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R

DUPLOMATIC
AUTOMAZIONE

CL/R-16/Series 10
INDEXING SERVOMOTOR TURRETS

INSTRUCTIONS FOR USE AND MAINTENANCE

M.I. 6490/16-R
ISSUED 09-99
1 M.I.6490/16-R0999
GENERAL RULES

• The tool turrets of Duplomatic design are provided for being incorporated
in numerically controlled turning machines, and they must be used only for
this purpose.
The maximum performances of the turret are shown on the respective
technical data sheets.
Any improper use or alteration of the turret relieves Duplomatic of any re-
sponsibility for possible injury to persons and damage to property and will
also invalid any obligation for warranty.

• All necessary steps for the safety of the machine operator have to be ma-
de by the machine builder who incorporates the turret in the tool machi-
ne as prescribed by the European Machine Directive CE 89/392.

• Before installing and commisioning the turret, the technician and the ope-
rator must have read carefully this Instructions Manual.

• For lifting the turret use only hoisting means which are suitable for the
turret weight.

• Commissioning, adjustment and repair of the turret must be carried


out by skilled and authorized personnel who must follow the instruc-
tions in this Manual for all necessary steps.

• Before any maintenance or repair job and before removing any


safeguard make sure that the machine's electric mains switch is on
"OFF" position.
It is absolutely forbidden to carry out any repair or maintenance job,
when the turret is running.

• Duplomatic declines any responsibility for any accident or injuries to per-


sons or damages to property due to non observance of the respective sa-
fety rules and to the instructions shown in this Manual.

• The turret and its safety devices have been designed and built according
to the following standards: "Machine Directives CE 89/392; 91/368; 93/44;
93/68; 73/23; European standards EN 292/1-2; EN 60204-1.

1 M.I.6490/16-R0999
INDEX sheet

1. TURRET IDENTIFICATION ............................................................................ 3

2. CHARACTERISTICS AND PERFORMANCES


2.1 Technical data ........................................................................................................... 4
2.2 Loading capacity ....................................................................................................... 4
2.3 CL/R-16 duty performances ...................................................................................... 5
2.4 CL/R-16 overall dimensions ...................................................................................... 6
2.5 CL/R-16 tool disc interface specs ............................................................................. 7

3. INSTALLATION
3.1 Box removing and lifting ............................................................................................ 8
3.2 Turret placing on the machine................................................................................... 9
3.3 Assembling of the tool holder disc ............................................................................ 9
3.4 Coolant operation .................................................................................................... 10
3.5 Hydraulic connections ............................................................................................. 11
3.6 Electrical connections ............................................................................................. 11

4. SERVICE OPERATIONS
4.1 Replacement and adjustment of clamping / unclamping control switches .............. 12
4.2 Replacement and adjustment of zero point control switch ...................................... 12
4.3 Lubrication .............................................................................................................. 13

5. CL/R-16 ASSEMBLY DRAWINGS AND PART LISTS


5.A Main section ....................................................................................................... 14/15
5.B CL/R-16 Back view ............................................................................................ 16/17
5.C CL/R-16 Coolant circuit ........................................................................................... 18
5.D CL/R-16 Connection box ......................................................................................... 19

6. RECOMMENDED SPARE-PARTS FOR "CL/R-16" ........................................... 20

7. MAINTENANCE
7.1 Periodic checks ....................................................................................................... 20

2 M.I.6490/16-R0999
1 - TURRET IDENTIFICATION
1.a - Turret name plate
The details for turret identification are printed on a name plate fixed on turret housing.

model code Nr.


R

cod. [V]
matr.

serial Nr. electric supply

1.b - Model identification

CL/R - * - * /1* - *

SIZE CODE OPTIONALS

160 16 SERIE 10 ÷ 19 (1)

POSITIONS CODE

Nr. 8 Pos. 8

Nr. 12 Pos. 12

(1) From 10 to 19 the performance and the overall dimensions do not change.

