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JNSZ1100TR
READ THIS MANUAL CAREFULLY
IT CONTAINS IMPORTANT SAFETY INFORMATION.
16
MINIMUM
RECOMMENDED
OPERATOR AGE:
1P
INTRODUCTION
Thank you for choosing JOYNER JNSZ1100TR. It represents the result of many
purchase of this JOYNER, you can now appreciate the high degree of
craftsmanship and reliability that have made JOYNER a leader in this field .This
manual will provide you with a good basic understanding of the features and
Please read this manual carefully before operating this vehicle. Do not attempt to
operate this vehicle until you have attained adequate knowledge of its controls and
operating features. Regular inspections and careful maintenance, along with good
operating techniques, will help ensure that you safely enjoy the capabilities and
2
P
1.ENGINE ..................................................................................................................................................................
1.COOLING SYSTEM..................................................................................................................... 143
2.CYLINDER BLOCK..................................................................................................................... 144
3.CRANKSHAFT....................................................................................................................................
4.EXHAUST MANIFOLD ............................................................................................................... 146
5.INTAKE SYSTEM ........................................................................................................................ 147
6.LUBRICATING DEVICE ............................................................................................................. 149
7.CYLINDER HEAD ....................................................................................................................... 150
8.COVER-VALVE CHAMBER ....................................................................................................... 152
9.OIL PAN ........................................................................................................................................ 153
10.VALVE MECHANISM ............................................................................................................... 154
11.IGNITION DEVICE .................................................................................................................... 157
12.PISTON AND CONNECTING ROD DEVICE .......................................................................... 158
13. OTHER ACCESSORY 1 ............................................................................................................ 159
14. OTHER ACCESSORY 2 ............................................................................................................ 160
2. 5T07D1 TRANSMISSION .............................................................................................................................. 161
15
1 CASE&ACCESSORY ............................................................................................................................. 161
2 COUNTERSHAFT .................................................................................................................................. 163
3 INPUT SHAFT ASSY .............................................................................................................................. 165
4 SHIFT FORK&SHIFT-FORK SHAFT ................................................................................................. 168
5 SHIFT CONTROL MACHINSM ............................................................................................................. 170
6 DRIVEN GEAR ASSY ............................................................................................................................ 172
3.CHASSIS ......................................................................................................... ERROR! BOOKMARK NOT DEFINED.
1.FRAME ASSEMBLY .............................................................................................................................. 172
2 ENGINE MOUNT ASSY ......................................................................................................................... 172
3 MUFFLER ............................................................................................................................................... 172
4 GEAR-SHIFT MECHANISM.................................................................................................................. 172
5 STEERING ASSEMBLY ......................................................................................................................... 172
6 THROTTLE AND PARK ASSEMBLY ................................................................................................................ 172
7 FRONT AND REAR SUSPENSION ASSEMBLY .................................................................................. 172
8 DRIVEN SYSTEM .................................................................................................................................. 172
9 FRONT/REAR DIFFERENTIAL LOCKING .......................................................................................... 172
10 FUEL TANK AND GASOLINE PUMP ................................................................................................. 172
11 RADIATOR ASSEMBLY ...................................................................................................................... 172
12 ROLL BAR AND REARVIEW MIRROR.............................................................................................. 172
