FS-526 SM

Option Printer
FS-526
SERVICE MANUAL
Code Y110610-5
PUBLICATION ISSUED BY:
Olivetti S.p.A.
77, Via Jervis - 10015 Ivrea (TO)
Italy
Copyright © 2009, Olivetti

All rights reserved
Field Service Ver. 1.0 Jan. 2009
CONTENTS
FS-526
FS-526
OUTLINE
1. PRODUCT SPECIFICATIONS ................................................................................ 1
MAINTENANCE
OUTLINE
2. PERIODICAL MAINTENANCE PROCEDURE ....................................................... 5
2.1 Paper exit section ................................................................................................. 5
2.1.1 Cleaning procedure for each parts................................................................ 5
2.1.2 Replacing the paper exit roller/A ................................................................... 6
2.1.3 Replacing the stapler unit ............................................................................. 7
2.1.4 Replacing the paddle/1 ................................................................................. 9
MAINTENANCE
2.1.5 Replacing the paddle/2 ............................................................................... 10
3. OTHER MAINTENANCE ITEM ............................................................................. 11
3.1 Disassembly/Adjustment prohibited items .......................................................... 11
3.2 Disassembly/reassembly parts list...................................................................... 12
3.3 Disassembly/reassembly procedure ................................................................... 13
3.3.1 Upper cover /1, Upper cover /2, Upper cover /3.......................................... 13
3.3.2 Rear cover................................................................................................... 14
3.3.3 Rear left cover............................................................................................. 14
3.3.4 Front left cover ............................................................................................ 14
3.3.5 Right cover .................................................................................................. 15
3.3.6 Main tray (Paper exit lower tray).................................................................. 15
3.3.7 Sub tray (Paper exit upper tray) .................................................................. 16
3.3.8 Finisher ....................................................................................................... 17
3.3.9 Horizontal transport unit.............................................................................. 18
3.3.10 FS control board ......................................................................................... 19
3.3.11 Transport control board (TRCB).................................................................. 19
3.3.12 Transport motor/1 (M1) ............................................................................... 20
3.3.13 Transport motor/2 (M2) ............................................................................... 21
3.3.14 Bypass transport motor (M3) ...................................................................... 22
3.3.15 Exit roller motor (M4) .................................................................................. 23
3.3.16 Main tray lift motor (M5) .............................................................................. 25
3.3.17 Paper output roller motor (M6) .................................................................... 26
3.3.18 Stacker entrance motor (M10) .................................................................... 26
3.3.19 2 staples stapler movement motor (M13).................................................... 27
i
Field Service Ver. 1.0 Jan. 2009
3.3.20 Trail edge paddle motor (M15).................................................................... 28

3.3.21 Paddle motor (M16) .................................................................................... 28
FS-526
3.3.22 Stacker plate motor (M17) .......................................................................... 30

3.3.23 Rewind paddle motor (M18) ....................................................................... 31
3.3.24 Sub tray paper exit route............................................................................. 33
3.3.25 Route change gate solenoid (SD1)............................................................. 35
3.3.26 Sub tray gate solenoid (SD3)...................................................................... 37
3.3.27 Switch back solenoid (SD4)........................................................................ 37
OUTLINE
3.3.28 Transport motor (M201) .............................................................................. 38

3.3.29 Fan motor/1 (FM1) ...................................................................................... 39
3.3.30 Fan motor/2 (FM2) ...................................................................................... 40
3.3.31 Lift wire ....................................................................................................... 41
MAINTENANCE
ii
Field Service Ver. 1.0 Jan. 2009 1. PRODUCT SPECIFICATIONS
OUTLINE
1. PRODUCT SPECIFICATIONS
FS-526
A. Type
Name Flat-stapling finisher: 100 sheets staple

Type Staple finisher attached to the side of the main body
Including horizontal transport unit (Built-in finisher that is mounted from the left of
Installation
the main body)
Document
OUTLINE
Center
alignment
Consumables Staples
B. Functions
Modes Non-sort, sort, offset, group offset, sort staple
C. Stapling
64 to 80 g/m2: 100 sheets or 94 sheets + 2 sheets (209 g/m2) *2

