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No.

ESP-P-6730
PROGRAMMABLE LOGIC
GAS Y PETROQUÍMICA BÁSICA
CONTROLLER REV. 2
GERENCIA DE PROYECTO Y
CONSTRUCCIÓN SPECIFICATION INSTRUMENTATION Date: JUL-2001

GAS Y PETROQUIMICA BASICA

GERENCIA DE PROYECTO Y CONSTRUCCIÓN

SUBGERENCIA DE SERVICIOS TÉCNICOS

PROYECTO: Q-600-64-03

OBRA: “CONSTRUCCIÓN DE DOS PLANTAS CRIOGÉNICAS


MODULARES Y TERMINAL DE RECIBO Y
DISTRIBUCIÓN DE GAS LP Y GASOLINAS NATURALES
EN EL AREA DE REYNOSA, TAMPS.”

LUGAR: REYNOSA, TAMAULIPAS

ESP-P-6730, Rev. 2
SPECIFICATION OF
PROGRAMMABLE LOGIC CONTROLLER

ESP-P-6730.doc
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“En PGPB la más alta prioridad es la seguridad de nuestros trabajadores,


nuestros clientes, nuestros vecinos y el medio ambiente”
No. ESP-P-6730
PROGRAMMABLE LOGIC
GAS Y PETROQUÍMICA BÁSICA
CONTROLLER REV. 2
GERENCIA DE PROYECTO Y
CONSTRUCCIÓN SPECIFICATION INSTRUMENTATION Date: JUL-2001

Rev 0 Por Gerencia de Proyecto y Construcción Fecha 21 Feb 00

Rev 1 Por Gerencia de Proyecto y Construcción Fecha 21 Nov 00

Rev 2 Por Gerencia de Proyecto y Construcción Fecha 04Jul01

Rev Por Fecha

Rev Por Fecha

Versión nueva
Cambios en alguna página X
Versión reeditada completamente

Preparada por: Pemex Gas y Petroquímica Básica


Fecha: 21- Febrero - 2000.

Por Gerencia de Proyecto y Construcción


Realizó: BNC
Especialista Instrumentación:

Revisó: GZC

Subgerente de Servicios Técnicos

Vo. Bo. MLF

Director de Proyecto

ESP-P-6730.doc
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“En PGPB la más alta prioridad es la seguridad de nuestros trabajadores,


nuestros clientes, nuestros vecinos y el medio ambiente”
No. ESP-P-6730
PROGRAMMABLE LOGIC
GAS Y PETROQUÍMICA BÁSICA
CONTROLLER REV. 2
GERENCIA DE PROYECTO Y
CONSTRUCCIÓN SPECIFICATION INSTRUMENTATION Date: JUL-2001

TABLE OF CONTENTS

SECTION PAGE

1.0 SCOPE .............................................................................................................................. 4

2.0 CODES AND REFERENCES ........................................................................................ 4

3.0 GENERAL.......................................................................................................................... 5

4.0 DESIGN REQUIREMENTS ............................................................................................. 6

5.0 SYSTEM PROGRAMMING............................................................................................13

6.0 FACTORY ACCEPTANCE TEST (FAT) .....................................................................13

7.0 SITE ACCEPTANCE TEST (SAT) ...............................................................................14

8.0 DOCUMENTATION ........................................................................................................15

9.0 OTHER REQUIREMENTS .............................................................................................16

10.0 QUALITY ASSURANCE.................................................................................................17

11.0 SHIPPING ........................................................................................................................17

12.0 WARRANTY.....................................................................................................................18

13.0 FIELD SUPPORT AND TRAINING...............................................................................18

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No. ESP-P-6730
PROGRAMMABLE LOGIC
GAS Y PETROQUÍMICA BÁSICA
CONTROLLER REV. 2
GERENCIA DE PROYECTO Y
CONSTRUCCIÓN SPECIFICATION INSTRUMENTATION Date: JUL-2001

1.0 SCOPE

This specification defines design criteria and minimum requirement for the design,
supply, assembly, testing and delivery of the Programmable Logic Controller
(PLC) systems to be installed at the two Modular Cryogenic Plants, LPG & Natural
Gasoline Receipt and Distribution Terminal in Reynosa, Tamps. Mexico.

