glycer-
through a sparge ring which breaks the fat into small ine concentrator. There is no severe scaling of the
droplets and, as it becomes heated, it rises through tubes with calcium sulfate as is the case with Twitchell
the sweet water accumulating section where its tem- split sweet water. F o r the same reason the finished
p e r a t u r e is increased b y direct contact with the sweet glycerine has an exceptionally low ash content.
water. A f t e r passing through the fat-water interface, U n t r e a t e d Cincinnati water is used in the E m e r y
the fat is f u r t h e r heated b y direct sparged steam to plant as process water. If color is of extreme impor-
about 500 degrees Fahrenheit. Hydrolysis takes place tance, as in the case of high quality soaps, it m a y be
as the f a t (the continuous phase) passes u p w a r d advantageous to de-aerate the water.
through the tower. The column is heavily insulated High pressure steam, at 800 psi, is supplied by a
to minimize heat loss. The small amount of heat steam generator or a steam compressor. In the Em-
needed to maintain the contents at the splitting tem- ery plant steam is supplied b y a small high pressure
p e r a t u r e may be supplied either b y direct high pres- boiler, using condensate from the steam chests of the
sure steam admitted to She central portion of the glycerine concentrators as feed water. T r e a t e d city
tower, or b y external electric strip heaters. water would also be suitable. I f there is already
Process water is withdrawn from its tank and is available a steam supply at a pressure lower than 800
charged into the top of the splitting tower through psi, it can be boosted to the required pressure b y a
a sparge ring b y a high-pressure plunger-type pump. steam compressor. I t is particularly advantageous to
The water is heated b y direct contact with the f a t t y use this system when steam is being produced in the
acid in the internal t r a y 4 y p e heat exchanger and is main plant boiler house at 300 to 400 psi.
then re-dispersed b y a distributor plate. The addi- P l a n t experience has shown that almost any type
tional heat required to bring the water to 500 degrees of f a t that is free of Suspended matter, including still
F a h r e n h e i t is supplied b y direct steam. The water, residues, ~egetable 0il loots, etc., can be handled in
in the f o r m of fine droplets, falls through the column the equipment. Lowest grade fats are advantageously
of f a t t y acid and fat and ~he sweet water is accumu- given an acid boil prior to splitting, b u t this is not a
lated at the bottom of. the tower prior to discharge critical requirement as in Twitehell splitting because
b y an automatic interface controller. in the present process impurities do not reduce the
The f a t t y acid is discharged from the top of the rate of hydrolysis. Where color is of extreme impor-
tower through a back-pressure control valve which tance, it may be desirable to de-aerate the fat before
maintains the column at working pressure. The col- charging it into the column.
umn is completely filled with liquids and vaporization The f a t t y acids can be used as produced for m a n y
of water is prevented b y maintaining the pressure in types of products because of their light color and
excess of the vapor pressure of water at the operating high degree of split. I f high grade fats are used to
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