Max. flat-stapling
81 to 90 g/m2: 30 sheets or 28 sheets + 2 sheets (209 g/m2) *1
capacity
91 g/m2 or more: 2 sheets of thick paper or more not guaranteed
100 sheets B5 to A4S, 8 1/2 x 11S (Paper length: 150 to 300 mm)
Max. stapling 70 sheets B5 recycled paper 1-sided mode
capacity for differ- 65 sheets B4S/8 1/2 x 14S (Paper length: 389 mm or less)
ent paper sizes
Paper sizes other than the above (Paper length: 150 mm or less,
50 sheets
390 mm or more) *1, *2
Stapling position Back of the corner (0 to 45 degrees)
Front of the corner (0 to 45 degrees)
Center staple two points (Staple interval is fixed to 145 mm.)
Stapling method Bypass flat clinch
*1: The stapling capacity for colored paper and enamel paper is 35 sheets (recommended
paper).
*2: And the stapling thickness is 10 mm or less and the stack thickness including curl is 25
mm or less.
Y110610-5 Sevice Manual 1

1. PRODUCT SPECIFICATIONS Field Service Ver. 1.0 Jan. 2009
D. Max. paper capacity
3,000 sheets :A4/A4S, B5/B5S, 8 1/2 x 11/

FS-526
8 1/2 x 11S, 16K/16KS,

7 1/4 x 10 1/2 /7 1/4 x 10 1/2 S
1,500 sheets :A3, B4, 8 x 13, 8 1/4 x 13,
8 1/2 x 13, 8 1/2 x 13 1/4,
8 1/2 x 13 1/2, 12 x 8, 11 x 17,
8 1/2 x 14, 8K
Wide size paper (Max. : 320 mm X 450 mm)
Main tray Non-sort, sort, offset, 500 sheets :A5/A5S, B6S, A6S, 5 1/2 x 8 1/2 /
(80 g/m2) group offset, 5 1/2 x 8 1/2 S
OUTLINE
Size in the sub The others

No. of sheets in scan direction is
offset mode 150 to 417 mm
or longer
Set of 2 to 9
100 copies 50 copies
sheets
Set of 10 sheets 50 copies 50 copies
No. of sheets Size in the sub The others
per stapling scan direction is
150 to 417 mm
or longer
2 to 9 100 copies 100 copies
Main tray sort staple
51 to 60 15 copies -
61 to 100 10 copies -
Sub tray (80 g/m ) 100 sheets
2
E. Type of paper
Size A3, B4, A4/A4S, B5/B5S, A5/A5S, B6S, A6S, postcardS, 5 1/2 x 8 1/2, 5 1/2 x 8 1/2 S,
8 x 13, 8 1/4 x 13, 8 1/2 x 13, 8 1/8 x 13 1/4, 11 x 17, 8 1/2 x 14, 8 1/2 x 11, /8 1/2 x 11S,
7 1/4 x 10 1/2, 7 1/4 x 10 1/2 S, 8K, 16K/16KS
Custom size paper, wide size paper, standard size index paper (Upon paper exit,
only the leading edge side but not the trailing edge side is guaranteed.)
Min. : 100 mm x 139 mm (4 inch x 5.5 inch)
Max. : 311 mm x 488 mm (12.2 inch x 19.2 inch)
Type Plain paper, bond paper, colored paper, coated paper, speciality paper defined in
the main body specifications, and recommended paper are guaranteed.
Weight 60 to 300 g/m2
2 Service Manual Y110610-5

Field Service Ver. 1.0 Jan. 2009 1. PRODUCT SPECIFICATIONS
F. Machine specifications
Power DC 24 V (supplied from the main body)
FS-526
requirements DC 5 V (supplied from the main body)
Max. power
85 W or less
consumption
723.8 (W) x 709.5 (D) x 1025 (H) mm
28.45 (W) x 27.88 (D) x 40.28 (H) inch
Dimensions
848.8 (W) x 709.5 (D) x 1025 (H) mm *
33.35 (W) x 27.88 (D) x 40.28 (H) inch *
Weight 60 kg (132.24 lb)
OUTLINE
*: Size when the paper output tray is pulled out
G. Operating environment
• Conforms to the operating environment of the main body.

