ACS355-UM RevC Screen A5

Zhuhai Wanlida Electric Co.
,Ltd
http://www.zhwld.com
MMPR-230 motor protective controller

user’s manual
Preparation:
Checking:
Permission:
Document No.: WLD[K]-JY-453-2011 Version: V2.00.02

Publication Date: 2011/05
All rights reserved: Zhuhai Wanlida Electric Co.,Ltd
Note: The Company reserves the right to amend this statement. If a product is
inconsistent with the statement, please contact us, we will provide you with the
corresponding services.
Technical support tel.: (86)0756-3395398 Fax.: (86)0756-3395500
I
Contents
Contents
FOREWORD.............................................................................................................................................................1
1． PRODUCT DESCRIPTION....................................................................................................................................2
1.1 Scope..........................................................................................................................................................2
1.2 Device features..........................................................................................................................................2
1.3 Technical specifications and indicators..................................................................................................2
1.4 Device shape and model description.....................................................................................................3
2． FUNCTIONAL DESCRIPTION..............................................................................................................................3
2.1 Motor controlling........................................................................................................................................3
2.1.1 Local/Remote controlling......................................................................................................................3
2.1.2 Starting method......................................................................................................................................3
2.1.3 Automatic restart function on power restores....................................................................................3
2.1.4 Low voltage/voltage loss restart..........................................................................................................4
2.2 Protective functioning...............................................................................................................................4
2.2.1 Overtime starting protection.................................................................................................................4
2.2.2 Instantaneous over-current protection................................................................................................4
2.2.3 Locked rotor protection.........................................................................................................................4
2.2.4 Over-load protection..............................................................................................................................4
2.2.5 Thermal protection.................................................................................................................................4
2.2.6 Unbalance protection............................................................................................................................5
2.2.7 Zero sequence current protection.......................................................................................................5
2.2.8 Residual current protection..................................................................................................................5
2.2.9 Open-phase protection..........................................................................................................................5
2.2.10 Phase sequence protection................................................................................................................5
2.2.11 Under-power protection.......................................................................................................................5
2.2.12 Low voltage protection........................................................................................................................6
2.2.13 Over voltage protection.......................................................................................................................6
2.2.14 Technology interlock............................................................................................................................6
2.2.15 tE protection..........................................................................................................................................6
2.3 Settings of protection................................................................................................................................6
3． DEVICE DESCRIPTION.......................................................................................................................................7
3.1 Indicators....................................................................................................................................................7
3.2 Keypad........................................................................................................................................................8
3.3 Display and menu operation....................................................................................................................8
4． OPERATING PRINCIPLE......................................................................................................................................8
5． PARAMETER SETTING........................................................................................................................................9
5.1 System parameter setting........................................................................................................................9
5.1.1 Parameters list........................................................................................................................................9
5.1.2 Setting method.....................................................................................................................................10
5.2 Protective setting.....................................................................................................................................11
5.2.1 Method of modifying protective setting.............................................................................................11
5.2.2 Protection ON/OFF..............................................................................................................................11
5.3 Analog setting..........................................................................................................................................12
5.4 System time..............................................................................................................................................12
5.5 Password setting.....................................................................................................................................12
6． CHECK METHOD............................................................................................................................................13
6.1 Preparation before check.......................................................................................................................13
6.1.1 Check before power is on...................................................................................................................13
6.1.2 Monitoring and adjusting of analog quantities.................................................................................13
6.1.3 View binary input..................................................................................................................................13
6.1.4 View binary output...............................................................................................................................13
6.2 Check of control function........................................................................................................................13
6.2.1 Local control mode..............................................................................................................................14
6.2.2 Remote control mode..........................................................................................................................15
6.2.2.1 Communication control mode.........................................................................................................16
6.2.2.2 Terminal control mode.....................................................................................................................16
6.2.3 Automatic start control on power.......................................................................................................16
6.2.4 Low voltage/voltage loss restart control...........................................................................................17
6.3 Check of protective function..................................................................................................................17
6.3.1 Check of acceleration protection.......................................................................................................17
II
Contents
6.3.2 Check of instantaneous over-current protection.............................................................................17

6.3.3 Check of locked rotor protection........................................................................................................18
6.3.4 Check of over load protection............................................................................................................18
6.3.5 Check of thermal protection...............................................................................................................19
6.3.6 Check of unbalance protection..........................................................................................................20
6.3.7 Check of zero sequence current protection.....................................................................................20
6.3.8 Check of Residual current protection................................................................................................21
6.3.9 Check of open-phase protection........................................................................................................22
6.3.10 Check of phase sequence protection.............................................................................................22
6.3.11 Check of under-power protection....................................................................................................23
6.3.12 Check of low voltage protection......................................................................................................23
6.3.13 Check of over-voltage protection.....................................................................................................24
6.3.14 Check of technology interlock protection.......................................................................................24
6.3.15 Check of tE protection.......................................................................................................................25
6.4 Check of communication function.........................................................................................................26
6.4.1 Check of measuring analog value.....................................................................................................26
6.4.2 Check of remote signal upload..........................................................................................................26
7. PRODUCT MAINTENANCE..................................................................................................................................26
8. CAUTIONS.........................................................................................................................................................26
Appendix 1:MMPR-230 motor protective controller terminal figure.......................................................27
Appendix 2:tE protection inverse characteristics table and figure.........................................................28
Appendix Tab.1:Typical specifications of external current transformer.................................................29
Appendix Fig.1:Direct start...........................................................................................................................30
Appendix Fig.2: Bi-directional start.............................................................................................................31
Appendix Fig.3: Reduced voltage start with resistor................................................................................32
Appendix Fig.4: Y/Δ 3-relay open-loop start..............................................................................................33
III
Foreword
Foreword
1. Model description
MMPR-230 motor protective controller has three-phase current input of phase
A, B, C. The principle of default protection ON/OFF and settings are as follows: all
protection are off, settings being the maximum.
2. Quoted standards
General technical conditions of digitalized motor integrated protective
equipment JB/T 10613-2006
1
MMPR-230 motor protective controller WLD[K]-JY-453-2011
1． Product description
1.1 Scope
MMPR-230 motor protective controller works with external primary current transformer, mainly
applies to the low-voltage motor integrated controlling and protecting of AC 380V~1.2KV. The
products from this series can be used in petrochemical, hydro-electric power, thermal power, smelting and
water pumping station.
1.2 Device features
 Uses high-performance 16-bit industrial microprocessors, high integration, functions strong, fast.
 Three phase current, voltage AC sampling, perfect measuring and controlling functions.
 Small size, under-power consumption, suitable for installation in the switchgear or on
centralized panel.
 LCD display with wide temperature range.
 Strong anti-interference capability: Level Ⅳ of rapid transient interference, level Ⅳ of
electrostatic discharge interference, electromagnetic interference Ⅲ radiation level, pulse
interference Ⅲ-class group.
 With perfect protective function, automatic start functions when power restores. All kinds of
reduction voltage start control modes, two-way and two-speed start control modes.
 Local start/stop switch and control mode selection switch.
 Remote start stop control with terminal control mode or communication control mode.
 Keeps records even power is off.
 4～20mA output with Optical isolation.
 Equipped with Profibus and Modbus-RTU communication method, remote measuring, remote
signal and remote control can be achieved through communication network and background
monitor system.
1.3 Technical specifications and indicators
 Rated parameters
 AC voltage input: ~380V（ direct measuring（（ ~100V（PT measuring（.
 AC current: 1~200A.
 Rate frequency: 50Hz.
 Power supply: AC/DC220V（AC/DC110V.
 Main specifications
 Accuracy: the measuring error of protective current, voltage does not exceed ±1%; the
measuring error of active power, reactive power does not exceed ±3%; the error of power factor
does not exceed ±1%; and the frequency error does not exceed ±0.02Hz.
 Time delay and trip setting accuracy:
a) Trip setting accuracy: the error does not exceed ±3%, current trip setting accuracy: the error
does not exceed ±3% or ±30mA （ current unbalance setting accuracy: the error does not
exceed ±3%.
b) Time delay accuracy: the error does not exceed ±100ms when time delay setting is 0s, the
error does not exceed ±25ms when time delay setting is 0.1~2s, the error does not exceed
±1% of setting when time delay setting is over 2s.
c) Time delay accuracy of Thermal protection: the error does not exceed ±100ms or ±5%;
d) Trip setting accuracy of Under-power protection: the error does not exceed ±5%; Time delay
accuracy of Under-power protection: the error does not exceed ±300ms;
 Output contact rating: AC250V（8A.
 Power consumption
 Maximum power consumption ≤ 5W.
 Environmental specifications
 Atmospheric pressure: 80kPa（ 110kPa（below 2000m of sea level（.
 Humidity: 5% （ 95%
 Operating temperature: -20℃（（ 55℃.
 Operating Environment: Does not contain materials that lead to metal corrosion or damage to the
insulation of gas and more serious mold and dust, does not contain fire explosion hazard.
2
1.4 Device shape and model description
/ Fig.1-1 Device shape
MMPR-230
D:With display board， :Without display board
G:With function of leakage current， :Without function of leakage current.
I:There is direct current output of 4-20mA. :There isn't direct current output of 4-20mA.
P1:Communication with One Profibus ， P2:Communication with Double Profibus， :No Profibus Communication
M1:485 communication with MODBUS agreement. :Without communication.
Device model
/ Fig.1-2 Model description
2/ Functional description
2.1 Motor controlling
2.1.1 Local/Remote controlling
 Select local/remote controlling method through device menu
2.1.2 Starting method
 Direct start
 Decreased voltage start
 Y-Δ 2-relay start
 Y-Δ 3-relay start
 Bi-direction start
 Bi-speed start
 Converter control
2.1.3 Automatic restart function on power restores
 Recover mode
3
2.1.4 Low voltage/voltage loss restart

