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ESP-P-6730
PROGRAMMABLE LOGIC
GAS Y PETROQUÍMICA BÁSICA
CONTROLLER REV. 2
GERENCIA DE PROYECTO Y
CONSTRUCCIÓN SPECIFICATION INSTRUMENTATION Date: JUL-2001
PROYECTO: Q-600-64-03
ESP-P-6730, Rev. 2
SPECIFICATION OF
PROGRAMMABLE LOGIC CONTROLLER
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Versión nueva
Cambios en alguna página X
Versión reeditada completamente
Revisó: GZC
Director de Proyecto
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TABLE OF CONTENTS
SECTION PAGE
3.0 GENERAL.......................................................................................................................... 5
12.0 WARRANTY.....................................................................................................................18
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1.0 SCOPE
This specification defines design criteria and minimum requirement for the design,
supply, assembly, testing and delivery of the Programmable Logic Controller
(PLC) systems to be installed at the two Modular Cryogenic Plants, LPG & Natural
Gasoline Receipt and Distribution Terminal in Reynosa, Tamps. Mexico.
2.1.2 The following codes and standards, to the extent specified herein,
form a part of this specification. When an edition date is not
indicated for a code or standard, the latest edition in force at the
time of Seller’s proposal submitted shall apply:
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b. I/O systems
h. System documentation
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3.2.3 Power
4.1.1 The system shall be designed for minimum failure rate through
selection of reliable components, conservatively applied in
accordance with the manufacturer’s specifications, through
serviceable equipment arrangement, detailed system diagnostics
and through quality workmanship in assembly.
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4.1.6 The system shall permit the removal of failed modules and
installation of replacement modules (hot replacement) without
affecting the system’s operation and performance on other
modules.
4.1.7 Signals, which are involved directly in control and logic shall be
hardwired to the PLC I/O. Software inputs are allowed for reset
and maintenance bypass function.
4.1.8 Separate inputs and outputs shall be used for each device. All
parallel or series wired circuit applications should be avoided.
4.1.9 All data highway, communication interface, CPU, and power
supply shall be redundant. All transfers to the back-up shall be
bumpless and shall be alarmed at the SCD console.
4.1.10 All provided inputs and outputs including spare shall be wired to
terminal blocks where field signals are terminated. All input and
output signals shall be fused and isolated from each other.
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a. Digital Inputs
b. Digital Outputs
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c. Analog Inputs
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d. Analog Outputs
e. Especial Modules
4.3.1 Enclosures
room and will enter from the top for cabinets located in other
areas. The cabinet shall be met with the electrical area
classification where it is located.
4.3.2 Wiring
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5.1 System programming and ladder logic development for the project shall be
done by Contractor. System I/O list, logic diagrams and narratives shall
also be provided by Contractor.
5.3 The Contractor shall be responsible for all programming required at the
PLC end for the interface between SCD and PLC.
5.4 The Contractor shall provide engineering tools (software and hardware) to
permit programming, documentation, storage and system diagnostic and
monitoring. Contractor shall provide description, specification and a list of
items which are included in the engineering tool package.
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6.2 The system test shall follow an one-week pretest burn-in period. The total
system shall operate continuously under load without failure for a minimum
period of 72 hours prior to shipment.
6.3 Contractor shall submit a FAT specification for PGPB’s review and
approval six (6) weeks prior to the FAT.
6.4 PGPB shall be notified three (3) weeks prior to the completion of factory
assembly and testing of the system in order that the Contractor´s Engineer
may arrange for a final inspection and testing.
6.5 The Contractor shall allocate adequate time, space, facilities and
assistance to permit inspection and testing as described in this
specification. The Contractor shall provide technicians and materials as
required. Test instruments and equipment, tests leads, temporary wiring,
simulation panels, tools, etc., shall be made available, by the Contractor, as
required. All the above items are to remain the property of the Contractor.
6.6 All testing equipment shall be calibrated and traceable to a national known
standard, the contractor shall show the certificate of calibration to PGPB.
6.7 The Factory Acceptance Test will consist of a functional verification of the
system including hardware and software. After loading of the project
program, all input and output signals will be simulated to verify proper
operation of controllers, logic functions, communication, and diagnostic
functions.
6.8 During the factory test, the PGPB’s Engineer will develop a correction
(punch) list of items to be completed before the system is accepted and
shipped to the job-sites.
7.1 The Contractor shall conduct a test of the PLC as soon as the system has
been installed at the job site in the final configuration. This test shall be an
abbreviated version of the factory acceptance test with allowances made
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7.2 The Contractor shall assign qualified personnel to check the system
installation and supervise the initial system power up activities to
demonstrate their compliance with the system performance requirements.
7.3 Successful completion of this test is the final major milestone prior to final
acceptance of the system by PGPB.
8.0 DOCUMENTATION
8.1 The documentation described below shall be submitted to PGPB for review
per the schedule established by the contractor prior purchase order.
Corrections made during factory testing shall be incorporated in the final
system documentation. The system documentation shall include as a
minimum:
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8.2.1 Factory Acceptance Test (FAT) and Site Acceptance Test (SAT)
Specification
After system has been fully tested and accepted, Contractor shall submit
the following:
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The Seller shall assign a project manager at the factory to follow the system
from project inception (project kickoff meeting) to the system installation.
The project manager shall be the single point of contact for the contractor
and PGPB in all areas, including commercial, engineering and production.
The Contractor shall provide a detailed project schedule showing the major
milestones of the project, such as hardware requisition, drawing approval,
hardware assembly, factory testing, shipping, etc.
10.1 The Contractor shall have a quality plan in place at all times which clearly
establishes the authority and responsibility of those responsible for the QA
program. Persons performing quality functions shall have sufficient and well
defined responsibility and authority to enforce quality requirements to
identify, initiate, recommend and provide solutions to quality problems, and
to verify the effectiveness of the solutions.
10.2 The contractor prior to award shall submit a copy of QA program with its
technical proposal for review by PGPB. If the Contractor’s facility where the
work is to be performed is ISO-9000 certified, the QA program review is
waived and a copy of the ISO-9000 certificate is required.
11.0 SHIPPING
This procedure shall be suitable for the dry and dusty environment and
strictly in accordance with the Instrument Furnished with Packaged
Equipment ESP-P-6760.
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11.2 Tagging
11.2.2 All tags (except cables) shall be affixed to the assembly with
screws or permanent bonding and shall be of laminated plastic
(black letters on white background) or approved equal. Cable
tags shall be provided at both ends of the cable. Tagging shall
consist of cable tag number and identification of the termination
points.
12.0 WARRANTY
The Contractor shall provide a full details of the warranty policy for the provided
PLC system. The Contractor shall provide spare part list (construction spares)
requirements (i.e., fuses, etc.). Spare parts shall be made available for ten years
beyond the warranty period.
13.0 TRAINING
The Contractor shall provide field installation, checkout, start-up and training.
Personnel assigned shall bring their own tools, programming and test equipment.
13.1 The Contractor Shall provide on site training services for PGPB operations
engineering and maintenance personal. The training shall be conduced in
the Spanish language
A) Theory operation
B) Configuration and ladder logic
C) PLC operations and interface to SCD
D) PLC maintenance and hot standby card replacement . If on site
training is not practical the contractor shall provide training at his
nearest location to the jobsite.
13.3 The training shall be divided in (3) three courses. With the following topics
A) Configuration
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B) Maintenance
C) Operation
The contractor shall provide the course program (2) two months prior to
start the course by PGPB approval.
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