FS-526
1. PRODUCT SPECIFICATIONS Field Service Ver. 1.0 Jan. 2009
OUTLINE
Blank Page

Field Service Ver. 1.0 Jan. 2009 2. PERIODICAL MAINTENANCE PROCEDURE
MAINTENANCE
2. PERIODICAL MAINTENANCE PROCEDURE
FS-526
2.1 Paper exit section
NOTE
• The alcohol described in the cleaning procedure of maintenance represents the
isopropyl alcohol.
2.1.1 Cleaning procedure for each parts

A. Periodical cleaning parts/cycle
• Paper exit roller: Every 100,000 prints
B. Cleaning point
MAINTENANCE
A11PF2C514DA

2. PERIODICAL MAINTENANCE PROCEDURE Field Service Ver. 1.0 Jan. 2009
2.1.2 Replacing the paper exit roller/A

A. Periodically replaced parts/cycle
• Paper exit roller/A: Every 100,000 prints
FS-526
NOTE
• When replacing the paper exit rollers, be sure to replace all 3 pairs of rollers (6
rollers in all).
B. Procedure
1. Turn ON the main power switch and the power switch of the main body.
2. Push up the actuator [1] of the main
tray top surface sensor (PS4) with
[1]
your finger, and then lower the finish-
ing main tray [2].
3. In the state of the finishing main tray
being lowered, turn OFF the main
and sub power switches and unplug
the power cord from the power out-
let.
MAINTENANCE
[2]
A11PF2C001DA
4. Insert a driver into the groove [1] of

the paper exit roller and remove the
paper exit roller/A [2] by prizing it
open.
[2]
[1]
A11PF2C002DA

5. With each of the depressions [1] of a

new paper exit roller and the shaft
brought together, press the paper
FS-526
exit roller until it clicks to fit it in
[1] securely.
[1]
A07RF3C500DA
2.1.3 Replacing the stapler unit

•Stapler unit: Every 500,000 counts
B. Procedure
MAINTENANCE
1. Open the finisher front door.
2. Remove four screws [1], and remove
[1] the staple unit cover [2].
[2] [1]
A11PF2C500DA
3. Remove the stapler [1].

[1]
A11PF2C003DA

4. Disconnect two connectors [1].

[2] [1] 5. Remove the harness from four wire
saddles [2].
FS-526
[2]
A11PF2C004DA
6. Remove two screws [1], and remove

[1] the plate [2].
MAINTENANCE
[2]
A11PF2C005DA

[2] the stapler unit [2].
NOTE
• When removing the stapler unit,
support it with your hand to prevent
the flat stitch stapling unit moving
motor [3] from coming off and fall-
ing down.
[1] [3]
A11PF2C006DA
8. Reinstall the above parts following the removal steps in reverse.

2.1.4 Replacing the paddle/1

FS-526
• Paddle/1: Every 100,000 prints
B. Procedure
[2] [1]
A11PF2C500DA
MAINTENANCE
3. Move the stapler unit [1] to the rear
[1] of the finisher.
A11PF2C007DA
4. Remove the C-clip [1], and remove

[2] the paddle/1 [2].
[1]
A11PF2C008DA

2.1.5 Replacing the paddle/2

• Paddle/2: Every 100,000 prints
FS-526
B. Procedure
[2] [1]
A11PF2C500DA
MAINTENANCE
3. Move the stapler unit [1] to the rear

[1] of the finisher.
A11PF2C007DA
4. Remove two C-clips [1], and remove

[1] two paddle/2 [2].
[2]
[1]
[2]
A11PF2C009DA

Field Service Ver. 1.0 Jan. 2009 3. OTHER MAINTENANCE ITEM
3. OTHER MAINTENANCE ITEM

