Você está na página 1de 7

SANKI CRANES INDONESIA

MAINTENANCE REPORT

DATE : March 5 & 15, 2018

CUSTOMER : PT. ITOMOL INDONESIA

CRANE NUMBER : 02

CRANE SPEC : 1 tons

WORK ITEM : Check and repairing hoisting trouble

Prepared Checked Checked Approved

Rizki Fauzi Rubiyanto Ikuta Norifumi Park Kun Sun


PT. SANKI CRANES INDONESIA No. : sci/mntc/00 - 0 /2017 Worker List:
( Hoist & Crane Division )

PROBLEM SOLVING REPORT


GIIC Kota Deltamas Blok AA No. 15.
Desa Sukamahi, Kec. Cikarang Pusat. 5-Mar-18 5-Mar-18 15-Mar-18
Bekasi 17811.
Phone : (62-21) 50554684 13:30 ~ 15:00 15:00 ~ 17:00 09:00 ~ 11:30
Fax : (62-21) 50554686
Work Type Service Type Mr. Ikuta Sunardi Sunardi
Company Name : PT. ITOMOL INDONESIA Maintenance Free Aris Aris Tri
Address : Kawasan Industri GIIC Installation Charged
Work Item : Check and repairing hoisting trouble Change Part

Crane : 1 tons
Problem Condition Investigation Countermeasure / Result Suspected Cause Remarks & Next plan
Crane
事象 現認事項 対応・結果 推定原因 備考
5-Mar Crane number 2 (1 tons) hoisting Confirm the conditon of hoisting function: Repair works (13:30 ~ 15:00): IGBT at inverter can be broken by unbalanced voltage or It will be done at 15 March 2018
function unabled current
① Try to actuation hoist function, result there is no ● Because the inverter need to replace with new one
response at all. and the spare parts isn't available. So we note the
specification of inverter for repairing needs.
② Check electrical component, found the inverter
fault occurs with error code (F. 22; Device Short
"Inverter Short" it from IGBT) → Inverter SOHO 5VD4Y (5.5 kW, 11.4 A max 16.2
A)

● Condition hoist crane is still unusable.

Repair works (15:00 ~ 17:00):


● Because the hoist crane is urgently to use, so
temporarily modified with used magnetic
contactor.
● We take from Sanki factory magnetic contactor for
modified hoist crane (ST-12, 110 V, 20 A, 2 pcs) only
for hoisting.

● Install the magnetic contactor and rewiring into the


magnetic contactor mode used.

● Temporarily hoist crane can be used with 1 speed


only.

15-Mar Because the spare parts is already Repair works:


available so the hoist crane can be
repaired. ● Disconnecting all wiring from magnetic contactor
modes.

● Install the new inverter into the hoist crane.


● Rewiring into the new inverter.
● Crane operation check, after several time we check
all function of hoisting is good. So the hoist crane
succesfully repairing.
Check

● Rectifier magnetic scrap were broken. At November 9, 2017 we found this problem and we
take the rectifier to Sanki factory for repairing.

● Rectifier had been done repaired and


now we install it to the hoist crane.

● Magnetic scrap lifter had been tested for several time for the function. OK
Check

● Rectifier magnetic scrap were broken. At November 9, 2017 we found this problem and we
take the rectifier to Sanki factory for repairing.

● Rectifier had been done repaired and


now we install it to the hoist crane.

● Magnetic scrap lifter had been tested for several time for the function. OK
Check

● Rectifier magnetic scrap were broken. At November 9, 2017 we found this problem and we
take the rectifier to Sanki factory for repairing.

● Rectifier had been done repaired and


now we install it to the hoist crane.

● Magnetic scrap lifter had been tested for several time for the function. OK
Before
DRAFT QUOTATION

Customer : PT. ITOMOL INDONESIA


Site Address : Kawasan Industri GIIC

Person in Charge :

Detail Maintenance
Work Item : Check and repairing hoisting trouble

Crane No : 02
Crane Spec. : 1 tons

Maintenance Time

Departure Arrival
Date Time Work Time Time Person

March 5, 2018 13:30 ~ 15:00 2


March 5, 2018 15:00 ~ 17:00 2
March 15, 2018 9:00 ~ 11:30 2
~
~
~
~
~
~
~
~
~
~
~

Spare Part
Item Description Qty. Purchase Price
Mobil 1 Unit
Toolset 1 Set
Magnetic contactor ST-12 2 Pcs
Mitsubishi inverter 5.5 kW 1 Set