 Immediate restart
 Delay restart
 Restart prohibited
i Note: Shall there be any protection trips or protection trips signals not reverted, all control
will not function.
2.2 Protective functioning
2.2.1 Overtime starting protection
The following setpoints are available for the overtime starting protection see Tab.2-1.
Tab.2-1
Setting item Setting range Setting step
Rated current of motor 1.0-500.0(A) 0.1
Start time of motor 1.0-100.0(s) 0.1
2.2.2 Instantaneous over-current protection
The following setpoints are available for the instantaneous over-current protection, see Tab.2-
2.
Tab.2-2
Instantaneous over-current protection
1-10(Ie) 0.01
starting current
1-10(Ie) 0.01
post-starting current
0-10(s) 0.01
delay
2.2.3 Locked rotor protection
The following setpoints are available for the locked rotor protection, see Tab.2-3.
Tab.2-3
Locked rotor current setting 1.00-8.00(Ie) 0.01
Locked rotor protection delay 0.10-60.00(s) 0.01
2.2.4 Over-load protection
The following setpoints are available for the over-load protection, see Tab.2-4.
Tab.2-4
Over-load setting（A） 0.10-2.00(Ie) 0.01
Over-load protection delay（b） 0.10-60.00(s) 0.01
Over-load protection could act as either “alarm mode” or “trip mode”.
2.2.5 Thermal protection
The following setpoints are available for the thermal protection, see Tab.2-5.
Tab.2-5
Heating time constant 60-6000(s) 1
Cooling time constant 0.10-10.00 0.01
Positive heating coefficient 0.10-1.00 0.01
4

Negative heating coefficient 0.00-6.00 0.01
Over-heat alarm coefficient 50.00-100(%) 0.01%
Thermal protection could act as either “alarm mode” or “trip mode”.
2.2.6 Unbalance protection
The following setpoints are available for the unbalance protection, see Tab.2-6.
Tab.2-6
Unbalance setting 10.00%-60.00% 0.01%
Unbalance protection delay 1.00-60.00(s) 0.01
2.2.7 Zero sequence current protection
The following setpoints are available for the zero sequence current protection, see Tab.2-7.
Tab.2-7
Zero sequence current setting 0.50-10.00(Ie) 0.01
Zero sequence current protection
0.20-10.00(s) 0.01
delay
2.2.8 Residual current protection
The following setpoints are available for the Residual current protection, see Tab.2-8
Tab.2-8
Residual current protection setting 100.0-2000.0(mA) 0.1
Residual current protection delay 0.2-10 0.01
Residual current protection could act as either “alarm mode” or “trip mode”.
2.2.9 Open-phase protection
The following setpoints are available for the open-phase protection, see Tab.2-9.
Tab.2-9
Open-phase protection delay 0.50-60.00(s) 0.01
2.2.10 Phase sequence protection
The following setpoints are available for the phase sequence protection, see Tab.2-10.
Tab.2-10
Phase sequence protection delay 0.30-60.00(s) 0.01
2.2.11 Under-power protection
The following setpoints are available for the under-power protection, see Tab.2-11.
Tab.2-11
5

Under-power setting 1-100(KW) 0.01
Under-power protection delay 1-60(s) 0.01
2.2.12 Low voltage protection
The following setpoints are available for the low voltage protection, see Tab.2-12.
Tab.2-12
Low voltage setting 50.0-340.0(V) 0.1
Low voltage protection delay 0.20-60.00(s) 0.01
2.2.13 Over voltage protection
The following setpoints are available for the over voltage protection, see Tab.2－13.
Tab.2-13
Over voltage setting 400-460V 0.1
Over voltage protection delay 0.5-60(s) 0.01

Over voltage protection could act as either “alarm mode” or “trip mode”.
2.2.14 Technology interlock
The following setpoints are available for the Technology interlock, see Tab.2-14.
Tab.2-14
Technology interlock delay 0.00-60.00(s) 0.01
2.2.15 tE protection
The following setpoints are available for the tE protection, see Tab.2-15.
Tab.2-15
tE time 2.00-10.00(s) 0.01
2.3 Settings of protection
 Select “Settings” menu, choose the corresponding setting item and make changes;
 Select “Protection ON/OFF” menu, choose the corresponding ON/OFF control menu and
make changes.
Example: Make changes to the setpoints available for the instantaneous overcurrent protection
 Select “Settings” menu, choose “motor operating setting” menu（ set rated current of motor
and start time of motor;
 Select “Instantaneous overcurrent protection” menu, set instantaneous overcurrent protection
starting current, instantaneous overcurrent protection post-starting current and instantaneous
overcurrent protection delay;
 Select “protection ON/OFF” menu, set instantaneous overcurrent protection to ON.
Remark: See “5.Parameters setting” for detail information on how to make changes to
settings.
6
3（ Device description
MMPR-230 Panel（ Fig.3-1（ , MMPR-230 Main board（Fig.3-2（.
Fig.3-1
Fig.3-2
3.1 Indicators
There are 4 indicators on the control panel of motor protective controller, which are RUN,
COMM, ALARM, TRIP.
RUN: when the motor protective controller is on power and running, “RUN” flashes in yellow;
COMM: when the motor protective controller is communicating, “COMM” flashes in yellow;
ALARM: when parameters of the motor protective controller are wrong, or alarm is on,
“ALARM” is steadily illuminated in red;
TRIP: when protection trips, “TRIP” is steadily illuminated in red.
7
3.2 Keypad
There are 7 buttons on the control panel of motor protective controller: Start I/, Start II/,  ,
, Cancel, Stop, Enter.
“Start I/, Start II/”: When it is in cycle displaying mode, the key used to start the motor, and
their function varies according to the start method; when it is in parameter modifying mode, the key
used to move the cursor;
“”: Menu selecting, moving upwards or increasing the value;
“”: Menu selecting, moving downwards or decreasing the value;
“Cancel”: Cancel the operation or return to the higher level menu;
“Stop”: The key used to stop the motor;
“Enter”: Enter the menu or value.
3.3 Display and menu operation
When it is in normal operating, it display IA, IB, IC, Uab, Ubc, Uca, P, Q, cosφ, F, Iub in cycle
and real-time, press “” “” can check every value. (IA: phase A current, I0: Residual current, I0j:
zero-sequence current, Iub: unbalance%, F: frequency)
The meaning of every menu is as follows:
View data-------- Used to view the protective data, measuring data, binary input, power
metering, motor running data and device version information;
Revert--------Used to revert signals;
Setting--------Used to set and view protections and protection ON/OFF;
Parameter--------Used to set and view parameters of communication, motor control, DCS, CT
coefficient, power metering etc;
Events--------Used to view and delete event report and delete motor operation parameter;
Time-------- Used to set and view the system time;
Password--------Used to modify system password;
Binary output -------- Used to test the binary output;
Calibration--------Used to calibrate measuring value.
4（ Operating principle
The motor protective controller firstly sample the three phase current of phase A,B,C and zero
sequence current I0, Residual current, voltage of Uab and Ubc through current transformer,
potential transformer, then the signal is transmitted to analog-to-digital conversion, the cpu reads
the data of all channels and calculates and processes, then compare them to every settings and
find out if the motor is on fault, if it is, then the corresponded relay is operated and the information
is displayed on the LCD screen. See the principle on Fig.4-1.
/ Fig.4-1
When it is in normal operation, it is in monitoring state, it displays three phase current, three
phase voltage, frequency, power etc. in cycle.
8
5/ Parameter setting
5.1 System parameter setting
5.1.1 Parameters list
Category Setting name Setting range Remarks