3.1 Disassembly/Adjustment prohibited items
FS-526
A. Paint-locked screws
NOTE
• To prevent loose screws, a screw lock in blue or green series color is applied to
the screws.
• The screw lock is applied to the screws that may get loose due to the vibrations
and loads created by the use of machine or due to the vibrations created during
transportation.
• If the screw lock coated screws are loosened or removed, be sure to apply a screw
lock after the screws are tightened.
B. Red-painted screws
NOTE
• The screws which are difficult to be adjusted in the field are painted in red in order
to prevent them from being removed by mistake.
• Do not remove or loosen any of the red-painted screws in the field. It should also
MAINTENANCE
be noted that, when two or more screws are used for a single part, only one repre-
sentative screw may be marked with the red paint.
C. Variable resistors on board
NOTE
• Do not turn the variable resistors on boards for which no adjusting instructions
are given in Adjustment/Setting.
D. Removal of PWBs
CAUTION
• When removing a circuit board or other electrical component, refer to “Handling of
PWBs” and follow the corresponding removal procedures.
• The removal procedures given in the following omit the removal of connectors and
screws securing the circuit board support or circuit board.
• Where it is absolutely necessary to touch the ICs and other electrical components
on the board, be sure to ground your body.

3. OTHER MAINTENANCE ITEM Field Service Ver. 1.0 Jan. 2009
3.2 Disassembly/reassembly parts list
Section Part name Ref. page

FS-526
Upper cover /1
Upper cover /2 P.13
Upper cover /3
Rear cover P.14
Exterior parts Rear left cover P.14
Front left cover P.14
Right cover P.15
Main tray (Paper exit lower tray) P.15
Sub tray (Paper exit upper tray) P.16
Finisher P.17
Units
Horizontal transport unit P.18
FS control board (FSCB) P.19
Board and etc.
Transport control board (TRCB) P.19
MAINTENANCE
Transport motor/1 (M1) P.20

Transport motor/2 (M2) P.21
Bypass transport motor (M3) P.22
Exit roller motor (M4) P.23
Main tray lift motor (M5) P.25
Paper output roller motor (M6) P.26
Stacker entrance motor (M10) P.26
2 staples stapler movement motor (M13) P.27
Trail edge paddle motor (M15) P.28
Electrical parts
Paddle motor (M16) P.28
Stacker plate motor (M17) P.30
Rewind paddle motor (M18) P.31
Route change gate solenoid (SD1) P.35
Sub tray gate solenoid (SD3) P.37
Switch back solenoid (SD4) P.37
Transport motor (M201) P.38
Fan motor/1 (FM1) P.39
Fan motor/2 (FM2) P.40
Sub tray paper exit route P.33
Others
Lift wire P.41

3.3 Disassembly/reassembly procedure

3.3.1 Upper cover /1, Upper cover /2, Upper cover /3
FS-526
[2] [1] the upper cover/1 [2].
A11PF2C010DA
2. Remove three screws [1], and

[1] [2] remove the upper cover/2 [2].
MAINTENANCE
A11PF2C011DA
3. Open the front door.

[2]
the upper cover/3 [2].
[1] [1] [1]
A11PF2C012DA

3.3.2 Rear cover
1. Remove eight screws [1], and

[2] [1]
FS-526
remove the rear cover [2].
[1]
A11PF2C013DA
3.3.3 Rear left cover

MAINTENANCE
1. Remove six screws [1], and remove

[1] the rear left cover [2].
[2] [1]
A11PF2C014DA
3.3.4 Front left cover

[1] remove the front left cover [2].
[2]
A11PF2C015DA

3.3.5 Right cover
FS-526
[1] the right cover [2].
[2]
A11PF2C016DA
3.3.6 Main tray (Paper exit lower tray)
MAINTENANCE
[4] 1. Remove two screws [1], and remove
[3] the main tray [2].
NOTE
• To reinstall the main tray, align the
four fittings [3] with the corre-
sponding four guide holes [4] on
the main tray and fix the tray.
[1]
[2]
A11PF2C502DA

