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AUSTENITIC MANGANESE STEEL CASTINGS

Sr. I.S.I. Chemical Composition


NO. SPECIFICAT
ION C. Si. Mn Mi. Cr. Mo. S. P. Bend
Ma Max Ma Test.
x. x.
1. 1S:276 1978 1.05/ 1.0 11.0/ - -- .06 .09 1500
Gr.1 1.35 14.0
2. '' Gr.2 09/ 1.0 11.5/ - - - .06 .09 1500
1.05 1.0 14.0
1502
3 '' Gr.3 1.05/ 1.0 11.5/ - 1.5/ - .06 .09 1500
1.35 14.0 2.5
4. '' Gr.4 0.70/ 1.0 11 57 3.0/ - - .06 .09 1500
1.30 14.0 5.0
5. '' Gr.5 1 05/ 1.0 11.5/ - 1.8/ .06 .09 150°
1.45 1-1.0 2.1
6. '' Gr.6 1.05/ 1.0 6.0/ - - 0.9/ 06 .09 1502
1.35 8.0 1.2

Items-Shell Lining Plates, Diaphragms. Ring Sectors, Retainers, Grate Bars, Hammers, Wear Plates, Rolls, Jaw Plates, Bowls. Mantles,
Shovel Teeth, Drag Chain Links. Cat Links, Ring Hammers, Beaters etc.
Consumers-Cement Industry, Mining & Mineral Industry, Thermal Power Industry, Machinery Manufacturers, Petro Chemical Industry.
HEAT RESISTANT ALLOY CASTINGS

Chemical Composition
Sr. I.S.I. C. SI Mn Ni. Cr. S. P.
No Specification Max Max Max Max
1 IS:4522 Gr. 1 0.4/ 2.0 1.0 1.0 12-14 0.05 0.05
max
2 IS:4522 Gr. 2 03./ 2.0 1.0 max 27-30 0.05 0.05
0.6
3 IS:4522 Gr. 3 1.20/ 2.0 1.0 - 27-30 0.05 0.05
1.40
4 IS:4522 Gr. 4 0.20/ 2.0 2.0 - 26.0/30 0.05 0.05
0.50 .0
5 IS:4522 Gr. 5 0.20/ 2.0 2.0 4.0 18/20 0.05 0.05
0.50 /7.0
6 IS:4522 Gr. 6 0.20/ 2.0 2.0 8.0/ 26.0/ 0.05 0.05
0.50 10.0 30.0
7 IS:4522 Gr. 7 0.20/ 2.0 2.0 11.0 23.0/ 0.05 0.05
0.50 14.0 27.0
8 IS:4522 Gr. 8 0.15/ 2.5 1.5 13.0/ 19.0/ 0.05 0.05
0.35 15.0 21.0
9 IS:4522 Gr. 9 0.20/ 2.0 2.0 18.0/ 23.0/ 0.05 0.05
0.50 22.0 27.0
10 IS:4522 Gr. 10 0.20/ 2.5 2.0 18.0/ 28.0/ 0.05 0.05
0.60 22.0 32.0
11 IS:4522 Gr. 11 0.20/ 2.0 2.0 23.0/ 19.0/ 0.05 0.05
0.50 27.0 23.0
12 IS:4522 Gr. 12 0.35/ 2.5 2.0 33.0/ 13.0/ 0.05 0.05
0.75 37.0 17.0
13 IS:4522 Gr. 13 0.35/ 2.5 2.0 37.0/ 17.0/ 0.05 0.05
0.75 41.0 21.0
14 IS:4522 Gr. 14 0.35/ 2.5 2.0 64.0/ 15.0/ 0.05 0.05
0.75 68.0 19.0

NOTE: Machinabilily fair for all Compositions

Items - Cooler Plates. Burner Sleeves. Segmental Tips, Nose Ring Segments, Shoes, Furnace fixtures, trays, lifters, kiln Parts. Boarder
Plates, Lepol Plates.

Consumers - Cement Industry - Machinery Manufactures


CAST STEELS & ALLOY STEELS
I.S No. GR Chemical Properties Mechanical Properties
C Mn Si NI Cr M S P BUN YS UTS %el %RA IMP. Bend
o St T
B2 max max max
IS-1030 20-40 0.050 0.050 204 40.8 25 40 30 90°
IS-1030 23-45 0.050 0.050 23.45 459 22 31 25 90°
IS-1030 26-52 0.050 0.050 26 62 53 04 18 25 22 60°
IS-1030 27-54 0.050 0.050 27.54 66.08 16 23 20 60°
IS-1030 30-57 0.050 0.050 30.60 68.14 15 21 16 60°

79 C5-640-1 0.045 0.045 190 39.78 65.28 15 35 30


IS-2644
IS-2644 CS-700-2 0.045 0.045 207 57.12 71.40 14 30 30
IS-2644 CS-840-3 0.045 0.045 248 71.4 85.68 12 28 28
IS-2644 CS-1030-4 0.045 0.045 305 86.7 105.06 8 20 20
IS-2644 CS-1230-5 0.045 0.045 355 102.0 125.46 5 12

84 1 0.18- 1.20- 0.60 0.050 0.050 152- 32.65 53.04 16 30


0.25 1.60 207
IS-2706
0.25- 1.20- 0.60 0.05 0.050 179- 32.74 63.24 13 25
IS-2706 2 0.33 1.60 229
0.25 1.20- 0.60 0.050 0.050 201- 50.49 70.38 12 22
IS-2706 3 0.33 1.60 255
82 1 0.42 0.050 0.050 32.65 63.24 12
IS2707 0.48 10 0.60
IS2707 2 0.39- 1.0- 0.30 0.050 0.050 49.96 70.38 12
0.45 1.4 0.80
1976 1 0.45- 0.50- 0.75 0.8 0.050 0.050 200-
IS-4896 0.55 1.00 0- 250
IS-4896 2 0.55- 0.50- 0.75 1.2 0.2 0.050 0.050 330-3
0.7 1.00 0 0- 80
IS-4896 3 0.90- 0.50- 0.75 0.8 0.4 0.050 0.050 340
1.20 1.0 0- 0
1.5
0
0.8
0-1.
50
AISI5132 1 0.3- 0.6-0 0.15- 0.8 0.050 0.050
0.35 .6 0.35 5-1.
15

