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16th International Power Electronics and Motion Control Conference and Exposition Antalya, Turkey 21-24 Sept 2014

Reducing of energy consumption in public transport –


results of experimental exploitation of super capacitor
energy bank in Gdynia trolleybus system

Mikoáaj Bartáomiejczyk
VSB – TU Ostrava, Fakulta elektrotechniky a informatiky Slobodan Mirchevski
Katedra elektroenergetiky Faculty of Electrical Engineering and Information
Ostrava, Czech Republic Technologies
GdaĔsk University of Technology University Sts. Cyril and Methodius
Faculty of Electrical and Control Engineering Skopje, Republic of Macedonia
GdaĔsk, Poland mirceslo@feit.ukim.edu.mk
mbartlom@ely.pg.gda.pl

Abstract—Paper presents the result of test exploitation Unfortunately, still great amount of the electricity currently
supercapacitor energy bank in Gdynia trolleybus system. In the produced comes from coal combustion, which is also a source
first part of the article the basics of the regenerative breaking are of pollution. The way to its limitation is increasing of
presented and the construction and control strategy of the renewable energy sources use. But there is also an another
supercapacitor bank are described. The area of research and good way to reduce energy pollution caused by electrical
method of measurement are explained. In the second part of transport: the reduction of energy consumption in the transport
paper the results of tests and measurements are described. of electric - "energy saved is the cheapest form of energy."
Emphasis was placed on the comparison of different methods of
using regenerative braking energy. In the last part of the article One of the characteristics of electrical vehicles is the
conclusions are presented. possibility of energy recovery during braking, called
recuperation. Recuperation gives the possibility of reduction of
Keywords - Supercapacitor, recuperation, trolleybus, the energy demand of transport by re-use of breaking energy.
Over the recent years the issues associated with the use of
I. INTRODUCTION regenerative braking energy are becoming increasingly
European studies estimate that by 2015 passenger traffic important. This is caused by the increasing number of vehicles
will increase by 40 percent and cargo by 70 percent [37]. equipped with the possibility to recover and the needs to reduce
Transport demand will increase as a result of economic growth. electrical energy consumption.
Urban traffic is actually responsible for 40% of CO2 emissions
from road transport in Europe, transport sector in EU is In classical DC supply systems of public transport
responsible for 30% of total energy consumption, 27% of total (tramways, trolleybuses) recovered energy can be re-used by
greenhouse emission, 72 % of which are caused by road auxiliary receivers in breaking vehicle or by the other vehicles.
transport [2]. Large bus fleets for public transportation still In case of lack of vehicles which at the same time are
have a great part of their vehicles using diesel motors [39]. The accelerating, this energy is burned in breaking resistors. In
emission of green house gases needs to be reduced by 60% at order to avoid the loss of recuperated energy the storage energy
least to 2050 year. A reduction of the green house gases is not systems can be used. Reservoirs of electrical energy for storing
compatible with use of oil-derived fuels and internal energy from regenerative braking are becoming popular, like
combustion engines. Moreover, oil price volatility and its super capacitors or flywheels. Nowadays a lot of energy banks
potentially insecure suppliers have serious impact on the are in operation in tram, trolleybus and metro systems. The
economy. The reduction of pollution emitted by transport importance of optimization of storage devices for regenerative
becomes a key issue, with a significant impact on the lives of breaking energy is becoming a significant issue [1, 2, 3, 4, 5,
urban residents. Bus transit systems with electric traction are an 6].
important contribution to the post fossil fuel mobility. Most Storage devices can be divided into two groups: on board
renewable energy sources provide energy in the form of energy storage devices, which are placed in the vehicles and off
electricity. Electric motors thus have promising role in the board energy storage devices situated in traction substations or
development of the way “beyond oil”. The reactivation of in other places of supply systems. In terms of increasing energy
trolley bus systems - grid bounded, but also cathenary free for efficiency in literature there are two main object of research: on
short distances e paves this way. The design of modern trolley board energy storage devices for light electrical vehicles (LEV)
bus operations overcomes the existing disadvantages of like trams, trolleybuses and electro buses [7, 8, 9] or reducing
conventional buses using fossil fuel [35]. the energy consumption in heavy electrical vehicles (HEV,
railway, suburban railway, metro) [10, 11, 12, 13]. In contrast