3.3.7 Sub tray (Paper exit upper tray)
1. Remove the sub tray [1] as shown in

FS-526
the illustration.
[1]
A11PF2C503DA
MAINTENANCE

3.3.8 Finisher
FS-526
2. Remove two screws [1] and slide the
finisher as shown in the illustration.
[1]
A11PF2C501DA
NOTE
• To mount the finisher, align the
hook portions of the mounting
MAINTENANCE
bracket [1] and [2] with the upper
and lower holes [3] in the finisher.
Then, push the finisher toward the
rear.
[3] [1]
[2]
A11PF2C510DA
[1] 3. Disconnect three connectors [1] and

[1] remove the finisher.
[1] A11PF2C511DA

3.3.9 Horizontal transport unit

1. Remove the finisher.
See P.17
FS-526
2. Remove the relay connector [1].
[1]
A11PF2C512DA
3. Remove two screws [1] and remove

[1]
the horizontal transport unit [2].
MAINTENANCE
[2]
[1]
A11PF2C513DA

3.3.10 FS control board

1. Remove rear cover.
FS-526
See P.14
2. Remove all connectors from the FS
[1] [3] [2] [1] control board.
3. Remove four screws [1] and four
board supports [2], and remove the
FS control board [3].
[2]
A11PF2C017DA
MAINTENANCE
3.3.11 Transport control board (TRCB)
1. Remove the horizontal transport unit.
See P.18
[1] [1] the horizontal transport unit rear
cover [2].
[2]
A11PF2C018DA
3. Remove all connectors from the

[2] [1] transfer control board.
the transfer control board [2].
[1]
A11PF2C019DA

3.3.12 Transport motor/1 (M1)

1. Remove the rear cover.
See P.14
FS-526
2. Remove the upper cover/1, upper cover/2 and upper cover/3.

See P.13
3. Disconnect the connector [1] and
[2] [2] remove four screws [2], and remove
the transport motor/1 assy [3].
[3] [1]
A11PF2C020DA
MAINTENANCE

[2] [1] the transport motor/1 [2].
A11PF2C021DA

3.3.13 Transport motor/2 (M2)

FS-526
See P.14
See P.13
[2] [3] [2] remove three screws [2], and remove
the transport motor/2 assy [3].
[1]
A11PF2C022DA
MAINTENANCE
4. Remove the E-ring [1] and remove
[2] [1] the gear [2].
NOTE
• Be careful not to lose the pin.
A11PF2C023DA

[1] the transport motor/2 [2].
[2]
A11PF2C024DA

3.3.14 Bypass transport motor (M3)

See P.14
FS-526

[2] [3] remove four screws [2], and remove
the bypass transport motor assy [3].
[1] [2]
A11PF2C025DA

the bypass transport motor [2].
MAINTENANCE
[1] [2]
A11PF2C026DA

3.3.15 Exit roller motor (M4)

FS-526
See P.14
2. Remove the stacker plate motor.
See P.30
[1] the plate [2].
[2]
A11PF2C027DA
MAINTENANCE
[1]
4. Remove the harness from twelve
wire saddles [1] and two edge covers
[2].
[1] [1] [2]
[1] A11PF2C028DA
5. Remove the E-ring [1] and the bear-

[1] ing [2].
[2]
A11PF2C029DA

6. Disconnect the connector [1] of the

[3] [2] [2] paper output roller motor (M6).
FS-526
remove the drive assy [3].
[1] [2]
A11PF2C030DA
8. Remove the E-ring [1], and remove

[1] the gear [2].
MAINTENANCE
[2]
A11PF2C031DA

[1] the drive assy [2].
[2] [1]
A11PF2C032DA

[3]
10. Disconnect the connector [1].
remove the exit roller motor [3].
FS-526
[2]
[1]
A11PF2C033DA
MAINTENANCE
3.3.16 Main tray lift motor (M5)
See P.14
[1] [3] 3. Remove four screws [2], and remove
the main tray lift motor [3].
[2]
A11PF2C034DA

3.3.17 Paper output roller motor (M6)

See P.14
FS-526

[3] [2] 3. Remove two screws [2], remove the
paper output roller motor [3].
[2] [1]
A11PF2C035DA

MAINTENANCE
3.3.18 Stacker entrance motor (M10)

See P.14
[2] [1] ing [2].
A11PF2C037DA
3. Remove the harness from ten wire

[3] [1] [3] saddles [1] and the edge covers [2].
4. Disconnect seven connectors [3].
[1] [3] [1] [2]

