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Energy Systems

Simon Perry: Unit Leader


Robin Smith
School of Chemical Engineering and Analytical Science
University of Manchester
(September 2017)

Energy Systems

Course Introduction
Objectives To provide the necessary background for the evaluation of
methods and techniques of achieving energy efficient designs
for chemical processes.

Scope The course will focus on the methods available to achieve


energy targets prior to the design of networks in order to
acheive maximum energy efficiency. Methods of heat
exchanger network design will be examined and the effective
use of utilities for providing external heating and cooling. Heat
integration of various processing units will be evaluated in
order to improve the energy efficiency of the overall design.

Recommended Smith R, Chemical Process Design and Integration, 2005,


Reading Wiley (new edition 2016)

Kemp I C, Pinch Analysis and Process Integration, Second


Edition: A User Guide on Process Integration for the Efficient
Use of Energy , 2007, Butterworth-Heinemann

Energy Systems
Learning Outcomes
Academic Knowledge
! Appraise the relative importance of the supply and demand for energy
from the chemical process industries, and how different energy supplies
could be integrated
! Evaluate the methodologies available to heat integrate chemical
processes in order to minimise energy use
! Synthesise heat exchanger networks
! Appraise variations in design to achieve minimum network costs
! Evaluate methodologies for increasing product throughput and
simultaneously minimising energy usage
! Assess the implications on design and costs of different utilities for heating
and cooling of chemical processes
! Appraise methodologies for calculating operating and capital costs, taking
into account overall economics
! Evaluate the effectiveness of heat exchanger design on minimisation of
energy use

Energy Systems

Learning Outcomes
Intellectual Skills
! Synthesise heat exchanger networks in order to minimise energy use
and simultaneously minimise network cost.
! Evaluate the differences in existing heat exchanger networks, and
appraise available modification options
! Critically evaluate the overall economics of heat exchanger design
implications
Subject Practical Skills
! Integrate methodologies and technologies to pursue desired outcomes
! Evaluate the appropriateness and practicalities and of methodologies for
different design purposes
! Ability to use commercially available software to achieve required
designs
Transferable Skills
! Ability to use information and communications technology
! To be able to manage time and workloads effectively
! Ability to communicate efficiently and effectively orally and in writing

Energy Systems
Assessment
Coursework
• 25% of the total mark for the unit

Examination
• 75% of the total mark for the unit
• Exam period in January 2018

Energy Systems

Course Contents
Lecture 1 Introduction
Lecture 2 Energy Efficiency and Process Integration
Lecture 3 Setting Energy Targets
Lecture 4 The Problem Table Algorithm
Lecture 5 The Heat Recovery Pinch
Lecture 6 Heat Exchanger Network Representation
Lecture 7 Heat Exchanger Network Design for
Maximum Heat Recovery
Lecture 8 Stream Splitting
Lecture 9 Utilities Provision
Lecture 10 Multiple Utilities Targeting
Lecture 11 Threshold Problems
Energy Systems
Course Contents (cont.)
Lecture 12 Capital Energy Trade-Offs
Lecture 13 Automated Design of New Heat Exchanger
Networks
Lecture 14 Heat Exchanger Network Retrofit I – The
Network Pinch
Lecture 15 Heat Exchanger Network Retrofit II – Heat
Transfer Enhancement
Lecture 16 Heat Exchanger Network Retrofit III – Network
Design
Lecture 17 Heat Engines, Heat Pumps, and Refrigeration
Lecture 18 Process Modifications
Lecture 19 Total Sites
Lecture 20 Data Extraction
Energy Systems

Course Contents (cont.)

• Problem Solving Exercises associated with lectures


• Problem Solving Exercise solutions posted to Blackboard after 2
weeks
• Problem Solving Exercises do not have to be submitted

• Practical Sessions each week - starting week 2 (one hour


sessions in computer clusters)
• Practical Sessions will involve use of software
• Practical Sessions solutions do not have to be submitted

Energy Systems

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