2.0 CODES AND REFERENCES

2.1 Codes and Standards

2.1.1 It shall be the Contractor responsibility to, or to become,


knowledgeable of the requirements of the referenced Codes and
Standards.

2.1.2 The following codes and standards, to the extent specified herein,
form a part of this specification. When an edition date is not
indicated for a code or standard, the latest edition in force at the
time of Seller’s proposal submitted shall apply:

• National Electrical Code (NEC)

• Factory Mutual (FM)

• Underwriters Laboratories, Inc. (UL)

• National Electrical Manufacturer’s Association (NEMA)

• American National Standard Institute, Inc. (ANSI)

• Instrument Society of America (ISA)

• Institute of Electrical and Electronic Engineers (IEEE)

• International Organization for Standardization

• Norma PEMEX 2.225.01 (Canalizaciones Electricas y


Telefónicas

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nuestros clientes, nuestros vecinos y el medio ambiente”
No. ESP-P-6730
PROGRAMMABLE LOGIC
GAS Y PETROQUÍMICA BÁSICA
CONTROLLER REV. 2
GERENCIA DE PROYECTO Y
CONSTRUCCIÓN
SPECIFICATION INSTRUMENTATION Date: JUL-2001

2.2 Reference Documents

2.2.1 The following reference document, to the extent specified herein,


form a part of this specification. When an edition date is not
indicated for a document, the latest edition in force at the time of
Seller’s proposal submittal shall apply:

• ESP-P-6760 Instruments Furnished with Packaged


Equipment

• ESP-P-6720 Especificación del Sistema de Control


Distribuido.

• BD-P-001 Bases de Diseño de Instrumentos

• Anexo 2 Alcances especialidad de


Instrumentación y Control
3.0 GENERAL

3.1 Scope of Supply

3.1.1 Contractor shall engineer, design, fabricate, and deliver a


complete PLC system with hardware and software including the
following:

a. CPUs (Central Processing Units) and peripheral


processors

b. I/O systems

c. All required components including hardware and software


for interfacing with the DCS

d. Providing and terminating all interconnecting cables

e. Enclosures and termination cabinets

f. Software, including sequencing, graphic and textual


operator displays, data acquisition and on-line diagnostics

g. System programming and ladder diagram development

h. System documentation

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No. ESP-P-6730
PROGRAMMABLE LOGIC
GAS Y PETROQUÍMICA BÁSICA
CONTROLLER REV. 2
GERENCIA DE PROYECTO Y
CONSTRUCCIÓN
SPECIFICATION INSTRUMENTATION Date: JUL-2001

i. Construction and start-up spare parts

3.1.2 Contractor shall offer the following additional services:

a. On site testing and startup

b. Operator and maintenance training

c. Providing construction and one year operation spare parts.

3.2 Site Conditions

3.2.1 Environment Conditions

The majority of PLC equipment will be located in the general


purpose air-conditioned rack room inside the Control Building.
However, some PLC equipment may be located in the non-air-
conditioned, locations.

3.2.2 Seismic Conditions

The PLC equipment will be located in the area classified as


seismic Zone A. The PLC system shall be designed to operate
in this seismic condition.

3.2.3 Power

An uninterruptible power system (UPS), provided by the


contractor, will be the main source of power for the PLC system.
The supply voltage will be 127 VAC, 60 Hz. Each cabinet which
requires power shall be designed to receive two (2) separate
power feeds for redundancy.

4.0 DESIGN REQUIREMENTS

4.1 Design Criteria

4.1.1 The system shall be designed for minimum failure rate through
selection of reliable components, conservatively applied in
accordance with the manufacturer’s specifications, through
serviceable equipment arrangement, detailed system diagnostics
and through quality workmanship in assembly.
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No. ESP-P-6730
PROGRAMMABLE LOGIC
GAS Y PETROQUÍMICA BÁSICA
CONTROLLER REV. 2
GERENCIA DE PROYECTO Y
CONSTRUCCIÓN
SPECIFICATION INSTRUMENTATION Date: JUL-2001

4.1.2 The system as commissioned shall provide generous room for


system expansion and optimization. No more than 60 percent of
the available system memory shall be used. I/O racks shall be
sized for 20 percent unassigned card slots. I/O terminal strips
shall be sized to provide 30 percent unused terminals, including
fused terminals. At least 20 percent spare I/O shall be supplied,
fully installed and wired. Power supply shall be provided with
25% spare capacity.