A11PF2C036DA

5. Remove five screws [1], and remove

[2] [1] the drive assy [2].
FS-526
[1] [1]
A11PF2C038DA

[1] the stacker entrance motor [2].
MAINTENANCE
[2]
A11PF2C039DA
3.3.19 2 staples stapler movement motor (M13)

Remove the stapler unit.
See P.7
[1] [2] 3. Remove four screws [2], and remove
the 2 staples stapler movement
motor [3].
[3]
A11PF2C040DA

3.3.20 Trail edge paddle motor (M15)

See P.14
FS-526

[3] [2] 3. Remove two screws [2], and remove
the trail edge paddle motor [3].
[1]
A11PF2C041DA

MAINTENANCE
3.3.21 Paddle motor (M16)

See P.14
2. Remove the sub tray paper route.
See P.33
[2] [1] ing [2].
A11PF2C037DA

[1] [3] [1] [2]

A11PF2C036DA


FS-526
[1] [1]
A11PF2C038DA
7. While pressing the plate down, dis-

[3] [1] connect the connector [1].
remove the paddle motor [3].
MAINTENANCE
[2]
A11PF2C042DA

3.3.22 Stacker plate motor (M17)

See P.14
FS-526
2. Remove the harness from the wire

[3]
saddle [1].
remove the stacker plate motor assy
[4].
[1] [2] [4]

A11PF2C043DA
5. Remove three E-rings [1] and two

[1] [1] bearings [2].
MAINTENANCE
NOTE
• Be careful not to lose the pin.
[2] [2]
A11PF2C044DA

[1] the stacker plate motor [2].
[2]
A11PF2C045DA

3.3.23 Rewind paddle motor (M18)

FS-526
See P.14
2. Remove the stacker plate motor.
See P.30
[1] the plate [2].
[2]
A11PF2C027DA
MAINTENANCE
[1]
4. Remove the harness from twelve
wire saddles [1] and two edge covers
[2].
[1] [1] [2]
[1] A11PF2C028DA

[1] ing [2].
[2]
A11PF2C029DA

6. Disconnect the connector [1] of the

[3] [2] [2] paper output roller motor (M6).
FS-526
remove the drive assy [3].
[1] [2]
A11PF2C030DA

the rewind paddle motor [3].
MAINTENANCE
[3]
A11PF2C046DA

3.3.24 Sub tray paper exit route

Remove the sub tray.
FS-526
See P.16
See P.14
3. Remove the front left cover.
See P.14
See P.13
[2] [1] the plate [2].
MAINTENANCE
[1]
A11PF2C047DA
6. Remove the E-ring [1] and bearing

[3] [2] to release the transport roller [3].
[1] [2]
A11PF2C048DA

[1] [2] the upper left cover [2].
[1]
A11PF2C049DA

8. Remove ten screws [1], and remove

[1] [2] two sub tray mount plates [2].
FS-526
[1]
[1]
MAINTENANCE
[2] [1]
A11PF2C050DA
9. Remove the tab [1], and remove the

[2] [1] gear [2].
A11PF2C051DA
10. Disconnect two connectors [1].

[1] 11. Remove the harness from seven
wire saddles [2].
[2]
A11PF2C052DA


[1] [1] the sub tray paper exit route [2].
FS-526
[2]
A11PF2C053DA
3.3.25 Route change gate solenoid (SD1)

See P.14
[2] [1] ing [2].
MAINTENANCE
A11PF2C037DA

[1] [3] [1] [2]

A11PF2C036DA


FS-526
[1] [1]
A11PF2C038DA

7. Remove the screw [2] and two
[3] [2]
springs [3], and remove the route
change gate solenoid [4].
MAINTENANCE
[1]
[4]
A11PF2C054DA

3.3.26 Sub tray gate solenoid (SD3)

FS-526
See P.14
2. Remove the sub tray paper route.
See P.33
4. Remove two springs [2] and the
[3]
screw [3], and remove the sub tray
gate solenoid [4].
[4] [1]
MAINTENANCE
[2]
A11PF2C056DA
3.3.27 Switch back solenoid (SD4)