3 M.I.6490/16-R0999
2 - CHARACTERISTICS AND PERFORMANCES

Technical data

Size CL/R-16
Tool stations N° 8÷12
Inertia of transportable masses Kgm 2 1.2 2.2
Positioning times:
one step index time 30° s 0.20 0.24
45° s 0.245 0.285
180° s 0.65 0.69
step-less rotation time 30° s 0.09 0.09
45° s 0.135 0.135
Unclamping time s 0.12
Clamping time s 0.12
Indexing frequency α = 90° Cycle/min 13 10
Indexing accuracy Deg° ±4"
Repeatibility accuracy Deg° ±1.6"
Hydraulic working pressure bar 50 ±5
Required oil volumes :
Unclamping cm3 10
Clamping cm3 15
Electric supply
see electric diagram
Inputs / Outputs
Mass (without disc) Kg ~50
Protection degree (DIN 40050) IP 65

Loading capacity

F1 +
Max. tangential torque F1xb Nm 1600
F1 -
b

Max. tilting torque to push F2xb Nm 1900


b

F2

b
Max. tilting torque to lift F3xb Nm 1000
F3

Radial tilting force F4xa Nm 1000


F4
a

P
Unbalancing torque Pxb Nm 12

4 M.I.6490/16-R0999
2.3 - CL/R-16 Duty performances

F1 [N] Tangential force


200000

100000
F1+
80000
60000
40000

20000

10000
8000
6000 F1-
4000
b
2000

1000
0 100 200 300 400 500 b [mm]

The diagram refers to F1 values which cause elastic yelding within the rates shown in the schedule.

F2 [N] Tilting force (to push)


F3 [N] Tilting force (to lift)
200000

100000
80000
60000
40000

20000
F3

10000
8000 F2
6000
4000 F2

2000 F3 b
1000
0 100 200 300 400 500 b [mm]

5 M.I.6490/16-R0999
2.4 - CL/R-16 Overall dimensions

1/4" GAS (1) 245


3 Unclamping stroke 117
3 x 1/4" GAS (5)

R95
(3)

308
(2)
40 h5
Ø 215
140

12
Ø

+0,1
Ø

115 0
29
6 30 306 M8x15
371 320
= =
181

80 102 103
FOR M12 2 x PG 13.5 (6) ELECTRICAL CONNECTIONS BOX
117

M12 (for lifting)


244
288

41

(4)

5
45 45 FOR M12 90
65 117 117
BACK VIEW

1) Inlet coolant positions, at choice. 4) For reference pins Ø 10.


• Max coolant pressure, continuos
5) Hydraulic connections.
supply, 7 bar.
• With pressure cut-off during 6) Electrical connections.
turret rotation: max 14 bar. Important: the connection cable
must be provided with fittings and
2) Coolant outlet position.
gaskets in order to avoid penetra-
3) Soft surface for boring the reference tion of water into the turret.
pins.

6 M.I.6490/16-R0999
2.5 - CL/R-16 Tool disc interface specs

.1
±0
0
19

12
0
±
0.
1

INLET COOLANT POSITION Ø max.9

Ø 249

± 0,1
Ø 216

Ø 120 ± 0,1 Ø8
0.015 B
22 max

0.015 Ø 40 Js6 B
0.8

13.5
10
27
30

0.8
20

90

FOR FIXING SCREWS M8

Ø min. 105
FOR REFERENCE PINS Ø 10
Ø max. 120

7 M.I.6490/16-R0999
3 - INSTALLATION
3.1 - Box removing and lifting

Eyebolt M12

Fig. 1

8 M.I.6490/16-R0999
3.2 - Turret placing on the machine
Make sure the fixing surface is clean and squared to ensure a proper tool alignment.
Usually to bring the turret axis to the machine axis an adaptor plate (B) must be foreseen.
Fix the turret to the machine's slide (A) by means of 6 appropriate screws (C) (high-resistant screws according to class 12.9 DIN
912) and make sure that between the screw head and the turret the respective washer (D) of appropriate thickness (min. 5 mm)
has been inserted.
Align the front surface of the disc in order to have it perpendicular to the spindle axis. Then lock the screws according to the torque
rates shown in the table, and put the reference pins between turret and slide.
The pins could be removed to allow the turret movement in case of crash and re-utilized for an eventual further re-alignment.

