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PrimeServ Valencia y Las Palmas

Service and Workshop Capabilities

Javier Hernández
ServiceMadonar
Carlos Manager Valencia
Customer Service Manager
Miguel Moreno
PrimeServ Madrid
Service Manager Las Palmas

MAN Diesel & Turbo Javier Hernández PrimeServ Valencia  18.11.2016 < 1 >
Location: Valencia and Las Palmas

Primeserv-mad@mandieselturbo.com
+34 914 111 413

Primeserv-vlc@mandieselturbo.com
+34 963 415 626

Primeserv-lpa@mandieselturbo.com
+34 928 935 959

MAN Diesel & Turbo Javier Hernández PrimeServ Valencia  18.11.2016 < 2 >
Workshops: Valencia and Las Palmas

MAN Diesel & Turbo Javier Hernández PrimeServ Valencia  18.11.2016 < 3 >
Workshops: Valencia and Las Palmas

MAN Diesel & Turbo Javier Hernández PrimeServ Valencia  18.11.2016 < 4 >
PrimeServ Valencia: Crew

Ariel Román Noel Catalá Gabino Paco José Luis Sáez Miguel Paco

Ángel Jimenez Francisco Obón Rafael Villaescusa Carlos Paco Luis Pozuelo

Javier Hernández Esther Castelló Antonio López Salud San Ambrosio

MAN Diesel & Turbo Javier Hernández PrimeServ Valencia  18.11.2016 < 5 >
PrimeServ Las Palmas: Crew

Dirk Noels Adán Perez Eduardo Gonzalez Rolando Vázquez Santiago Luaces

Aparicio Fabelo Victor Martos Miguel Moreno Elisa Tejera Raquel Castro

MAN Diesel & Turbo Javier Hernández PrimeServ Valencia  18.11.2016 < 6 >
Services

Technical Service Workshop

1 Maintenance and repair jobs 1 Cylinder liners: Wave cut and honing

2 Retrofits 2 Machining of landing surfaces

3 Commissioning and sea trials 3 Injection

4 Power units: Troubleshooting 4 Cylinder heads and valves

5 Camshaft repair jobs 5 Turbocharger workshop

6 Pit Stop 6 Full engines overhaul

7 Turbochargers 7 Air coolers

MAN Diesel & Turbo Javier Hernández PrimeServ Valencia  18.11.2016 < 7 >
Maintenance and repair jobs

 Engine troubleshooting
 Cylinder heads, fuel pumps, bearings,
pistons, liners, etc.
 Distribution gear/chain jobs
 Dry Dock supervision works
 Pneumatic system overhaul
 Electrical and electronic check up
 Welding and crack repair
 Gensets overhauls

MAN Diesel & Turbo Javier Hernández PrimeServ Valencia  18.11.2016 < 8 >
Retrofits

 Fuel conversion: HFO to DF(Dual Fuel)


 Exhaust valve Cylinder Oil Level (COL)
 Slide Fuel Valve
 Bearing wear monitoring system (AMOT)
 Alpha Lubricator, installation and commisioning
 Turbochargers, nozzle rings, TC cut out, etc

MAN Diesel & Turbo Javier Hernández PrimeServ Valencia  18.11.2016 < 9 >
Commissioning and sea trials

 2 Stroke engines: MC-C, ME-C, ME-B


 4 Stroke engines: 32/40, 40/45, 40/54, 48/60, 51/60DF
 Gensets
 Common Rail engines
 PMI: Engine Performance
 SaCoS one
 Cabling and programing of ME-C and ME-B plants
 Instrumentation and sensors calibration.
 Thermographic analysis

MAN Diesel & Turbo Javier Hernández PrimeServ Valencia  18.11.2016 < 10 >
Power units: Troubleshooting

 Cyl. liner and piston problems troubleshooting


 Engine load and cylinder lub. oil adjustment
 Replica imprints analysis for cat fines
 In situ honing and wave cut

MAN Diesel & Turbo Javier Hernández PrimeServ Valencia  18.11.2016 < 11 >
Camshaft repair jobs

 Cam replacement in situ


 Replacement of distribution wheels
 Machining and certification of new shafts
 Portable heating furnace and Nitrogen tanks
 Timing adjustment

MAN Diesel & Turbo Javier Hernández PrimeServ Valencia  18.11.2016 < 12 >
Pit Stop

Container with a complete


set of parts onboard

Engine overhauled with the


reconditioned parts stored in
the container

Overhaul of the old parts


stored in the container

Container sent back to the


customer for next job.