1. Open the front door.
[2] [1]
3. Remove the harness from the edge
cover [2].
4. Remove two springs [3] and the
screw [4], and remove the switch
back solenoid [5].
[3] [4]
[5]
A11PF2C057DA

3.3.28 Transport motor (M201)

See P.18
FS-526

[1] [1] the horizontal transport unit rear
cover [2].
[2]
A11PF2C018DA
3. Disconnect two connectors [1] from

[1] the transport control board.
MAINTENANCE
[1]
A11PF2C058DA

[1] [2] the transport motor assy [2].
[1]
A11PF2C059DA


[2] remove the plate [2].
FS-526
[1]
A11PF2C060DA

the transport motor [3].
MAINTENANCE
[3] [2]
A11PF2C061DA
3.3.29 Fan motor/1 (FM1)

See P.18
[1] [3] 3. Remove the screw [2].
4. Remove four screw [3], and remove
the fan motor/1 [4].
[2] [4] [3]

A11PF2C062DA

3.3.30 Fan motor/2 (FM2)

See P.18
FS-526

[3] [2] [1] 3. Remove the tape [2].
4. Remove four screw [3], and remove
the fan motor/2 [4].
[4] [3]
A11PF2C063DA

MAINTENANCE

3.3.31 Lift wire
CAUTION
FS-526
• When the tray 1 lift motor is removed, the finishing tray 1 may fall down.
When removing the tray 1 lift motor, be sure to support the finishing tray 1
with your hand.
NOTE
• The following procedure for replacing the lift wire shows the examples on the rear
side. The front and rear lift wires are marked as “F” and “R” on their mounting
plates respectively. Be sure to check it when reinstalling the lift wires.
A. Disassembly procedure
1. Remove the rear left cover.
See P.14
2. Remove the front door.
See P.14
4. Remove the main tray (Paper exit lower tray).
MAINTENANCE
See P.15
5. Remove five screws [1] and remove
[2] [1] the reinforcing metal [2].
[1]
A11PF2C064DA
6. Remove the harness from five wire

[5] [1] [2] [3] saddles [1].
the earth [3].
9. Remove two screws [5], remove the
plate [6].
[6] [4] [1] [5]

A11PF2C065DA

10. Remove the harness from four wire

[3] [2] [1]
saddles [1].
11. Remove five screws [2], remove the
FS-526
main tray lift motor unit [3].

NOTE
• When the tray 1 lift motor unit [3] is
removed, the finishing tray 1 may
fall down. When removing the main
tray lift motor unit, be sure to sup-
port the finishing tray 1 with your
hand.
[2] [2]
A11PF2C066DA

[3]
the wire mounting plate [2] of the
rear lift wire from the lift stay [3].
MAINTENANCE
[2] [1]
A11PF2C067DA
13. Loosen two screws [1] on the belt

tensioner.
[1]
A11PF2C068DA

14. Remove the E-ring [1], the gear [2],

[5] and the lift pulley /Lw [3], and
remove the lift wire [4].
FS-526
NOTE
• When removing the lift pulley /Lw,
[4] be sure not to let two pins [5] fall
down.
[1] [2] [3]

A11PF2C069DA
B. Installation procedure
MAINTENANCE
1. Tighten the wire mounting plate [1] of
the new lift wire on the lift stay [2]
with two screws [3] temporarily.
NOTE
• The lift wire should be placed with
the short side [4] to the bottom and
the long side [5] to the top.
[5]
[2]
[4] [1]
[3]
A11PF2C504DA

2. Fasten the wire end of the lift wire

with the inner wire end hole of the lift
pulley /Lw [1]. Then, draw the lift wire
FS-526
through the notch [2] and wind it 5

turns from inside to outside around
the lift pulley with no slack, and then
[2]
[3] insert the lift pulley /Lw [1] into the
shaft so that it coincides with the pin
[3].
[1]
A11PF2C505DA
3. Hook the lift wire on the lift pulley /Up

[1]. Then, wind the lift wire 2 turns
[1] from inside to outside around the lift
pulley /Lw [2] with no slack, draw the
lift wire through the notch and fasten
MAINTENANCE
it with the wire end hole [3].