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to this, the lack of research in field of off board storage energy x there must be a recipient of the energy generated
systems for LEV is visible. The tram and trolleybus transport is during braking.
highly developed in plenty of European cities, a lot of tram and
trolleybuses operators are considering to put into service off Fulfillment of the first condition requires on the part of the
board energy storage systems. This causes the necessity to trolley drive system the creation of voltage on the collector
conduct the study of increasing the efficiency of regenerative higher than the nominal power supply voltage of the vehicle.
breaking by off board systems. The second condition involves the energy conservation
Another deficiency of the present science researches can be principle, which implies the need to balance the energy given
mentioned: there are a lot of publications available related to to and collected from the traction network. In the case of
the problems of design and management of the recuperated classic trolley substations, which are equipped with diode
storage energy systems [5, 8, 9, 34, 38]. However they are rectifiers, the only energy recipient may be another vehicle
oriented only on a highly specialized range of research, extracting electric energy. Another aspect related to the
restricted to re-using recovered energy only in storage systems. fulfillment of the second condition is the existence of possible
Studies on the global energy flow are very rare and performed flow of energy between the recuperation vehicle (braking) and
in limited area, f. g. very interesting analysis of the global vehicle collecting energy. Therefore, there must necessarily
energy supply tram system is presented in the paper [40], exist a galvanic connection between the vehicles, and
however, its experimental verification was not carried out. consequently the vehicles must be on the same power supply
There is visible lack of research works dealing with the supply section, or two different power supply sections yet powered
traction system from a wide point of view taking into account from one traction substation. In case of bilateral power supply
re-using of energy not only by storage energy systems but also of the traction network vehicles can be found in the area of two
by auxiliary receivers and other vehicles. different substations, however, bilateral power is rarely used
for the trolley traction.
The main aim of this paper is to present the results of
testing of supercapacitor energy system in trolleybus system of Fig. 1 shows the flow of energy from regenerative braking
Gdynia and to show the obtained measurement results of for vehicles that appear in one section of the power supply. In
energy load flow in trolleybus transport system including every this case, energy is carried by the traction network directly,
possible re-users of recovered energy. The main target of this without the involvement of the traction substation. This is an
research is to show the potential areas of energy consumption optimal variant of recuperation, characterized by the smallest
reducing by means of recuperation. The recordings of energy transmission losses. In real conditions, such recuperation may
consumption were conducted not only in supercapacitor take place only in case of high traffic density power sections,
system, but also simultaneously on vehicles in traffic which where on average there are at least a few vehicles.
allowed a realization of a multilevel analysis. The possible
ways of recovered energy re-using were presented in chapter 3,
the chapter 4 introduces the storage energy system tested in
Gdynia. The analysis of measurement and conclusion are
presented in chapters 5, 6 and 7.
II. ANALYSIS OF TRACTION NETWORK PERFORMANCE
FROM A STATIONARY POINT OF VIEW
The traction network together with the other elements of
the power supply system is a medium for electric energy
transmission for trolleybus power supply, both that derived
from the traction substation rectifier units and vehicles braking
Figure 1. Regenerative braking energy flow in case of vehicles on the same
in a regenerative way. As a result the characteristics and power supply section (A – accelerating vehicle, B – breaking vehicle)
operation of the power supply system are crucial for the course
of recuperation process in the trolleybus network.
During motor mode traction motor is supplied from DC
supply system (overhead cathenary) by traction converter.
Nowadays the 3 phase AC traction motors are the most
popular, in that case traction converter changes DC voltage into
3 phase AC voltage. On the other hand, when vehicle is
breaking the traction motor is excited by traction converter and
works as generator – changes the mechanical energy of vehicle
into electrical energy. This energy is converted by traction
converter and “push back” into supply system. Moreover, to
enable the recuperation of energy generated during braking it
is necessary to fulfill two main conditions:
Figure 2. Regenerative braking energy flow in case of vehicles on different
x the voltage generated by the vehicle during braking power supply sections of the same traction substation (A – accelerating
must be higher than the voltage of the traction network, vehicle, B – breaking vehicle)

