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Wire Description Chart

Wire Wire Description Wire Wire Description


SENR5919
Number Color Number Color
Power Circuits Monitoring Circuits (Continued)
December 1992
101 RD BAT A401 YL ELECTRICAL SYSTEM NO.1 VOLTAGE
OPR MON PANEL SECONDARY BRK
102 BU HD LMP A475 PU
PRESS (TUV ONLY)
103 YL AUX CKT B412 YL WTL PMS LIFT POS SENSOR
Component Location 104 YL AUX CKT B413 PU WTL PMS LIFT CYL PRESS. SENSOR
Schematic Machine Schematic Machine 105 BR KEY SW B414 OR WTL PMS NORM/CALIBRATE OUT
Component Component
Location Location Location Location 108 BU AUX CKT B415 PK WTL PMS CLEAR / CHG OUT
Alarm (CMS) D-4 A Sensor - Trans Speed C-13 18 109 OR ALT OUTPUT (+) TERM. B416 WH WTL PMS REWEIGH SW IN

D-15 1 F-3 A 112 PU MAIN POWER RELAY OUTPUT B417 YL WTL PMS STORE SW IN
5 Alarm - Backup Shifter - Transmission
113 OR OPR MON PANEL VMIS B+ SWITCHED Accessory Circuits
Alternator E-13 2 Solenoid - A/C Clutch A-15 19
114 GN WARNING HORN (FORWARD) 500 BR WIPER - FRONT (PARK)
3 Battery F-14 3 Solenoid - Engine Shutdown B-15 C 116 BR AUX CKT 501 GN WIPER - FRONT (LO)
16
13 25
7 Battery F-14 4 Solenoid - Float Detent B-6 C 118 GY AUX CKT 502 OR WIPER - FRONT (HI)
22 12 5
C-15 B B-5 C 120 YL AUX CKT 503 BR WIPER - REAR (PARK)
Breaker - Alternator (80A) Solenoid - Lift Detent
2 11 4 121 YL BACKUP ALARM TO LAMP 504 YL WIPER - REAR (LO)
1 Breaker - Blower Motors (15A) C-10 C Solenoid - Ride Control Valve B-1, E-1 20
9 6 A 26 10 23 124 GN A/C 505 BU WIPER - REAR (HI)
D 20
18 Breaker - Main (80A) C-15 B Solenoid - Start Aid A-14 21
19 2 28 126 PK XMSN CONT 506 PU WASHER - FRONT
14 21 17 6
24 Breaker - Running Lamp (15A) C-15 B Solenoid - Tilt Detent B-6 C 127 OR AUX CKT 507 WH WASHER - REAR
29
B 3 128 PK AUX CKT 508 PU RADIO SPEAKER - LEFT
Breaker - Seat Air Comp (15A) C-10 C Solenoids - Trans Valves (6) C-11, C-12 18
7 1 27 C 129 BU AUX CKT 509 WH RADIO SPEAKER - LEFT (COMMON)
Buffer - Fuel Level D-1 5 Switch - Auto Ride Control E-7 C
4 130 GN AUX CKT 511 BR RADIO SPEAKER - RIGHT
15 8 8
Control - Autoshift Trans E-12 6 Switch - Battery Disconnect F-14 22 135 BU AUX CKT 512 GN RADIO SPEAKER - RIGHT (COMMON)

Control - Payload Measurement (ECM) F-12 6 Switch - Beacon D-10 C 138 GN AUTO LUBE PUMP TO PAYLOAD MON 513 OR A/C COMPRESSOR/REFRIGERANT PRESS. SW
144 GN AUX CKT 515 GY BLOWER MOTOR (HI)
Converter - Voltage E-6 A Switch - Blower Motor D-4 D
164 WH HYDRO CONT TO WTL POWERTRAIN CTRL 516 GN BLOWER MOTOR (MEDIUM)
Display - Payload Operator D-3 D Switch - Brake Oil A-13 21
177 OR MAIN BKR 517 BU BLOWER MOTOR (LO)
Dryer - Brake Air A-13 7 Switch - Brake Oil A-14 21 193 PU AUX CKT 521 YL A/C SW TO REFRIGERANT SW

Flasher D-4 D Switch - Bucket Positioner A-1, E-1 23 Ground Circuits 522 WH A/C CLUTCH TO THERMOSTAT SW
200 BK MAIN CHASSIS 537 GN TURN SIGNAL SW TO FLASHER
Flasher (Roading) F-4 D Switch - Coolant (Ether Aid) E-13 2
201 BK OPR MON PANEL CMS 538 BR HAZARD INDICATOR
Fuses (10A) C-10 C Switch - Dimmer C-1 A

950F Series II Wheel Loader


202 BK XMSN CONT Lighting Circuits
Fuses (10A) C-15 B Switch - Engine Oil A-15 24 203 BK CHASSIS DIAGNOSTIC 603 PK ROTARY BEACON

Horn - Forward B-1, F-1 8 Switch - Flood Lamp E-11 C 206 BK BAT SIDE OF DISCONNECT 604 OR STOP LAMP
207 BK STARTER DIAGNOSTIC 605 YL TURN LAMP - LEFT

Electrical System
Lamp - Action D-4 D Switch - Front Intermittent Wiper E-8 C
228 BK FUEL LEVEL SENDER 606 GY TURN LAMP - RIGHT
Meter - Service E-11 C Switch - Hydraulic Oil Level A-3 15 250 BK PAYLOAD MON - CUSTOMER GROUND 608 GN FLOOD LAMP - REAR
Monitor - Computerized System (CMS) E-4 D Switch - Key Start E-9 C 251 BK PAYLOAD MON - SYSTEM GROUND 610 OR HEAD LAMP BASIC

