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Eicher Pro 1000 Series

Self Study Module


Forward
• Eicher Pro 1000 series is a new vehicle platform in LMD
segment.
• These vehicles are upgraded version of existing LMD platform.
• To understand the up gradations in Pro1000 series with
respect to existing LMD Vehicles, self learning material is
generated.
• All Dealer workshop personal must complete this course by
self study.
• After completion of self study candidates must complete the
online assessment in the portal.
• Refer training bulletin to access portal to download self study
material and to complete online self assessment.
Pro 1000 – Vehicle
Pro 1000
Existing Model
New Badging
Description
11.10 XP Pro 1110XP
11.10HD Pro 1110
10.95XP Pro 1095XP
10.90 Pro 1090
10.95 E TIPPER Pro 1095XPT
10.80/10.75 Pro 1080/ Pro 1075
10.59XP Pro 1059XP
10.59 Semi HSD Pro 1059
10.80 XP Tipper Pro 1080XPT
10.55 Pro 1055
10.55 TIPPER Pro 1055T
11.14 Day Cab Pro 1114
Vehicle – Specifications
Models – Pro 1110XP / Pro 1110 / Pro 1095XP /
Pro 1095T / Pro 1095
Vehicle - Specifications
Description Pro 1110 XP Pro 1110 Pro 1095 XP Pro 1095 T Pro 1090
H G H G H E E E F
Wheel Base
(4300 mm) (3800) (4300 mm) (3800) (4065 mm) (3515 mm) (3515 mm) (3515 mm) (3765 mm)
E483 2V E483 2V E483 2V E483 2V E483 2V E483 2V E483 2V E483 2V
E483 2V TCI
ENGINE TCI BS III TCI BS III TCI BS III TCI BS III TCI BS III TCI BS III TCI BS III TCI BS III
BS III (Mech)
(Mech) (Mech) (Mech) (Mech) (Mech) (Mech) (Mech) (Mech)
Water Water Water Water Water Water Water Water
Water cooled
cooled cooled cooled cooled cooled cooled cooled cooled
Turbo Turbo Turbo Turbo Turbo Turbo Turbo Turbo Turbo
Charged Charged Charged Charged Charged Charged Charged Charged Charged
DI Diesel DI Diesel DI Diesel DI Diesel DI Diesel DI Diesel DI Diesel DI Diesel DI Diesel
Engine Engine Engine Engine Engine Engine Engine Engine Engine
85 KW at
85 KW @ 85 KW @ 80 KW @ 80 KW @ 80 KW @ 80 KW @ 80 KW @ 80 KW @
POWER 2800+/-50
2800 RPM 2800 RPM 2800 RPM 2800 RPM 2800 RPM 2800 RPM 2800 RPM 2800 RPM
RPM
330 Nm @ 330 Nm @ 400 Nm @ 330 Nm @ 330 Nm @
400 Nm @ 400 Nm @
TORQUE 330 Nm @ 330 Nm @ 1440-1700 1440-1700 1400+/-50 1440-1700 1440-1700
1400 RPM 1400 RPM
1400 RPM 1400 RPM RPM RPM RPM RPM RPM
Dry type
Dry type Air Dry type Air Dry type Air Dry type Air Dry type Air Dry type Air Dry type Air Dry type Air
Air
Cleaner Cleaner Cleaner Cleaner Cleaner Cleaner Cleaner Cleaner
Cleaner
AIR INTAKE placed on placed on placed on placed on placed on placed on placed on RH placed on
placed on
RH side of RH side of RH side of RH side of RH side of RH side of side of RH side of
RH side of
Vehicle. Vehicle. Vehicle. Vehicle. Vehicle. Vehicle. Vehicle. Vehicle
Vehicle
TRANSMISSION
ET40S5 ( 5 ET40S5 ( 5 ET35S5 ( 5 ET35S5 ( 5 ET35S5 ( 5 ET35S5 ( 5 ET40S5 ( 5 ET35S5 ( 5 ET35S5 ( 5
Forward 1 Forward 1 Forward 1 Forward 1 Forward 1 Forward 1 Forward 1 Forward 1 Forward 1
TRANSMIS
Reverse)- Reverse)- Reverse)- Reverse)- Reverse)- Reverse)- Reverse)- Reverse)- Reverse)-
SION GB
115CD with 115CD with 101CD with 101CD with 101CD with 101CD with 115CD with 101CD with 101CD with
Hybrod GSL Hybrod GSL Hybrid GSL Hybrid GSL Hybrid GSL Hybrid GSL Hybrid GSL Hybrid GSL Hybrid GSL
Vehicle - Specifications
Description Pro 1110 XP Pro 1110 Pro 1095 XP Pro 1095 T Pro 1090
H G H G H E E E F
Wheel Base
(4300 mm) (3800) (4300 mm) (3800) (4065 mm) (3515 mm) (3515 mm) (3515 mm) (3765 mm)
GEAR RATIO
1st - 7.88 7.88 7.11 7.11 7.11 7.11 7.88 7.11 7.11
2nd - 4.37 4.37 3.89 3.89 3.89 3.89 4.37 3.89 3.89
3rd - 2.6 2.6 2.38 2.38 2.38 2.38 2.6 2.38 2.38
4th - 1.5 1.5 1.41 1.41 1.41 1.41 1.5 1.41 1.41
5th - 1 1 1 1 1 1 1 1 1
REV - 7.88 7.88 7.11 7.11 7.11 7.11 7.88 7.11 7.11
GEAR SHIFT
LINKAGES HYBRID GSL HYBRID GSL HYBRID GSL HYBRID GSL HYBRID GSL HYBRID GSL HYBRID GSL HYBRID GSL HYBRID GSL
(GSL)
Pneumaticall
PTO - - - - - - y Operated - -
PTO
310 Diawith 310 Diawith
310 dia with 310 dia with 310 dia with 310 dia with 310 dia with 310 dia with 310 dia with
Organic Organic
Organic Organic Organic Organic Organic Organic Organic
Facing Facing
CLUTCH Facing Facing Facing Facing Facing Facing Facing
,Without ,Without
With Clutch With Clutch With Clutch With Clutch With Clutch With Clutch With Clutch
Clutch Clutch
Booster Booster Booster Booster Booster Booster Booster
Booster Booster
PROP
1550 Series 1550 Series 1410 Series 1410 Series 1410 Series 1410 Series 1550 series 1410 Series 1410 Series
SHAFT
FRONT & Front & Rear Front & Rear Front & Rear Front & Rear Front & Rear Front & Rear Front & Rear Front & Rear Front & Rear
REAR PROP Prop shaft - Prop shaft - Prop shaft - Prop shaft - Prop shaft - Prop shaft - Prop shaft - Prop shaft - Prop shaft -
SHAFT ASSY LFL UJ kit LFL UJ kit LFL UJ kit LFL UJ kit LFL UJ kit LFL UJ kit LFL UJ kit LFL UJ kit LFL UJ kit
D-bolt & self D-bolt & self D-bolt & self
locking nut locking nut Hex bolt type Hex bolt type Hex bolt type Hex bolt type locking nut Hex bolt type Hex bolt type
REAR AXLE type Crown type Crown Crown wheel Crown wheel Crown wheel Crown wheel type Crown Crown wheel Crown wheel