NOTE
[3] • Be sure to wind the lift wire on the
lift pulley /UP without the short side
(the side wound in advance) and the
long side (the side wound subse-
quently) are overlapped.
[2]
A11PF2C506DA
4. Insert the pin [1] and the gear [2],

and then fasten it with E-ring [3].
[2] [1]
[3]
A11PF2C507DA

5. Use a tension gauge or spring bal-

ance to pull up the belt tensioner [1]
with a standard force “A” [3] and fas-
FS-526
ten it with the two screws [2].
Standard value [3]: A = 2.5 ± 0.25 kg
[3]
[1]
[2]
MAINTENANCE
A11PF2C508DA
6. Loosen the two screws [2] on the

wire mounting plate [1] at the front to
push down the lift stay [3] to the hori-
zontal position, and then remove four
screws [2] and [4] from both the front
[4] and the rear.
NOTE
• Be sure to check the lift stay [3] is
in the horizontal position.
[2] [3]
[1]
A11PF2C509DA

FS-526
MAINTENANCE
Blank Page

UPDATING STATUS
DATE UPDATED PAGES PAGES CODE
10/2009 1ST EDITION 51 Y110610-5

FS-526 SM

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Copyright © 2009, Olivetti

3.3.20 Trail edge paddle motor (M15).................................................................... 28

3.3.22 Stacker plate motor (M17) .......................................................................... 30

3.3.28 Transport motor (M201) .............................................................................. 38

Name Flat-stapling finisher: 100 sheets staple

Modes Non-sort, sort, offset, group offset, sort staple

64 to 80 g/m2: 100 sheets or 94 sheets + 2 sheets (209 g/m2) *2

Y110610-5 Sevice Manual 1

D. Max. paper capacity

3,000 sheets :A4/A4S, B5/B5S, 8 1/2 x 11/

8 1/2 x 11S, 16K/16KS,

Size in the sub The others

2 Service Manual Y110610-5

Power DC 24 V (supplied from the main body)

Y110610-5 Sevice Manual 3

4 Service Manual Y110610-5

2.1.1 Cleaning procedure for each parts

Y110610-5 Sevice Manual 5

2.1.2 Replacing the paper exit roller/A

4. Insert a driver into the groove [1] of

6 Service Manual Y110610-5

5. With each of the depressions [1] of a

2.1.3 Replacing the stapler unit

3. Remove the stapler [1].

Y110610-5 Sevice Manual 7

4. Disconnect two connectors [1].

6. Remove two screws [1], and remove

7. Remove two screws [1], and remove

8. Reinstall the above parts following the removal steps in reverse.

8 Service Manual Y110610-5

2.1.4 Replacing the paddle/1

4. Remove the C-clip [1], and remove

5. Reinstall the above parts following the removal steps in reverse.

Y110610-5 Sevice Manual 9

2.1.5 Replacing the paddle/2

3. Move the stapler unit [1] to the rear

4. Remove two C-clips [1], and remove

5. Reinstall the above parts following the removal steps in reverse.

10 Service Manual Y110610-5

3. OTHER MAINTENANCE ITEM

C. Variable resistors on board

Y110610-5 Sevice Manual 11

3.2 Disassembly/reassembly parts list

Section Part name Ref. page

Transport motor/1 (M1) P.20

12 Service Manual Y110610-5

3.3 Disassembly/reassembly procedure

2. Remove three screws [1], and

3. Open the front door.

[1] [1] [1]

5. Reinstall the above parts following the removal steps in reverse.

Y110610-5 Sevice Manual 13

3.3.2 Rear cover

1. Remove eight screws [1], and

remove the rear cover [2].

2. Reinstall the above parts following the removal steps in reverse.

3.3.3 Rear left cover

1. Remove six screws [1], and remove

2. Reinstall the above parts following the removal steps in reverse.

3.3.4 Front left cover

1. Remove three screws [1], and

2. Reinstall the above parts following the removal steps in reverse.