Motor - Front Washer B-13 9 Switch - Lift Positioner A-2, E-1 25 270 BK CMS IDENT CODE 0 611 PU HEAD LAMP HI
271 BK CMS IDENT CODE 1 614 PU PARK/TAIL/DASH LAMP
Motor - Front Wiper B-3 10 Switch - Payload Measurement Reweigh E-7 C
272 BK CMS IDENT CODE 2 615 YL CAB FLOOD LAMP/ROPS
Motor - Rear Washer B-14 9 Switch - Payload Measurement Store E-7 C 273 BK CMS IDENT CODE 3 617 BR TAIL/POSITION LAMP - LEFT (ROAD PKG)/WIDTH 4DJ2000-UP 8TK1-UP
Motor - Rear Wiper F-10 11 Switch - Parking Brake Press D-2 26
5SK1-UP
274 BK CMS IDENT CODE 4 619 GN HEAD LAMP LO

F-14 12 E-8 C 275 BK CMS IDENT CODE 5 Control Circuits


Motor - Starter Switch - Rear Wiper
276 BK XMSN CONT IDENT CODE 0 710 GN XMSN SPEED PICKUP SIGNAL
A Motors - Blower C-3 A Switch - Refrigerant (A/C) A-15 27
277 BK XMSN CONT IDENT CODE 1 720 PU XMSN BRAKE SW
Relay - Main C-15 B Switch - Running Lamp E-10 C 278 BK XMSN CONT IDENT CODE 2 751 GN XMSN SHIFT SOL NO.1 OR 3
11
Relay - Start C-15 B Switch - Start Aid E-8 C 279 BK XMSN CONT IDENT CODE 3 752 YL XMSN SHIFT SOL NO.2
10
9 7 C-3 A C-1 28 280 BK XMSN CONT IDENT CODE 4 754 BU XMSN SHIFT SOL NO.3 OR 1
C D
Resistor - Blower Motor Speed Switch - Stoplamp Press
B 281 BK XMSN CONT IDENT CODE 5 755 OR XMSN SHIFT SOL NO.4 OR 5
21 6 Resistor - System Voltage (CMS) C-14 B Switch - Supplemental Steering Flow B-14 26
25 290 BK SERVICE 761 GY LIFT KICKOUT SOL SW
27 23 Sender - Fuel Level D-1 5 Switch - Trans Auto/Manual D-11 C 291 BK CLEAR 762 YL BUCKET POSITIONER SOL SW
19 26 8
1 29
3 Sensor - Brake Air Press D-2 13 Switch - Trans Downshift B-6 C 292 BK CMS US/METRIC UNITS 795 YL DUAL HP SOL
2 13
5 A221 BK TRANS CONTROL OPTIONS CODE 0 D743 GN RIDE CONT - WTL IMPL CONT SW TO GND N/O
24 14 6 28 Sensor - Coolant Temp E-14 2 Switch - Trans Neutralizer C-1 28
A222 BK TRANS CONTROL OPTIONS CODE 1 D744 WH RIDE CONT - WTL IMPL CONT SW TO GND N/C
5 16 Sensor - Engine Speed C-13 14 Switch - Trans Neutralizer Override E-6 C
1 7 22 Basic Machine Circuits E701 PK AUTO RIDE CONTROL SW
12 8 4
18 2 Sensor - Hydraulic Temp A-3 15 Switch - Turn Signal D-6 A 301 BU STARTER NO.1 SOL E702 OR AUTO RIDE CONTROL SW
20
17 Sensor - Lift Cyl Press A-2, E-1 16 Switches - Primary Steering Flow B-14 29 302 OR STARTER NO.1 RESISTOR TO DIAGNOSTIC 818 BR SERIAL DATA (TRANSMIT)
3 4
15 304 WH STARTER RELAY NO.1 OUTPUT 819 GY SERIAL DATA (RECEIVE)
Sensor - Trans Oil Temp B-14 17
STARTER RELAY COIL TO NEUT START SW
Machine locations are repeated for components located close together. 306 GN 820 BU TRANSMIT KEY
OR KEY SW

A = Components located in operator's compartment. KEY SW TO NEUT START SW OR VMIS


307 OR 863 BU PAYLOAD MON TRANSMIT LCD OUT
SENSOR MODULE
B = Components located in relay panel.
C48644P1 308 YL MAIN POWER RELAY COIL 864 BR PAYLOAD MON CLOCK LCD OUT
C = Components located in right console. 310 PU START AID SW TO START AID SOL 865 GY PAYLOAD MON LATCH LCD OUT
D = Components located in dash. 311 WH START AID SOL TO TEMP SW 900 PU XMSN SHIFT SOL NO.5 OR 4
321 BR BCKP ALARM LAMP TRAVEL ALARM 901 WH XMSN SHIFT SOL NO.6
322 GY WARNING HORN (FORWARD) 910 YL XMSN NEUTIZER OVERRIDE INDICATOR
326 PU KEY SW "C" TERM. 921 WH XMSN SOL NO 1 OR 3 RETURN

Machine Harness Connector and Component Locations


Monitoring Circuits 922 BR XMSN SOL NO 2 RETURN
403 GN ALTERNATOR (R) TERM. 923 GY XMSN SOL NO 3 OR 1 RETURN
405 GY OPR MON OIL PRESS. (LO SETTING) 924 GN XMSN SOL NO 4 OR 5 RETURN
409 OR OPR MON NEUT 925 YL XMSN SOL NO 5 OR 4 RETURN
410 WH OPR MON ACTION ALARM 926 BU XMSN SOL NO 6 RETURN
411 PK OPR MON MASTER ACTION LAMP 944 OR CMS COMM + © 1992 Caterpillar Printed in U.S.A.
416 OR SUPPL STER SW 945 BR CMSCOMM -
All Rights Reserved
417 GY PRIMARY STER SW 965 WH TRANS SOL 1 SW TO GND
419 YL OPR MON PARKING BRAKE 966 GY TRANS SOL 3 SW TO GND
429 YL OPR MON BRAKE OIL TEMP 968 BR TRANS SOL 2 SW TO GND
432 PK OPR MON BRAKE PRESS. (OIL) 969 YL TRANS SOL 3 SW TO B+
433 BU OPR MON BRAKE PRESS. (OIL) JUMPER 970 GN TRANS SOL 4 SW TO GND
439 YL LAMP INDICATOR 971 YL TRANS SOL 5 SW TO GND
440 BR AIR PRESS. GAGE 972 BU TRANS SOL 6 SW TO GND
441 OR ENG COOLANT TEMP GAGE 973 BR CST AUTOSHIFT - AUTO/MANUAL SW 2
442 GY HYD SYSTEM TEMP GAGE 974 PU CST AUTOSHIFT - SLOW MODE SW
443 YL POWER TRAIN TEMP GAGE 975 WH CST AUTOSHIFT - SOL RETURN Electrical Schematic Symbols And Definitions Harness And Wire Electrical Schematic Symbols
447 PK FUEL LEVEL GAGE 976 OR RIDE CONT SOL
450 YL TACH SENDER (+) 977 YL CST AUTOSHIFT - AUTO/MANUAL SW 1
469 GN FUEL LEVEL SENDER B+ 978 GN CST AUTOSHIFT - SLOW MODE SW 1
496 WH OPR MON PANEL HYD OIL LEVEL B999 GN TRANS SOL 1 SW TO B+ (LRT ONLY)
A AA 1 1
1 2 2
Off Machine Switch Specification
HARNESS CONNECTOR LOCATION CHART Part No. Function Actuate Deactuate Contact Position Typical representation of a Typical representation of a
Connector
Machine Harness And/Or Schematic
Connector
Machine Harness And/Or Schematic 45.0 kPa MAX 5.0 kPa MIN
T
Deutsch connector. The Sure-Seal connector. The
Location Components Location Location Components Location 2M-9346 Stoplamp Pressure Normally Open Receptacle
(6.5 psi MAX) (0.5 psi MIN) Plug plug contains all sockets plugand receptacle contain
D
F - 1034729 E-5 5
A - 1036029 E-13 37.8 ± 2.8°C 26.7°C MIN Component Identifiers (CID) Pressure Temperature Level Flow and the receptacle contains both pins and sockets.
8C-3569 Engine Coolant Temp (St Aid) Normally Closed
P - 1027526
8 Contacts
D-9U2764
(100.0 ± 5.0°F) (81.0°F MIN) CID Component Symbol Symbol Symbol Symbol 2 all pins.
F - 1034729 P - 1027526 096 Fuel Level Sensor
40 Contacts
* E-4 * E-8 517.0 ± 35.0 kPa 448.0 ± 35.0 kPa Pins 1-2 (N.O.)
Monitor (CMS) Frt Wiper Switch 8T-9792 Secondary Brake Air Pressure
(75.0 ± 5.0 psi) (65.0 ± 5.0 psi) Pins 1-3 (N.C.) 100 Engine Oil Pressure Sensor
* P - 1027526 D-1 2 D
F - 1034729 F-5 4.0 Grams 1.5 Grams 110 Engine Coolant Temperature Sensor
Trans Control Harness Code 9X-1159 Steering (Primary & Supplemental) Flow Normally Open 168 Electrical System Voltage Pin or Socket
7 Contacts (.14 oz) (.05 oz)
A - 1036029 B-4 RR - 1034735 D-3 177 Power Train Oil Temperature Sensor Number
1 * 93.0 ± 20.8 kPa 69.0 ± 21.0 kPa Pins 1-2 (N.O.)
P - 1027526 Payload Display 9X-4276 Engine Oil Pressure 190 Engine Speed Sensor
(13.5 ± 3.0 psi) (10.0 ± 3.0 psi) Pins 1-3 (N.C.)
24 Contacts A - 1036029 B-7 P - 1027526 D-7
248 Data link Wire, Cable, or Harness Component
1
P - 1027526
C
T - 1027528 9X-9418 Transmission Neutralizer
103.0 ± 20.0 kPa 69.0 kPa MIN
Normally Closed 270 Harness Code Normally open switch that will close with an increase of a specific condition (temp-press-etc.). Assembly Identification Part Number
(15.0 ± 3.0 psi) (10.0 psi MIN) 271 Action Alarm
1
E - 1036030 B-11 6 Contacts C P - 1027526 B-8
324 Action Lamp
Single Wire
P - 1027526 RR - 1034735
Connector
362 Ride Control Solenoid
B
A - 1036029
Diaqnostic Conn
B-15 *
A - 1036029
Valve Solenoids
B-6
600 Hydraulic Oil Temperature Sensor Normally open switch that is closed due to an applied condition, and will open again with a C A A AA 9X-1123
20 Contacts
RR - 1034735 A - 1036029
601 Brake Air Pressure Sensor specific decrease in that condition. 325-PK-14 1 325-PK-14
* F-12 6 D-2 621 Down Shift Switch
Payload Control U - 9U4370
5 Contacts 627 Parking Brake Switch
14 Contacts 2
B - 8E6402 C-12 *
RR - 1034735 D-3 631 Solenoid 1 (Reverse) Pin Socket Wire
E - 1036030 Payload Display
632 Solenoid 2 (Forward) Color
L - 1027527 A - 1036029
Resistor, Sender and Solenoid Specifications 633 Solenoid 3 (Gear 4) Normally closed switch that will open with an increase of a specific condition.
C C-10 8 A-3
P - 1027526 R - 9U2771 Part No. Component Description Resistance (Ohms)¹ 634 Solenoid 4 (Gear 3)
Overall 2.00 ± .10 635 Solenoid 5 (Gear 2)
C
L - 1027527 D-10 D F - 1034729 F-5 9G-1950 Resistor - Blower Speed 2 200-BK-14
P - 1027526 Speed Code Conn Tap 1.00 ± .05 636 Solenoid 6 (Gear 1)
4 Contacts

