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DUPLOMATIC
AUTOMAZIONE
CL/R-16/Series 10
INDEXING SERVOMOTOR TURRETS
M.I. 6490/16-R
ISSUED 09-99
1 M.I.6490/16-R0999
GENERAL RULES
• The tool turrets of Duplomatic design are provided for being incorporated
in numerically controlled turning machines, and they must be used only for
this purpose.
The maximum performances of the turret are shown on the respective
technical data sheets.
Any improper use or alteration of the turret relieves Duplomatic of any re-
sponsibility for possible injury to persons and damage to property and will
also invalid any obligation for warranty.
• All necessary steps for the safety of the machine operator have to be ma-
de by the machine builder who incorporates the turret in the tool machi-
ne as prescribed by the European Machine Directive CE 89/392.
• Before installing and commisioning the turret, the technician and the ope-
rator must have read carefully this Instructions Manual.
• For lifting the turret use only hoisting means which are suitable for the
turret weight.
• The turret and its safety devices have been designed and built according
to the following standards: "Machine Directives CE 89/392; 91/368; 93/44;
93/68; 73/23; European standards EN 292/1-2; EN 60204-1.
1 M.I.6490/16-R0999
INDEX sheet
3. INSTALLATION
3.1 Box removing and lifting ............................................................................................ 8
3.2 Turret placing on the machine................................................................................... 9
3.3 Assembling of the tool holder disc ............................................................................ 9
3.4 Coolant operation .................................................................................................... 10
3.5 Hydraulic connections ............................................................................................. 11
3.6 Electrical connections ............................................................................................. 11
4. SERVICE OPERATIONS
4.1 Replacement and adjustment of clamping / unclamping control switches .............. 12
4.2 Replacement and adjustment of zero point control switch ...................................... 12
4.3 Lubrication .............................................................................................................. 13
7. MAINTENANCE
7.1 Periodic checks ....................................................................................................... 20
2 M.I.6490/16-R0999
1 - TURRET IDENTIFICATION
1.a - Turret name plate
The details for turret identification are printed on a name plate fixed on turret housing.
cod. [V]
matr.
CL/R - * - * /1* - *
POSITIONS CODE
Nr. 8 Pos. 8
Nr. 12 Pos. 12
(1) From 10 to 19 the performance and the overall dimensions do not change.
3 M.I.6490/16-R0999
2 - CHARACTERISTICS AND PERFORMANCES
Technical data
Size CL/R-16
Tool stations N° 8÷12
Inertia of transportable masses Kgm 2 1.2 2.2
Positioning times:
one step index time 30° s 0.20 0.24
45° s 0.245 0.285
180° s 0.65 0.69
step-less rotation time 30° s 0.09 0.09
45° s 0.135 0.135
Unclamping time s 0.12
Clamping time s 0.12
Indexing frequency α = 90° Cycle/min 13 10
Indexing accuracy Deg° ±4"
Repeatibility accuracy Deg° ±1.6"
Hydraulic working pressure bar 50 ±5
Required oil volumes :
Unclamping cm3 10
Clamping cm3 15
Electric supply
see electric diagram
Inputs / Outputs
Mass (without disc) Kg ~50
Protection degree (DIN 40050) IP 65
Loading capacity
F1 +
Max. tangential torque F1xb Nm 1600
F1 -
b
F2
b
Max. tilting torque to lift F3xb Nm 1000
F3
P
Unbalancing torque Pxb Nm 12
4 M.I.6490/16-R0999
2.3 - CL/R-16 Duty performances
100000
F1+
80000
60000
40000
20000
10000
8000
6000 F1-
4000
b
2000
1000
0 100 200 300 400 500 b [mm]
The diagram refers to F1 values which cause elastic yelding within the rates shown in the schedule.
100000
80000
60000
40000
20000
F3
10000
8000 F2
6000
4000 F2
2000 F3 b
1000
0 100 200 300 400 500 b [mm]
5 M.I.6490/16-R0999
2.4 - CL/R-16 Overall dimensions
R95
(3)
308
(2)
40 h5
Ø 215
140
12
Ø
+0,1
Ø
115 0
29
6 30 306 M8x15
371 320
= =
181
80 102 103
FOR M12 2 x PG 13.5 (6) ELECTRICAL CONNECTIONS BOX
117
41
(4)
5
45 45 FOR M12 90
65 117 117
BACK VIEW
6 M.I.6490/16-R0999
2.5 - CL/R-16 Tool disc interface specs
.1
±0
0
19
12
0
±
0.