øD
Screws
s
ød

Tightening torque

Turret size Type Nr. [Nm] øD ød S Code fixing set

CL/R-16 M12 - 12.9 6 115 25 13 8 0427602

C
0,01/100
D
Fig. 2
B
A

3.3 - Assembling of the toolholder disc


The tool disc must be machined according to the interface specs as per sheet 7.
Before assembling the toolholder disc the coolant outlet shown on page 10 must be properly positioned.
Before locking the disc fixing screws it's necessary to adjust its angular position by checking the height of the tool position.
When the disc is correctly positioned, lock the screws (according to the torque rates shown in the table) and put the reference
pins between the toolholder disc and the turret.
The pins could be removed to allow the disc movement in case of crash and re-utilized for an eventual further re-alignment.

Turret

Screws

Tightening torque

Turret size Type Nr. [Nm] Reference pins

CL/R-16 M8 - 12.9 8 34 Nr.2 - ø10


Fig. 3
Tool disc
9 M.I.6490/16-R0999
3.4 - Coolant operation (Fig. 4)

The coolant pipe coming from the pump must be connected to the A inlet on the turret housing. Throught an internal path the coolant
passes from the body to the (013) manifold ring that, by means of internal holes brings it to the exit point, in witch is located the
small piston (081).
The piston (081) slides on the rear surface of tool disc. Please refer to the interface specification (sheet 7).
It is furthermore possible to replace quickly the coolant valve (081) without disassembling the tool disc after having removed snap
ring (087) and plugs (088) and (086).
Coolant pressure:
— continuous supply: max 7 bar;
— by pressure cut-off during turret rotation: max 14 bar.

088

087

E 086

085

084
081 083

013
081

SEZ. "E"

014
013

Fig. 4

10 M.I.6490/16-R0999
3.5 - Hydraulic connections
L (drain)
A
B

EV1
A B
a b
P T

Fig. 5

B A
P T

V= 1,5÷2 l

P= 50 bar

Q= 2÷4 l/min

NOTES:
1) A-B-L connections: 1/4" GAS for CL/R-16.
2) Pipeline must be designed for instant flow of: 7,5 l/min

EV1
Functions
sol. a sol. b
Clamping turret - +

Unclamping turret + -

3.6 - Electrical connections

See relevant Electrical Manual E.M. 6490.

11 M.I.6490/16-R0999
4 - SERVICE OPERATIONS
4.1 - Replacement and adjustment of clamping / unclamping control switches (Fig. 6)

027

028

027

Fig. 6

052/A (unclamping control switch)


052/B (clamping control switch)
053 053
052

0.9÷1.1

051 051
050 050
049 049

CLAMPED TURRET UNCLAMPED TURRET

4.2 - Replacement and adjustment of zero point control switch (Fig. 7)

052 043
049
064
Fig. 7

0.9÷1.1
069
067

12 M.I.6490/16-R0999
4.3 - Lubrication
The mechanical part of the turret is supplied with permanent lubrication and therefore it does not require periodical refillings or
lubricant changes.
The lubricant is to be changed only in case of complete disassembly of the turret.