3
N - 9U2810 Std F-10 *
N - 9U2810 F-10 6T-2217 Resistor - Starter/Diagnostic Conn 150.0 ± 7.5
650 Harness Code Normally closed switch that is open due to an applied condition, and will close again
12 Contacts
P - 1027526 Std Rear Wiper Motor 668 Shift Handle
with a specific decrease in that condition. Circuit Number Wire
N - 9U2811 Atch F-10, D-11 P - 1027526 B-3
671 Transmission Speed Sensor Identification Gauge
3
P - 1027526
*
Frt Wiper Motor
8T8813 Sotenoid - A/C Clutch 14.4 ± 0.6 680 Ride Control Switch
685 Service Information Code
P - 1027526 D-7
C
T - 1027528 9X-6800 Solenoid - Dual Horsepower 21.7 ± 2.2 687 Options Identification Code
688 Dual Horsepower Solenoid The circle indicates that the component has screw terminals and a wire can be disconnected Electrical Schematic Symbols And Definitions
P - 1027526
C
T - 1027529
D-8
8C-3663 Solenoid - Engine Shutdown 1.55 ± 0.15 from it.
A - 1036029
4
G - 9U4559 Std
B-3
6T-5859 Solenoid - Ride Control 33.7 ± 1.0 FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
10 Contacts A - 1036029 B-3, F-2
4
G - 1009283 Atch 9G-4365 Solenoid - Start Aid 6.0 No circle indicates that the wire cannot be disconnected from the component.
P - 1027526 Module Identifiers (MID) REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
* E-3
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Trans Shifter 3E-3748 Solenoids - Transmission 8.5 MID No. Module
A - 1036029
26 Computerized Monitoring System (CMS)
5 A-15
C - 9U2763 ¹ At room temperature unless otherwise noted. 81 Electronic Transmission Control

4
A - 1036029 A-3 SENDER - A component that is used with a temperature or pressure gauge. The sender
G - 9U4559 Std
This indicates that the component has a wire connected to it that is connected to ground. measures the temperature or pressure. Its resistance changes to give an indication to the
4
A - 1036029 A-3, E-2 T gauge of the temperature or pressure.
G - 1009283 Atch

9 Contacts 6
A - 1006029
Q - 9U2767
C-2 Related Electrical Service Manuals
Title Form Number RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
7
A - 1036029 D-15
Failure Mode Identifiers (FMI)¹ This indicates that the component does not have a wire connected to ground. It is grounded It has a coil that makes an electromagnet when current flows through it. The electromagnet
H - 9U4371 Std Alternator (100-5047):
by being fastened to the machine. can open or close the switch part of the relay.
A - 1036029 F-15 Consist No. 100-5045 SENR4130 FMI No. Failure Description
7
H - 1028960 Atch 0 Data valid but above normal operational range.
Consist No. 100-5046 SENR2082
*
P - 1027526 E-3 1 Data valid but below normal operational range. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
Trans Shifter Computerized Monitoring System (CMS) SENR5247
2 Data erratic, intermittent, or incorrect. much current flows through it. This does not destroy the circuit breaker and it can be reset to
Machine locations are repeated for connectors located close together. Electronic Transmission Control SENR5922 3 Voltage above normal or shorted high. become part of the circuit again.
* = Connector is located at the component.
B = Connector is located on the relay panel. Payload Measurement System (PMS) SEHS9307 4 Voltage below normal or shorted low.
C = Connector is located in the right console.
D = Connector is located in the dash area. Starting And Charging Systems SENR2947 5 Current below normal or open circuit. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
Starting Motor: (9X-9995) 6 Current above normal or grounded circuit. that makes an electromagnet when current flows through it. The electromagnet can open or
Consist No. 3E-2298 SENR3581
7 Mechanical system not responding properly. close a valve or move a piece of metal that can do work.
8 Abnormal frequency, pulse width, or period.
Consist No. 8C-4773 SENR3859
9 Abnormal update. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
10 Abnormal rate of change. activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
11 Failure mode not identifiable. that make electromagnet when current flows through them. It also has an internal switch that places
12 Bad device or component. the latch coil circuit open at the time the coil latches.
13 Out of calibration.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
FLOOD LAMP LICENSE H G
9X-1439 PLATE 1 617-BR-14 12V BATTERY N 611-PU-14 4 BU-18
H LAMP 2 200-BK-14 9G-4247 L9 L9 617-BR
603-PK 3 WH-18
L33 L33
200-BK-14 AA 200-BK 200-BK 200-BK-14 2 BK-18
608-GN EE 619-GN-14 6 RD-18
H NOTE: REAR MOUNT REAR WIPER
608-GN NEG POS 605-YL-14 605-YL-14 1 YL-18

203-BK
RD-00
FOR BEACON 9X-3392

BK-00
H DISCONNECT SW 200-BK CMS HARNESS CODE PLUGS (1=GND, 0=OPEN) 5
7N-0718 RR F RIDE CONTROL TRANSMISSION SHIFTER
S RD-18 1 604-OR L 200-BK D744-WH-18 G

L9
CODE UU F LAMP 105-0154 BUCKET 605-YL-14 HI/LO/POSITION/TURN LAMP
T WH-18 3 617-BR-14 STORE SW IN 18 B417-YL-18 200-BK CIRCUIT IDENTIFICATION F E702-OR-18

