INTERACTIVE SCHEMATIC

Bookmarks X

Options

Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to

quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.

These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this

VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
 RENR8679-04
April 2015

980H Wheel Loader

Hydraulic System
MHG1-UP
A8J1-UP
KZL1-UP
JMS1-UP

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Part Machine Schematic
Description
Number Location Location
Accumulator GP - Brake 111-9040 1 I-7
Accumulator GP - Ride Control 325-7154 2 G-1
Actuator AS - Brake 135-5148 3 I-6
Connector 8C-0564 4 D-4
Connector - Orifice 1 128-7063 5 D-4
Connector - Orifice 2 128-7063 6 D-4
Control GP - Foot Brake 193-1448 7 I-8
Cooler AS - Axle Oil 200-4169 8 F-12
Core AS - Hydraulic Oil Cooler 240-7313 9 D-14
Cylinder GP - Lift 111-8181 10 F-3
Cylinder GP - Steering 261-4949 11 D-8
Cylinder GP - Tilt (High-Lift) (Left) 124-6227 12 G-4
Cylinder GP - Tilt (High-Lift) (Right) 124-6228 13 G-3
Cylinder GP - Tilt (Logger) (Left) 125-0617 14 G-4
Cylinder GP - Tilt (Logger) (Right) 124-0616 15 G-3
Cylinder GP - Tilt (Standard) (Left) 112-5004 16 G-4
Cylinder GP - Tilt (Standard) (Right) 112-5003 17 G-3
Filter - Magnetic (Axle Oil Cooler) (Front Axle) 251-6351 18 F-6
Filter - Magnetic (Axle Oil Cooler) (Rear Axle) 251-6351 19 F-12
Filter GP - Oil (Hydraulic) 330-6570 20 C-14
Motor GP - Auto-Reversing Fan 240-7732 21 D-13
Motor GP - Reversing Fan 255-6805 22 D-13
Pump GP - Axle Oil Cooler 215-3013 23 F-13
Pump GP - Hydraulic Fan 235-2716 24 B-13
Pump GP - Implement 292-9964 25 C-12
Pump GP - Pilot (Brake) 235-6501 26 C-11
Pump GP - Secondary Steering 150-7585 27 B-11
Pump GP - Steering 105-3635 28 C-12
Screen AS - Hydraulic Tank 1 9T-9227 29 A-12
Screen AS - Hydraulic Tank 2 9T-9227 30 A-12
Screen GP - Steering Pilot 154-2883 31 D-9
Sensor GP - Position 214-4863 32 I-8
Strainer 1 200-5978 33 D-5
Strainer 2 200-5978 34 D-5
Switch AS - Limit (Stop Light) 3E-5520 35 I-8
Switch AS - Pressure (Brake) 3E-7693 36 H-8
Switch AS - Pressure (Parking Brake Oil) 3E-6452 37 H-6
COMPONENT LOCATION
Page 2 of 2
Part Machine Schematic
Description
Number Location Location
Tank GP - Hydraulic 234-8928 38 A-12
Valve AS - Fluid Sampling 164-5590 39 B-13
Valve GP - Accumulator Charging (Brake) 172-6144 40 H-8
Valve GP - Auto-Reversing Fan 213-1040 41 D-11
Valve GP - Brake Control (Service) 201-3200 42 I-8
Valve GP - Breaker Relief (Hydraulic Tank) 220-0814 43 B-12
Valve GP - Check 9T-3096 44 F-2
Valve GP - Check (Axle Oil Cooler Bypass) 1 130-5202 45 F-12
Valve GP - Check (Axle Oil Cooler Bypass) 2 130-5202 46 F-12
Valve GP - Check (Dead Engine, Lift Arm Lower) 164-7474 47 F-3
Valve GP - Check (Hydraulic Oil Cooler Bypass) 240-0355 48 D-14
Valve GP - Check (Ride Control) 207-1810 49 F-2
Valve GP - Check (Steering Quad) 111-7775 50 D-9
Valve GP - Control (Parking Brake) 106-1774 51 H-7
Valve GP - Demand Fan 191-8735 52 C-13
Valve GP - Diverter (Ride Control) 115-9328 53 F-1
Valve GP - Diverter (Secondary Steering) 144-5330 54 B-11
Valve GP - Lowering Control 112-1817 55 D-6
Valve GP - Main Control (2-Function) 290-6005 56 E-5
Valve GP - Main Control (3-Function) 290-6007 57 E-5
Valve GP - Pilot (2-Function) 290-8980 58 D-3
Valve GP - Pilot (3-Function) 290-8981 59 D-3
Valve GP - Pilot (Steering) 173-0439 60 C-10
Valve GP - Relief (High-Lift Tilt Cylinder) (Head) 4T-4934 61 E-5
Valve GP - Relief (High-Lift Tilt Cylinder) (Rod) 4T-4162 62 F-4
Valve GP - Relief (Logger Tilt Cylinder) (Head) 4T-4935 63 F-4
Valve GP - Relief (Logger Tilt Cylinder) (Rod) 4T-6103 64 F-4
Valve GP - Relief (Main) 114-2789 65 E-5
Valve GP - Relief (Standard Tilt Cylinder) (Head) 4T-4932 66 F-4
Valve GP - Relief (Standard Tilt Cylinder) (Rod) 4T-4933 67 F-4
Valve GP - Relief (Steering Cylinder Crossover) 9T-7419 68 C-8
Valve GP - Relief (Steering Pump Backup) 9T-7418 69 C-7
Valve GP - Reversing Fan 191-8735 70 E-13
Valve GP - Shuttle 1 8J-6875 71 C-10
Valve GP - Shuttle 2 141-1481 72 F-2
Valve GP - Solenoid (Ride Control) 152-8340 73 F-2
Valve GP - Steering 166-8495 74 D-7
Valve GP - Steering Neutralizer 1 321-5283 75 D-9
Valve GP - Steering Neutralizer 2 321-5283 76 C-9
TAP LOCATION