Communication
01-99
address
00:2.4kbps
01:4.8kbps
Communication Baud rate 00-04 02:9.6kbps
settings 03:19.2kbps
04:38.4kbps
00:No check
Parity check setting 00-02 01:Odd
02:Even
Remote/Local control 00:Remote
00-01
selection 01:Local
00:Binary input control
Remote control mode 00-02 01:Contact control
02:Communication control
00:Direct start
01:Decreased voltage start
02:Y-Δ 2-relay start
Motor start method 00-06 03:Y-Δ 3-relay start
04:Bi-direction start
05:Bi-speed start
06:Converter control
Start delay from 1-2 0.00-60.00s
00:AC
Motor forward reverse
00-02 01:AB
method
02:BC
Automatic start method 00:OFF
00-01
after power on 01:Recover
Effective delay of Automatic start is
2.00-60.00s
automatic start prohibited after the delay
Motor control Automatic start after this
parameters Automatic start delay 0.20-60.00s
delay if conditions meet
00:OFF
Low voltage/voltage
00-02 01:Restart immediately
loss restart
02:Restart after delay
Effective delay of Automatic start is
0.50-60.00s
automatic restart prohibited after the delay
Automatic restart after this
Automatic restart delay 0.00-60.00s
delay if conditions meet
When should the output
Control return time 0.50-10.00s contact return after starting
or stopping the motor
Protection return 00:Immediately return
00-01
method 01:Return after revert
Instantaneous over-
current and zero- 00:No contactor
00-01
sequence protection 01:Open contactor
output
Zero-sequence Mode 00-01 00:Calculate；01:Measure
9
Category Setting name Setting range Remarks

00: IA, 01:IB, 02: IC, 03:
DA channel selection 00-05 UAB
DCS parameters 04: UBC, 05: UCA
setting DA coefficient 1 setting 3.000-6.500 4mA channel calibration
DA coefficient 2 setting 0.150-0.800 20mA channel calibration

Protective CT
0.01-500.00
CT/PT coefficient
coefficients Residual current CT
0.01-50.00
setting coefficient
PT coefficient 0.01-80.00
Active energy meter 0-4294967.295kWh
Energy meter 0-
Reactive energy meter
4294967.295kvarh
Display setting Display setting 0-20
Language
Language setting 0-1 00:中文；01:English
setting
i “Protection return method” parameters setting note:
When protection operates, the return methods of protection output are: “direct return” means
the protection output returns automatically when the fault disappears. “Reverting return” means
protection output returns by reverting operation and it must meet reverting conditions when the
fault disappears.
i“Instantaneous over-current and zero-sequence protection output” parameters setting note:
When instantaneous over-current or zero-sequence protection operates, the protective outputs
are: “no contactor” means the protection trips on circuit breaker, not on contactor. “Contactor
trip” means the protection not only trips on contactor, but also on circuit breaker.
5.1.2 Setting method
 Move the cursor to “parameter” menu on main menu, press “Enter” button, to enter
“password” menu, see Fig.5-1;
 Input the correct password(“0000” by default), press “Enter” button to enter parameter
setting menu;
 Choose the demand parameter, press “Enter” to enter corresponding sub-menu;
 Press “” and “” to choose the menu to make changes, press “Enter” button to enter and
make changes, see Fig.5-2;
 Press “”, “” button to move cursor to desiring digit(the digit which is desired to modify),
press “” and “” button to increase or decrease value;
 After modification, press “Enter” to enter the modification, if “Cancel” is pressed, the
modification is discarded.
Enter password COMM. setting

Device address.
0000 01
Fig.5-1 Fig.5-2
i Note: When “Protection CT coefficients” or “motor rated current” are being modified, please
put all protections off.
MMPR-230 motor protective controller change the current to voltage signals through external
current transformer, “protective CT coefficient” should be set according to the model of the external
current transformer, the value equals to the one marks as motor rated current on current
transformer.
Example: The model of current transformer is “Current transformer CT-25M2 10”, primary
10
rated current of motor is 25A, maximum range is 10 times, so the maximum current to be
measured is 25×10 ＝ 250. Set current transformer coefficient of menu “Current transformer
coefficient” to 25.
i “DCS parameters setting” Firstly, the current or voltage channel expected to transfer need
to be set, before connected to any source, set “DA coefficient 1 setting” to let “terminal 30, 31” (see
MMPR-230 motor protective controller terminal figure for detail) output 4mA DC current; set “DA
coefficient 2 setting” to let “terminal 30, 31” output 20mA DC current. After setting “DCS parameter
settings”, when applying analog signal to corresponding channel, “terminal 30, 31” will output 4-
20mA, especially when applying analog signal of value 0 it will output 4mA, when applying rated
voltage or CT rated current, it will output 20mA.
5.2 Protective setting
5.2.1 Method of modifying protective setting
 Move the cursor to “setting”, press “Enter” button, enter password(“0000” by default) to
enter setting modification menu;
 The method of modifying is the same as that of “parameter”;
 Please refer to this manual “2.2 protective function” for protective settings.
i The setting range and setting step in the item are set according to limit state. The range is
slightly different according to the rated current of motor.
5.2.2 Protection ON/OFF
 Select “protection ON/OFF” menu, press “Enter” button, enter password(“0000” by default)
to enter protective setting menu;
 Move the cursor to “Protection ON/OFF”, to enter protection ON/OFF menu.
 Press “”, “” button to select ON or OFF, press “” and “” button to choose protection.
 If the “PT signal alarm” is on, the low-voltage protection and under-power protection should
be blocked with alarm signal when PT is broken.
Tab.5-1
No. Protection Name Setting range
1 Overtime starting protection ON, OFF
Instantaneous overcurrent
2 ON, OFF
protection
3 Locked rotor protection ON, OFF
4 Over load protection trip ON, OFF
5 Over load protection alarm ON, OFF
6 Thermal protection trip ON, OFF
7 Thermal protection alarm ON, OFF
8 Unbalance protection ON, OFF
9 Zero sequence current protection ON, OFF
10 Residual current protection trip ON, OFF
11 Residual current protection alarm ON, OFF
12 Open-phase protection ON, OFF
13 Phase sequence protection ON, OFF
14 Under-power protection ON, OFF
15 Low voltage protection ON, OFF
16 Over voltage protection trip ON, OFF
17 Over voltage protection alarm ON, OFF
18 Technology interlock ON, OFF
19 tE protection ON, OFF
20 PT signal alarm ON, OFF
11
5.3 Analog setting