603-PK

611-PU-14

605-YL-14
A PLUG 7N-5876 POSITIONER 3E-7586
G BK-18 2 200-BK-14 CC REWEIGH SW IN 16 B416-WH-18
L34 MOTOR H 603-PK APPLICATION BK 1 1 292-BK-18 F 751/B999-GN-18 SOL 1 PWR
LIFT POS SENS 6 B412-YL-18 615-YL 274 273 272 271 270 BK 2 2 201-BK-18 E701-PK-18 921/965-WH-18 SOL 1 RTN LAMP LH LATERAL NOTE: FOR RH LANE ROADING
STOP/TAIL/PARK LAMP BB LIFT PRESS SENS 7 B413-PU-18 P N T F D743-GN-18 AUTO RIDE 752/969 YL-18 SOL 2 PWR NOTE B TURN LAMP

619-GN-14
617-BR-14
200-BK-14
200-BK-14
200-BK-14
9X-1404 (ECE) UNUSED 8 138-GN-18 1 105-BR 950FII JAPAN 1 0 0 1 0 _ 3 201-BK-18 F CONTROL LAMP 922/968-BR-18 SOL 2 RTN 614-PU 5C-8964

BK-00

BK-00
UNUSED 3 7 603-PK 4 201-BK-18 7N-5876 754-BU-18 SOL 3 PWR 614-PU G G
PP L33 METRIC UNITS
H UNUSED 4 2 615-YL 950FII OTHERS 0 1 0 1 0 7I-3707 2 291-BK-18 F 923/966-GY-18 SOL 3 RTN 611-PU-14 4 BU-18
SPEEDO CODE PLUG TRANSMISSION
F BK-18 2 200-BK-14 +24V (IN) 1 138-GN-18 9 120-YL 1 290-BK-18 439-YL-18 755-OR-18 SOL 4 PWR 614-PU 3 WH-18 F

200-BK-14
AUTOMATIC

GN

OR
RD-18 1 605-YL-14 UNUSED 10 5 102-BU-14 200-BK 924/970-GN-18 200-BK-14 2 BK-18

GY
F SOL 4 RTN

BR
BK

200-BK
200-BK
200-BK

200-BK
200-BK

200-BK
UNUSED 9 138-GN-18 10 200-BK 6 275-BK-18 F MODE LAMP 900-PU-18 SOL 5 PWR 619-GN-14 6 RD-18
LEFT TURN LAMP L9
7N-5876

301-BU-10
STARTER GROUND 2 251-BK-18 11 200-BK 5 274-BK-18 925/971-YL-18 SOL 5 RTN 606-GY-14 606-GY-14 1 YL-18
9X-1406 (ECE) N SEE CHART

1
3
4
2
LINK GND 5 250-BK-18 12 105-BR 4 273-BK-18 901-WH-18 SOL 6 PWR 5

301-BU
9X-9995 L31 F
304-WH-8 TX LCD OUT 11 863-BU-18 4 504-YL N 603-PK FOR HARNESS 3 272-BK-18 200-BK NEUTRALIZER 926/972-BU-18 SOL 6 RTN G
G S L33

118-GY
A 101-RD-4 CODE PLUGS OVERRIDE LAMP HI/LO/POSITION/TURN LAMP

503-BR
505-BU
H A

504-YL
606-GY-14

200-BK
LCD CLOCK 12 864-BR-18 8 118-GY 615-YL 105-BR 2 271-BK-18 910-YL-18 720-PU-18 NEUTRALIZER

606-GY-14
N

605-YL-14
200-BK
200-BK
603-PK

200-BK
615-YL
BACKUP ALARM RESISTOR UPPER F 7N-5876 CAB 3E-7586
2 200-BK-14 AA TX OUT 13 818-BR-18 6 503-BR 120-YL 200-BK 1 270-BK-18 202-BK-18 GROUND

604-OR
3T-1815 D MTR BAT 6T-2217 L35 CAB FLOOD RH LATERAL NOTE: FOR RH LANE ROADING
7 608-GN-14 D TX KEY OUT 14 820-BU-18 3 505-BU 102-BU-14 120-YL 7 201-BK-18 321-BR-18 BACKUP ALARM

200-BK-14
H DOME LAMP
321-BR 9 617-BR-14 1 302-OR RX IN 15 819-GY-18 OPTIONS CODE PLUGS CODE PLUG P/N A221 A222 GROUND 200-BK 6T-4864 F F 306-GN-18 START RELAY LAMP TURN LAMP
PP L33 L33
121-YL 5 605-YL-14 C 2 301-BU LCD LATCH 17 865-GY-18 200-BK 102-BU-14 CAT DATA LINK 2 944-OR-18 275-BK-18
19 DISPLAY SINGLE/FILL 307-OR-18 START SW 9X-1439 5C-9029
MOTOR N
H 6 606-GY-14 NORM/CAL SW IN 19 B414-OR-18 AUTO RIDE CTRL 9U-1063 0 G 200-BK 200-BK 105-BR WH-18 CONNECTION 1 945-BR-18 274-BK-18
25 HARNESS CODE 4 409-OR-18 NEUTRAL (EMS) N JJ JJ

RD-00
RD-00

120-YL
H 8 614-PU-14 CLEAR/CHG SW IN 20 B415-PK-18 KEY/WIPER SW PANEL FRT RH SW PANEL 200-BK BK-18 273-BK-18
26 HARNESS CODE 3 126-PK-18 B+ 615-YL G
D

BK-00

BK-00
BK-18 2 200-BK-14 3 321-BR NO AUTO RIDE CTRL 9U-1064 G 0 PLATFORM PANEL LAMP N P F 272-BK-18
27 HARNESS CODE 2 200-BK G 322-GY FORWARD
VV C GROUND PANEL LAMP DIAL SHIFTER
RD-18 1 606-GY-14 604-OR 4 604-OR-14 PAYLOAD MONITOR ECM 7N-5876 ATT AUTO RIDE CTRL SW OPERATION 6 944-OR-18 271-BK-18
28 HARNESS CODE 1 N JJ JJ 6 619-GN-14 200-BK HORN
QQ 7N-5876 OPERATION G
1 121-YL 207-BK 3E-5273 QQ N 5 945-BR-18 270-BK-18
29 HARNESS CODE 0 1 605-YL-14 7T-0969 RIDE

203-BK
RIGHT TURN LAMP EE BB QQ QQ G X CONTROL

L31
BK-4 2 200-BK 614-PU 614-PU INPUTS (1=SW CLSD, 0=SW OPEN) 120-YL 1 RD-18 + BATTERY 40 439-YL-18 291-BK-18
9 CLEAR 24V OUTPUT 2 606-GY-14 X
VV L34 L34 L31

BK-00
9X-1406 (ECE) POS NEG TO DD 1 311-WH 200-BK 2 BK-18 GROUND 33 D744-WH-18 292-BK-18
20 SPEEDO US/METRIC 9 975-WH 1 976-OR 1 SOLENOID
L35 L35 GND ALSO N B
200-BK-14
200-BK-14

ENGINE D 200-BK 200-BK SW POS D744-WH D743-GN E701-PK 32 910-YL-18 290-BK-18


8 SERVICE 10 976-OR 2 200-BK 2 VALVE
STOP/TAIL/PARK LAMP P SOLENOID / U 6T-5859
D A

301-BU-10
BK-00 MAIN PANEL P 206-BK 2 BK-18 31 E702-OR-18 8 762-YL

200-BK-10
GROUND 39 UNUSED

201-BK-18
201-BK-18
DD GEAR 1 2 3 4 5 6 S
L50
9X-1404 (ECE) 12V BATTERY BK-00 CC 5 302-OR 3 202-BK-18 118-GY 1 RD B+ ON 1 0 0 135-BU 1 OR-18 +12 VOLT 17 E701-PK-18 13 UNUSED (SW 12) 4F 7 761-GY

200-BK
H 9G-4247 PP SERVICE QQ

BK

BK
4 207-BK 4 202-BK-18 L 308-YL 118-GY 2 RD B+ 3 14 D743-GN-18 201-BK-18 32 UNUSED (SW 1) 3F 4 614-PU

614-PU
614-PU
200-BK
200-BK
TO ETHER AID PLUG L R VOLTAGE CONVERTER 2F G J
S RD-18 1 604-OR FRAME 2 200-BK 2 281-BK-18 200-BK - + 403-GN-18 308-YL 200-BK-14 3 BK GROUND OFF 0 1 0 CCC 34 496-WH-18 201-BK-18 5 UNUSED 1F
5 617-BR J
T WH-18 3 614-PU-14 COOLANT SW 6 311-WH 1 280-BK-18 PANEL L L 502-OR 4 WH HIGH 7T-8000 35 A401-YL-18 945-BR-18 24 CAT LINK - N 3 611-PU-14 128-PK 1 128-PK 1 OR-18 + BATTERY
G 8C-3569 SERVICE METER LAMP 326-PU QQ C OFF PAYLOAD
BK-18 2 200-BK-14 1 113-OR-18 614-PU 501-GN 5 YL LOW AUTO 0 1 1 39 442-GY-18 944-OR-18 23 CAT LINK + 1R 762-YL 2 762-YL 2 BU-18 SOLENOID
T 6T-7337 7N-5876 QQ S ON MEASUREMENT 2R
201-BK 3 201-BK-18 2 202-BK-18 200-BK 307-OR-18 500-BR 6 BU PARK 8 443-YL-18 A475-PU-18 30 SECONDARY BRK PRESS 3 200-BK-14 200-BK 3 200-BK 3 BK-18 GROUND

L49
L45 NOT QQ B ST SYSTEM TRANSMISSION 3R
8 441-OR-18 1 276-BK-18 105-BR 506-PU 7 BR WASH 9 441-OR-18 429-YL-18 31 BRK OIL TEMP 4 200-BK-14

FRONT DASH ASSEMBLY


H L49 4R
608-GN COOLANT TEMPERATURE SENSOR 7 403-GN-18 USED 3 277-BK-18 617-BR 8 REWEIGH SW NEUTRALIZER N CCC 24 447-PK-18 11 UNUSED 5 200-BK-14 BUCKET POSITIONER SW
3E-5370 D NOTE: FOR OPTIONS KEY START SW START AID PANEL 9X-9688 PANEL PANEL OVERRIDE SW 102-BU-14 8C-5435
200-BK-14 4 278-BK-18 1 108-BU 25 409-OR-18 440-BR-18 14 BRK AIR BAR GRPH 7 322-GY
H CODE PLUG SEE L 9G7641 FRONT INTERMITTANT SWITCH LAMP LAMP LAMP 7X-6396 G
+V OR-18 A 113-OR-18 5 279-BK-18 L 2 2 26 429-YL-18 A401-YL-18 7 SYS VOLTAGE 1 128-PK
FLOOD LAMP CHART ABOVE 3 WIPER SW 6T-6066 7N-5876 7N-5876 7N-5876 L11
BK-18 201-BK 6 105-BR 105-BR 27 432-PK-18 8 B412-YL-18 200-BK BK-18 GROUND

201-BK-18
201-BK-18
GROUND B 10 UNUSED 1
1 T T 2 6 T

OPERATOR STATION
9X-1439 YL-18 C 441-OR-18 P 3E-0155 28 405-GY-18 442-GY-18 2 138-GN-18 128-PK 128-PK OR-18 + BATTERY

201-BK-18
SIGNAL ALTERNATOR P T T T 2 15 HYD TEMP BAR GRPH 2
LIGHTING GP - ROADING 102-4502 102-BU-14 12 L T 5 3
100-5047 A221-BK-18 A 102-BU-14 29 417-GY-18 443-YL-18 16 CNVT TEMP BAR GRPH 6 251-BK 761-GY 3 BU-18 SOLENOID
3 T

751/B999-GN-18
AUTOSHIFT TRANSMISSION CONTROL 11 PAYLOAD T T

921/965-WH-18
202-BK-18 B T 22 403-GN-18 441-OR-18 17 COOL TEMP BAR GRPH 9 B413-PU-18

924/970-GN-18
922/968-BR-18

926/972-BU-18
PANEL LAMP

923/966-GY-18
752/969-YL-18

925/971-YL-18
A 103-8949 L T T T T 4 T LIFT POSITIONER SW

BK-18
MEASUREMENT

BK-18
E D ALT A222-BK-18 C 23 A475-PU-18 447-PK-18 18 FUEL LEVEL BAR GRPH 200-BK-14 E

BK-18
BK-18
D D 9 L 7N-5876 QQ QQ T 5 G

901-WH-18
8C-5434

755-OR-18

307-OR-18
306-GN-18
409-OR-18
SYSTEM

900-PU-18

720-PU-18
321-BR-18
754-BU-18
109-OR-4 + R 403-GN-18 37 416-OR-18 496-WH-18

202-BK-18

126-PK-18
33 HYD OIL LEVEL

614-PU

614-PU

614-PU
200-BK

200-BK

200-BK
FLOOD LAMP P
L 2 3 L 608-GN 8 6 T G

102-BU-14
STORE SW 3 419-YL-18 432-PK-18

126-PK-18
614-PU 35 BRK OIL PRESS

206-BK
9X-1439 SHIFT CODE 2 7 278-BK-18 L 200-BK 9X-9688 CCC 12 113-OR-18 405-GY-18 40 ENG OIL PRESS 138-GN-18 A RD-18 +V G
N N

310-PU
L 5 6 L

308-YL
H SS TO LH 6 L AUTO RIDE ANTENNA AS. BUCKET

1
2

1
2
200-BK-14 BK-6 SHIFT CODE 0 3 276-BK-18 615-YL 511-BR-18 11 440-BR-18 417-GY-18 37 PRIM STEER B BK-18 606-GY-14 4

D744-WH-18
251-BK GROUND

D743-GN-18
304-WH-8

E702-OR-18
109-OR-4

E701-PK-18
101-RD-4
SS FLOOD TO LH 5 T T CONTRL SW 9W-3072 POSITION
605-YL-14

102-BU-14

720-PU-18
200-BK-14 SHIFT CODE 1 4 277-BK-18 512-GN-18 19 201-BK-18 403-GN-18 B412-YL-18 WH-18 3

202-BK-18

126-PK-18
12 ALTERNATOR C

135-BU
SIGNAL

910-YL-18
9 L REAR WIPER SW

202-BK-18
202-BK-18
202-BK-18
LAMP FLOOD L 8 L 7T-2081 FOR LAMPS

B416-WH-18
200-BK-14

251-BK-18

B417-YL-18
251-BK-18
608-GN-14 SHIFT CODE 3 30 279-BK-18 614-PU-14 206-BK 13 611-PU-14 409-OR-18 34 NEUTRAL 2

127-OR
116-BR
3T-6655

193-PU
200-BK
LAMP

1
4
2
3
7
6
8
5
9
10
ENGINE RADIO LIFT POSITION SENSOR NOTE B

7
8
2
1
5
4
3
6
9
H 608-GN-14 SERVICE 28 280-BK-18 617-BR KEY/WIPER SW PANEL QQ 508-PU-18 18 615-YL 416-OR-18 38 SUPPLEMENTAL STEER 617-BR 1

615-YL

200-BK
200-BK
603-PK
615-YL

615-YL
GROUND L 11 12 RUNNING P P BEACON 3E-5400

619-GN-14
610-OR-14
H

102-BU-14
F

614-PU-14
CLEAR 29 281-BK-18 617-BR 509-WH-18 38 538-BR 419-YL-18 36 PARK BRAKE
QQ H B B

971-YL-18
LAMP SW

B999-GN-18
965-WH-18

972-BU-18
L 9X-9556

969-YL-18

970-GN-18
968-BR-18

966-GY-18

138-GN-18
S RD-18 1 604-OR-14 L49 OPTIONS CODE 0 25 A221-BK-18 135-BU BBB C TURN 113-OR-18 1 + BATTERY
L49 6T-3989
T WH-18 3 617-BR-14 OPTIONS CODE 1 27 A222-BK-18 FLOOD 108-BU C2 HAZARD 201-BK-18 2 GROUND

251-BK
L51

105-BR
AAA

L7

L8
G BK-18 2 200-BK-14 N LAMP SW 108-BU 31 GROUND 611-PU-14 6 HIGH BEAM IND N AAA
N LIFT CYL PRESSURE SENSOR
202-BK-18 9X-1423 200-BK 512-GN-18 10 537-GN-14 30B 606-GY-14 22 RIGHT TURN IND 603-PK 1 RD

501-GN
502-OR
118-GY
118-GY

500-BR

506-PU
L50 BBB 103-2040

509-WH-18
STOP/TAIL/PARK LAMP L50 TO RH TO RH G FF FF

508-PU-18
GROUND 2 202-BK QQ L 614-PU 511-BR-18 7 614-PU-14 49A HEAD LAMP 605-YL-14 21 LEFT TURN IND 200-BK 2 BK
L51
200-BK-14
200-BK-14
200-BK-14