wheel wheel mounting mounting mounting mounting wheel mounting mounting
mounting mounting mounting
Vehicle - Specifications
Description Pro 1110 XP Pro 1110 Pro 1095 XP Pro 1095 T Pro 1090
H G H G H E E E F
Wheel Base
(4300 mm) (3800) (4300 mm) (3800) (4065 mm) (3515 mm) (3515 mm) (3515 mm) (3765 mm)
PROP
SHAFT TUBE 76.2 mm 76.2 mm 76.2 mm 76.2 mm 76.2 mm 76.2 mm 88.9 mm 76.2 mm 76.2 mm
DIA
DH/ FINAL 370 mm 370 mm 320 mm 320 mm 320 mm
305 mm 305 mm 305 mm 305 mm
DRIVE GEAR SMD, SMD, SMD, SMD, SMD,
SMD, 4.70 SMD, 4.70 SMD, 4.30 SMD, 4.30
RATIO (FDR) 5.857 5.857 6.166 6.166 6.166
REVERSE REVERSE REVERSE REVERSE REVERSE REVERSE REVERSE REVERSE REVERSE
ELLIOT 'I' ELLIOT 'I' ELLIOT 'I' ELLIOT 'I' ELLIOT 'I' ELLIOT 'I' ELLIOT 'I' ELLIOT 'I' ELLIOT 'I'
FRONT AXLE BEAM TYPE- BEAM TYPE- BEAM TYPE BEAM TYPE BEAM TYPE BEAM TYPE BEAM TYPE BEAM TYPE BEAM TYPE
(With KPCD- (With KPCD- (With KPCD- (With KPCD- (With KPCD- (With KPCD- (With KPCD- (With KPCD- (With KPCD-
1592 mm) 1592 mm) 1592 mm) 1592 mm) 1473mm) 1473mm) 1473mm) 1473mm) 1473mm)
Banjo Banjo Banjo Banjo Banjo Banjo Banjo Banjo Banjo
type,Hypoid type,Hypoid type,Hypoid type,Hypoid type,Hypoid type,Hypoid type,Hypoid type,Hypoid type,Hypoid
REAR AXLE gears,Bevel gears,Bevel gears,Bevel gears,Bevel gears,Bevel gears,Bevel gears,Bevel gears,Bevel gears,Bevel
gear gear gear gear gear gear gear gear gear
differential. differential. differential. differential. differential. differential. differential. differential. differential.
Ladder type Ladder type Ladder type Ladder type Ladder type Ladder type Ladder type Ladder type Ladder type
FRAME modular modular modular modular modular modular modular modular modular
frame. frame. frame. frame. frame. frame. frame. frame. frame.
Straight Straight Straight Straight
Joggle frame. Joggle frame. Joggle frame. Joggle frame. Joggle frame.
Frame Frame Frame Frame
C- 210 X 76 X 6 210 X 76 X 6 210 X 76 X 6 210 X 76 X 6 210 X 65 X 6 210 X 65 X 6 210 X 65 X 6 210 X 65 X 6 210 X 65 X 6
DIMENSIONS Thk. Thk. Thk. Thk. Thk. Thk. Thk. Thk. Thk.
FRAME Front 840 mm Front 840 mm Front 840 mm Front 840 mm FRONT 910 FRONT 910 FRONT 910 FRONT 910 FRONT 910
WIDTH Rear 840 mm Rear 840 mm Rear 840 mm Rear 840 mm REAR 750 REAR 750 REAR 750 REAR 750 REAR 750
6 (Except 6 (Except 6 (Except 6 (Except 6 (Except 6 (Except 6 (Except 6 (Except 6 (Except
NO. OF X- Engine Engine Engine Engine engine engine engine engine engine
MBRS support and support and support and support and support and support and support and support and support and
RMPA) RMPA) RMPA) RMPA) RMPA) RMPA) RMPA) RMPA) RMPA)
Vehicle - Specifications
Description Pro 1110 XP Pro 1110 Pro 1095 XP Pro 1095 T Pro 1090
H G H G H E E E F
Wheel Base
(4300 mm) (3800) (4300 mm) (3800) (4065 mm) (3515 mm) (3515 mm) (3515 mm) (3765 mm)
Side STC Side STC
RR In-frame RR In-frame RR In-frame RR In-frame RR In-frame RR In-frame RR In-frame
with Rope with Rope
STC with STC with STC with STC with STC with STC with STC with
STC Type Type
rope type rope type rope type rope type rope type rope type rope type
arrangement arrangement
arrangement arrangement arrangement arrangement arrangement arrangement arrangement
. .
Power Power Manual Manual Manual Manual Power Manual Manual
STEERING
Steering Steering steering steering steering steering Steering steering steering
Power Re- Power Re- Manaul, Re- Manaul, Re- Manaul, Re- Manaul, Re- Power Re- Manaul, Re- Manaul, Re-
circulating circulating circulating circulating circulating circulating circulating circulating circulating
Type
Ball & Nut Ball & Nut Ball & Nut Ball & Nut Ball & Nut Ball & Nut Ball & Nut Ball & Nut Ball & Nut
type. type. type. type. type. type. type. type. type.
32~37 32~37 26.5~30.5 26.5~30.5 26.5~30.5 26.5~30.5
Ratio 18.8 : 1 18.8 : 1 18.8 : 1
(Variable) (Variable) (Variable) (Variable) (Variable) (Variable)
Power Power Power Power Power Power Power
- - -
(OPTIONAL) Steering Steering Steering Steering Steering Steering
Ratio - - 18.8 : 1 18.8 : 1 18.8 : 1 18.8 : 1 - 18.8 : 1 18.8 : 1
465 Dia for 465 Dia for
Manual Manual
Steering Steering; Steering;
440 Dia 440 Dia 440 Dia 440 Dia 440 Dia 440 Dia 440 Dia
wheel dia 440 Dia for 440 Dia for
Power Power
Steering; Steering;
Pump
130 Bar 130 Bar 130 Bar 130 Bar 100 Bar 100 Bar 100 Bar 100 Bar 100 Bar
Pressure
Flow Rate 9L/min. 9L/min. 9L/min. 9L/min. 9L/min. 9L/min. 9L/min. 9L/min. 9L/min.
Hydraulic Transdex II Transdex II Transdex II Transdex II Transdex II Transdex II Transdex II Transdex II Transdex II
fluid used oil oil oil oil oil oil oil oil oil
TCD 16.2 m 14.2m 16.2 m 14.2m 15.7m 13.9m 13.9m 13.9m 14.6m
Vehicle - Specifications
Description Pro 1110 XP Pro 1110 Pro 1095 XP Pro 1095 T Pro 1090
H G H G H E E E F
Wheel Base
(4300 mm) (3800) (4300 mm) (3800) (4065 mm) (3515 mm) (3515 mm) (3515 mm) (3765 mm)
Suspension
Semi-Elliptic Semi-Elliptic Semi-Elliptic Semi-Elliptic Semi-Elliptic Semi-Elliptic Semi-Elliptic Semi-Elliptic Semi-Elliptic
Laminated Laminated Laminated Laminated Laminated Laminated Laminated Laminated Laminated
Leaf springs Leaf springs Leaf springs Leaf springs Leaf springs Leaf springs Leaf springs Leaf springs Leaf springs