 Select “calibration” menu, press “Enter” button, enter password (“0000” by default) to enter
analog setting menu.
 Apply corresponding analog source, enter into the actual value applied.
 The standard of corresponding correction value is: voltage is the rated measuring voltage,
Residual current is 1000mA, three phase current is the rated current of corresponding current
transformer. If the value input is too high or too low, calibration will not succeed, it will display
message “Please input rated value”.
 The content of “Automatic calibration” is listed in Tab.5-2.
Tab.5-2
Setting
No. Parameter name remarks
range
1 Calibrate voltage UAB 0-9999.99V
2 Calibrate voltage UBC 0-9999.99V
3 Calibrate voltage UCA 0-9999.99V
4 Calibrate current IA 0-9999.99A
5 Calibrate current IB 0-9999.99A
6 Calibrate current IC 0-9999.99A
Calibrate Residual current 0-9999mA
7
Calibrate Zero-Sequence current 0-9999.99A
8 Calibrate UAB<>IA 0-89.99 After calibrate current and
9 Calibrate UBC<>IC 0-89.99 voltage
i Correct the analog channel before applying corresponding source is prohibited.
i When Zero-sequence mode is calculate, the 7th is Residual current; When Zero-sequence
mode is measure, the 7th is Zero-Sequence current.
MMPR-230 can be corrected by applying the maximum current of “the scope of application”(see
nameplate of external primary current transformer, model description in Fig.5-3, see App. Tab.2 for
selection of transformer) marked on the primary current transformer.
CT M Maximum measuring scope, the value is multiple

of rated current.(Max. is 10 times)
Configuration number
Configuration sign
Primary current rating of motor
Current transformer
/ Fig.5-3
5.4 System time
 Select “time” in main menu, press “Enter” button, to enter system time menu;
 Press “Enter” button in “time” menu, to do modifications;
 Press “”, “” button to select corresponding parameter which is desired to modify, press
“” and “” button to change the value;
 After modification, press “Enter” to enter the modification, if “Cancel” is pressed, the
5.5 Password setting
 Select “password” in main menu, press “Enter” button, enter password modification menu,
the password is “0000” by default;
 Enter old password first, press “Enter” button to enter new password modification menu,
press “cancel” to exit password modification menu;
 Enter new password, press “Enter” to enter the modification, if “Cancel” is pressed, the
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6（ Check Method
6.1 Preparation before check
6.1.1 Check before power is on
External wiring is correct, appearance is good, plug-ins are in good contact with others.
6.1.2 Monitoring and adjusting of analog quantities
Firstly set CT/PT coefficients correctly in “parameter”-“CT/PT coefficient setting” menu, apply
current of phase A, B, C, Residual current ,UAB, UBC and UCA according to Tab.6-1, view the
data in main cycle display through moving “” button. Apply primary current directly to the external
primary current transformer.
Tab.6-1
Analog name Checking method
Apply rated current, the variations of display
Protective phase A current
should not exceed 1%
Protective phase B current
Protective phase C current
Apply rated Residual current（Zero-sequence（,
Residual current (Zero-sequence ) the variations of display should not exceed
1%
Phase to phase voltage UAB Apply rated measuring voltage（380V or 100V
etc. （ , device displays the primary
Phase to phase voltage UBC
voltage(secondary voltage*PT coefficients),
Phase to phase voltage UCA the variations should not exceed 2%
 Choose “view data” menu, press “Enter” button, enter real-time data viewing menu;
 If the data displayed exceed 5% the actual value applied, correct the corresponding analog
channel through “Calibration” menu.
6.1.3 View binary input
 Move the cursor to “binary input” in “view data” menu, press “Enter” to enter binary input
menu;
 Connect rated voltage (AC, DC 220V or 110V) to COM terminal, the other to IN1（ IN7, the
corresponding display bit will change from “open” to “close”;
 Disconnect binary input voltage, the corresponding display bit will change from “close” to
“open”.
6.1.4 View binary output
 Choose “binary output”, press “Enter” and enter password(“0000” by default) to view binary
output in the menu;
 Move the cursor to the output desired to check, press “Enter” button, enter the
corresponding output check menu, select close, open to finish checking;
 Or move the cursor to operate all outputs, press “Enter” button, enter operate all output
menu, select close, open to finish checking.
6.2 Check of control function

Before checking the control function and protective function, please Enter the control mode of
protective controller through “parameter”-“motor control parameter”-“motor start method”, and
check correspond to the mode. The definition of control mode, binary input and output are as
Tab.6-2.
13
is prohibited when enter other menus, in order to avoid misoperation like starting or stopping the
i Remark: Only when it is on cycle display mode, can the motor be controlled to start or stop, it
14
WLD[K]-JY-453-2011
Output 5 Trip contactor Trip contactor Reserved Close contactor 3 Trip contactor and stop Trip contactor and
and stop motor and stop motor motor stop motor
Output 4 Trip circuit Trip circuit Trip circuit Breaker Trip circuit Breaker Trip circuit Breaker Trip circuit Breaker
iNote: Input 7 is shared with Residual current input, when ordering, please note.
Breaker Breaker
Output 3 Trip signal/alarm Trip signal/alarm Trip signal/alarm Trip signal/alarm Trip signal/alarm signal Trip signal/alarm
signal signal signal signal signal
Output 5 Reserved Motor direct start Motor start stop 2 Motor start stop 2 Start motor 2 Start motor 2
Output 1 Start motor Motor decreased Motor start stop 1 Motor start stop 1 Start motor 1 Start motor 1
voltage start
Input 7 Reserved Reserved Reserved Contactor 3 status Terminal input start 2 Reserved
Input 6 Terminal input Terminal input Terminal input stop Terminal input stop Terminal input stop Terminal input stop
stop stop
Input 5 Terminal input Terminal input Terminal input start Terminal input start Terminal input start 1 Terminal input start
start start
Input 4 Reserved Contactor 2 Contactor 2 status Contactor 2 status Contactor 2 status Terminal input
status converter 2
Input 3 Contactor status Contactor 1 Contactor 1 status Contactor 1 status Contactor 1 status Terminal input
status converter 1
Input 2 Remote control Remote control Remote control Remote control Remote control Remote control
MMPR-230 motor protective controller
select(short\open) select(short\open) select(short\open) select(short\open) select(short\open) select(short\open)

Technology Technology Technology Technology Technology interlock(circuit Technology
Input 1 interlock(circuit interlock(circuit interlock(circuit interlock(circuit interlock(circuit
breaker)
breaker) breaker) breaker) breaker) breaker)
6.2.1 Local control mode

Y-Δ start 1 Y-Δ start 2
Name of Reduced voltage Bi-
Direct start autotransformer autotransformer
starting start Bi-direction start speed Converter control
start start
method Soft starter control start
2-relay 3-relay
）
Tab.6-2
Starting
method 0 1 2 3 4 5 6
code
motor when parameters are being modified or data being viewed.