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A more frequent way of regenerative braking energy flow on Fig. 4. Part of the energy Erecuperation generated in traction
is presented in Fig.2, in which the braking vehicle and drive during the regenerative breaking is consumed by
receiving vehicle are on different power supply sections of the auxiliary receivers in vehicle (lighting, heating, compressor,
same traction substation. Electric energy flows then through hydraulic pump atc.) – this energy was marked as Eauxiliary.
the feeders and traction substation bus bars. This involves the Remaining amount of energy is turning back into supply
occurrence of energy losses in the transmission of energy over system, firstly is absorbed by the other vehicles running in the
a considerable distance. supply system (Enetwork), remaining part Estorage is stored in the
supercapacitor bank.
The aim of super capacitors is to collect recovery braking
electric energy when it is not possible to absorb the electricity III. THE SUBJECT OF RESEARCH
generated during recuperation by other vehicles moving in the
area of the substations power supply. Energy stored in the Gdynia is the city with more than 250 000 inhabitants,
super capacitor can be utilized at the moment when a load on placed on the north side of Poland by the Baltic Sea. At the
the traction substation occurs. moment there are 85 trolleybuses exploited in the city of
Gdynia trolleybus network, out of which 50% are equipped
Super capacitors may be placed in vehicles, traction with recuperation braking systems. Energy saving, which is the
substations or at points of supply system, out of traction effect of recuperation in these vehicles, is at the level of 20%.
substations. Placing super capacitors in the vehicles involves
increased trolley weight. As a result of this a passenger volume Trolleybus is the electrical rail-less vehicle of public
declines. The weight of the vehicle tank is at a level of 500 kg, transport, supplied from two- wire overhead cathenary by two
which means capacity reduction by 8 persons, i.e. in the case of current collectors. The supply voltage is 600 – 800 V.
the classic trolleybus length of 12 meters it is a capacity Trolleybus cathenary is divided into supply sectors which are
decrease of 10%. Furthermore, such increase in weight causes supplied from traction rectifier substation by supply cables –
a rise in electric energy consumption, which reduces the feeders. The length of each supply section is cca. 1 – 4 km, the
efficiency of energy recovery. Stationary electricity storage distance between substation is 2 – 10 km. The installed power
tanks are not characterized by these defects. of substation is 500 – 4 000 kW.
In 2009, PKT Gdynia (The trolleybus transport company of
Gdynia) has partnered with the Traction Department of
Electrotechnical Institute in Warsaw (IEL) in order to introduce
to test operation super capacitor energy bank in trolleybus
substation. The task of projected equipment was accumulation
of regenerative braking energy. Supercapacitor system was
installed in April 2011. The research presented in this paper
aims to provide empirical model of determining the potential
savings of the energy consumption of the energy storage units.
The influence of the road traffic density on the amount of
energy accumulated in super capacitor unit was analyzed.

Figure 3. Recovery energy load flow in case of placing a stationary


supercapacitor in the traction substation

From a technical point of view, the easiest solution is to


place a supercapacitor on the traction substation, as
schematically shown in Fig. 3. A super cap is then connected
to the substation bus bar. Such a solution does not require
costly investments in construction and it is not associated with
the problem of limited access to the urban area.

Figure 5. Supercapacitor energy bank installed In the traction substation


Póánocna in Gdynia ; 1 – supercapacitors modules, 2 –DC/DC converter with
the drive system, 3 – protection modules and filter
Figure 4. The load flow of the recovered energy
The test super capacitor bank was installed in the trolleybus
The load flow of the recovered energy in case of supply traction substation Póánocna. This substation was build in
system with stationary super capacitor energy bank is presented 1992, in 2010 was completely renovated. Now the substation

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Póánocna is equipmented with 2 rectifier units with voltage of DC bus bars. As the trial operation shows,
transformers of 1200 kVA and supplies 6 feeders. Nowadays it variability of DC voltage caused by changes of 15 kV AC
is the biggest traction substation in Gdynia. The super capacitor supply lines voltage is significant and makes it difficult to
bank was placed in the space reserved for a possible determine the threshold of starting points of charging and
installation of the third rectifier group (Fig. 5). The scheme discharging. So threshold of charging / discharging was based
substation Póánocna supply area is presented on Fig. 6. not on a actually value of UF but on the average 5 minutes
values of UF: UF_5min.
The super capacitor energy bank consists the following
main components (Fig, 7): Figure 8 represents the 3 defined states: charging, neutral
and discharging; and the transitions conditions based on
x Input module with the protection relays and the input filter defined voltage limits. Starting of charging is based on the
(F1, XO, CF1), feeder voltage and continues until the current ISC reaches the
x DC/DC converter (T0, T1, T2, D0, CF2, X1) with power zero values, which means termination of recuperation breaking
150 kW, in trolleybuses. Analogically, starting of discharging is based
on the feeder voltage criterion and continues until the current
x 4 supercapacitor modules LS Mtron 201.6 V 41 F (SC1) ISC reach the zero values, which means lack of receivers for
energy on the supply sector or fully discharge of the super
x super capacitors discharge resistor R2.
capacitor.
Energy capacity of currently installed super capacitors
In the early tests problems were also connected with the
modules is 0,7 kWh. Figure 5 a, b shows the inside the
task of setting the proper current value of supercapacitor
supercapacitor system.
charging. In several vehicles different algorithms of managing
the recuperation were applied, that caused the instability of
system voltage during charging of the storage system and huge
problems with the control of DC/DC converter of
supercapacitor. Charging current was too high (higher than
current recuperated by trolleybuses at the moment) which
caused unnecessary charges of the battery super capacitor from
rectifier or too small, resulting in non-use of all recovered
energy. As a result of these tests, the algorithm of setting the
charging current value was implemented, assuming occurrence
was extremely small (with the current 10 A) charging super
capacitor from substation rectifier (Fig. 9).

Figure 6. The scheme of supply area of Póánocna substation

Figure 8. Principal scheme of the super capacitor energy bank

Location of the super capacitor system on Póánocna


substation was dictated by the organizational and operational
Figure 7. Principal scheme of the super capacitor energy bank aspects, but from an energy point of view this substation is not
optimal for the installation of storage system. Póánocna
The difficulty of the control is to decide when to store substation has a vast supply area where a large number of
energy and when to provide energy. The initial stage of the vehicles move, which increases the probability of the flow of
tests of supercapacitor power management system was done energy through regenerative braking vehicle - vehicle.
following only the feeder voltage UF: the recovering energy of Therefore, the amount of unused energy recovery is small and
the trolleybus is rising the voltage UF that starts charging, but the installation of the super capacitor energy bank becomes
as a result of super capacitor charging, the voltage UF is ineffective. In order to carry out research work of storage
decreasing and can cause turning off of the storage energy system for reaching the greatest possible range of operating
system. As a result of it oscillation occurred. It was decided conditions, the operating system of traction substation was
that the power management can’t be done following only the modified by connecting the super capacitor bank directly to
input variables, but several states have to be defined [32]. The selected feeders, without possibility of flow recuperated energy
second problem was related to the diurnal (daily) variation in to other feeders [4]. It creates the conditions which are present

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in the traction substation equipped with one power supply and IV. MEASUREMENTS
it allows to test the super capacitor system by working in The main target of the measurement was to examine the
different conditions of road traffic. work of supercapacitor system with individual supply sections,
which allows to check storage system in different traffic
conditions.

TABLE I. THE MAIN PARAMETERS OF TRAFFIC DENSITY


Section Length of the Number of Number
section the courses of
by hour vehicles
Wiejska 1,7 km 22 1,2

Gazownia I 1,3 km 24 1,2

KcyĔska 1,35 km 22 2

Gazownia II 1,3 km 9 0,47

Gazownia III 1,3 km 18 0,6

Pustki 2,5 km 8 0,8

KcyĔska Wiejska 2,5 km 44 3,2

Gazownia Wiejska 2,45 km 48 2,4

Gazownia IV 1,3 km 24 1,2

Gazownia V 1,3 km 24 0,6

The measurements of work of storage system with


Figure 9. The simplified scheme of control strategy
individual supply sections lasted 10 days, 5 supply feeders of
Póánocna substation were measured. The measurements were
carried out during day between 9:00 and 19:00, at this time the
intervals of trolleybus traffic are constant. The measurements
of the section Gazownia were made 4 times in different road
conditions. Measurements “KcyĔska Wiejska” and “Gazownia
Wiejska” show that two supply sections slit together on the
measurement period. The main parameters of measured supply
sections are presented in Table 1. The intensity of traffic can be
expressed by the average number N of vehicles on section.
The tasks of carrying out measurements on the traction
substation work required a change of electrical working
scheme of substation [4]. As a result constant supervision of
substation work by the staff was needed. Following that, the
number of measurement days was limited to 10. Nevertheless,
in order to increase the credibility, the measurements were
performed for as long as possible, for 11 hours per day. In this
Figure 10. A fragment of the recording of super capacitor system way, during every day of the measurements, up to 50 vehicles
operation, blue line – voltage of feeder, red line – super capacitor current,
green line – load of substation rectifier.
that carried up to 260 courses and have completed 700 km of
the analyzed areas were involved. Such a number of
Figure 10 shows a fragment of the recording of super measurement data was conducted to minimize the effect of
capacitor system operation. Curves 1, 2, 3 mean: the feeder differences between individual drivers driving techniques and
voltage, storage system current and current absorbed from the temporary changes in traffic conditions.
rectifier groups. A positive value of storage system current The measurements were realized in two places: in traction
means charging, negative - discharging. One of the moments substation and in the vehicles. The main target of these
of super capacitor charging was marked by purple color. The measurements was to follow the amount of energy taken from
increasing of the supply voltage during recuperative braking is the substation and stored in super capacitor. This value was
visible. At the time of the load of the supply feeder the compared with the recording of the energy consumption of
discharge of the supercapacitor occurs, load current is vehicles. As a result the energetic balance was obtained.
distributed between the storage system and rectifiers (circling
by the brown color).

