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ASSEMBLY REPORT

MACHINE MODEL 320 D SERIAL No KHN0180 SMU 948

ENGINE MODEL C6.4 SERIAL No GDC58636 SMU 948

PARTS HRS CUSTOMER CV.MERDEKA MANDIRI


TDC- PERGUDANGAN
DEALER CODE J218 LOCATION/SITE

REPORTED BY ANDRI KUSUMA DATE: April 25 2013

WO NUMBER 2707887

JOB OUT LINE ASSEMBLE ENGINE

SUGGESTION:

 Assemble for recondition, according servis manual.

NOTE ATTACH PHOTO/SKETCHES AND COPY OF SERVICE REPORT

OBSERVATIONS ILUSTRATION
(PHOTO)

PTTU Smd/S32_Component Condition Report -1-


Clean up engine block after replace 6x sleeve
p/n 5I-7523 by vendor (PT.Sarana Teknik)

Install camshaft bearing

Install camshaft

PTTU Smd/S32_Component Condition Report -2-


Install main bearing

Install cooling jet after make sure no


restriction, torque for 25 lb.ft
Media Number -KENR8106

PTTU Smd/S32_Component Condition Report -3-


Check clearance between main bearing and
main bearing jurnal found
No 1: 0.076 mm
No 2: 0.063 mm
No 3: 0.063 mm
No 4: 0.076 mm
No 5: 0.050 mm
No 6: 0.050 mm
No 7: 0.063 mm
Spect( 0.050 to 0.118 mm (0.0020 to 0.0047 inch).
Media Number -KENR6740

Install main cap, torque bolt mounting step


by step until spect torque 137 ± 5 N·m (101 ± 4
lb ft).
Media Number -KENR8106

PTTU Smd/S32_Component Condition Report -4-


Assemble piston and connecting rod gp

Measure bearing conrod to jurnal found no


1-6 vary between 0.038 to 0.076 mm OK!
Spect 0.035 to 0.100 mm (0.0014 to 0.0039 inch)

Install flywheel housing

PTTU Smd/S32_Component Condition Report -5-


Install engine mounting

Proceed reposition engine

Position engine at stand

PTTU Smd/S32_Component Condition Report -6-


Install seal crankshaft using special tools

Clean up upper side cyl head

Clean up lower side cyl head

PTTU Smd/S32_Component Condition Report -7-


Completed valve mechanism after completed
installation of cyl head
- (torque bolt mounting cyl head 137 ± 5 N·m
(101 ± 4 lb ft) Media Number -KENR8106

-(torque bolt mounting rocker arm 13 ± 1 lb ft)


Media Number -KENR8106

Install gear gp at front housing gp

All timing mark are aligment position and


no.1 piston is at top center position
Media Number -KENR8106

PTTU Smd/S32_Component Condition Report -8-


Adjust valve lash
Intake 0.25 mm, exhaust 0.40mm
(Media number KENR6741)

Install new tube lines fuel high pressure

Completed pulley gp after completed front


housing and valve cover

PTTU Smd/S32_Component Condition Report -9-


Install oil pan

completed fuel lines, harness and oil lines.


Completed all cover

Engine complete (right side)

PTTU Smd/S32_Component Condition Report - 10 -


Engine complete (left side)

Engine complete (rear side)

PTTU Smd/S32_Component Condition Report - 11 -


Engine complete (front side)

PTTU Smd/S32_Component Condition Report - 12 -


PTTU Smd/S32_Component Condition Report - 13 -