8C-6207 (USA) L51 UNUSED SW TO GND 24 FLOOD FLOOD 4 124-GN-14 49 410-WH-18 N AAA 138-GN-18 138-GN-18 OR-18
L46 L46 PW RADIO + BATTERY 3 ALARM 1 A +V

614-PU
LAMP LAMP

200-BK
WH 2 429-YL-18 608-GN 2 521-YL-14 411-PK-18 4 MASTER LAMP 251-BK 2 251-BK-18 B BK-18 GROUND

102-BU-14
QQ QQ NOTE D TUV ROADING FLASHER L8
H

615-YL
1 201-BK-18 615-YL 200-BK-14 30 200-BK-14 B413-PU-18 B413-PU-18 WH-18

615-YL
COMPUTERIZED MONITORING SYSTEM (CMS) 3 C SIGNAL

200-BK
6C-8846 L7 L7
BK-18 2 200-BK-14 Y A 105-BR 617-BR 118-GY SPEAKER AS. L10 21 515-GY-14 3E-7336 NOTE: TURN SIGNAL WIRES 605 & 606
CCC CCC L6 L6
RD-18 1 605-YL-14 127-OR 614-PU-14 118-GY 20 516-GN-14
200-BK-14

N E701-PK-18 6T-7695 MUST BE GROUNDED ON VEHICLES


202-BK-18 116-BR E702-OR-18 1 517-BU-14 537-GN-14 F
LEFT TURN LAMP F ALARM NOT EQUIPPED WITH TURN SIGNAL

307-OR-18
202-BK-18 200-BK D743-GN-18 SPEAKER AS. 36 102-BU-14 410-WH-18 1 RD

118-GY
7X-6066 (USA) UPPER CAB FLASHER 9G-9813 LAMPS.

L9
CAT LINK + 8 944-OR-18 15 605-YL-14 201-BK-18 2 BK

507-WH
D744-WH-18 6T-7695 LIGHTING GP - ROADING 102-4502

118-GY
326-PU

105-BR

614-PU

503-BR
505-BU
200-BK
L

308-YL
308-YL

504-YL
CAT LINK - 9 945-BR-18 GROUND N TO 200-BK 200-BK-14 126-PK-18 16 606-GY-14 8D-6946 U
BEACON
604-OR-14

H A + BATTERY 1 164-WH-18 129-BU PANEL 200-BK-14 910-YL-18 201-BK-18 1 BK-18

TX LCD OUT

CLEAR/CHG
LCD CLOCK
L F

LCD LATCH
BACKUP ALARM N

+ BATTERY

NORM/CAL
2 200-BK-14 AUTO/MAN SW (N/O) 21 973-BR-18 200-BK LAMP 200-BK-14 310-PU 720-PU-18 102-BU-14 419-YL-18 2

118-GY
118-GY
N N

GROUND
GN-18
3T-1815 LOWER CAB CIGAR LIGHTER QQ PARKING

BR-18
BU-18
BK-18
GY-18
7 608-GN-14 AUTO/MAN SW (N/C) 20 977-YL-18 7N-5876 200-BK-14 308-YL 120-YL 1 RD-18 + BATTERY

614-PU
200-BK
H

12
2
1
11
10
5
8
7
6
9
4
3
321-BR 9 617-BR-14 SOL 2 SW GND 12 968-BR-18 GROUND 9W-0335 200-BK 2 BK-18 GROUND BK-18 BRAKE SW

L15
L9
L9 L38 P 9X-3210
121-YL 5 605-YL-14 L44 SOL 1 SW TO B+ 19 B999-GN-18 L29 FRONT RH SW PANEL 200-BK
H L44 TO C.B. L38 L L P U
6 606-GY-14 SOL 6 SW GND 14 972-BU-18 L 2 BK-18 GROUND 200-BK F

C
D
A
B

E
H 8 614-PU-14 SOL 2 SW TO B+ 18 969-YL-18 VOLTAGE 202-BK-18 403-GN-18 1 1 OR-18 +12 VOLT 200-BK 113-OR-18 RD-18

603-PK

200-BK
A +V
CONVERTER

200-BK
PANEL LAMPS

200-BK
102-BU-14
BK-18 2 200-BK-14 3 321-BR SOL 1 SW GND 13 965-WH-18 614-PU-14 6 614-PU-14 614-PU-14 3 411-PK-18 201-BK-18 BK-18

200-BK-14

200-BK-14
B GROUND

200-BK
614-PU
1 L

WH-18
7N-5876 F

GN-18
C.B. RADIO

BR-18

PU-18

BR-18
BU-18

BU-18
BK-18

PK-18

BK-18
GY-18

GY-18
L25
RD-18 1 606-GY-14 4 604-OR-14 200-BK-14 SOL 5 SW GND 15 971-YL-18 977-YL-18 610-OR-14 5 507-WH 440-BR-18 YL-18

200-BK
L41 L41 L 2 L27 C SIGNAL
1 121-YL 200-BK-14 SOL 4 SW GND 16 970-GN-18 619-GN-14 9 L26 506-PU VOLTAGE CONVERTER ACTION CUSTOMER DATA
RIGHT TURN LAMP 3 L L27 L27 7T-8000 F F LAMP CONNECTION BRAKE AIR PRESSURE SENSOR

113-OR-18
1
2
200-BK-14 SOL 3 SW GND 17 966-GY-18 973-BR-18 608-GN 4 F F
N 4 T F
200-BK-14

7X-6066 (USA) RIDE CTRL SW B+ 10 D743-GN-18 615-YL 7 F 200-BK 200-BK 200-BK 9W-2111 9X-5272
D L 5 D

7
11
3
4
5
6
9
10