 Direct start
 Choose “parameter”, enter “motor control parameter” menu, select local in “remote/local
selection”.
 When it is on cycle display menu, press “start I/” button, see Fig.6-1.
 Press “Enter” button, the terminals of OUT1 should close immediately, indicating that the
motor is started.
 When it is on cycle display menu, press “stop”, see Fig.6-2.
 Press “Enter” button, OUT51-OUT52 should close immediately, OUT52-OUT53 should open
immediately, indicating that the motor is stopped.
Start motor 1
confirm
Fig.6-1
Stop motor
confirm
Fig.6-2
 Y-Δ start or autotransformer start (3-relay)
 When it is on cycle display menu, press “start I/” button, see Fig.6-1.
 Press “Enter” button, OUT51-OUT52 should close immediately, at the same time OUT1
should be closed, indicating that the motor is started.
 After the start time set, OUT1 should open, after the signal return OUT2 should close
immediately, it means the finish of Y-Δ start or autotransformer start procedure.
 When it is on cycle display menu, press “stop” button, see Fig.6-2, press “Enter” button,
terminals OUT2, OUT51-OUT52should open immediately, indicating that the motor is stopped.
 If the motor need to be stopped during the start time with terminal OUT1, OUT51-OUT52
closed, press “stop” button, see Fig.6-2, press “Enter” button, terminal OUT1, OUT51-OUT52
should open, indicating that the motor is stopped.
 Bi-direction start or bi-speed start
 When it is in cycle display menu, press “start I /” button, see Fig.6-1.
 Press “Enter” button, AC contactor II should be open, thus terminal OUT1 should close
immediately, indicating that the motor is started forward and in speed 1.
 When it is needed to change direction or speed, press “stop” button, see Fig.6-2, press
“Enter” button, terminal OUT51-OUT52 should close immediately, terminal OUT52- OUT53 should
open immediately, indicating that the motor is stopped.
 After delayed for start delay 1-2, press “start II/”, see Fig 6-3, press “Enter” button, OUT2
should close immediately, indicating that the motor is started backward or in the other speed, AC
contactor I should open during start.
 If “start II/” button is press before delay for start delay 1-2, motor protective controller will
not response to the operation.
Motor start 2
confirm
Fig.6-3
6.2.2 Remote control mode
 Select remote in “remote/local selection” in menu “parameter”-“motor control parameter”,
the motor protective controller will be in remote control mode;
 Remote control mode is classified of terminal control and communication control.
Remote control method can be selected through “remote control method” in
“parameter”-“motor control parameter” and IN2;
 If remote control mode is “communication control”, or if remote control method is “binary
input select” when IN2 is also “O”, the motor protective controller is in communication start stop
15
control mode; If remote control mode is “terminal control”, or if remote control method is “binary
input select” when IN2 is “C”, the motor protective controller is in terminal start stop control mode.
6.2.2.1 Communication control mode
If remote control mode is “communication control”, or if remote control mode is “binary input
select” when IN2 is disconnected, communication start or stop the motor can be achieved through
sending order from background software to motor protective controller.
6.2.2.2 Terminal control mode
If remote control mode is “terminal control”, or if remote control mode is “binary input select”
when voltage existes on IN3, terminal start or stop the motor can be achieved.
【Remarks:】Please see the setting descriptions of “control input method” in this manual 5.1.1，the
following examples are applied only when it’s the open contact input method in “control input
signals”.
 Direct start
 Apply voltage between IN5 and COM, the OUT1 terminals should close immediately,
indicating that the motor should start.
 Apply voltage between IN6 and COM, OUT5 1-OUT52 should close immediately, OUT52-
OUT53 should open immediately, indicating that the motor should stop.
 Y-Δ start or autotransformer start (3-relay)
 Apply voltage between IN5 and COM, OUT51-OUT52 should close immediately, at the same
time OUT1 should be closed, indicating that the motor should start.
 After the start time set, OUT1 should open, after the signal return OUT2 should close
immediately, it means the finish of Y-Δ start or autotransformer start procedure.
 Apply voltage between IN6 and COM, OUT2, OUT5 1-OUT52 should close immediately,
OUT52-OUT53 should open immediately, indicating that the motor should stop.
 If the motor need to be stopped during the start time with terminal OUT1, OUT51-OUT52
closed, apply voltage between IN6 and COM, terminal OUT1 （ OUT51-OUT52 should open,
indicating that the motor should stop.
 Bi-direction start
 Apply voltage between IN5 and COM, OUT1 should close immediately, indicating that the
motor should start, AC contactor II should open during start.
 When it is needed to change direction or speed, apple voltage between IN6 and COM,
terminal OUT51-OUT52 should close immediately, terminal OUT5 2- OUT53 should open
immediately, indicating that the motor should stop.
 Apply voltage between IN7 and COM, OUT2 should close immediately, indicating that the
motor is started backward or in the other speed, AC contactor I should open during start.
6.2.3 Automatic start control on power
Acceleration time of motor (this parameter is in “setting”-“motor operation setting”) should be
set larger than 1 second.
MMPR-230
IA(IB,IC)
IA(IB,IC) L
IA ＇ (IB’,IC ＇ )
IA’(IB’,IC’)
UA Power supply
UA
UB
UB
UC
UC N
/ Fig.6-4
 Automatic start on power mode (the corresponding parameters are in “parameter” -“motor
control parameter”) should be set as “1”, which means “recover” mode, and set “automatic start
delay” to 2S, then start the motor, apply analog signals as in Fig.6-4, indicates that the motor has
started. Cut the power supply of motor and the analog inputs, apply the power supply to the motor
protective controller within “Effective delay of automatic restart(set to 10S)”, it will restart the motor
after delayed for 2S. Apply analog signals as in Fig.6-4, indicates that the motor has started, stop
16
the motor by remote control, cut the analog inputs, indicating that to stop the motor. Cut the power
supply of the protective controller, then reapply the power supply to it, it won’t start the motor.
 Set automatic start on power mode to “0”, which means to put automatic start on power
mode OFF, the motor will not start whenever the protective controller is power off and power on
again.
i If the controller is power off for the time longer than the effective delay of automatic restart,
the automatic start control will not function.
6.2.4 Low voltage/voltage loss restart control
 Set low voltage/voltage loss restart to “1”, which means “immediate restart” of low
voltage/voltage loss restart is ON, indicating that if the voltage falls within 0.5S, take inertia into
account, the rotating speed of motor will not fall much, direct restart motor is allowed. If the voltage
falls for longer than 0.5S but shorter than “effective delay of automatic restart”, the device will
restart the motor according to the restart delay. Set low voltage/voltage loss restart to “2”, which
means “restart after delay” of low voltage/voltage loss restart is ON, indicating that if the voltage
falls within “restart efficient delay”, the device will start the motor according to “restart delay” after
the voltage recovery; set low voltage/voltage loss restart to “0”, which means low voltage/voltage
loss restart is OFF(the parameter is set in system parameter setting menu).
 Wire as Fig.6-4, set low voltage/voltage loss restart to ON(choose “immediate restart”), set
low voltage setting to 300V, set motor acceleration time to over 2S according to practical use, set
restart efficient delay to 5S, set restart delay to 2S, then start the motor.
 Decrease the voltage to below 300V, cut the power of motor(for example, let low voltage
protection trips the motor by motor protective controller or cut the voltage and current and other
analog signals manually).
 Reapply the voltage to normal value, if it is within 0.1 s~0.5s, the motor protective controller
will start the motor immediately.
 If it is within 0.5s~5s , the motor protective controller will restart the motor after delayed for
2S.
 If it is longer than restart effective delay(5S), restart of the motor will be prohibited by the
motor protective controller. If low voltage/voltage loss restart is set to “0”, which means low
voltage/voltage loss restart is OFF.
6.3 Check of protective function
i Note: Ie stands for the rated current of motor, Pe stands for the rated power of motor.
i Note: when checking portective function, please make sure that the current is at the range of
0.05～ 1.0 of the external current transformer.
6.3.1 Check of acceleration protection
If the motor dose not finish starting within the given start time, the protection operates. The
operation logic is as Tab.6-3, the parameters needed for acceleration protection are in 2.2.1 this
manual , Tab.2-1.
Tab.6-3
Acceleration protection ON
Overtime starting protection operation Starting time > start time of motor
logic
The largest phase current of motor > 1.2Ie
 Wire as Fig.6-4, set Overtime starting protection to ON;
 Set start time of motor as Tab.6-4, apply 1.2 times rated current until it trips, record the time
of acceleration protection operates;
 When the protection operates, terminal OUT3, OUT5 1-OUT52 should be shorted, terminal
OUT52-OUT53should be opened;
 If the start mode of motor protective controller is 3, the terminal which will be close is OUT3;
the terminal which will be open are OUT1, OUT51-OUT52.
Tab.6-4
Overtime starting protection
5 10 20 40
time(S)
Actual time tested (S)
6.3.2 Check of instantaneous over-current protection
When one of the current of phase A, B, C becomes higher than the setting value and last for
the delay time set the protection operates; the setting of start time or post-start time can be set
17
independently. The operation logic of instantaneous over current protection is as Tab.6-5, the
parameters needed for instantaneous over-current protection are in 2.2.2 this manual, Tab.2-2.
Tab.6-5
Instantaneous Instantaneous over-current protection ON
over-current Instantaneous current > Instantaneous over-current protection
protection setting current
operation logic Current time > setting delay
 Wire as Fig.6-4, set instantaneous over-current protection to ON, set delay as 0 second, set
other protections to OFF;
 Set as Tab.6-6, record the time of instantaneous over-current protection operates, record it
on the table;
When “Instantaneous over-current and zero-sequence protection output” (in tab. 5.1.1) is 0:
 When the protection operates, terminal OUT3, OUT4 should be shorted.
 When the protection operates, terminal OUT3, OUT4, OUT51-OUT52 should be shorted and
OUT52-OUT53 should be opened.
 If the start mode of motor protective controller is 3, the terminal which will be closed is
OUT3, OUT4, the opened terminals are OUT1, OUT51-OUT52 when starting and OUT2, OUT51-
OUT52 after starting.
Tab.6-6
2I 5I
Starting current setting (Ie) 1Ie 10Ie
e e
Starting current post-setting
(Ie)
Actual value when operates
6.3.3 Check of locked rotor protection
Locked-rotor protection is automatically blocked during the start of motor, and enabled after
motor started, if actual current is higher than set current of locked-rotor and last for set delay time,
the protection operates. The operation logic of locked-rotor protection is as Tab.6-7, the
parameters needed for locked-rotor protection are in 2.2.3 this manual, Tab.2-3.
Tab.6-7
Motor has been started successfully
Locked rotor protection is ON
Locked rotor operation
Locked rotor current > locked rotor current
logic
setting
Locked rotor time > locked rotor delay setting
 Wire as Fig.6-4, set locked rotor protection to ON, set locked rotor delay to 0S, set other
protections to OFF.
 Set as Tab.6-8, record the time of locked rotor protection operates, record it on the table;
OUT52-OUT53should be opened.
the terminal which will be open are OUT2, OUT51-OUT52.
Tab.6-8
Locked rotor current setting
2.0Ie 3.0Ie 4.0Ie
(Ie)
6.3.4 Check of over load protection
When actual current is over the over load current setting and last over setting delay, the
protection operates. The operation logic of over load protection is as Tab.6-9, the parameters
needed for locked rotor protection are in 2.2.4 this manual , Tab.2-4.
Tab.6-9
Over load protection operation Over load protection is ON
18
Over load current > over load current setting

logic Over load time > over load delay setting
 Wire as Fig.6-4, set over load protection to ON, set over load delay to 0S, set other
protections to OFF.
 Set according to Tab.6-10, test the actual value, and record it in the table.
 If over load protection is in alarm mode
 When it operates, terminal OUT3 should be shorted, when fault current is cut, alarm
revert, OUT3 should be opened.
 If over load protection is in trip mode
 When the protection operates, terminal OUT3, OUT5 1-OUT52 should be shorted, terminal
 If the start mode of motor protective controller is 3, the terminal which will be close is
OUT3; the terminal which will be open are OUT2, OUT5 1-OUT52 during start; OUT2, OUT51-
OUT52 after start.
Tab.6-10
2I
Over load current setting (Ie) 1Ie 3Ie
e
6.3.5 Check of thermal protection
Over heating is an important cause of motor damage, especially the over heading produced
by negative sequence current in rotor, the operation logic of thermal protection, according to
ANSI/UL 2111-2002 Standard for Overheating Protection for Motors, is as follows:
1
t
K1 ( I1 / I e )  K 2 ( I 2 / I e ) 2  1.052
2
In the equation:t —— protection operation time（s）；

τ1—— motor overheat time constant （ s ）， correspond to the over load ability of the
motor;
I1—— actual positive sequence of current when the motor is operating（A）；
I2—— actual negative sequence of current when the motor is operating（A）；
Ie——thermal protection pickup current （ this is the secondary value of current
transformer correspond to the motor actual rated current）；
K1——positive heating coefficient of motor, it can be set from 0 ～ 1 during start, and the
setting step is 0.01, used to ignore start current, it will automatically change to 1 after start;
K2——negative heating coefficient of motor, it can be set from 0 ～10, and the setting step is
0.01, normally it can be set to 6.
Thermal protection can be set to alarm and/or trip mode, there are individual control words
that can be either set to ON or OFF.
Thermal alarm is a predicting signal, it can be set between 50 ％～ 100 ％ of trip value with
setting step of 1％. When the motor is tripped for overheat, the terminal of output relay of device
will remain close, the device will cool the motor according to the cooling time constant, after the
motor has cooled down to 40% of trip value the output relay will return, which will permit the motor
to restart. In some emergency circumstances that the motor must be restart, enter “signal revert”
menu to revert the output relay.
i Remark:In order to maintain the precision, 3 phase current should be applied to do this test. If
motor start mode is bi-direction start, K2 should be set to 0.
The operation logic of thermal protection is as Tab.6-11, for the details of the parameters for
thermal protection, refer to this manual 2.2.5 Tab.2-5.
Tab.6-11
Thermal protection ON
Thermal protection operation
logic Operates as inverse time according to the equation
above.
 Wire as Fig.6-4, set thermal protection to ON, and other protections to OFF. Set K1=1,
K2=0.
19
 Set motor overheat time constant τ1 according to Tab.6-12, apply current. When the current
reach 1.05Ie it starts to do inverse accumulation of heat calculations, the higher the current, the
faster it trips.
 If thermal protection is in alarm mode
 If thermal protection is in trip mode
 If the start mode of motor protective controller is 3, the terminal which will be close is
OUT52 after start.
Tab.6-12
Current applied (Ie) 1.2Ie 1.5Ie 2.0Ie
τ1 = 5
τ1 = 20
τ1 = 100
6.3.6 Check of unbalance protection
Calculate the maximum difference of average current of 3 phase and the phase current, divide
by the average current of 3 phase we get the unbalance(%), if it is higher than the setting and last
for the setting delay, it operates.
3-phase average current- maximum
(minimum) single-phase current ×100%
Unbalance%=
3-phase average current
i Remark:In order to prevent from possible malfunction when closed asynchronously, it is