4.1.3 All systems shall be applied and assembled in accordance with


the component manufacturer's recommendation. This shall
include recommended techniques for power separation and
surge and noise suppression.

4.1.4 To the maximum extent possible the Contractor shall provide


hardware which is the manufacturer's standard equipment and
field proven. All hardware provided shall be interchangeable with
readily available replacement parts. All rack mounted modules
shall permit removal and replacement without system shutdown
and disconnecting wiring to the module.

4.1.5 The PLC shall be of a rugged construction. Manufacturer's


published data of high ambient temperature for components and
assemblies shall not be less than 55°C.

4.1.6 The system shall permit the removal of failed modules and
installation of replacement modules (hot replacement) without
affecting the system’s operation and performance on other
modules.
4.1.7 Signals, which are involved directly in control and logic shall be
hardwired to the PLC I/O. Software inputs are allowed for reset
and maintenance bypass function.
4.1.8 Separate inputs and outputs shall be used for each device. All
parallel or series wired circuit applications should be avoided.
4.1.9 All data highway, communication interface, CPU, and power
supply shall be redundant. All transfers to the back-up shall be
bumpless and shall be alarmed at the SCD console.
4.1.10 All provided inputs and outputs including spare shall be wired to
terminal blocks where field signals are terminated. All input and
output signals shall be fused and isolated from each other.

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PROGRAMMABLE LOGIC
GAS Y PETROQUÍMICA BÁSICA
CONTROLLER REV. 2
GERENCIA DE PROYECTO Y
CONSTRUCCIÓN
SPECIFICATION INSTRUMENTATION Date: JUL-2001

System shall be able to comunicate with I/O modules from remote


locations.
4.1.11 The PLC system shall be able to communicate with the SCD for
receiving and sending data to and from the SCD with the scan
rate less than 2 seconds. The PLC system shall continue
operation on a stand alone basis if communication between the
SCD and PLC is terminated. The communication protocol shall
be TCP/IP ETHERNET.

4.2 Basic Materials and Methods

4.2.1 Central Processing Unit

a. The central processing unit shall have sufficient instructions


to perform all data manipulation, arithmetic functions (+, -
, X, /, =), function block operations (PID control, linearization,
square root extractor, data manipulation), and binary logic.
The central processing unit shall support Relay Ladder
Logic. The use of Relay Ladder Logic is recommended.
Other languages (for example, BASIC, Statement Lists,
Sequential Function Charts, Boolean) may be used only with
PGPB approval.

b. All software shall be retained during power outage through


the use of battery backed up RAM, EEPROM. Wherever
batteries are used, lithium batteries shall be utilized and the
processor shall be programmed for low battery alarming.

4.2.2 Power Supply

a. Contractor shall furnish all power supplies and line filtering


equipment required for the operation of the PLC system.
The equipment must not have special provisions for clean
power.

b. Each individual equipment unit of the PLC system shall be


capable of operating from an input power source of 127
VAC +/- 10 percent, 60 Hz +/- 2 percent, without degrading
performance of that equipment. A voltage stabilizing
transformer of sufficient size shall supply power to each
PLC CPU and remote I/O power supply. This transformer
shall also provide the 24 VDC power to analog inputs (field
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PROGRAMMABLE LOGIC
GAS Y PETROQUÍMICA BÁSICA
CONTROLLER REV. 2
GERENCIA DE PROYECTO Y
CONSTRUCCIÓN
SPECIFICATION INSTRUMENTATION Date: JUL-2001

transmitter), analog outputs (I/P transducer), digital outputs


(solenoid valve) and digital inputs (dry contact).

4.2.3 Programming Terminal

The programming terminal shall be an industrial-type, IBM


compatible laptop computer (Pentium IV) with the hardware
interface module to permit program downloading to, and program
uploading from the PLC CPU. The terminal shall provide a
means of monitoring program execution and overall system
status. The programming terminal shall support terminal
interactions such as I/O forcing, data manipulation and system
initiation. The terminal shall be furnished with the necessary
software for on-line and off-line program development, program
documentation and monitoring and diagnostic function.