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During measurements the following characteristics were The results of the measurements performed in vehicles are
observed: presented in Fig. 12, which presents the relative amount of
energy recovered Erecovered in trolleybuses equipped with the
x In the Póánocna substation: system of recuperation breaking.
o voltage and current of the super capacitor storage
system,
o voltage and current of the supply feeder.
x In vehicles:
o voltage and current of the traction drive,
o voltage and current of the auxiliary receivers.
Trolleybuses in Gdynia are equipped with the energy
consumption management system which records values of
energy absorbed in trolleybuses and follows the GPS position.
It allows precisely setting the values of energy taken by
trolleybus in individual supply sections (Fig. 11).
As a result of measurement realized on Póánocna substation Figure 12. The relative amount of energy recovered Erecovered in trolleybuses
the following values were obtained: equipment with the system of recuperation breaking
x total amount of energy taken by feeder during day,
Fig. 13 shows the values of Eauxiliary, Enetwors and Eauxiliary
x total amount of energy Estored saved by super capacitor related to the total energy consumed by trolleybus during
system during day. running in individual supply sections. Fig. 14 and Fig. 15
present the relation between the average number of the vehicles
As a result of measurement on vehicles the following values on the individual supply sections and the values Enetwork and
were obtained: Estorage referred to Erecovery.
x total amount of recuperation energy Ereuperation
recovered by traction drive in every trolleybuses on the
chosen supply section,
x total amount of auxiliary energy Eauxiliary consumed
from the recovered energy Ereuperation in every
trolleybuses on the chosen supply section,
The part of recovered energy consumed by other vehicles
Enetwork was estimated as a difference between energy Ereuperation
and Estored (Fig. 4).

Figure 13. The relatively amount of recovered in all scale of supply section –
the average number of the vehicles on the supply sections is presented in the
brackets.

It can be noted, that the load flow of the recovered energy


strictly depends on the density of traffic on the supply sections.
In the case of supply sections with high traffic intensity
(Wiejska, Gazownia I and IV, KcyĔska, KcyĔska Wiejska,
Gazownia Wiejska) the main part of the recuperated energy
was absorbed by other vehicles which are running on the
supply sections (Fig. 1, 2), which can be easily explained by
the fact that high number of vehicles increase the probability of
occurrence of recovered energy on the way vehicle – vehicle.
Figure 11. The scheme of measurements On the other hand, when the intensity of traffic is small
(Gazowownia II, III and V) the super capacitor absorbs the

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significant part of the recuperated energy. The auxiliary management system of auxiliary receiver, for example by using
receivers take 3,5 – 11 % of recovered energy, the amount of recovered energy to heating of vehicle.
consumption mainly depends not on the traffic condition, but
on the weather (heating and air condition in vehicles). It must be concluded that the energy recuperation allows to
save up to 40% of total energy costs. This is an extremely
The relation between density of the traffic and the relative important issue from the point of view of energy saving in
amount of recovered energy absorbed by other vehicles Enetwork public sector [41-46].
and saved by super capacitor bank Estrorage is well seen on Fig.
14. It can be easily noted, that high traffic intensity conduct The comparison of the regenerative breaking efficiency in
flow of regenerated energy on the way vehicle – vehicle, low different configuration of the supply system and traffic
traffic intensity conduct flow of regenerated energy on the way condition is the main contribution of the article. The aim of the
vehicle – super capacitor. research was not only testing of the supercapacitor device, like
as in many other science publications, but analysis of the whole
traction energy system with energy bank. It allows to define the
best requirements of the installation of the new supercapacitor
systems in terms of the best usage of the regenerated energy.
ACKNOWLEDGMENT
This paper has been elaborated in the framework of the
project Opportunity for young researchers, reg. no.
CZ.1.07/2.3.00/30.0016, supported by Operational Programme
Education for Competitiveness and co-financed by the
European Social Fund and the state budget of the Czech
Republic and project SGS 2014/45 - Negativní pĤsobení
trakþního napájení, zpČtné vlivy napájení na energetické
parametry el. strojĤ a zaĜízení NN malého výkonu.

Figure 14. Relation between the average number N of the vehicles on the
individual supply sections and the value Enetwork and Estorage referred to Erecovery.
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