Front with Shock with Shock with Shock with Shock with Shock with Shock with Shock with Shock with Shock
Absorbers; Absorbers; Absorbers; Absorbers; Absorbers; Absorbers; Absorbers; Absorbers; Absorbers;
Span=1200 Span=1200 Span=1200 Span=1200 Span=1200 Span=1200 Span=1200 Span=1200 Span=1200
mm. mm. mm. mm. mm. mm. mm. mm. mm.
Semi Semi Semi Semi
Semi-Elliptic Semi-Elliptic
Elliptical Elliptical Elliptical Elliptical Semi-Elliptic Semi-Elliptic Semi-Elliptic
Laminated Laminated
Laminated Laminated Laminated Laminated Laminated Laminated Laminated
Leaf springs Leaf springs
Leaf springs Leaf springs Leaf springs Leaf springs leafs without leafs with leafs with
with Shock with Shock
with Helper with Helper with Helper with Helper Shock Shock Shock
Absorbers; Absorbers;
Rear springs; springs; springs; springs; absorbers. absorbers. absorbers
Span Main Span Main
Span Span Span Span Main span Main span Main span
=1280mm, =1280mm,
Main=1280 Main=1280 Main=1280 Main=1280 =1280mm, =1280mm, =1280mm,
Span Span
mm, Span mm,Span mm,Span mm,Span helper span helper span helper span
Helper=830 Helper=830
Helper=900 Helper=900 Helper=900 Helper=900 =830mm =830mm. =830mm
mm. mm.
mm. mm. mm. mm.
Front
Spring 790 mm 790 mm 790 mm 790 mm 807 mm 807 mm 807 mm 807 mm 807 mm
Track
Rear Spring
990 mm 990 mm 990 mm 990 mm 900 mm 900 mm 900 mm 900 mm 900 mm
Track
Description Pro 1110 XP Pro 1110 Pro 1095 XP Pro 1095 T Pro 1090
H G H G H E E E F
Wheel Base
(4300 mm) (3800) (4300 mm) (3800) (4065 mm) (3515 mm) (3515 mm) (3515 mm) (3765 mm)
Wheels & Tires
Front & Spare Front & Spare Front & Spare Front & Spare Front & Spare Front & Spare Front & Spare
Front & Spare Front & Spare
- 8.25X20- - 8.25X20- - 8.25X20- - 8.25X20- - 8.25X16- - 8.25X16- - 8.25X16-
- 7.50 X 16- - 7.50 X 16-
16PR (Rib 16PR (Rib 14PR (Rib 14PR (Rib 16PR (Rib 16PR (Rib 16PR (Rib
16 PR (Rib 16 PR (Rib
Pattern)- Pattern)- Pattern)- Pattern)- Pattern) - Pattern) - Pattern) -
TYRE SIZE Pattern) - Pattern) -
Rear - Rear - Rear - Rear - Rear - Rear - Rear -
Rear -7.50 X Rear -7.50 X
8.25X20- 8.25X20- 8.25X20- 8.25X20- 8.25X16- 8.25X16- 8.25X16-
16-16 PR(Lug 16-16 PR(Lug
16PR (Lug 16PR (Lug 14PR (Lug 14PR (Lug 16PR (Lug 16PR (Lug 16PR (Lug
Pattern)- Pattern)-
Pattern)- Pattern)- Pattern)- Pattern)- Pattern) - Pattern) - Pattern)
B6.0 X 20 B6.0 X 20 B6.0 X 20 B6.0 X 20 6G X 16 6G X 16 6G X 16 6G X 16, 6G X 16,
WHEEL RIM
132 OFFSET 132 OFFSET- 132 OFFSET- 132 OFFSET- 131.5 Offset 131.5 Offset 131.5 Offset 123.5 Offset 123.5 Offset
TYRE PRESSURE (Kgf/sq cm/PSI)
FRONT
105 105 105 105 110 110 80 PSI 110 110
TYRES (RIB)
REAR
105 105 95 105 100 100 95 PSI 110 110
TYRES (LUG)
2m UPG Cab, 2m UPG Cab, 2m UPG Cab, 2m UPG Cab, 2m UPG Cab, 2m UPG Cab, 2m UPG Cab, 2m UPG Cab, 2m UPG Cab,
CABIN
New IP New IP New IP New IP New IP New IP New IP New IP New IP
Brakes
Pneumatic Pneumatic Pneumatic Pneumatic Pneumatic Pneumatic Pneumatic
Dual circuit Dual Dual Dual circuit Dual circuit, Dual circuit, Dual circuit,
Full air Scam circuit,Full air circuit,Full air Full air Scam Full air S- Full air S- Full air S-
(Front & Scam (Front Scam (Front (Front & Cam: (Front Cam: (Front Cam: (Front
AIR
Rear: & Rear: & Rear: Rear: & Rear: & Rear: & Rear: - -
(SERVICE)
360X140) 360X140) 360X140) 360X140) 325x140) 325x140) 325x140)
Equipped Equipped Equipped Equipped Equipped Equipped Equipped
with Exhaust with Exhaust with Exhaust with Exhaust with Exhaust with Exhaust with Exhaust
brake brake brake brake brake brake brake
Pneumatic Pneumatic Pneumatic Pneumatic Pneumatic Pneumatic Pneumatic
PARKING
Hand Hand Hand Hand Hand Hand Hand - -
(Air)
operated operated operated operated operated operated operated
Description Pro 1110 XP Pro 1110 Pro 1095 XP Pro 1095 T Pro 1090
H G H G H E E E F
Wheel Base
(4300 mm) (3800) (4300 mm) (3800) (4065 mm) (3515 mm) (3515 mm) (3515 mm) (3765 mm)
Hydralic Brake Hydralic Brake
with Double with Double
Diaphram Diaphram
Master Vac & Master Vac &
HYDRAULIC
- - - - - - - Vaccum Tank Vaccum Tank
(SERVICE)
Front & Rear: Front & Rear:
320X110 320X110
Equipped with Equipped with
Exhaust brake Exhaust brake
Mechanical Mechanical
Operated Operated
PARKING (Hyd) - - - - - - - (Mounted at (Mounted at
Rear of Rear of
Transmission) Transmission)
AC 12V,New
AC 12V,New AC 12V,New AC 12V,New AC 12V,New AC 12V,New AC 12V,New
Instrument
Instrument Instrument Instrument Instrument Instrument Instrument
Cluster, New AC 12V,New AC 12V,New
Cluster, New Cluster, New Cluster, New Cluster, New Cluster, New Cluster, New
Headlamp, Instrument Instrument
Headlamp, Air Headlamp, Air Headlamp, Air Headlamp, Air Headlamp, Air Headlamp, Air
Air Filter Cluster, New Cluster, New
Filter Filter Filter Filter Filter Filter
Restriction Headlamp, Air Headlamp, Air
ELECTRICAL Restriction Restriction Restriction Restriction Restriction Restriction
Sensor,Air Filter Filter
Sensor,Air Sensor,Air Sensor,Air Sensor,Air Sensor , Air Sensor, Air
Brake Restriction Restriction
Brake Brake Brake Brake Brake Brake
Pressure Sensor, Mobile Sensor, Mobile
Pressure Pressure Pressure Pressure Pressure Pressure
Sensor, Charger Charger