4.3.a - Recommended capacity of lubricant used

Turret size Lubricant quantity

cm3 Kg

CL/R-16 250 0,24

4.3.b - Recommended lubricant

FLUID GREASE
CENTOPLEX GLP 500 - KLüBER LUBRICATION

A Osterreich DK Danmark J Nippon


Klüber Lubrication Austria Ges. m. b. H. Klüber Lubrication A/S NOK Klüber Co. Ltd.
Franz-Wolfram-Scherer-Strasse 32, Salzburg Soenderlandsgade 11, DK-7500 Holstebro Seiwa Building, 1 - 12 - 15 Shiba-Daimon
Postfach 49, A-5101 Bergheim. Tel. (07) 42 46 20, (07) 42 42 77, Telex 0055-66424 Minato-ku, Tokyo 105
Tel. (0662) 52 705-0, Telex 0047-633326 Tel. (03) 432-4211, Telex 242-2152 nok tok
Telefax 0081/34 36 59 68

AUS Australia E España RA Argentina


Klüber Lubrication Klüber Lubrication Iberica S. A. Klüber Lubrication Argentina S. A.
A Division of Freudenberg (Australia) Pty. Ltd. Carretera Nacional 152 km 22 Bdo. de Irigoyen 566 - 2° D
14 Daniel Street Parets del Valles (Barcelona) 1072 Buenos Aires
P. O. Box 164, Botany N S W 2019, Sydney Tel. (03) 562 17 11, 562 17 90, 562 18 00 Tel. (01) 37-6371, Telex 22832 laqui ar
Tel. (02) 666-5744, Telex 26121 lesco Telex 93659 Klub e

B Belgique F France ROK Republic of Korea


Klüber Lubrication Belge S. A. Klüber Lubrication France S. A. Klüber Lubrication (KOREA) Ltd.
95 Rue Cardinal Mercier, B-7760 Dottignies 10-16 Allee E. Ducretet Z I Head Office/Factory:
Tel. (056) 48 98 71, Telex 0046-57059, BP1437, F-26014 Valence Cedex 1132, jung ri-dong suh-gu,
Telefax 0032-56 48 98 49 Tel. (75) 44-02-34, Telex 345 637 P. O. Box 146, Daegu 630
Tel. (053) 529160/1/2, Telex klkco k 54384

BR Brasil GB Great Britain RP Republic of the Philippines


Klüber Lubrication Industria e Comércio Ltda. Klüber Lubrication Great BritainLtd. Klüber Lubrication International Ltd.
Rua Sao Paulo, 345 Hough Mills, Halifax, West Yorkshire, HX3 7BN 6th Floor Rediffusion House
Distrito Industrial de Alphaville Tel. (0422) 205115, Telex 517197 822 Lai Chi Kok Road
06400 Barueri - Sao Paulo Kowloon, Hong Kong
Tel. 421 5511/421 5155/421 5150 Tel. (02) 3-741 42 29, 3-741 42 30
Telex (011) 39209 Telex (02) 38337 fvi hx
Telefax 3-7453667

CH Schweiz / Suisse HK Hong Kong USA United States of America


Klüber Lubrication AG (SCHWEIZ) Klüber Lubrication International Ltd. Klüber Lubrication Corp.
Thurgauer Strasse 39, CH-8050 Zurich 6th Floor Rediffusion House Grenier Industrial Airpark, Manchester,
Tel. (01) 302 79 79, Telex 823 194 klub ch 822 Lai Chi Kok Road New Hampshire 03103
Kowloon, Hong Kong Tel. (0603) 669-7789, Telex 94-3494
Tel. (02) 3-741 42 29, 3-741 42 30 Telefax (603) 627-3718
Telex (02) 38337 fvi hx
Telefax 3-7453667

D Bundesrepublik Deutschland I Italia ZA Republic of South Africa


Klüber Lubrication Munchen KG Klüber Lubrication Italia S.R.L. Klüber Lubrication (Pty) Ltd.
Geisenhausenerstrasse 7, Postfach 70 10 47 Via Monferrato Sesto Ulteriano, Harpur House, 1 Dover Street
D-8000 Munchen 70 20098 S. Giuliano P. O. Box 3924, Randburg 2125
Tel. (089) 78 76-0, Telex 523 131 Casella postale 13.104, I-20130 Milano Tel. (011) 789-3242, Telex 4-22 455 sa
Telefax 3a (089) 78 76 333 Tel. (02) 98.81.121 Telex 316090
Telefax 0039/29 88 11 24

13 M.I.6490/16-R0999
5. CL/R-16 ASSEMBLY DRAWINGS AND PART LISTS

5.A - Main section


Ref. Description Code Q.ty Ref. Description Code Q.ty
001 Housing 0330325 1 032 O-Ring OR 3193 0590326 1
002 O-Ring OR 3225 0590397 1 033 Pin 8x18 0550846 2
003 O-Ring OR 2.162 0590375 1 034 O-Ring OR 3925 0591843 1
004 Gasket 0591406 1 035 Gear 0330282 1
005 O-Ring OR 2.161 0591399 1 036 Bearing 0631733 1
006 Toothing flange 0329944 1 037 Sprig 0530400 1
007 Screw M10x25 A12.9 0531173 6 038 Spacer 0330240 1
008 Frontal plate 0329943 1 039 Rod 0330234 1
009 Main shaft 0330231 1 040 Bushing 0330237 1
010 Pin 10x28 0550599 4 041 Snap ring 0550905 1
011 O-Ring OR 3325 0591844 1 042 Pin 5x24 0550228 1
012 Gasket 0592070 1 043 Pin 0330236 1
013 Coolant flange 0330366 1 044 O-Ring OR 2137 0590316 1
014 Srew M6x30 0530050 4 045 Pin 3x10 0550209 1
015 Screw M8x20 A12.9 0531292 8 046 Snap ring 0550405 1
016 O-Ring OR 3375 0591661 1 047 Snap ring 0550906 1
017 Pin 6x20 0550490 1 048 Gasket 0591468 1
018 Gasket 0592068 1 049 Switch holder 0327459 2
019 Piston 0329946 1 050 Screw M4x18 0530023 4
020 Gasket 0592069 1 051 Support switch holder 0330248 1
021 Ring block 0330004 1 052 Proximity 0661254 2
022 Gear 0329949 1 053 Cam 0330235 1
023 Locking ring 0632058 1 054 Sprig 0530810 1
024 Gear box 0330361 1 055 Bearing brass 0323813 1
026 O-Ring OR 41150 0591544 1 056 Gasket 0591393 1
027 Screw M6x25 0530049 6 057 Washer 0570193 1
028 Cover 0330350 1 058 Bushing 0330233 1
029 Servomotor 0431787 1 059 Spring 0317304 1
030 Spacer 0329951 1 060 Pin 8x28 0550598 2
031 Bearing 0630687 1

N.B. When ordering any spare part, please state both the reference number of the part and the complete name and
code number of the CL/R.

14 M.I.6490/16-R0999
038 036 034 032 030

060 037 035 033 031 029

001

002
059 057 055 053
003 058 056 054
004

005
039 052
006

007 040

008 041

042
009
051
043
010 050

049
011 044
048
012 047
045
046
013

014 PART. "A"

015 017 019 021 023 PART. "A" 026 028

016 018 020 022 024 (025) 027

Fig. A

15 M.I.6490-16/R0999
5.B - CL/R-16 Back view
025 074
075

061

062

C
063

B (148)

052
"D" View
049

064
071

065 066 130 069


129 067 068
Fig. B

Ref. Description Code Q.ty Ref. Description Code Q.ty


025 Control unit 0496006-H 16 1 Plug 1/4" GAS 0570182 3
071
033 Pin 8x18 0550846 2 Washer 0570193 3
049 Switch holder 0327459 1 074 Rivet 0530521 4
052 Proximity 0661254 1 075 Name plate 0329905 1
061 Screw M6x16 0530045 4 077 Plate (A) 0590412 1
062 Screw M4x16 0530022 2 078 Plate (B) 0590413 1
063 Screw M6x30 0530050 6 079 Plate (L) 0590512 1
064 Screw M4x16 0530022 2 Plug 1/4" GAS 0570182 1
080
065 Screw M6x10 0530043 5 Washer 0570193 1
066 Screw M5x8 0530160 5 129 Electronic cards holder 0330522 1
067 Cam 0330238 1 130 Plate 0330607 1
068 Terminal board 0493428 1
069 Screw M4x12 0530021 1

N.B. When ordering any spare part, please state both the reference number of the part and the complete name and
code number of the CL/R.