MAN Diesel & Turbo Javier Hernández PrimeServ Valencia  18.11.2016 < 13 >
Turbochargers

 Troubleshooting
 Maintenance and repair jobs
 Retrofits
 Performance analysis
 Turbocharger cut out
 Mitsubishi: Authorized Repair Agent
 Overhaul of MET turbochargers

MAN Diesel & Turbo Javier Hernández PrimeServ Valencia  18.11.2016 < 14 >
Cylinder liners: Wave cut and honing

 Honing
 Wave cut
 Ovality removal
 230 to 980mm bores
 All jobs can be done in situ

MAN Diesel & Turbo Javier Hernández PrimeServ Valencia  18.11.2016 < 15 >
Machining of landing surfaces

 Engine block
 Cylinder heads and liners
 Injection pipes cones
 All four and two stroke engines
 All jobs can be done in situ

MAN Diesel & Turbo Javier Hernández PrimeServ Valencia  18.11.2016 < 16 >
Injection

 Lapping of valve carriers and nozzles


 Flatness optical test
 Injectors overhaul and pressure test
 Fuel pumps overhaul
 Painting of housing elements

MAN Diesel & Turbo Javier Hernández PrimeServ Valencia  18.11.2016 < 17 >
Cylinder heads and exhaust valves

 Ultrasonic cleaning
 Crack detection (Magnaflux, dye check)
 Grinding of valves and seats
 Two stroke complete exhaust valves overhaul
 Pressure test
 Coating and painting

MAN Diesel & Turbo Javier Hernández PrimeServ Valencia  18.11.2016 < 18 >
Turbocharger workshop

 Glassblasting and ultrasonic cleaning of components


 Crack detection (MPI, dye check)
 Dynamic balancing
 Reblading and blades/vanes repair
 Mitsubishi: Authorized Repair Agent
 Overhaul of MET turbochargers

MAN Diesel & Turbo Javier Hernández PrimeServ Valencia  18.11.2016 < 19 >
Full engines overhaul

 Cleaning and blasting


 Repair of damaged parts
 3D dimentional components analysis
 Measuring of hardness and crack detection
 Installation of new parts
 Epoxy coating and painting

MAN Diesel & Turbo Javier Hernández PrimeServ Valencia  18.11.2016 < 20 >
Air coolers

 7 m3 ultrasonic cleaning machine


 Chemical cleaning of water side
 Acid after treatment for shiny finish
 Nickel (Ni) anodes replacement
 Pressure test
 Protection coating

MAN Diesel & Turbo Javier Hernández PrimeServ Valencia  18.11.2016 < 21 >
Quality and Excellence

Triple Certification
 DNV ISO 9001/14001
 DNV OHSAS 18001
 MAN eXcellence

MAN Diesel & Turbo Javier Hernández PrimeServ Valencia  18.11.2016 < 22 >
Para más información

Javier Hernández Miguel Moreno


Service Manager Valencia Service Manager Las Palmas
javier.hernandez@man.eu miguel.moreno@man.eu
+34 608 963 492 +34 607 417 142

MAN Diesel & Turbo Javier Hernández PrimeServ Valencia  18.11.2016 < 23 >
Disclaimer

All data provided in this document is non-binding.


This data serves informational purposes only and is especially
not guaranteed in any way. Depending on the subsequent
specific individual projects, the relevant data may be subject
to changes and will be assessed and determined individually
for each project. This will depend on the particular
characteristics of each individual project, especially specific
site and operational conditions.

MAN Diesel & Turbo Javier Hernández PrimeServ Valencia  18.11.2016 < 24 >

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