Sensor, Mobile Sensor, Mobile Sensor, Mobile Sensor, Mobile Sensor, Mobile Sensor, Mobile
Mobile
Charger Charger Charger Charger Charger Charger
Charger
BATTERY 12V-70Ah 12V-70Ah 12V-70Ah 12V-70Ah 12V-70 Ah 12V-70 Ah 12V-70 Ah 12V-70 Ah 12V-70 Ah
190L- 190L- 190L- 190L- 190L- 190L- 100L- 190L- 190L-
FUEL TANK Rectanguler Rectanguler Rectanguler Rectanguler Rectanguler Rectanguler Rectanguler Rectanguler Rectanguler
fuel tank fuel tank fuel tank fuel tank fuel tank fuel tank fuel tank fuel tank fuel tank
CARGO BODY
20ft/ 19ft - 17ft - 20ft/ 19ft - 17ft -
18 ft 14 ft 14 ft 16 ft
HSD/FSD/ HSD/FSD/ HSD/FSD/ HSD/FSD/
TYPE HSD/FSD/DS HSD/FSD/DS - HSD/FSD/DS HSD/FSD/DS
DSD - DSD - WF/SF DSD - WF/SF DSD - WF/SF
D - SF D - SF D - SF D - SF
WF/SF
Vehicle - Specifications
Description Pro 1110 XP Pro 1110 Pro 1095 XP Pro 1095 T Pro 1090
H G H G H E E E F
Wheel Base
(4300 mm) (3800) (4300 mm) (3800) (4065 mm) (3515 mm) (3515 mm) (3515 mm) (3765 mm)
Overall Length 19ft: 5882
5321 6138 5321 5519 4440 4440 4440 5067
(FSD) mm 20ft: 6138
Overall Width (FSD)
2266 2266 2266 2266 2148 2148 2148 2148 2148
mm
Overall Height
1390 1390 1390 1390 1422 1422 1422 1422 1422
(FSD) mm
Overall Length 19ft: 5882
5321 6138 5321 5472 4440 4440 4440 5067
(HSD) mm 20ft: 6138
Overall Width (HSD)
2254 2254 2254 2254 2145 2145 2145 2145 2145
mm
Overall Height
2036 2036 2036 2036 2060 2060 2060 2060 2060
(HSD) mm
Overall Length 19ft: 5882
5321 6138 5321 5520 4440 4440 4440 5067
(DSD) mm 20ft: 6138
Overall Width (DSD)
2227 2227 2227 2227 2137 2137 2137 2137 2137
mm
Overall Height
837 837 837 837 837 837 837 837 837
(DSD) mm
19ft: 5805
Inside Length (mm) 5252 6101 5252 5346 4315 4315 4315 4940
20ft: 6101
Inside Width (mm) 2125 2125 2125 2125 2007 2007 2007 2007 2007
Inside Height (mm) 584 584 584 584 549 549 549 549 549
19ft: 5805
Inside Length (mm) 5252 6101 5252 5346 4315 4315 4315 4940
20ft: 6101
Inside Width (mm) 2125 2125 2125 2125 2007 2007 2007 2007 2007
Inside Height (mm) 1573 1573 1573 1573 1591 1591 1591 1591 1591
19ft: 5805
Inside Length (mm) 5252 6101 5252 5346 4315 4315 4315 4940
20ft: 6101
Inside Width (mm) 2125 2125 2125 2125 2007 2007 2007 2007 2007
Inside Height (mm) 1230 1230 1230 1230 581 581 581 581 581
Vehicle - Specifications
Description Pro 1110XP Pro 1110 Pro 1095XP Pro 1095T Pro 1090
VEHICLE DETAILS
FRONT OVERHANG 1250 1250 1250 1250 1170 1170 1170 1170 1170
REAR OVERHANG 19ft: 2035 16ft: 1737 19ft: 2035 16ft: 1737
1923 1373 1073 1373 1773
(CBC) 20ft: 2435 17ft: 2037 20ft: 2435 17ft: 2037
ROH 19ft: 2289 16ft: 1870 19ft: 2289 16ft: 1870
2015 1534 - 1534 1905
(FSD/HSD/DSD) 20ft: 2578 17ft: 2236 20ft: 2578 17ft: 2236
FRONT WHEEL
1800 1800 1800 1800 1645 1645 1645 1615 1615
TRACK
REAR WHEEL
1680 1680 1680 1680 1525 1525 1525 1495 1495
TRACK
GROUND
220 220 220 220 230 230 230 210 210
CLEARANCE (mm)
ULW (CBC) (kg) 3250 3050 3250 3050 2530 2450 2750 2235 2235
ULW (FSD) (kg) 4125 4100 4125 4100 3100 2970 - - -
ULW (HSD) (kg) 4225 4200 4225 4200 3365 3130 - - 6485
GVW (kg) 12976 12976 11950 11950 10250 10250 9500 8720 8720
FAW LADEN(kg) 4705 4150 4150 4150 3750 3750 3100 3000 2690
RAW LADEN(kg) 8271 7800 7800 7800 6550 6550 6400 5720 5660
Pay Load (CBC) (kg) 9726 9926 8700 8900 7720 7800 5420 6485 6485
Pay Load (FSD) (kg) 8851 8876 7825 7850 7150 7280 - - -
Pay Load (HSD) (kg) 8751 8776 7725 7750 6885 7120 - 6485 -
GRADEABILITY
0.26 0.24 0.24 0.24 0.24 0.24 0.49 0.27 0.27
(FLYING START)
VEHICLE IDENTIFICATION
ENGINE E483 CD XXX
VEHICLE Variant
Code [MODEL CODE MC2 F8 MC2 F8 MC2 F7 HRC MC2 F7 GRC MC2 C2 MC2 C2 MC2 C3 ERC MC2 C1 MC2 C1
- YY (YY VALUE AS HRC X X X GRC X X X XXX XXX HRC X X X ERC X X X XXX ERC X X FRC X X
PER EMS-E001)]
Vehicle – Specifications
Models – Pro 1080 / Pro 1075 / Pro 1080XPT /
Pro 1059XP / Pro 1055
Vehicle - Specifications
Description Pro 1080 Pro 1075 Pro 1080 XP T Pro 1059 XP Pro 1055
E F E F C E C
Wheel Base
(3515 mm) (3765 mm) (3515 mm) (3765 mm) (2815 mm) (3350 mm) (2815 mm)
E483 2V TCI E483 2V TCI E483 2V TCI E483 2V TCI E483 2V TCI E483 2V TCI E483 2V TCI
ENGINE
BS III (Mech) BS III (Mech) BS III (Mech) BS III (Mech) BS III (Mech) BS III (Mech) BS III (Mech)
Water cooled Water cooled Water cooled Water cooled Water cooled Water cooled Water cooled
Turbo Charged Turbo Charged Turbo Charged Turbo Charged Turbo Charged Turbo Charged Turbo Charged
DI Diesel DI Diesel DI Diesel DI Diesel DI Diesel DI Diesel DI Diesel
Engine Engine Engine Engine Engine Engine Engine
70 KW at 70 KW at 70 KW at 70 KW at 80 KW at 70 KW at 70 KW at
POWER
3200+/-50 RPM 3200+/-50 RPM 3200+/-50 RPM 3200+/-50 RPM 2600+/-50 RPM 3200+/-50 RPM 3200+/-50 RPM
299.5 Nm @ 299.5 Nm @ 299.5 Nm @ 299.5 Nm @ 330 Nm @ 299.5 Nm @ 299.5 Nm @
TORQUE 1440+/-100 1440+/-100 1440+/-100 1440+/-100 1440-1700 1600+/-100 1600+/-100
RPM RPM RPM RPM RPM RPM RPM
Dry type Air Dry type Air Dry type Air Dry type Air Dry type Air Dry type Air Dry type Air
Cleaner placed Cleaner placed Cleaner placed Cleaner placed Cleaner placed Cleaner placed Cleaner placed
AIR INTAKE
on RH side of on RH side of on RH side of on RH side of on RH side of on RH side of on RH side of
Vehicle Vehicle Vehicle Vehicle Vehicle Vehicle. Vehicle