1
Ø 249
± 0,1
Ø 216
Ø 120 ± 0,1 Ø8
0.015 B
22 max
0.015 Ø 40 Js6 B
0.8
13.5
10
27
30
0.8
20
90
Ø min. 105
FOR REFERENCE PINS Ø 10
Ø max. 120
7 M.I.6490/16-R0999
3 - INSTALLATION
3.1 - Box removing and lifting
Eyebolt M12
Fig. 1
8 M.I.6490/16-R0999
3.2 - Turret placing on the machine
Make sure the fixing surface is clean and squared to ensure a proper tool alignment.
Usually to bring the turret axis to the machine axis an adaptor plate (B) must be foreseen.
Fix the turret to the machine's slide (A) by means of 6 appropriate screws (C) (high-resistant screws according to class 12.9 DIN
912) and make sure that between the screw head and the turret the respective washer (D) of appropriate thickness (min. 5 mm)
has been inserted.
Align the front surface of the disc in order to have it perpendicular to the spindle axis. Then lock the screws according to the torque
rates shown in the table, and put the reference pins between turret and slide.
The pins could be removed to allow the turret movement in case of crash and re-utilized for an eventual further re-alignment.
øD
Screws
s
ød
Tightening torque
C
0,01/100
D
Fig. 2
B
A
Turret
Screws
Tightening torque
The coolant pipe coming from the pump must be connected to the A inlet on the turret housing. Throught an internal path the coolant
passes from the body to the (013) manifold ring that, by means of internal holes brings it to the exit point, in witch is located the
small piston (081).
The piston (081) slides on the rear surface of tool disc. Please refer to the interface specification (sheet 7).
It is furthermore possible to replace quickly the coolant valve (081) without disassembling the tool disc after having removed snap
ring (087) and plugs (088) and (086).
Coolant pressure:
— continuous supply: max 7 bar;
— by pressure cut-off during turret rotation: max 14 bar.
088
087
E 086
085
084
081 083
013
081
SEZ. "E"
014
013
Fig. 4
10 M.I.6490/16-R0999
3.5 - Hydraulic connections
L (drain)
A
B
EV1
A B
a b
P T
Fig. 5
B A
P T
V= 1,5÷2 l
P= 50 bar
Q= 2÷4 l/min
NOTES:
1) A-B-L connections: 1/4" GAS for CL/R-16.
2) Pipeline must be designed for instant flow of: 7,5 l/min
EV1
Functions
sol. a sol. b
Clamping turret - +
Unclamping turret + -
11 M.I.6490/16-R0999
4 - SERVICE OPERATIONS
4.1 - Replacement and adjustment of clamping / unclamping control switches (Fig. 6)
027
028
027
Fig. 6
0.9÷1.1
051 051
050 050
049 049
052 043
049
064
Fig. 7
0.9÷1.1
069
067
12 M.I.6490/16-R0999
4.3 - Lubrication
The mechanical part of the turret is supplied with permanent lubrication and therefore it does not require periodical refillings or
lubricant changes.
The lubricant is to be changed only in case of complete disassembly of the turret.
cm3 Kg
FLUID GREASE
CENTOPLEX GLP 500 - KLüBER LUBRICATION
13 M.I.6490/16-R0999
5. CL/R-16 ASSEMBLY DRAWINGS AND PART LISTS
N.B. When ordering any spare part, please state both the reference number of the part and the complete name and
code number of the CL/R.
14 M.I.6490/16-R0999
038 036 034 032 030
001
002
059 057 055 053
003 058 056 054
004
005
039 052
006
007 040
008 041
042
009
051
043
010 050
049
011 044
048
012 047
045
046
013
Fig. A
15 M.I.6490-16/R0999
5.B - CL/R-16 Back view
025 074
075
061
062
C
063
B (148)
052
"D" View
049
064
071
N.B. When ordering any spare part, please state both the reference number of the part and the complete name and
code number of the CL/R.
16 M.I.6490/16-R0999
080
063
(024)
079
(001) 071
SEZ. B
077
L A
(024) B
071
033
078
(001)
071
SEZ. C
"D" View
17 M.I.6490/16-R0999
5.C - CL/R-16 Coolant circuit
088
087
E 086
085
084
081 083
013
081
SEZ. "E"
014
013
Fig. C
N.B. When ordering any spare part, please state both the reference number of the part and the complete name and
code number of the CL/R.
18 M.I.6490/16-R0999
5.D - CL/R-16 Connection box
148
072
Fig. D
N.B. When ordering any spare part, please state both the reference number of the part and the complete name and
code number of the CL/R.
19 M.I.6490/16-R0999
6 - RECOMMENDED SPARE-PARTS FOR "CL/R-16"
N.B. When ordering any spare part, please state both the reference number of the part and the complete name and
code number of the CL/R.
7 - MAINTENANCE
7.1 - Periodic checks
The turret is life-lubricated so no replacement or filling lubricant is required.
20 M.I.6490/16-R0999
21 M.I.6490/16-R0999
R