recommended that the delay of unbalance protection to be longer than 1S.
The operation logic of unbalance protection is as Tab.6-13, for the details of the parameters
needed for unbalance protection, please refer to this manual 2.2.6 Tab.2-6.
Tab.6-13
Unbalance Unbalance protection ON
protection Unbalance > unbalance setting
operation logic Unbalance time > unbalance delay
 Wire as Fig.6-4, set unbalance protection to ON, set unbalance delay to 0S, set other
protections to OFF.
 Set unbalance protection setting according to Tab.6-14, test the actual value, and record it
in the table.
the terminal which will be open are OUT1, OUT5 1-OUT52 during start; OUT2, OUT51- OUT52 after
start.
Tab.6-14
Unbalance setting 15% 30% 40% 50% 60%
Current of phase B (Ie) 1.0Ie 1.0 Ie 1.0 Ie 1.0 Ie 1.0 Ie
Current of phase C (Ie) 1.0 Ie 1.0 Ie 1.0 Ie 1.0 Ie 1.0 Ie
Current of phase A (Ie) ideal operating value 1.24 Ie 1.53 Ie 1.75 Ie 2.00 Ie 2.29 Ie
Current of phase A (Ie) actual operating
value
20
6.3.7 Check of zero sequence current protection
When Zero-sequence mode is calculate, the Zero-sequence current is calculated by the three
phase currents; When Zero-sequence mode is measure, the Zero-sequence current is measured
by the terminal 32-33.
The zero sequence current is calculated using 3 phase current, when the zero sequence
current is higher than the setting and last for the delay setting it operates. The operating logic of
zero sequence protection is as Tab.6-15, for the details of parameters needed for zero sequence
current protection please refer to this manual 2.2.7 Tab.2-7.
Tab.6-15
Zero sequence current protection is ON
Zero sequence current protection Zero sequence current > zero sequence current
operation logic setting
Zero sequence current time > zero sequence
delay setting
i Remark:in order to maintain the correctness of calculation, 3 phase current should be
applied to do this test.
 Wire as Fig.6-4, set zero sequence current protection to ON, set other protection to OFF.
Set zero sequence current delay to 0S.
 Set the zero sequence current setting according to Tab.6-16, test the actual value, and
record it in the table.
 When the protection operates, terminal OUT3, OUT4 should be shorted.
 When the protection operates, terminal OUT3, OUT4, OUT51-OUT52 should be shorted and
OUT3, OUT4, the opened terminals are OUT1, OUT51-OUT52 when starting and OUT2, OUT51-
OUT52 after starting.
Tab.6-16
Zero sequence current protection setting
2 Ie 5 Ie 10 Ie 15 Ie
(Ie)
6.3.8 Check of Residual current protection
When the Residual current is higher than the setting and last for the delay setting, it operates.
The operating logic of Residual current protection is as Tab.6-17, for the details of parameters
needed for Residual current protection please refer to this manual 2.2.8 Tab.2-8.
Tab.6-17
Residual sequence current protection is ON
Residual current protection operation Residual current > Residual current setting
logic Residual current time > Residual current delay
setting
 Apply Residual current as Fig.6-5, wire as Fig.6-4, set Residual current protection to ON,
set other protection to OFF. Set Residual current delay to 0S.
 Set the Residual current setting according to Tab.6-18, test the actual value, and record it in
the table.
 If Residual current protection is in alarm mode
 If Residual current protection is in trip mode
 If the start mode of motor protective controller is 3, the terminal which will be closed is
21
OUT52 after start.
MMPR-230
I0 I0 L
I0 ＇ I0’ N
/ Fig. 6-5
Tab.6-18
Residual current
100 500 1000 5000
protection setting (mA)
Actual value when
operates
6.3.9 Check of open-phase protection
When one of the phase current is lower than 5% of rated current, at the same time either of
the other two phase current is higher than 15% of rated current, and last for the setting delay, it
operates. The operation logic of open-phase protection is as Tab.6-19, for the details of the
parameters needed for open-phase protection, please refer to this manual 2.2.9 Tab.2-9.
Tab.6-19
Open- Open-phase protection is ON
phase One of the phase current is lower than 5% of Ie, at
protection the same time either of the other two phase current is
operation higher than 15% of Ie
logic Open-phase time > open-phase delay setting
 Wire as Fig.6-4, set open-phase protection to ON, set other protection to OFF. Set open-
phase delay to 0S.
 When one of the phase current is lower than 5% of rated current, at the same time either of
the other two phase current is higher than 15% of rated current, it operates.
start.
6.3.10 Check of phase sequence protection
When the motor is in the wrong phase sequence, and last for the setting delay the protection
operates. When the start mode of motor is bi-direction, the protection should be put OFF. The
operation logic of phase sequence protection is as Tab.6-20, for the details of the parameters
needed for open-phase protection, please refer to this manual 2.2.10 Tab.2-10.
Tab.6-20
22
Phase Phase sequence protection is ON

sequence Negative sequence current > 0.5
protection of rated current
operation Phase sequence time > phase
logic sequence delay setting
 Wire as Fig.6-4, set phase sequence protection to ON, set other protection to OFF. Set
phase sequence delay to 0S.
 Exchange current of phase A, C, the protection operates.
start.
6.3.11 Check of under-power protection
When the power is lower than the setting value and last for the setting delay, the protection
operates. If the PT alarm is on, the protection should be blocked when PT is broken. The operation
logic of under-power protection is as Tab.6-21, for the details of the parameters needed for open-
phase protection, please refer to this manual 2.2.11 Tab.2-11.
i Remark:in order to maintain the correctness of calculation, phase current IA, IC, UAB
and UBC should be applied to do this test.
Tab.6-21
Under-power protection is ON
Under-power protection operation Power < Under-power setting

logic The minimum phase to phase voltage > 10 V
Under-power time > under-power delay setting
 Wire as Fig.6-4, apply current IA, IC, voltage UAB, UBC, set phase sequence protection to
ON, set other protection to OFF. Set under-power delay to 0S.
 Set the under-power setting according to Tab.6-22, test the actual value, and record it in the
table.
start.
Tab.6-22
Under-power protection
0.2Pe 0.3Pe 0.5Pe
setting(KW)
6.3.12 Check of low voltage protection
When the start current is higher than 0.11 time of rated current of motor, if it reaches the
setting, the protection operates. If PT alarm is on, the protection is blocked when PT is broken.
When the voltage and current drop at the same time, the low-voltage protection also operates after
the delay. The operational logic of low-voltage protection is as 6-23. The needed parameters of
low-voltage protection are provided in the Tab.2-12 of this manual 2.2.12.
Tab.6-23
Low-voltage protection is on.
Low-voltage protection Voltage < setting of low-voltage protection （ over
logic 20V）
Low-voltage protection delay > time-delayed setting
 Wire as Fig.6-4, set the start time of motor as 0S, set the low-voltage protection to ON, set
the time-delayed value as 0S, other protections are off. Feed the current of any phase （ Larger
than 0.11 Ie（ .
 Set the low-voltage setpoint as Tab.6-24, measure the operational value and then keep a
record in the table.
23
 When the protection operates, measuring terminals OUT3, OUT5 1-OUT52 should be
connected, and OUT52-OUT53 should be separate.
If the start mode of motor protective controller is 3, when the protection operates, OUT3
should be closed, and OUT1, OUT51-OUT52 should be closed during start, OUT2, OUT51-OUT52
be open after start.
Tab.6-24
Low-voltage protection
200 250 300 350
setting(V)
Operational value
6.3.13 Check of over-voltage protection
When the start current is higher than 0.11 time of rated current of motor, bus voltage is higher
than the setting, and meets the time-delayed value, the protection operates. The operation logic of
over-voltage protection is as Tab.6-25. The needed parameters of over-voltage protection are
provided in the Tab. 2-13 of this manual 2.2.13.
Tab.6-25
Over-voltage protection is on.
Over-voltage protection operational Over-voltage > over-voltage protection setting
logic Over-voltage protection delay > time-delayed
setting
 Wire as Fig.6-4, setting the over-voltage delay as 0S, other protections are off. （The value
is higher than 0.11 Ie（.
 Setting the over-voltage value as Tab.6-26, measuring the operational value, and keeping a
record in the table.
 If over-voltage protection is the alarm mode,
 When the protection operates, measuring terminals OUT3 is connected, when the fault is
cut, alarm signal reverts, the terminal OUT3 is open.
 If over-voltage protection is the trip mode,
 When the protection operates, measuring terminals OUT3, OUT51-OUT52 should be
closed, and the terminals OUT52-OUT53 should be open.
 If the start mode of motor protective controller is 3, the terminal which will be closed is
OUT3; the terminal which will be open are OUT1, OUT5 1- OUT52 during start, OUT2, OUT51-
OUT52 after start.
Tab.6-26
Over-voltage alarm setting
400 420 440 460
(V)
The operational value
6.3.14 Check of technology interlock protection
According to the customers’ need of the external protection input, if the input is effective and
reaches to the time-delay, the motor protective controller operates. Operational logic is as Tab. 6-
27，The needed parameters of technology interlock protection are provided in the Tab. 2-14 of this
manual 2.2.14.
 Wire as Fig.6-4, set the Technology interlock protection to ON, set the time-delayed value
as 0S. Other protections are off.
According to Fig.6-6, feed the rated voltage between the port of COM and IN3, the
protection operates.
 When the protection operates, the measuring terminals OUT3, OUT5 1-OUT52 should be
close, and OUT52-OUT53 should be open.
OUT3; the terminal which will be open are OUT1, OUT5 1- OUT52 during start, OUT2, OUT51-
OUT52 after start.
Tab.6-27
Technology interlock operational logic Technology interlock protection is ON.
24
Technology interlock protection signal input

