QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS)

(ASME Section IX, ASME Boiler and Pressure Vessel Code)

Company Name :

Welding Procedure Specification No. : Dated :

Supporting PQR No. : Dated :

Welding Process(es) : SMAW Type(s) : MANUAL

(Automatic, Manual, Machine, or Semi-Auto)

JOINTS (QW-402) Joint Details

Joint Design: Any (As Per Manufacturing Drg.)
Backing:
Backing Material (Type):
Metal  Nonfusing Metal As Per Drawing
Nonmetallic Other
Retainers: Not To Be Used

* BASE METALS (QW-403)

P No.: Group No.: _________ TO P No.: _________ Group No.: ________
OR
Specification Type & Grade : __________________
TO
Specification Type & Grade : __________________
OR
Chemical Analysis & Mechanical Properties: _____________________________________________________________
TO
Chemical Analysis & Mechanical Properties: _____________________________________________________________

Thickness Range Base Metal: Groove: ___________________ Fillet: ______ALL_______

Other:

* FILLER METALS (QW-404)

DETAILS SMAW
Spec. No. (SFA):
AWS No. (Class): UNS No.
F. No.:
A. No.:
Size of Filler Metals:

Weld Metal Thickness Range (t):

Electrode-Flux (Class):
Flux Trade Name:
Consumable Insert for GTAW:
Filler Metal Product for GTAW:
 QW-482 WELDING PROCEDURE SPECIFICATION (WPS)

WPS No. : Date :

POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)

Position(s) of Groove: Temperature Range Min.:
Welding Progression: Time Range:
Position (s) of Fillet:

PREHEAT (QW-406) GAS for GTAW (QW-408)

Percent Composition
Preheat Temp. Min.: None
Gas(es) Mixture Flow Rate
Inter pass Temp. Max.: None Shielding : Not Applicable
Trailing : Not Applicable
Preheat Maintenance: None
Backing : Not Applicable

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC: DIRECT CURRENT Polarity: Reverse (DCEP)
Pulsing Current (GTAW):
Amp. (Range): Volts (Range):
Tungsten Electrode Size & Type:
Mode of Metal Transfer for GMAW:
Electrode Wire Feed Speed Range:

TECHNIQUE (QW-410)
String or Weave Bead : String / Weave Bead
(Weave Width=Maximum 3 Times of Electrode Core Diameter)
Orifice or Cup Size :
Initial & Inter pass Cleaning : Wire Brushing & Grinding (As Necessary)
Method of Back Gouging :
Oscillation :
Contact Tube to Work Distance :
Multiple or Single Pass (Per Side): Multiple Pass
Multiple or Single Electrode : Single Electrode
Peening :
Electrode Spacing :

Filler Metal Current

Other (e.g., Remarks, Comments, Hot Wire
Weld Layer(s) Process Type Volt Range Addition, Technique, Torch Angle, etc.)
Class Dia. Amp. Range
Polarity
Root Run

Sub Sequent Run

Final Run

 Clean beveling and 25 mm area on both sides thoroughly prior to start of welding.
 Min. Preheat must be maintained during tacking and welding operation.
 Weld shall be cleaned after each pass.
Manufacturer- ______________________________

Prepared By Verified By Approved By