16 M.I.6490/16-R0999
080
063

(024)
079

(001) 071

SEZ. B
077

L A

(024) B

071
033

078
(001)
071

SEZ. C

"D" View

17 M.I.6490/16-R0999
5.C - CL/R-16 Coolant circuit

088

087

E 086

085

084
081 083

013
081

SEZ. "E"

014
013

Fig. C

Ref. Description Code Q.ty Ref. Description Code Q.ty


013 Coolant flange 0330366 1 086 Plug 0330254 1
014 Screw M6x30 0530050 4 087 Snap ring 0550383 1
081 Coolant valve 0330253 1 088 Plug 0330535 1
083 O-Ring OR 2050 0590298 1
084 Spring 0317304 1
085 O-Ring OR 2050 0590298 1

N.B. When ordering any spare part, please state both the reference number of the part and the complete name and
code number of the CL/R.

18 M.I.6490/16-R0999
5.D - CL/R-16 Connection box

148

072

095 093 091 089 096


092 094 090 097

Fig. D

Ref. Description Code Q.ty


148 Connection box 0496011 1 This code refers to the completly assembled group.
096 Screw M5x16 0530032 4 For single items see the following part list.
097 O-Ring OR 3175 0590323 1

Ref. Description Code Q.ty Ref. Description Code Q.ty


072 Box 0496014 1 Plug 0671182 2
095
092 Screw M5x8 0530160 4 O-Ring OR 2068 0590301 2
093 Cover 0330265 1
094 O-Ring OR 3450 0591866 1

N.B. When ordering any spare part, please state both the reference number of the part and the complete name and
code number of the CL/R.

19 M.I.6490/16-R0999
6 - RECOMMENDED SPARE-PARTS FOR "CL/R-16"

025 Control unit 0496006-H 16 1

Ref. Description Code Q.ty Ref. Description Code Q.ty


002 O-Ring OR 3225 0590397 1 044 O-Ring OR 2137 0590316 1
003 O-Ring OR 2.162 0590375 1 048 Gasket 0591468 1
004 Gasket 0591406 1 049 Switch holder 0327459 3
005 O-Ring OR 2.161 0591399 1 052 Proximity 0661254 3
011 O-Ring OR 3325 0591844 1 056 Gasket 0591393 1
012 Gasket 0592070 1 081 Coolant valve 0330253 1
016 O-Ring OR 3375 0591661 1 083 O-Ring OR 2050 0590298 1
018 Gasket 0592068 1 084 Spring 0317304 1
020 Gasket 0592069 1 085 O-Ring OR 2050 0590298 1
025 Control unit 0496006-H 16 1 086 Plug 0330254 1
026 O-Ring OR 41150 0591544 1 088 Plug 0330535 1
029 Servomotor 0431787 1 094 O-Ring OR 3450 0591866 1
032 O-Ring OR 3193 0590326 1 097 O-Ring OR 3175 0590323 1
034 O-Ring OR 3925 0591843 1 148 Connection box 0496011 1

N.B. When ordering any spare part, please state both the reference number of the part and the complete name and
code number of the CL/R.

7 - MAINTENANCE
7.1 - Periodic checks
The turret is life-lubricated so no replacement or filling lubricant is required.

7.1.a - Front gasket


Check the conditions of gasket ref. 004, every 4.000 working hours of the machine, at least. If an excessive wear is noted, it's
advisable to replace the gasket.

20 M.I.6490/16-R0999
21 M.I.6490/16-R0999
R

DUPLOMATIC AUTOMAZIONE S.p.A.


20025 LEGNANO (MI) - ITALY e-mail: duploaut@duplomatic.com
P.LE BOZZI, 1
DUPLOMATIC
TEL. 0331/472111 come visit Duplomatic homepage:
FAX 0331/455161 AUTOMAZIONE www.duplomatic.com

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