Items-Axle boxes. Brake shoes, Gear blanks. Hubs, Chain ring. Bearing housing. Valve bodies. Crane wheels

HIGH CHROME & NIHARD CASTINGS


Sr. SPECI Chemical Composition
NO- FICATIO C. Mn. Cr. Ni. Mo. Si. P S.
N Max. Max. Max.
1. IS4771 2.4/ 0.4- 14/ 0.5 2.5- 0.3- 0.3 0.15
Type-2 3-6 0.9 18 max 3.5 0.8
2. IS4771 2.3 1.5 24- 1.20. 0.6 0.2- 0.3 0.15
Type-3 3.0 max 28 max max 1.5
3. Nihard 3.2 0.3/ 150- 4.0 0.50 0.3- 0.30 0.15
Type-1 3.8 0.8 2.50 4.75 0.8
4. Nihard 2.8 0.3- 1.50- 4.0- 0.50 0.3- 0.30 0.15
Type-2 3.2 0.8 2.50 4.75 - 0.8
5. Nihard 1.0/ 0.3- 1.50 4.0- 0.50 0.3/ 0.30 0.15
Type-3 1.6 0.6 2.00 4.75 0.8
6. Nihard 2.8/ .0.3/ 7.0- 5.0 050 1.5 0.30 0.15
Type-4 3.6 0.8 9.0 6.5 2.0

Items: Rollers, Bull Ring Segments, Separator Body Liners, Separator Bottom Liners.
Periphery Liners, Dusi Collection Tubes, Impellers, Expellers, Pump Casings. Liners etc.
Consumers: • Thermal Power Industry • Mining & Mineral Industry • Petro Chemical Industry • Machinery Manufacturers.

CORROSION RESISTANT ALLOY CASTINGS


Sr. No. ISI Specn. C max Si max Mn max Ni Cr. Mo. Cu. W. max others S. P.
max max
1 IS:3444 : .08 2.0 1.50 8.0/ 18.0/ .04 .04
1978 11.0 21.0
- Gr. 1
2 - Gr. 2 .12 2.0 1.50 10.0/ 20.0/ .04 .04
13.0 23.0
3 - Gr. 3 20 2.0 1.50 8.0/ 18.0/ .04 .04
11.0 21.0
4 - Gr. 4 .06 2.0 1.50 9.0/ 18.0/ 2.0/ .04 .04
120 21.0 3.0
5 - Gr. 4A .12 2.0 1.50 9.0/ 18.0/ .04 .04
12.0 21.0
6 - Gr. 5 .18 2.0 1.50 9.0/ 18.0/ .04 .04
12.0 21.0
7 - Gr. 6 .16 2.0 1.50 9.0/ 18.0/ .04 .04
12.0 21.0
8 - Gr. 7 .20 2.0 1.50 12.0/ 22.0/ .04 .04
15.0 26.0
9 - Gr. 8 20 2.0 2.00 19/22 23/27 .04 .04
10 - Gr. 9 30 2.0 1.50 8.0 25/30 .04 .04
11.0
11 - Gr. 10 .15 1.50 1.00 1.0 max 11.5/ 0.50 max .04 .04
14.0
12 - Gr. 11 .15 .65 1.00 1.0 max 11.5/ 0.15 .04 .04
14.0
13 - Gr. 12 .3 1.50 1.00 20 max 18/21 1.00 .04 .04
14 - Gr. 13 .50 1.50 1.00 40 max 26/30 .04 .04
Sr. No. ISI Specn. C max Si max Mn max Ni Cr. Mo. Cu. W. max others S. P.
max max
15 - Gr. 14 .2/ 1.50 1.00 10 max 11.5/ 0.5 max .04 .04
4 14.0
16 - Gr. 15 .03 2.0 1.50 8.0/ 17.0/ .04 .04
12.0 21.0
17 - Gr. 16 .03 1.50 1.50 9/13 17/21 2/3 .04 .04
18 - Gr. 17 .06 1.50 1.50 9/13 18/21 3/4 .04 .04
19 - Gr. 18 .07 1.50 1.50 27.5/ 19/22 2.0/ .04 .04
30.4 3.0
20 - Gr. 19 12 1.50 1.00 Rem 15.5/ 16.0/ 5.25 0.4V .03 04
20 20.0 2.5oo
7.5Fe
Max
21 - Gr. 20 4 3.00 1.50 Rem 14.0/ Fe 11.0 .03 .03
17.0 Max

22 - Gr. 21 1.00 2.0 1.50 Rem - - 1.25 Fe-3.0 .03 .03


max
23 - Gr. 22 .35 2.00 1.50 Rem - - 26/33 Fe-3.5 .03 .03
max 0.6V
24 - Gr. 23 12 1.00 1.00 Rem 1.0 max 26.0/ - 0.6v .03 .04
33.0 2.5oo
25 - Gr. 24 06 1.00 1.00 3.5/4.5 11.5/ 0.4 - 6.0Fe-max .04 .04
14.0 1.0

Items:
Valve Bodies, Bonnels, Seat Rings, Centmuqe Accessories Consumers- 1. Petrochemical Industry. 2. Machinery Manufacturer: