Escolar Documentos
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Ramesh Iyer
0 5-Oct-2018 Issued for Use SAWS IYER MISS FERR
B 4-Jul-2018 Issued for Review SASH IYER MISS FERR
A 26-Jun-18 Issued for Inter-Discipline Check SASH IYER MISS FERR
Process Mechanical
Rev. Date Issue Description Originated Approved
Review Review
HINDUSTAN PETROLEUM CORPORATION LIMITED (HPCL)
EPCM SERVICES FOR VIJAYAWADA DHARMAPURI PIPELINE PROJECT
Project No: 403102-14960 SHEET
Datasheet No: 14960-000-ME-DAS-0008 1 of 9
MECHANICAL DATASHEET FOR FIRE
WATER TANKS
* For boxes marked with *, if blank, Mfr. Shall determine and submit as per Appendix L. For all lines, see Appendix L for line-by-line instructions.
GENERAL Special Documentation Package Requirements: Specification for Above Ground Tanks - 14960-000-ME-SPC-0007
Address* -
Mfg. Serial No.* - Year Built* - Edition & Addendum to API 650 * Latest
3. Owner/Operator HINDUSTAN PETROLEUM CORPORATION LIMITED (HPCL) Location Donakonda and Kalakada
5. Products Stored:
Blanketing Gas - Vapor Pressure* 12.34 kPa (a) at Max. Operating Temp.
DESIGN AND TESTING Purchaser to Review Design Prior to Ordering Material? Yes X No
7. Max. Design. Temp. 65°C Design Metal Temp.* 0°C Design Liquid Level* -
2
Operating Pressure Atmospheric Kg/cm (g)
Operating Temperature Ambient °C Design Vacuum Not Applicable
Design Pressure Full of Water Maximum Fill Rate 137.5 m3/hr (HOLD 1) Maximum Emptying Rate 546 m3/hr
Floatation Considerations? Yes No X Flot. Suppl. Spec:* Applied Supplemental Load Spec.
8. Seismic Design? Yes X No Appendix E X Alternate Seismic Criteria IS 1893 & Civil Design Basis Seismic Use Group VTA
MBE Site Class* VTA Vertical Seismic Design? Yes X No Vertical Ground Motion Accelerator AV*: VTA
Basis of Lateral Acceleration (Select one): Mapped Seismic Parameters? Ss S1 S0 ; Site-Specific Procedures: MCE
Freeboard Required for SUG I Design Roof Tie Rods @ Outer Ring?* Yes No X
9. Wind Velocity for non-U.S. sites, 50-yr. wind speed (3-sec. Gust)* IS 875 Part III & Civil Design Basis
Top Wind Girder Style* VTA Dimensions* VTA Use Top Wind Girder as Walkway? Yes X No
Intermediate Wind Girders?* Yes X No Intermediate Wind Girder Style* VTA Dimensions* VTA
10. Shell Design: 1-Ft Mthd?* Yes X No ; Variable-Des-Pt Mthd?* Yes No Alternate ; Elastic Anal. Mthd?* Yes No Alternate
Plate Widths (Shell course heights) and Thicknesses (VTC) * Numbers below Indicate Course Number.
1. 2000 mm x 8 mm Thk. 2. 1500 mm x 6 mm Thk. 3. 1500 mm x 6 mm Thk. 4. 1500 mm x 6 mm Thk. 5. 1500 mm x 6 mm Thk.
6. 7. 8. 9. 10.
Joint Efficiency* As per API 650 Shell-to-Bottom Weld Type* As per API 650 Shell-to-Bottom Weld Insp. Mthd* As per API 650
Fixed Roof Type* Not Applicable Roof Support Columns*: Pipe Or Structural Shape -
Seal Weld Underside of: Lap Joints? Yes No ; Seal Weld Underside of Wind Girder Joints? Yes No
Thickness* - In. Snow Load* - App. Suppl. Load Spec.* - Column Lateral Load -
For Non-Frangible Roofs: Seal Weld Roof Plates to Top Angle on the Inside? Yes No ; Weld Rafters to Roof Plates? Yes No
Roof-to-Shell Detail* Not Applicable Radial Projection of Horizontal Component of Top Angle* Inward Outward
12. Bottom: Thickness* 10 mm (VTC) Style* - Slope* 1:120 Weld Joint Type* As per API 650
Annular Ring? Yes X No Annular Ring: Minimum Radial Width* 800 mm (Min.) Thickness* 10 mm
Soil Allow: Bearing Pressure* - Per Spec.* - Anchors: Size* VTA Qty.* VTA
Foundation Design Loads: Base Shear Force: Wind* VTA Seismic* VTA Overturning Moment: Wind* VTA Seismic* VTA
Ring Forces: Weight of Shell + Roof New* VTA Corroded* VTA Roof Live Load* N/A Internal Pressure* VTA
Bottom Forces: Floor Wt. New* VTA Corroded* VTA Product Wt.* VTA Water Wt.* VTA Internal Pressure* VTA
Partial Vacuum* Not Applicable Other Foundation Loads* VTA Min. Projection of Fdn. Above Grade: TBC
Hydro-Test Fill Height* Full tank height Settlement Measurements Required? Yes X No Extended Duration of Hydro-Test:
Responsibility for Setting Water Quality: Purchaser Manufacturer X Supplemental Test Water Quality Spec.
Test Water Source & Disposal Tie-In Locations By VENDOR Hydro-Test Appendix J Tank? Yes No X
Post-Pressure-Test Activities Required of the Manufacturer: Broom Clean X Potable Water Rinse X Dry Interior X
Must Welds not exceeding 6 mm (1/4 in.) Be Multi-Pass? Yes No Must Welds greater than 6 mm (1/4 in.) Be Multi-Pass? Yes No
Leak Test Mthd: Roof* - Shell* As per API 650 Shell Noz./Manhole Reinf. Plt* As per API 650
Specify Additional Tolerances, if any, and Circumferential and Vertical Measurement Locations:
- Allowable Plumbness: Measure and Record at a Minimum of Locations or Every m (ft) around the Tank, at
1
the Following Shell Heights: (select one box): /3 H, 2/3 H and H Top of Each Shell Course Other:
- Allowable Roundness:** Measure Radius and Record at a Minimum of Locations or Every m (ft)
around the Tank, at the Following Shell Heights (select one box):
1 2
Top of Tank, H /3 H, /3 H and H Top of Each Shell Course Other:
**See Data Sheet Instructions for the Maximum Allowable Additional Radial Tolerance.
16. Coatings:
Internal Coatings by: Tank VENDOR Per Spec.* As per Spec 14960-000-PE-SPC-0005
(Not Req'd., Others, Tank Mfg.)
External Coating by: Tank VENDOR Per Spec.* As per Spec 14960-000-PE-SPC-0005
(Not Req'd., Others, Tank Mfg.)
Under-Bottom Coating by: Tank VENDOR Per Spec.* As per Spec 14960-000-PE-SPC-0005
(Not Req'd., Others, Tank Mfg.)
20. Tank Measurement System: Required? Yes No X Remote Capability Required? Yes No X
21. Weight of Tank: Full of Water* 1455 Tons Empty* 40 Tons Shipping* N/A Brace/Lift Spec.* N/A
23. Remarks/Notes:*
1. N/A - Not Applicable, TBC - To be confirmed, TBD - To be determined, VTA - VENDOR to Advice.
2. All dimensions are in mm unless otherwise specified.
3. All bolt holes in nozzle flanges and manholes to straddle centers except noted.
4. Shell plates shall be of butt welded construction with complete fusion and penetration. Bottom plate shall be of lap welded construction.
5. All the thickness and weights are preliminary, these shall be confirmed by Vendor during detail engineering.
6. Size and quantity for wind stiffeners shall be designed by Vendor.
7. Requirements of anchors for tanks shall be designed by Vendor.
8. Flanges NPS 24 and smaller shall be as per ASME B16.5. Manhole dimensions shall be as per API 650.
9. Nozzle elevations, orientations and projections shall be confirmed & finalized during detail engineering.
10. Suitable internal & external cathodic protection shall be provided for prevention of corrosion. Design, supply & installation of cathodic protection shall be by tank Vendor.
11. External spiral stairway shall be positioned on the prevailing windward side of the tank. Tank shall be provided with top wind girder walkway platform with handrails all around.
12. Name plate and Grounding Lugs shall be provided as per API 650 standards.
13. Nozzle load analysis as per Appendix P of API 650 shall be carried out mainly for process connections located at the tank shell.
14. As tank is open roof type, tank top shall be covered with fire resistant PP rope braided net (size - 4mm knitting rope) which will be supported by top shell course. Bracing supports
shall be provided to avoid mesh sagging.
15. List of project specifications / requisitions referenced in this datasheet. Vendor shall refer to all applicable project specifications.
Specification for Above Ground Tanks - 14960-000-ME-SPC-0007
Mechanical Design Basis - 14960-000-ME-BOD-0001
Specification for External Painting and Protective Coating - 14960-000-PE-SPC-0005
16. Fire water storage tanks shall be installed at following locations.
Sr. No. Site Location Tag Nos. P&ID Nos.
1 Donakonda 200-FT-101/102 14960-200-SR-PID-0001
2 Kalakada 400-FT-101/102 14960-400-SR-PID-0001
17. All the elevations are from top of the bottom plate.
Shell, Course 3 to 4 IS 2062 Gr. B 1.5 mm Nozzle Necks / Pipes above 12" IS 2062 Gr. B 1.5 mm
Shell, Course 4 to 5 IS 2062 Gr. B 1.5 mm Nozzle Flanges / Blinds 12" &
SA 105N 1.5 mm
Bottom IS 2062 Gr. B 3 mm Below
Annular Ring IS 2062 Gr. B 3 mm Manway Flange / Covers IS 2062 Gr. B 1.5 mm
Wetted Structural IS 2062 Gr. B 1.5 mm Fittings SA 234 Gr. WPB 1.5 mm
Name plate / Grounding Lugs SS 304 N. A. Nozzle Gasket As per piping material specification
Component Head Type* Bolt or Anchor Material* Nut Material* Thread Series* C.A.
Table 3 NOZZLE and MANHOLE SCHEDULE* (for Fixed Roof, Shell, and Bottom)
Remarks:
24. Platform, Stairway, and Railing: Galvanizing Req'd?* Yes X No Stairway Style* As per API 650 Walk Surf. Type* As per API 650
(Straight or Helical)
Stair and Walkway Clear Width* As per API 650 National Safety Standards* As per API 650
Architectural/Structural Specification*
29. Various Other Items: Welded Flush-Type: Shell Connection Cleanout Fitting Waive Application of Appendix P? Yes No X
Miscellany #1 Platforms, ladders, walkway, handrails & stairways Miscellany #2 Complete Cathodic Protection system
Fire resistant PP rope braided net (size - 4mm knitting rope) on top
Miscellany #3 of tank along with supports / cips Miscellany #4 External pipe supports cleats and other attachments
Remarks:
31. Seals
Electrically Isolate Mechanism from Shoes? Yes No Wax Scrapers Required? Yes No
Roof-Drain Check Valves Required? Yes No Roof-Drain Isolation Valves Required? Yes No
Roof-Drain Piping to External Nozzles: Mfg. Std. Armored Flexible Pipe Swivels in Rigid Pipe Other
Guide Pole for Gauging? Yes No Slots in Guide Pole? Yes No Datum Plates? Yes No Striking Plates? Yes No
Guide Pole Emissions-Limiting Devices: Sliding Cover Pole Wiper Pole Sleeve Float Float Wiper Pole Cap
Removable Leg Storage Racks? Yes No ; Leg Sleeves or Fixed Low Legs
Design Rainfall Intensity - in./hr. (mm/hr) Based on a Minute Duration Associated with the Storm
Remarks:
Two-Position Legs? Yes No Cable-Supported Roof? Yes No Fixed-Roof Inspection Hatches Required? Yes No
Internal Roof Drain Required? Yes No Omit Distribution Pads Supporting Uniform Live Loads? Yes No
Corrosion Gauge Required? Yes No Fixed Ladder Required? Yes No ; Type of Roof Vent:* -
Mfr. To Leak Test* % of Compartments in Assembly Yard in Erected Position Unknown; see separate contract terms
Roof Erector's Flotation Test: w/ Tank Hydro at Completion of Roof at a Later Date Not Required
Flotation Test Media: Water Product (see H.6.6.1) Water Quality: Potable Other See Supplemental Spec. -
Flotation Test Items Provided by Purchaser (see H.6.7): None List Attached
Responsible Party for Inspecting Roof During Initial Fill: Purchaser Other -
Sandwich Panel Face Plate N/A N/A Guide Pole N/A N/A
Landing Leg Bottom Pads N/A N/A Removable Covers N/A N/A
Remarks:
Note 14
N3
N1
HHLL (7270 mm) N7
HLL (7070 mm) N8
Slope 1:120
ID 15000 mm
Holds:
1. Maximum filling rate will be confirmed later
2. Inlet nozzle size will be confirmed later
3. Dip pipe details will be confirmed later.