Análisis de una transmisión sinfín-engrane Ancho de cara de engrane

∅𝑛 = 25° 𝑚𝐺 = 56 2𝑑𝑚
𝐹𝑒 = 𝐹𝐺 = 𝑃𝑥 > 0.16𝑖𝑛
𝑁𝑊 = 1 𝜒 = 35°(𝑇15 − 9) 3
𝑁𝐺 = 56 𝑛𝑑 = 1.5 𝑓𝑡
𝑉𝑠 = 209.69
𝑃𝑡 = 1 (𝑑𝑒𝑏𝑖𝑑𝑜 𝑎 𝑙𝑎𝑠 𝑡𝑎𝑏𝑙𝑎𝑠) 𝑚𝑖𝑛
𝐶 = 1 𝑖𝑛 𝐶𝑠 = 280.37
1 𝐶𝑚 = 0.76749
𝑑𝑚 = 0.2187 𝑖𝑛; 𝑑 = 𝑖𝑛 𝐶𝑣 = 0.52324
4
𝑛𝑤 = 3000 𝑟𝑝𝑚 𝐹𝑒 = 0.1450 in
𝑃 =𝑉∗𝐼 𝑊 𝑡 25.17869 𝑙𝑏𝑓
𝑃 = (12𝑉)(4𝐴) = 48𝑊 = 0.064369 ℎ𝑝
Coeficiente de fricción
3
𝐷𝑚 = 1.7187 𝑖𝑛 ; 𝐷 = 1 𝑖𝑛 𝑓 = 0.103𝑒𝑥𝑝 (−0.110𝑉𝑠0.45 ) + 0.012
4
(𝑝𝑎𝑠𝑜 𝑑𝑖𝑎𝑚𝑒𝑡𝑟𝑎𝑙 𝑎𝑥𝑖𝑎𝑙) 𝑉𝑠 > 10 ft/min
𝑓 = 0.012
𝑃𝑥 = 4
𝑊𝑓 = 0.40698 lbf
Fuerza tangencial permisible 𝑇𝐺 = 21.637
𝑃𝑥
(𝑊 𝑡 )𝑝𝑒𝑟𝑚 = 𝐶𝑠 𝐷𝑚
0.8
𝐹𝑒 𝐶𝑚 𝐶𝑣 𝑎 = = 1.2732 in
𝜋
Fuerza de fricción 1.157𝑃𝑥
𝑏= = 1.4731 𝑖𝑛
𝜋
𝑓𝑊𝑡
𝑊𝑓 = Profundidad completa
cos 𝜆 cos 𝜙𝑛
2.157𝑃𝑥
Velocidad de deslizamiento ℎ𝑡 = 𝑃𝑥 ≥ 0.16 𝑖𝑛
𝜋
𝜋𝑛𝑤 𝑑𝑚 ℎ𝑡 = 2.7463 𝑖𝑛
𝑉𝑠 =
12 cos 𝜆
Diámetro exterior del sinfín
Par de torsión
𝑑0 = 𝑑 + 2𝑎 = 2.7964 𝑖𝑛
𝑊 𝑡 𝐷𝑚
𝑇𝐺 = D. de la raíz del sinfín
2
Factor de materiales 𝑑𝑟 = 𝑑 − 2𝑏 = 2.6964 𝑖𝑛

𝐶𝑠 = 270 + 10.37𝐶 3 𝐶 ≤ 3𝑖𝑛 D. de la garganta sinfín-engrane

Factor de corrección 𝐷𝑡 = D + 2a = 4.2964 in

𝐷𝑟 = 𝐷 − 2𝑏 = −1.1964 𝑖𝑛
𝐶𝑚 = 0.0107√−𝑚𝐺2 + 56𝑚𝑔 + 5145 Holgura
20 < 𝑚𝐺 ≤ 76 𝑐 = 𝑏 − 𝑎 = 0.2𝑖𝑛
Factor de velocidad Ancho de cara del sinfín (máx)
𝑓𝑡 (𝐹𝑤 )𝑚á𝑥 = 2√2𝐷𝑎 = 4.2219 𝑖𝑛
𝐶𝑣 = 0.659𝑒𝑥𝑝 (−0.0011𝑉𝑠 ) 𝑉𝑠 < 700
𝑚𝑖𝑛
Tasa de pérdida de calor 𝑊𝐺𝑡 𝑉𝐺
𝐻𝐺 = = 0.89126 ℎ𝑝
33000
𝐻𝑝é𝑟𝑑𝑖𝑑𝑎 = 33000 (1 − 𝑒)𝐻𝑖𝑛
cos 25 − ftan 35 Esfuerzo de flexión del engrane
𝑒𝑤 =
cos 25 − fcot 35
𝑒𝑤 = 1.0098 𝑊𝐺𝑡
𝜎𝑎 = = 1551,77 𝑝𝑠𝑖
𝑓𝑡 − 𝑙𝑏 𝑝𝑛 𝐹𝐺 𝑌
𝐻𝑝é𝑟𝑑𝑖𝑑𝑎 = −20.855
𝑚𝑖𝑛 Carga de desgaste de Buckingham
𝑛𝑤
ℎ𝐶𝑅 = + 0.13 = 0.13015
6494 (𝑊𝐺𝑡 )𝑝𝑒𝑟𝑚 = 𝑘𝑤 𝑑𝐺 𝐹𝑒
ENGRANE SINFÍN-CORONA
De tabla 15-11
1.7 2
𝐴𝑚𝑖𝑛 = 43.2(1) = 43.2𝑖𝑛
𝑘𝑤 = 100(0.6) = 60
𝑊𝐺𝑡 𝑦 = 0.150
𝜎𝑎 =
𝑝𝑛 𝐹𝑒 𝑦 𝑝𝑛 = 𝑝𝑥 cos 35 (𝑊𝐺𝑡 )𝑝𝑒𝑟𝑚 = (60)(1.718)(0.1450)
cos 𝜃𝑛 sin 𝜆 + 𝑓 cos 𝜆
𝑊𝑤𝑡 = 𝑊𝐺𝑡 = 14.946 𝑙𝑏𝑓
cos 𝜃𝑛 cos 𝜆 − 𝑓 sin 𝜆
(𝑝𝑖)𝑑𝑛/𝑁𝑤
𝑉𝑤 = =196.35 ft/min
12

𝑑𝑛
𝑝𝑖 𝑁
𝐺
𝑉𝐺 = = 24.543 𝑓𝑡/𝑚𝑖𝑛
12
Avance del tornillo sinfín
𝐿 = 𝑝𝑥 𝑁𝑤 = 4 𝑖𝑛
𝑃𝑡
𝑝𝑛 = = 1.22 𝑖𝑛
cos 𝜆
33000𝑛𝑑 𝐻0 𝑘𝑎
𝑊𝐺𝑡 =
𝑉𝐺 𝑒
Suponiendo:
𝐻0 = 0.5 ℎ𝑝
𝐾𝑎 = 1.2 (𝑓𝑎𝑐𝑡𝑜𝑟 𝑑𝑒 𝑎𝑝𝑙𝑖𝑐𝑎𝑐𝑖ó𝑛)

𝑊𝐺𝑡 = 1198.37 𝑙𝑏

𝑊𝑤𝑡 = 830.944 𝑙𝑏
Potencia disipada por fricción

|𝑊𝑓 |𝑉𝑠
𝐻𝑓 = = 0.002486 ℎ𝑝
33000
Potencias de tornillo sinfín y engrane
𝑊𝑤𝑡 𝑉𝑤
𝐻𝑤 = = 4.944 ℎ𝑝
33000