13 CARGO BED ......................................................................................................................................... 172
14 ELECTRICAL WINCH ......................................................................................................................... 172
15 PLASTIC PARTS ................................................................................................................................... 172
16 SEATS AND SAFETY BELTS............................................................................................................... 172
17 OTHER PARTS ...................................................................................................................................... 172
18 HYDRAULIC PUMP ASSEMBLY OF FOOT BRAKE ........................................................................ 203
19 HYDRAULIC PUMP ASSEMBLY OF PARKING BRAKE ................................................................. 204
20 CLUTCH HYDRAULIC ASSEMBLY .................................................................................................. 205
16
PARTS MANUAL
1. ENGINE
1. COOLING SYSTEM
7
19
6 8 18
3
2
4
13
12 3
5
9 11 16
10
1 17
15
2 14
No Part number Name0 Quantity
1 Q1400612 HEXAGON HEAD BOLT 4
143
2. CYLINDER BLOCK
4
11
2
8 9
13
12
14
3 5 7 10
144
3. CRANKSHAFT
9
16
2 7 14 15
1 3 4 5 8 13
17
6
12
19 20
18
10
145
4. EXHAUST MANIFOLD
9
3 8
146
5. INTAKE SYSTEM
6
7 4 26
9 5 3
2
1
10 29
8
11
27
25
23 21
12
13
14
15
18
19
22 16 17
20 24 30
31 x
No Part number Name Quantity
1 Q1420625 HEXAGON HEAD BOLT 4
2 S11-1129010JA THROTTLE 1
3 S11-1129021JA GASKET-THROTTLE 1
4 Q1840620 HEXAGON FLANGE BOLT 4
5 372-1008043 ACCELERATOR PULLING WIRE BRACKET 1
6 S11-1109411 INTAKE TEMPERATUREAND PRESSURE SENSOR 1
7 Q1400416 HEXAGON HEAD BOLT 1
8 472-1008011 UPPER INTAKE MANIFOLD 1
9 Q1420645 HEXAGON HEAD BOLT 2
10 S11-1121012JA OIL GUIDE 1
11 480EF-1112010 INJECTOR (1.6L) 4
12 Q1200835F3 STUD 3
13 Q1200828F3 STUD 2
14 472-1008021 GASKET-INTAKE MANIFOLD 1
15 Q1200855F3 STUD 1
16 372-1008041 INTAKE MANIFOLD FRONT BRACKET 1
147
5. INTAKE SYSTEM
6
7 4 26
9 5 3
2
1
10 29
8
11
27
28
25
23 21
12
13
14
15
18
19
22 16 17
20 24 30
31
148
6. LUBRICATING DEVICE
4 3
5
2
1
6
9
10 15
11
12 14
13
149
7. CYLINDER HEAD
1
19 2 17
3
20 4 23
21
6
7
16
8
15
9 14
10
20 25
22
13
12
24
11
150
7. CYLINDER HEAD
19 2 17
3
20 23
4
5
21
6
16
7
8 15
10 14
9
20 25
22
12 13
11
24
23 372-1003038 STUD 1
24 372-1003076 SLEEVE 1
25 372-1003025 PLUG 1
151
8. COVER-VALVE CHAMBER
4
6
2 Q2540616 SCREW 8
3 472-1003075 COVER 1
4 472-1003030 VALVE CHAMBER 1
5 472-1003036 GASKET-VALVE CHAMBER 1
6 Q1460625 HEXAGON HEAD BOLT 5
152
9. OIL PAN
1. Oil pan
2
1
3
1
4
1
153
10. VALVE MECHANISM
7 8 9 10 11
12
31
30
1
14 15 17 18 19
16
2 13
21
20 24
3 25
22
32 23 26
27
4
5 28
6
33
29
34
35 36
No Part number Name Quantity
154
10. VALVE MECHANISM
8 9 10 11
7
12
31
30
1
16 18 19
2 14 15 17
13
21
3 20 24
25
22
26
32 23
27
4
28
5
6 33
36
29
35 34
155
10. VALVE MECHANISM
11
8 9 10
7
12
31
1 30
15 16 18 19
14 17
2 13
3 21
20 24
22 25
32 23 26
4
27
5 28
6
33
29 34
35 36
34 Q673B155 CLAMP 1
35 472-1007042 LOWER COVER-TIMING GEAR 1
36 480-1011062 BOLT 1
156
11. IGNITION DEVICE
10
6 7 8 9
5
3
2
4
157
12. PISTON AND CONNECTING ROD DEVICE
2
1
1
1
3
1
4
1
158
13. OTHER ACCESSORY 1
18
1 14
13
12
11
2 15
16
10
8 9
17
3
6
4 5 7
159
14. OTHER ACCESSORY 2
3
4
2
1
1 S11-3701110BB Alternator 1
2 S11-3701211BA Alternator bracket 1
3 S11-1001415BA Rear bracket 1
4 S11-3701315 V-ribbed belt 1
160
2. 5T07D1 TRANSMISSION
1 CASE&ACCESSORY
161
1 CASE&ACCESSORY
162
2 COUNTERSHAFT
163
2 COUNTERSHAFT
164
3 INPUT SHAFT ASSY
165
3 INPUT SHAFT ASSY
166
3 INPUT SHAFT ASSY
167
4 SHIFT FORK&SHIFT-FORK SHAFT
168
4 SHIFT FORK&SHIFT-FORK SHAFT
169
5 SHIFT CONTROL MACHINSM
170
Ref Part No. Part Description Qty Comments
ST ND
5 5T07-1702103 Release sprig of 1 &2 gear 1
6 5T07-1702104 Spring-stop plate 2
7 5T07-1702107A Stop plate of shift interlock 1
8 5T07-1702105A Shift-select arm. 1
9 QR512-1702113 Spring pin 3.5x28 1
10 5T07-1702106 Pin of shift-select arm 1
TH
11 5T07-1702114A Release spring of 5 & reverse gear 1
TH
Release-spring seat of 5 & reverse
12
5T07-1702112 gear 1
13 879.1-P3x22 Pin 3x22 1
14 5T07-1702108A Seat of reverse gear spring 1
15 5T07-1702109A Limiting spring reverse gear 1
16 QR512-1702111A Limiting cam of reverse gear 1
17 879.1-5x22 Pin 5x22 1
18 QR512-1702070 Guide case assy. of shift-select shaft 1
19 QR512-1702071 Guide case of shift-select shaft 1
20 5T07-1702072 Stop plate of release spring 1
21 5787-Mx12 Flange bolt M6x12 2
22 QR512-1702227 SHIFT-SELECT SHAFT OIL SEAL 1
23 5T07-1702062 Anti-dust cover of shift-select shaft 1
24 5T07-1702073 Limiting bolt of reverse gear 1
25 QR512-1702229 Washer of limiting bolt 1
26 119-P6x12 Pin B 6x12 2
27 5787-M8x20 BOLT AM 8x20 4
28 5T07-1702065A Limiting bolt of shift 1
29 QR512-1702229 Washer of limiting bolt 1
30 5787-M8x75 Flange bolt M8x75 1
31 5T07-1702063 Shift pushing block 1
32 5T07-1702062 Anti-dust cover 1
33 6170-M8 Nut M8 1
34 93-SW8 Spring washer 8 1
35 5T07-1702046 Big washer of shift arm 1
36 5T07-1702045 Small washer of shift arm 1
37 S800.05.02.04.00-R2 Gear changing arm 1
38 SV1100.05.02.02.03 Cuprum bush 1
39 5T07-1702047 Anti-dust washer of shift arm 1
40 S800.05.02.05.00-R2 Choosing gear arm mount 1
41 S800.05.02.04.00-R2 Gear changing arm 1
42 879.1-P5x28 PIN 5x28 1
43 S800.05.02.06.00-R2 Gear cable mount 1
171
6 DRIVEN GEAR ASSY
172
3. CHASSIS
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
18 HYDRAULIC PUMP ASSEMBLY OF FOOT BRAKE
203
19 HYDRAULIC PUMP ASSEMBLY OF PARKING BRAKE
204
20 CLUTCH HYDRAULIC ASSEMBLY
205