TRANSMISSION

ET30S5 ( 5 ET30S5 ( 5 ET30S5 ( 5 ET30S5 ( 5 ET35S5 ( 5 ET30S5 ( 5 ET30S5 ( 5


Forward 1 Forward 1 Forward 1 Forward 1 Forward 1 Forward 1 Forward 1
TRANSMISSIO
Reverse)-93CD Reverse)-93CD Reverse)-93CD Reverse)-93CD Reverse)- Reverse)-93CD Reverse)-93CD
N GB
with Hybrid with Hybrid with Hybrid with Hybrid 101CD with with Hybrid with Hybrid
GSL GSL GSL GSL Hybrid GSL GSL GSL
Vehicle - Specifications
Description Pro 1080 Pro 1075 Pro 1080 XP T Pro 1059 XP Pro 1055
E F E F C E C
Wheel Base
(3515 mm) (3765 mm) (3515 mm) (3765 mm) (2815 mm) (3350 mm) (2815 mm)
GEAR RATIO
1st - 6.568 6.568 6.568 6.568 7.11 6.568 6.568
2nd - 3.815 3.815 3.815 3.815 3.89 3.815 3.815
3rd - 2.332 2.332 2.332 2.332 2.38 2.332 2.332
4th - 1.496 1.496 1.496 1.496 1.41 1.496 1.496
5th - 1 1 1 1 1 1 1
REV - 6.288 6.288 6.288 6.288 7.11 6.288 6.288
GEAR SHIFT
LINKAGES HYBRID GSL HYBRID GSL HYBRID GSL HYBRID GSL HYBRID GSL HYBRID GSL HYBRID GSL
(GSL)
Pneumatically
PTO - - - - - -
Operated PTO
275 Dia with 275 Dia with 275 Dia with 275 Dia with 310 Diawith 275 Dia with 275 Dia with
Organic Organic Organic Organic Organic Facing Organic Organic Facing
CLUTCH
Facing,Without Facing,Without Facing,Without Facing,Without ,Without Facing,Without Without Clutch
Clutch Booster Clutch Booster Clutch Booster Clutch Booster Clutch Booster Clutch Booster Booster
PROP SHAFT 1410 Series 1410 Series 1410 Series 1410 Series SPL55 1410 Series 1410 Series
Front & Rear
FRONT & Front & Rear Front & Rear Front & Rear Front & Rear Front & Rear Front & Rear
Prop shaft - LFL
REAR PROP Prop shaft - LFL Prop shaft - LFL Prop shaft - LFL Prop shaft - LFL Prop shaft - LFL Prop shaft - LFL
UJ kit + Silp
SHAFT ASSY UJ kit UJ kit UJ kit UJ kit UJ kit UJ kit
joint
D-bolt & self
Hex bolt type Hex bolt type Hex bolt type Hex bolt type Hex bolt type Hex bolt type
locking nut type
REAR AXLE Crown wheel Crown wheel Crown wheel Crown wheel Crown wheel Crown wheel
Crown wheel
mounting mounting mounting mounting mounting mounting
mounting
Vehicle - Specifications
Description Pro 1080 Pro 1075 Pro 1080 XP T Pro 1059 XP Pro 1055
E F E F C E C
Wheel Base
(3515 mm) (3765 mm) (3515 mm) (3765 mm) (2815 mm) (3350 mm) (2815 mm)
PROP SHAFT
76.2 mm 76.2 mm 76.2 mm 76.2 mm 76.2 mm 76.2 mm 76.2 mm
TUBE DIA
DH/ FINAL
305 mm SMD, 305 mm SMD, 305 mm SMD, 305 mm SMD, 320 mm SMD, 305 mm SMD, 305 mm SMD,
DRIVE GEAR
4.70 4.70 4.70 4.70 6.50 4.70 3.46
RATIO (FDR)
REVERSE REVERSE REVERSE REVERSE REVERSE REVERSE REVERSE
ELLIOT 'I' ELLIOT 'I' ELLIOT 'I' ELLIOT 'I' ELLIOT 'I' ELLIOT 'I' ELLIOT 'I'
FRONT AXLE BEAM TYPE BEAM TYPE BEAM TYPE BEAM TYPE BEAM TYPE BEAM TYPE BEAM TYPE
(With KPCD- (With KPCD- (With KPCD- (With KPCD- (With KPCD- (With KPCD- (With KPCD-
1473mm) 1473mm) 1473mm) 1473mm) 1473mm) 1473 mm) 1473 mm)
Banjo Banjo Banjo Banjo Banjo Banjo Banjo
type,Hypoid type,Hypoid type,Hypoid type,Hypoid type,Hypoid type,Hypoid type,Hypoid
REAR AXLE gears,Bevel gears,Bevel gears,Bevel gears,Bevel gears,Bevel gears,Bevel gears,Bevel
gear gear gear gear gear gear gear
differential. differential. differential. differential. differential. differential. differential.
Ladder type Ladder type Ladder type Ladder type Ladder type Droop type Ladder type
FRAME
modular frame. modular frame. modular frame. modular frame. modular frame. Straught framemodular frame.
Joggle frame. Joggle frame. Joggle frame. Joggle frame. Joggle frame. Straight FrameJoggle frame.
C- 210 X 65 X 6 211 X 65 X 6 210 X 65 X 6 211 X 65 X 6 210 X 65 X 6 210 X 65 X 6
181X65X5 Thk.
DIMENSIONS Thk. Thk. Thk. Thk. Thk. Thk.
FRONT 910 FRONT 911 FRONT 910 FRONT 911 FRONT 910 Front 700mm FRONT 910
FRAME WIDTH
REAR 750 REAR 751 REAR 750 REAR 751 REAR 750 Front 700mm REAR 750
6 (Except 6 (Except 6 (Except 6 (Except 5 (Except 6 (Except 5 (Except
NO. OF X-
engine support engine support engine support engine support engine support Engine support engine support
MBRS
and RMPA) and RMPA) and RMPA) and RMPA) and RMPA) and RMPA) and RMPA)
Vehicle - Specifications
Description Pro 1080 Pro 1075 Pro 1080 XP T Pro 1059 XP Pro 1055
E F E F C E C
Wheel Base
(3515 mm) (3765 mm) (3515 mm) (3765 mm) (2815 mm) (3350 mm) (2815 mm)
RR In-frame RR In-frame RR In-frame RR In-frame RR In-frame
Side STC with Side STC with
STC with rope STC with rope STC with rope STC with rope STC with rope
STC Rope Type Rope Type
type type type type type
arrangement. arrangement.
arrangement arrangement arrangement arrangement arrangement
Manual Manual Manual Manual Manual Manual
STEERING Power Steering
steering steering steering steering steering steering
Manaul, Re- Manaul, Re- Manaul, Re- Manaul, Re- Power Re- Manaul, Re- Manaul, Re-
Type circulating Ball circulating Ball circulating Ball circulating Ball circulating Ball circulating Ball circulating Ball
& Nut type. & Nut type. & Nut type. & Nut type. & Nut type. & Nut type. & Nut type.
26.5~30.5 26.5~30.5 26.5~30.5 26.5~30.5 26.5~30.5 26.5~30.5
Ratio 18.8 : 1
(Variable) (Variable) (Variable) (Variable) (Variable) (Variable)
Power
Power Steering Power Steering Power Steering Power Steering - - Power Steering
(OPTIONAL)
Ratio 18.8 : 1 18.8 : 1 18.8 : 1 18.8 : 1 - - 18.8 : 1

Steering wheel
440 Dia 440 Dia 440 Dia 440 Dia 440 Dia 440 Dia 440 Dia
dia

Pump
100 Bar 100 Bar 100 Bar 100 Bar 100 Bar - 100 Bar
Pressure
Flow Rate 9L/min. 9L/min. 9L/min. 9L/min. 9L/min. - 9L/min.
Hydraulic fluid
Transdex II oil Transdex II oil Transdex II oil Transdex II oil Transdex II oil Transdex II oil Transdex II oil
used
TCD 13.9m 14.6m 13.9m 14.6m 11 m 13.5m 11m
Vehicle - Specifications

Description Pro 1080 Pro 1075 Pro 1080 XP T Pro 1059 XP Pro 1055
E F E F C E C
Wheel Base
(3515 mm) (3765 mm) (3515 mm) (3765 mm) (2815 mm) (3350 mm) (2815 mm)
Suspension
Semi-Elliptic Semi-Elliptic Semi-Elliptic Semi-Elliptic Semi-Elliptic Semi-Elliptic Semi-Elliptic
Laminated Leaf Laminated Leaf Laminated Leaf Laminated Leaf Laminated Leaf Laminated Leaf Laminated Leaf
springs with springs with springs with springs with springs with springs with springs with
Front Shock Shock Shock Shock Shock Shock Shock
Absorbers; Absorbers; Absorbers; Absorbers; Absorbers; Absorbers; Absorbers;
Span=1200 Span=1200 Span=1200 Span=1200 Span=1200 Span=1200 Span=1200
mm. mm. mm. mm. mm. mm. mm.
Semi-Elliptic Semi-Elliptic Semi-Elliptic Semi-Elliptic Semi-Elliptic Semi Elliptical Semi-Elliptic
Laminated leafs Laminated leafs Laminated leafs Laminated leafs Laminated leafs leaf spring with Laminated leafs
with Shock with Shock with Shock with Shock without Shock Shock MAIN SPAN-
absorbers Main absorbers Main absorbers Main absorbers Main absorbers. Absorber, 1280mm
Rear
span span span span Main span without helper (without helper
=1280mm, =1280mm, =1280mm, =1280mm, =1280mm, spring springs, without
helper span helper span helper span helper span helper span Span shock
=830mm =830mm =830mm =830mm =830mm Main=1250 mm absorber)

Front Spring
807 mm 807 mm 807 mm 807 mm 807 mm 807 mm 807 mm
Track
Rear Spring
900 mm 900 mm 900 mm 900 mm 900 mm 1050 mm 900 mm
Track
Vehicle - Specifications
Description Pro 1080 Pro 1075 Pro 1080 XP T Pro 1059 XP Pro 1055
E F E F C E C
Wheel Base
(3515 mm) (3765 mm) (3515 mm) (3765 mm) (2815 mm) (3350 mm) (2815 mm)
Suspension
Semi-Elliptic Semi-Elliptic Semi-Elliptic Semi-Elliptic Semi-Elliptic Semi-Elliptic Semi-Elliptic
Laminated Leaf Laminated Leaf Laminated Leaf Laminated Leaf Laminated Leaf Laminated Leaf Laminated Leaf
Front springs with springs with springs with springs with springs with springs with springs with
Shock Absorbers; Shock Absorbers; Shock Absorbers; Shock Absorbers; Shock Absorbers; Shock Absorbers; Shock Absorbers;
Span=1200 mm. Span=1200 mm. Span=1200 mm. Span=1200 mm. Span=1200 mm. Span=1200 mm. Span=1200 mm.
Wheels & Tires
Front & Spare - Front & Spare - Front & Spare - Front & Spare - Front & Spare - Front & Spare - Front & Spare -
7.50 X 16-16 PR 7.50 X 16-16 PR 7.50 X 16-16 PR 7.50 X 16-16 PR 8.25X16-16PR 8.25X16-16PR 7.50 X 16-16 PR
(Rib Pattern) - (Rib Pattern) - (Rib Pattern) - (Rib Pattern) - (Rib Pattern) - (Rib Pattern) - (Rib Pattern) -
TYRE SIZE
Rear -7.50 X 16- Rear -7.50 X 16- Rear -7.50 X 16- Rear -7.50 X 16- Rear -8.25X16- Rear -8.25X16- Rear -7.50 X 16-
16 PR(Lug 16 PR(Lug 16 PR(Lug 16 PR(Lug 16PR (Lug 16PR (Lug 16 PR(Lug
Pattern)- Pattern)- Pattern)- Pattern)- Pattern) - Pattern) - Pattern)-
6G X 16, 6G X 16, 6G X 16, 6G X 16, 6G X 16, 6G X 16, 6G X 16,
WHEEL RIM
123.5 Offset 123.5 Offset 123.5 Offset 123.5 Offset 123.5 Offset 115 Offset 115 Offset
TYRE PRESSURE(Kgf/sq cm/PSI)
FRONT TYRES
90 PSI 90 PSI 90 PSI 90 PSI 80 PSI 95 PSI 70 PSI
(RIB)
REAR TYRES
105 psi 105 psi 105 psi 105 psi 95 PSI 95 PSI 55 PSI
(LUG)
2m UPG Cab, 2m UPG Cab, 2m UPG Cab, 2m UPG Cab, 2m UPG Cab, 2m UPG Cab, 2m UPG Cab,
CABIN
New IP New IP New IP New IP New IP New IP New IP
BRAKES
Pneumatic Dual
circuit, Full air S-
Cam: (Front &
AIR (SERVICE) - - - - - -
Rear: 325x140)
Equipped with
Exhaust brake
Pneumatic Hand
PARKING (Air) - - - - - -
operated
Description Pro 1080 Pro 1075 Pro 1080 XP T Pro 1059 XP Pro 1055
E F E F C E C
Wheel Base
(3515 mm) (3765 mm) (3515 mm) (3765 mm) (2815 mm) (3350 mm) (2815 mm)
Hydralic Brake Hydralic Brake Hydralic Brake Hydralic Brake
with Double with Double with Double with Double Hydralic Brake Hydralic Brake
Diaphram Master Diaphram Master Diaphram Master Diaphram Master with Single with Double
Vac & Vaccum Vac & Vaccum Vac & Vaccum Vac & Vaccum Diaphram Master Diaphram Master
HYDRAULIC
Tank Tank Tank Tank - Vac & Vaccum Vac & Vaccum
(SERVICE)
Front & Rear: Front & Rear: Front & Rear: Front & Rear: Tank Tank
320X110 320X110 320X110 320X110 Front & Rear: Front & Rear:
Equipped with Equipped with Equipped with Equipped with 320X90 320X110
Exhaust brake Exhaust brake Exhaust brake Exhaust brake
Mechanical Mechanical Mechanical Mechanical Mechanical Mechanical
Operated Operated Operated Operated Operated Operated
PARKING (Hyd) (Mounted at (Mounted at (Mounted at (Mounted at - (Mounted at (Mounted at
Rear of Rear of Rear of Rear of Rear of Rear of
Transmission) Transmission) Transmission) Transmission) Transmission) Transmission)
AC 12V,New
AC 12V,New AC 12V,New AC 12V,New AC 12V,New AC 12V,New AC 12V,New
Instrument
Instrument Instrument Instrument Instrument Instrument Instrument
Cluster, New
Cluster, New Cluster, New Cluster, New Cluster, New Cluster, New Cluster, New
Headlamp, Air
ELECTRICAL Headlamp, Air Headlamp, Air Headlamp, Air Headlamp, Air Headlamp, Air Headlamp, Air
Filter Restriction
Filter Restriction Filter Restriction Filter Restriction Filter Restriction Filter Restriction Filter Restriction
Sensor,Air Brake
Sensor, Mobile Sensor, Mobile Sensor, Mobile Sensor, Mobile Sensor, Mobile Sensor, Mobile
Pressure Sensor,
Charger Charger Charger Charger Charger Charger
Mobile Charger
BATTERY 12V-70 Ah 12V-70 Ah 12V-70 Ah 12V-70 Ah 12V-70 Ah 12V-70Ah 12V-70 Ah
100L- 100L- 100L- 100L-
100L-
Rectanguler fuel Rectanguler fuel Rectanguler fuel Rectanguler fuel 60L-Rectanguler 60L-Rectanguler
FUEL TANK Rectanguler fuel
tank tank tank tank fuel tank fuel tank
tank
190L(Optional) 190L(Optional) 190L(Optional) 190L(Optional
CARGO BODY
14 ft 16 ft 14 ft 16 ft 12/14 ft- HSD -
TYPE HSD/FSD/DSD - HSD/FSD/DSD - HSD/FSD/DSD - HSD/FSD/DSD - - SF 10ft - FSD - SF
SF SF SF SF
Vehicle - Specifications
Description Pro 1080 Pro 1075 Pro 1080 XP T Pro 1059 XP Pro 1055
E F E F C E C
Wheel Base
(3515 mm) (3765 mm) (3515 mm) (3765 mm) (2815 mm) (3350 mm) (2815 mm)
Overall Length
4440 5067 4440 5067 - - 3251
(FSD) mm
Overall Width (FSD)
2148 2148 2148 2148 - - 2148
mm
Overall Height
1422 1422 1422 1422 - - 1422
(FSD) mm
Overall Length
4440 5067 4440 5067 - 3060 -
(HSD) mm
Overall Width
2145 2145 2145 2145 - 2145 -
(HSD) mm
Overall Height
2060 2060 2060 2060 - 5818 -
(HSD) mm
Overall Length
4440 5067 4440 5067 - - -
(DSD) mm
Overall Width
2137 2137 2137 2137 - - -
(DSD) mm
Overall Height
837 837 837 837 - - -
(DSD) mm
Inside Length (mm) 4315 4940 4315 4940 - - 3077
Inside Width (mm) 2007 2007 2007 2007 - - 2007
Inside Height (mm) 549 549 549 549 - - 470
Inside Length (mm) 4315 4940 4315 4940 - 4315 -
Inside Width (mm) 2007 2007 2007 2007 - 2007 -
Inside Height (mm) 1591 1591 1591 1591 - 1591 -
Inside Length (mm) 4315 4940 4315 4940 - - -
Inside Width (mm) 2007 2007 2007 2007 - - -
Vehicle - Specifications
Description Pro 1080 Pro 1075 Pro 1080 XP T Pro 1059 XP Pro 1055
E F E F C E C
Wheel Base
(3515 mm) (3765 mm) (3515 mm) (3765 mm) (2815 mm) (3350 mm) (2815 mm)
VEHICLE DETAILS
FRONT OVERHANG 1170 1170 1170 1170 1110 1148 1110