4.2.4 I/O Modules

a. Digital Inputs

The digital input signals shall be 24 VDC. The field contact


will be dry contact and loop power shall be provided by the
PLC system. Each input shall be fused and optically isolated
from the input card electronics. The energized state of an
input shall be indicated with light emitting diodes. Internal
protection shall be provided to protect against external
voltage transients. Required mounting racks, cabling, power
supplies and any interfacing equipment shall be supplied
with the modules. High-density digital inputs, 16 points per
card, shall be used. Higher density cards, 32 points, shall not
be used without PGPB approval.

b. Digital Outputs

1. The discrete output modules shall be able to activate


solenoids, starters, and coils. Each output shall be
fused and optically isolated from the output card
electronics. The individual outputs shall have light
emitting diodes to indicate when the output is
energized.

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PROGRAMMABLE LOGIC
GAS Y PETROQUÍMICA BÁSICA
CONTROLLER REV. 2
GERENCIA DE PROYECTO Y
CONSTRUCCIÓN
SPECIFICATION INSTRUMENTATION Date: JUL-2001

2. Internal suppression shall be provided to prevent false


triggering. Required mounting racks, cabling, power
supplies and any interfacing equipment shall be
supplied with the modules. External loading
characteristics including minimum loads for Triacs and
maximum inductive loads shall be provided. These
loading characteristics shall be observed in the
selection and interfacing to supplied instrumentation.
The digital output module shall be able to support the
following requirements:

(a) For 24 VDC solenoid valves: Contact rating


shall be 2 Amp. per point and accept a current
surge on each point of 10 Amp. for 10 milli-
seconds. The 24 VDC power to energize
solenoid valves shall be provided by the PLC
system.

(b) For 127 VAC electrical equipment control:


Contact rating shall be 2 Amp. per point and
accept a current surge of 12 Amp. for 2 cycles.

3. High density digital outputs, 16 points per card, shall


be used. Higher density cards, 32 points, shall not
be used without PGPB approval.

c. Analog Inputs

1. The analog input modules shall be able to convert


analog signals (typically supplied by an
instrumentation transmitter) to a digital signal which
then may be used by the processor. All analog input
modules shall have an analog to digital conversion
resolution of at least 12 bits. Each analog input shall
be optically isolated from the input card electronics.
Required mounting racks, cabling, power supplies and
any interfacing equipment shall be supplied with the
modules.

2. Analog input modules shall be able to support 4-


20 mA DC or 1-5 VDC signals powered by the PLC
system. Each input shall be fused. For the purpose of

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PROGRAMMABLE LOGIC
GAS Y PETROQUÍMICA BÁSICA
CONTROLLER REV. 2
GERENCIA DE PROYECTO Y
CONSTRUCCIÓN
SPECIFICATION INSTRUMENTATION Date: JUL-2001

power supply sizing, the contractor shall assume that


all analog input signals are powered by the PLC
system.

3. Analog input modules shall also be capable of


accepting low level analog signals (thermocouple and
RTD). Single module shall accommodate various type
of thermocouples and RTDs. The thermocouple inputs
shall have built-in automatic cold junction
compensation and linearization.

d. Analog Outputs

1. The analog output modules shall be able to convert


digital values from the processor to analog signals for
use by a user device. All analog output modules shall
have a digital to analog conversion resolution of at
least 12 bits. Each output signal shall be fused and
optically isolated from the output card electronics.
Required mounting racks, cabling, and power supplies
and any interfacing equipment shall be supplied with
the modules.

2. Analog output modules shall provide a 4-20 mA self-


calibrated output signal capable of driving a load of
600 ohm.

e. Especial Modules

1. Shall be supplied intelligent input modules, quantity


and type shall be determined by contractor, when the
engineering design will be developed.

4.3 Fabrication and Manufacture

4.3.1 Enclosures

The PLC equipment and components shall be mounted on the


free-standing type cabinet. The field wiring and cables will enter
from the bottom of the cabinets for cabinets located in the rack
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PROGRAMMABLE LOGIC
GAS Y PETROQUÍMICA BÁSICA
CONTROLLER REV. 2
GERENCIA DE PROYECTO Y
CONSTRUCCIÓN
SPECIFICATION INSTRUMENTATION Date: JUL-2001

room and will enter from the top for cabinets located in other
areas. The cabinet shall be met with the electrical area
classification where it is located.

4.3.2 Wiring

Wiring practices shall be in accordance with the following.

a. Contractor shall use Type THW-LS 600 Volt, multi-strand


machine wire for all wiring. The minimum size control wires
shall be #16 AWG except conductors for electronic and
precision devices the minimum size shall be #20 AWG.
Minimum size power wires shall be #12 AWG.

b. Control, power and grounding wires shall be color coded as


required by NEC.

c. Conductors and cables shall be run without splices from


terminal to terminal.

d. Terminals on terminal blocks shall be tinned and plainly


identified.

e. All conductors shall be so terminated to prevent fraying of


strands and to permit easy disconnection.

f. All interconnecting cables shall be tagged both ends with


cable/plug number and cabinets. Wiring shall be tagged
both ends with tag number using shrink sleeve type maker
or equivalent. Identification tags shall be made of oil-
resistant material.

g. Terminal blocks shall be wired and mounted so the internal


and external wiring does not cross over the terminals. Not
more than 2 conductors shall be terminated at each terminal
connection.

h. Panel conductors shall be supported where necessary to


keep them in place. Wiring channels shall be permitted
where made of a flame-retardant insulating material.

4.3.3 Signal and Safety Ground

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PROGRAMMABLE LOGIC
GAS Y PETROQUÍMICA BÁSICA
CONTROLLER REV. 2
GERENCIA DE PROYECTO Y
CONSTRUCCIÓN
SPECIFICATION INSTRUMENTATION Date: JUL-2001

The Contractor shall describe all signal grounding, power


grounding and grounding separation requirement for the PLC
system. Contractor shall provide a grounding schematic showing
all grounds and ground buses.

4.3.4 Transient and Radio Frequency Interference protection

a. The system shall be supplied with provisions for protecting


against system errors and hardware damage resulting from
electrical transients on power or signal wiring. These
transients include those generated by switching large
electrical loads, power line faults or faults due to lightning
induced surges on power or signal cables.

b. Seller shall state effects of RFI on the system with specific


reference to power levels and frequencies. The plant's
radio communication system operates in the 800 –900 MHz
band (FM). A 2-way 5 watt FM radio transmitter used for
plant communications shall have no effect on Seller supplied
electronics when keyed from a distance of one (1) meter,
with door open.

5.0 SYSTEM PROGRAMMING

5.1 System programming and ladder logic development for the project shall be
done by Contractor. System I/O list, logic diagrams and narratives shall
also be provided by Contractor.

5.2 System programming and ladder diagram development shall be in


accordance with the PLC programming guideline specification which is
developed by Contractor, and reviewed and approved by PGPB.

5.3 The Contractor shall be responsible for all programming required at the
PLC end for the interface between SCD and PLC.

5.4 The Contractor shall provide engineering tools (software and hardware) to
permit programming, documentation, storage and system diagnostic and
monitoring. Contractor shall provide description, specification and a list of
items which are included in the engineering tool package.

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PROGRAMMABLE LOGIC
GAS Y PETROQUÍMICA BÁSICA
CONTROLLER REV. 2
GERENCIA DE PROYECTO Y
CONSTRUCCIÓN
SPECIFICATION INSTRUMENTATION Date: JUL-2001

6.0 FACTORY ACCEPTANCE TEST (FAT)

6.1 After completion of factory assembly, system hardware shall be fully


inspected, tested and proven functional by Contractor and PGPB.

6.2 The system test shall follow an one-week pretest burn-in period. The total
system shall operate continuously under load without failure for a minimum
period of 72 hours prior to shipment.

6.3 Contractor shall submit a FAT specification for PGPB’s review and
approval six (6) weeks prior to the FAT.

6.4 PGPB shall be notified three (3) weeks prior to the completion of factory
assembly and testing of the system in order that the Contractor´s Engineer
may arrange for a final inspection and testing.