Technology interlock delay > time-delayed setting
MMPR-230
IN1 L
U Power supply
COM N
/ Fig.6-6
6.3.15 Check of tE protection
When the motor is starting, the tE protection blocks automatically, when start is completed, it
is automatically to ON. tE protection is designed towards the increased safety mode motor.
According with the provision of increased safety mode motor protection in Electrical apparatus for
explosive gas atmospheres-Part 3: Increased safety “e” (GB 3836.3-2000). In order to avoid the
motor reaching to the limited temperature, the motor protective controller should cut off the power
supply of motor in period of tE. tE: the time between locked rotor current applied and limited
temperature it reaches.
tE protection operational logic is as Tab.6-28, The needed parameters of tE protection are
provided in the Tab.2-15 of this manual 2.2.15.
Tab.6-28
Motor starts.
tE protection operational tE protection is ON.
logic It operates in the mode of inverse time, according to the
character curve above.
 Wire as Fig.6-4, set the tE protection to ON and other protections to OFF. When 7 times of
rated current is set, the permitted locked rotor time is 5S. （ i.e. “tE time” in menu of “protection
setting”（.
 Feed the operational current according to Tab.6-29, measure the operational time of
inverse time. Keep a record in the table.
 When the protection operates, the measuring terminals OUT3, OUT51-OUT52 should be
closed, and OUT52-OUT53 should be open.
 If the start mode of motor protective controller is 3, when the protection operates, the
terminal which will be closed is OUT3, and the terminals which will be open are OUT2, OUT51-
OUT52.
Tab.6-29
tE time Current input (Ie) 3Ie 4 Ie 6 Ie 7 Ie
Normal operational delay
16.80 9.30 5.00 4.00
4S (S)
Actual operational delay (S)
25

20.00 12.00 6.00 5.00
5S (S)
24.00 14.80 7.70 6.00
6S (S)
Notes:
This product is a non-explosion-proof product, it must not be installed and wired in the
explosion sites.
When this product is used as tE protection for increased safety explosion-proof motor, all of
the parameters of this product should be set manually by professionals, automatic setting
must not be used.
 When this product is used as tE protection for increased safety explosion-proof motor, the
rated current IN of the increased safety explosion-proof motor being controlled must not
exceed the maximum current of its model.
 When this product is used as tE protection for increased safety explosion-proof motor, the
tE time must not exceed 1.7 times of the corresponding increased safety explosion-proof
motor(see motor label).

6.4 Check of communication function
6.4.1 Check of measuring analog value
Current of phase A, B, C, zero sequence current, phase to phase voltage UAB, UBC, active
power, reactive power, power coefficient can be transmitted to background monitor system through
communication port.
6.4.2 Check of remote signal upload
All protection information, binary change information can be transmitted to background
monitor system through communication port.
7. Product maintenance
Please contact the manufacturer to deal with.
8. Cautions
 （ Please refer to the label of the device for the details of the voltage of motor protective
controller, please be sure about the voltage and the power supply terminals, the internal
components may be damaged if the wiring method is not correct.
 （ When doing checking of the motor protective controller, please don’t apply high current for
long.
（ Terminal “shielding ground” should be firmly connected to ground.
（ Non-professionals should not disassemble the motor protective controller.
26
Appendix 1:MMPR-230 motor protective controller terminal figure
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
In In In In In In In In
Power Supply Uc Ub Ua ＡＢ
１２３４５６７ -
MMPR-230
OUT5(27 4 4
，28 is ~ ~
OUT1 OUT2 OUT3 OUT4 open； 2 2 Io In Ic Ib Ia
28，29 is 0 0
close) + _
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Note: When Zero-sequence mode is calculate, Io is the residual current; When Zero-sequence
mode is measure, Io is the Zero-sequence current;
27
28
Appendix 2:tE protection inverse characteristics table and figure
30 tE(s)
OperationIA/INtime 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.2 7.5 8.0
17.60 13.10 10.10 8.20 7.00 6.10 5.30 4.80 4.40 4.40 4.40 4.40
25
20 ①. The curve is the figure 3 of item 5.1.4.3 in GB 3836.3-2000 .
②. The action curve of tE protection
15
10
5
IA/IN
0 2 4 6 8 10
Appendix Tab.1:Typical specifications of external current transformer
Typical specifications of external current transformer
Specifications of transformer hole maximum
No. Power of motor
current transformer diameter measuring range
1 1A <0.5KW ∮20mm 10X
2 5A 0.5~2.5KW ∮20mm 10X
3 12A 2.5~6.0KW ∮20mm 10X
4 25A 6.0~12.5KW ∮20mm, ∮30mm 10X
5 50A 12.5~25KW ∮20mm, ∮30mm 10X
6 100A 25~50KW ∮20mm, ∮30mm 10X
7 200A 50~100KW ∮20mm, ∮30mm 10X
The specifications of external current transformer above are the rated current of the corresponding
motors, the maximum measuring range is 12X. If the capacity of the motor is too high, a combination of
1A and 5A external current transformer and the primary high-capacity current transformer can be used.
29
Appendix Fig.1:Direct start
remark 3
30
Appendix Fig.2: Bi-directional start
31
Appendix Fig.3: Reduced voltage start with resistor
32
Appendix Fig.4: Y/Δ 3-relay open-loop start
33

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Zhuhai Wanlida Electric Co.

MMPR-230 motor protective controller

Document No.: WLD[K]-JY-453-2011 Version: V2.00.02

Technical support tel.: (86)0756-3395398 Fax.: (86)0756-3395500

6.3.2 Check of instantaneous over-current protection.............................................................................17

1.4 Device shape and model description

/ Fig.1-1 Device shape

/ Fig.1-2 Model description

2.1.4 Low voltage/voltage loss restart

2.2.4 Over-load protection

2.2.5 Thermal protection

Setting item Setting range Setting step

2.2.6 Unbalance protection

2.2.7 Zero sequence current protection

2.2.8 Residual current protection

2.2.9 Open-phase protection

2.2.10 Phase sequence protection

Setting item Setting range Setting step

2.2.12 Low voltage protection

2.2.13 Over voltage protection

Over voltage protection delay 0.5-60(s) 0.01

2.2.14 Technology interlock

Category Setting name Setting range Remarks

Zero-sequence Mode 00-01 00:Calculate；01:Measure

Category Setting name Setting range Remarks

DA coefficient 2 setting 0.150-0.800 20mA channel calibration

Enter password COMM. setting

5.3 Analog setting

CT M Maximum measuring scope, the value is multiple

6.2 Check of control function

select(short\open) select(short\open) select(short\open) select(short\open) select(short\open) select(short\open)

6.2.1 Local control mode

motor when parameters are being modified or data being viewed.

Over load current > over load current setting

In the equation:t —— protection operation time（s）；

i Remark:In order to prevent from possible malfunction when closed asynchronously, it is

6.3.7 Check of zero sequence current protection

OUT52 after start.

Phase Phase sequence protection is ON

Under-power protection operation Power < Under-power setting

Technology interlock protection signal input

Normal operational delay

must not be used.

exceed the maximum current of its model.

motor(see motor label).

Appendix 1:MMPR-230 motor protective controller terminal figure

2 5A 0.5~2.5KW ∮20mm 10X

3 12A 2.5~6.0KW ∮20mm 10X

4 25A 6.0~12.5KW ∮20mm, ∮30mm 10X

5 50A 12.5~25KW ∮20mm, ∮30mm 10X

6 100A 25~50KW ∮20mm, ∮30mm 10X

7 200A 50~100KW ∮20mm, ∮30mm 10X

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