REAR OVERHANG (CBC) 1373 1773 1373 1773 860 1320 975

12ft: 1315
ROH (FSD/HSD/DSD) 1534 1905 1534 1905 - 1096
14ft: 1738
FRONT WHEEL TRACK 1615 1645 1645 1645 1645 1615 1615
REAR WHEEL TRACK 1495 1495 1495 1495 1525 1610 1495

GROUND CLEARANCE (mm) 210 210 210 210 210 220 205

ULW (CBC) (kg) 2640 2235 2225 - 3875 - 2545


ULW (FSD) (kg) - 2920 - 2920 - - -
ULW (HSD) (kg) - 3120 - 3120 - 2915 -
GVW (kg) 8250 8250 7450 7450 8250 7200 5950
FAW LADEN(kg) 2690 2690 2210 2210 2690 3600 2337
RAW LADEN(kg) 5560 5560 5240 5240 5560 3600 3613
Pay Load (CBC) (kg) - - - - 4375 - 3405
Pay Load (FSD) (kg) - 5327 - 4326 - - -
Pay Load (HSD) (kg) 5225 5062 5610 4126 - 4285 -
GRADEABILITY (FLYING START) 0.29 0.26 0.29 0.24 0.41 0.27 0.317
VEHICLE IDENTIFICATION
E483 CD
ENGINE E483 CD XXX E483 CD XXX E483 CD XX E483 CD XXX E483 CD XXX E483 CD XXX
XXX
VEHICLE Variant Code [MODEL
MC2 B8 MC2 B7 FRC
CODE - YY (YY VALUE AS PER EMS- MC2 B8 FRC X MC2 B7 ERC X MC2 B9 CRC X X MC2 B6 ERC X X MC2 B5 CRC X
ERC X X X
E001)]
ENGINE
Engine – E483 80KW BSIII

Existing Pro1000

Existing vehicles are with # 1110XP with 85 KW engine


70 KW engine # 1090 / 1080XP / 1095 with
80 KW engine
E483 80KW BSIII - Fuel Injection Pump

Existing - FIP Pro1000


LDA
(MPC)
unit

Fuel injection pump FIP with LDA(Manifold


Pressure Compensator)
with out LDA unit for better control of
Fuelling
E483 80KW BSIII - Cooling Fan

Existing Pro1000

Fixed fan mounted on Viscous fan for reduced


water pump via power consumption &
Spacer reduced noise
E483 80KW BSIII - Water pump
(Common with Existing 10.95 E Tipper with 85KW
Engine)

Existing Pro1000

Existing Water pump Improved water pump


having higher flow
rate
E483 80KW BSIII -Turbocharger
(Common with Existing 85KW BSIII N)

Existing Pro1000

Existing Turbocharger Turbocharger with


higher boost pressure
results in ample air
Supply.
E483 80KW BSIII - Fan Spacer

Existing Pro1000

Fan Spacer for Fan Fan Spacer with


mounting by 4 Stud Threading for Fan
with Flange nut mounting
FUEL SYSTEM
FUEL SYSTEM

Existing Pro1000
Fuel filter
cum water
separator
with hand
primer
In place of
duel filter

Baby filter
added for
better
filtration
NEW FUEL SYSTEM WITH NEW FILTER ( Pro SERIES)
FUEL SYSTEM
IMPROVEMENTS

1) Fuel filter service interval increased from 9000 Kms to 40000


kms.
2) Fuel filter cum water separator with hand primer in place of duel
filter
3) Fuel Filtration efficiency increased with addition of baby filter &
improved fuel filter
4) Mounting locations for fuel filter is same w.r.t existing filter.
5) Existing fuel lines on chassis carry over with new fuel system.
6) Replace filter as per specified service interval.
7) Follow Shop Manual for service procedures.
CLUTCH
Clutch
Clutch cover & disc
Existing Pro1000

# 11.10XP – 310 dia low # 1110XP – 310 High clamp


clamp clutch clutch
# 10.90 / 1080XP / 10.95 - # 1090 / 1080XP / 1095 -
275 dia clutch 310 dia low clamp clutch
Clutch
Clutch housing & control
Existing Pro1000

Power Clutch
cylinde booste
r r

All LMD range upto 11.10XP are # 1090 / 1080 / 1080XP - 101 CD clutch housing for
with power cylinder 310 dia clutch & with power cylinder
# 10.90 / 1080XP / 10.95 - 93 CD # 1095XP / 1110 – 101 CD clutch housing with
clutch housing for 275 dia clutch booster
# 11.10XP/11.10HD – 310 clutch # 1110XP – 115 CD clutch housing with clutch
with power cylinder booster
Clutch booster provided in 1110XP / 1110 /
10.95XP to reduce pedal effort & pedal height
Clutch
Clutch hydraulic circuit
Existing Pro1000

Old Position of reservoir,


Filling of oil from top New position, Filling from side

# 1055 / 1059 / 1090 / 1080 - New front clutch tube,


DOT4 oil, DOT4 sticker & clutch reservoir
# 10.55 / 10.59 / 10.90 / 1080 /
10.95 - with hydraulic routing # 1110XP / 1110 / 1095 – New front clutch tube, Dot4
# 11.10XP / 11.10HD – with oil, Dot4 sticker, clutch reservoir & clutch booster
hydraulic routing pipes
Changed due to addition of clutch booster & 2M IP
cabin
Dot 4 oil to improve maintainability
CLUTCH OIL RESERVOIR – Pro 1000 Series