6.5 The Contractor shall allocate adequate time, space, facilities and
assistance to permit inspection and testing as described in this
specification. The Contractor shall provide technicians and materials as
required. Test instruments and equipment, tests leads, temporary wiring,
simulation panels, tools, etc., shall be made available, by the Contractor, as
required. All the above items are to remain the property of the Contractor.

6.6 All testing equipment shall be calibrated and traceable to a national known
standard, the contractor shall show the certificate of calibration to PGPB.

6.7 The Factory Acceptance Test will consist of a functional verification of the
system including hardware and software. After loading of the project
program, all input and output signals will be simulated to verify proper
operation of controllers, logic functions, communication, and diagnostic
functions.

6.8 During the factory test, the PGPB’s Engineer will develop a correction
(punch) list of items to be completed before the system is accepted and
shipped to the job-sites.

7.0 SITE ACCEPTANCE TEST (SAT)

7.1 The Contractor shall conduct a test of the PLC as soon as the system has
been installed at the job site in the final configuration. This test shall be an
abbreviated version of the factory acceptance test with allowances made
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PROGRAMMABLE LOGIC
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CONTROLLER REV. 2
GERENCIA DE PROYECTO Y
CONSTRUCCIÓN
SPECIFICATION INSTRUMENTATION Date: JUL-2001

for lack of simulation equipment. No field input signals shall be connected


for this test except for signals originating within the system and its
supporting equipment. The object of this test is to verify that no damage
resulted in shipping and installation, and that all interconnecting cabling is
physically in and functionally correct. A limited number of simulated inputs
shall be provided by Contractor for this test.

7.2 The Contractor shall assign qualified personnel to check the system
installation and supervise the initial system power up activities to
demonstrate their compliance with the system performance requirements.

7.3 Successful completion of this test is the final major milestone prior to final
acceptance of the system by PGPB.

8.0 DOCUMENTATION

8.1 The documentation described below shall be submitted to PGPB for review
per the schedule established by the contractor prior purchase order.
Corrections made during factory testing shall be incorporated in the final
system documentation. The system documentation shall include as a
minimum:

8.1.1 Complete systems operations, instruction, maintenance and site


installation manuals.

8.1.2 Drawings of each cabinet, with identification of all major


components or modules by their assigned tag numbers. Typical
drawings are not acceptable.

8.1.3 Electrical drawings showing all system internal and external


connection points for power and signals, termination boards and
terminal block layout, identification of terminals by assigned tag
numbers. Typical drawings are not acceptable.

8.1.4 Complete bill of material of all purchased items.

8.1.5 System shielding and grounding scheme indicating all major


components and ground paths.

8.1.6 Overall dimensional outlines, weight, power consumption and


heat dissipation of each cabinet.

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No. ESP-P-6730
PROGRAMMABLE LOGIC
GAS Y PETROQUÍMICA BÁSICA
CONTROLLER REV. 2
GERENCIA DE PROYECTO Y
CONSTRUCCIÓN
SPECIFICATION INSTRUMENTATION Date: JUL-2001

8.2 Testing Documentation

8.2.1 Factory Acceptance Test (FAT) and Site Acceptance Test (SAT)
Specification

The Contractor shall prepare and submit a comprehensive FAT


and SAT specification for PGPB review and approval. These
specifications shall include planning and testing of the total
system performance requirements, each specified function,
logics, all inputs and outputs and software performance. It shall
also include detailed procedure for setup, execution and
evaluation of test results with clearly stated accept and reject
criteria.

8.2.2 Test Reports

The Contractor shall prepare and submit test reports to


document the results of tests; they shall describe, define and
evaluate discrepancies between the intended and actual results.

8.3 PLC Program Guideline Specification

The Contractor shall prepare and submit a comprehensive PLC program


guideline specification for PGPB review and approval. This specification
shall establish criteria and guideline for system programming and ladder
diagram development. It shall include guidelines for using tag name,
description, network and data organization etc.

8.4 Final Document

After system has been fully tested and accepted, Contractor shall submit
the following:

8.4.1 One set of the system standard software.

8.4.2 Two sets of hard copies of the system configuration,


programming and ladder diagram.

8.4.3 Two sets of software copies of system configuration,


programming and ladder diagram.

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PROGRAMMABLE LOGIC
GAS Y PETROQUÍMICA BÁSICA
CONTROLLER REV. 2
GERENCIA DE PROYECTO Y
CONSTRUCCIÓN
SPECIFICATION INSTRUMENTATION Date: JUL-2001

9.0 OTHER REQUIREMENTS

9.1 Factory Support

The Seller shall assign a project manager at the factory to follow the system
from project inception (project kickoff meeting) to the system installation.
The project manager shall be the single point of contact for the contractor
and PGPB in all areas, including commercial, engineering and production.

9.2 System Schedule

The Contractor shall provide a detailed project schedule showing the major
milestones of the project, such as hardware requisition, drawing approval,
hardware assembly, factory testing, shipping, etc.

10.0 QUALITY ASSURANCE ( QA )

10.1 The Contractor shall have a quality plan in place at all times which clearly
establishes the authority and responsibility of those responsible for the QA
program. Persons performing quality functions shall have sufficient and well
defined responsibility and authority to enforce quality requirements to
identify, initiate, recommend and provide solutions to quality problems, and
to verify the effectiveness of the solutions.

10.2 The contractor prior to award shall submit a copy of QA program with its
technical proposal for review by PGPB. If the Contractor’s facility where the
work is to be performed is ISO-9000 certified, the QA program review is
waived and a copy of the ISO-9000 certificate is required.

11.0 SHIPPING

11.1 Preparation For Shipment

This procedure shall be suitable for the dry and dusty environment and
strictly in accordance with the Instrument Furnished with Packaged
Equipment ESP-P-6760.

ESP-P-6730.doc
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“En PGPB la más alta prioridad es la seguridad de nuestros trabajadores,


nuestros clientes, nuestros vecinos y el medio ambiente”
No. ESP-P-6730
PROGRAMMABLE LOGIC
GAS Y PETROQUÍMICA BÁSICA
CONTROLLER REV. 2
GERENCIA DE PROYECTO Y
CONSTRUCCIÓN
SPECIFICATION INSTRUMENTATION Date: JUL-2001

11.2 Tagging

11.2.1 Each panel, module, terminal block, and interconnecting cable


(both ends) shall be clearly identified with its tag number and/or
function.

11.2.2 All tags (except cables) shall be affixed to the assembly with
screws or permanent bonding and shall be of laminated plastic
(black letters on white background) or approved equal. Cable
tags shall be provided at both ends of the cable. Tagging shall
consist of cable tag number and identification of the termination
points.

11.2.3 The contractor shall assign all tag numbers.

12.0 WARRANTY

The Contractor shall provide a full details of the warranty policy for the provided
PLC system. The Contractor shall provide spare part list (construction spares)
requirements (i.e., fuses, etc.). Spare parts shall be made available for ten years
beyond the warranty period.

13.0 TRAINING

The Contractor shall provide field installation, checkout, start-up and training.
Personnel assigned shall bring their own tools, programming and test equipment.

13.1 The Contractor Shall provide on site training services for PGPB operations
engineering and maintenance personal. The training shall be conduced in
the Spanish language

13.2 Training shall include minimum the following course material:

A) Theory operation
B) Configuration and ladder logic
C) PLC operations and interface to SCD
D) PLC maintenance and hot standby card replacement . If on site
training is not practical the contractor shall provide training at his
nearest location to the jobsite.

13.3 The training shall be divided in (3) three courses. With the following topics

A) Configuration

ESP-P-6730.doc
Página 18 de 19

“En PGPB la más alta prioridad es la seguridad de nuestros trabajadores,


nuestros clientes, nuestros vecinos y el medio ambiente”
No. ESP-P-6730
PROGRAMMABLE LOGIC
GAS Y PETROQUÍMICA BÁSICA
CONTROLLER REV. 2
GERENCIA DE PROYECTO Y
CONSTRUCCIÓN
SPECIFICATION INSTRUMENTATION Date: JUL-2001

B) Maintenance
C) Operation
The contractor shall provide the course program (2) two months prior to
start the course by PGPB approval.

ESP-P-6730.doc
Página 19 de 19

“En PGPB la más alta prioridad es la seguridad de nuestros trabajadores,


nuestros clientes, nuestros vecinos y el medio ambiente”

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