Clutch oil Filling cap

Clutch oil Inspection window


Clutch
Clutch pedal assembly
Existing
Pro1000

Existing Clutch pedal Pro1000 Clutch pedal


assembly assembly

# 1110XP / 1110 / 1095XP – Cutch pedal assy


11.10XP / 11.10HD / 10.95XP – of pedal ratio - 7.0 used for clutch booster
vehicles
Existing clutch pedal assy of
pedal ratio 7.8 Less pedal effort as compare to existing
Less pedal height & travel as compare to
existing
TRANSMISSION

1
Transmission Pro1000 ET40S5
Upper case

Existing (11.14,11.12) Pro1000

Upper Case for two Upper Case for one


way GSL cable way GSL cable
routing system with routing system with
one lever two lever
Transmission Pro1000 ET35S5
Upper case

Existing (LIMO) Pro1000

Upper Case for one Upper Case for one


way GSL cable way GSL cable routing
routing system from system from RH side
LH side with two lever with two lever
Aluminum bush at select lever incorporated in upper case itself for
Pro1000 models (shown in red circle marked).
HYBRID GSL
GSL
HYBRID GSL
EXISTING Pro1000

Existing Mechanical GSL NEW HYBRID GSL for all Pro1000


models
Smooth gear shifting & selection
Less number of parts as compare
to existing mechanical GSL
One side GSL routing
Less free play & shift-select travel
Good ergonomics than existing
ELECTRICAL
Electrical
Instrument cluster
Existing Pro1000

Cluster
Air Brake
Illustration
Illustration
Cluster
Hydraulic
Brake
Illustration
Digital Cluster

OLD INSTRUMENT CLUSTER NEW INSTRUMENT CLUSTER


Electrical
Digital Instrument cluster Pro1000 (Indicators added)

Liquid Cluster
display

Low Hydraulic Seat Belt Air filter restriction Water in fuel Front Fog lamp
pressure indicator Indicator indicator indicator indicator (Optional)
INSTRUMENT CLUSTER – Pro SERIES VEHICLES
CAB INTERIOR Pro 1000 Series
Electrical
Body Harness
Existing Pro1000

Illustration Illustration
BODY HARNESS
BODY CENTRE
HARNESS

OLD BODY HARNESS

BODY HARNESS
LH BODY HARNESS NEW BODY
RH HARNESS
Electrical
Instrument cluster connector changed

Existing Pro1000

Illustration Illustration

OLD INSTRUMENT NEW INSTRUMENT


CLUSTER CONNECTION CLUSTER CONNECTION
Electrical
DBV ( DUEL BRAKE VALVE) Connection

Existing Pro1000

Illustration Illustration

PRESSURE TRANSDUCER CONNECTION


CONNECTING TO DBV

BODY HARNESS WITHOUT


BODY HARNESS WITH PRESSURE
PRESSURE TRANSDUCER
TRANSDUCER CONNECTION
CONNECTION
Electrical
parking brake connection

Existing Pro1000

Illustration on

GHCV ( Graduated Hand Control Valve) GHCV ( Graduated Hand Control Valve)
with unipolar switch with Bi-polar switch
Electrical
Fuse Box & Sticker

Existing Pro1000

Illustration Illustration

New Fuse
Old Fuse Box Box Mounting
Mtg Bracket Bracket
Old position of fuse box & sticker New position of fuse box & sticker
FUSE BOX LOCATION Pro 1000 Series
Electrical
Washer Bottle

Existing Pro1000

Illustration Illustration

Old Washer Bottle with 1.6 Ltr. New Washer Bottle with 2 Ltr. volume
Volume
Electrical
Air restriction sensor

Existing Pro1000

Illustration Illustration

Air restriction
sensor added

Front Chassis Harness without Air Front Chassis Harness with Air
restriction sensor restriction sensor
Electrical
Water in fuel sensor connection

Existing Pro1000

Illustration

Without Water in fuel sensor connection Water in fuel sensor connection added
Electrical
Head lamp

Existing Pro1000

Old Head lamp New Head lamp


& &
No Fog Lamp Fog Lamps – Optional
Electrical
Music System (OPTIONAL FEATURE)

Existing Pro1000

Illustration
No option for Music
system

Music System optional


feature
Electrical
Telematics /GPS (OPTIONAL FEATURE)

Existing Pro1000

Illustration
No option for Music
system

Telematics optional feature


BRAKES
Brakes
Auxiliary air tank 10 Ltr.
Existing Pro1000

Illustration Illustration

Auxiliary 10 Ltr. air Auxiliary 10 Ltr. air


tank not required tank added in the
vehicles are without vehicles for clutch
clutch booster. booster operation.
Brakes- DBV
Existing Pro1000

Illustrati Illustrati
on Pressure
on
Transducer

Pressure Transducer fitted on Air tank Pressure Transducer fitted on DBV


STEERING
Steering System

EXISTING Pro1000 Series

EXISTING ZF STEERING SYSTEM NEW ZF STEERING SYSTEM


70KW ENGINE FITTED WITH 85KW ENGINE
Steering System
STEERING WHEEL.
EXISTING Pro1000

PU MATERIAL USED.
IMPROVED ASTETHICS .
PP MATERIAL USED
NEW BRANDING WITH CROME
LOGO.
Steering System
Column locking Knob.

EXISTING Pro1000

OLD ASTHETICS NEW ASTHETICS


PROPELLER SHAFT
Prop Shaft

Existing Pro1000

Prop shaft with LFL


Non LFL type Universal ( Lubrication For Life) type
Joint Universal Joint
Rear Axle

Existing

Hex bolt type Crown wheel mounting


Rear Axle

Pro1000

D-bolt & self locking nut type Crown wheel mounting


FRAME
FRAME 1110XP / 1110 / 1112XP
Mudguard And Mudguard Mounting Bracket

Existing Pro1000
Mudguard RMPA Support Bracket

Existing Pro1000
Foot Step Mounting Bracket

Existing Pro1000
Tow Hook

Existing Pro1000
FRAME 10.59
Bumper Mounting Bracket

Existing Pro1000
Note:

In addition the materials for followings is upgraded.

1.Long member(BSK 46 is used in place of SAPH45)

2.Cross members (SAPH45 in place of E250)

3.Front Suspension hanger (Material Converted to BSK46)


CARGO BODY
Cargo Body
BODY
Existing Pro1000

Illustration Illustration

Existing MCV 19 ft Body NEW MCV 19 ft Body


Cargo Body
SUPD

Existing Pro1000

•MORE FRONT OVERHANG. •OVERHANG MADE AS PER


•OLD ASTHETICS. DEFLECTION NORMS.
•MORE IN WEIGHT. •GOOD IN ASTHETICS.
•WEIGHT OPTIMISATION ACHIEVED.
Cargo Body
Mudguard
Existing Pro1000

•MORE FRONT OVERHANG. •Well structured .


•OLD ASTHETICS. •Side valance is provided for meeting AIS-
•MORE IN WEIGHT. 013 Norms.
•Fresh aesthetics.
•WEIGHT OPTIMISATION ACHIEVED.
Cargo Body
Mudguard
Existing Pro1000

•Edge welding is only use for •PLUG WELDING ADDED WITH


mudguard mounting bracket, hence EDGE WELDING FOR BETTER
chance of failure during dynamic STRENGTH.
condition.
Cargo Body
Features in cargo body.
Existing Pro1000

•These features were not avl with •Ladder, footstep & grab handle
existing body. provision.
CABIN
Existing IP
2M New IP in Pro 1000 series
2M New IP
Features -
1. AC – Package protection
2. Music System Optional
3. Glove Box Lockable –
1Qty
4. Open Bin – 1Qty
Additional Features
1. Knee Cover - to cover
open harnesses portion
2. God place
3. Bin – 6nos
4. Cup Holder
5. Utility Hook
6. New Column cover
7. New Steering Wheel
2M New IP
Thank You
&
Happy Learning

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