Tap Schematic
Description
Number Location
A Brake Accumulator Pressure H-8
B Front Brake Pressure I-9
C Rear Brake Pressure I-9
G1 Implement Pump Discharge Pressure E-5
G2 Tilt Rod End Cylinder Pressure G-4
G3 Tilt Head End Cylinder Pressure G-4
G4 Lift Rod End Cylinder Pressure F-3
G5 Lift Head End Cylinder Pressure F-3
G7 Implement Pilot Pressure D-4
G8 Steering Pump Discharge Pressure C-12
G9 Steering Pump Load Sense Pressure B-12
G10 Steering Pilot Supply Pressure C-10
G11 Fan Pump Discharge Pressure C-13
SOS Fluid Sampling Port B-13
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

J J

(35) SWITCH AS
LIMIT (STOP LIGHT)
TO TRANSMISSION CONTROL 3E-5520
(7) CONTROL GP
FOOT BRAKE
TO BRAKE LIGHTS

FRONT AXLE 193-1448

RELEASE
NO
(42) VALVE GP APPLY (3) ACTUATOR AS
NC BRAKE CONTROL BRAKE
(32) SENSOR GP C
(SERVICE)
POSITION 135-5148
201-3200
214-4863 (1) ACCUMULATOR GP
C BRAKE
111-9040
I B
I

FROM DEMAND FAN TO HYDRAULIC OIL FILTER

O
REAR AXLE

A1

A2

H (36) SWITCH AS H
T PRESSURE (BRAKE)
NC

A 3E-7693 NO
TO TRANSMISSION CONTROL
(NOT SHOWN ON GRAPHIC)
(40) VALVE GP C

ACCUMULATOR NC
NO
(51) VALVE GP
CHARGING (BRAKE) CONTROL
172-6144 TO SEMS
(PARKING BRAKE)
C
(37) SWITCH AS
106-1774
PRESSURE (PARKING BRAKE OIL)
3E-6452
(NOT SHOWN ON GRAPHIC)

BRAKE CONTROL SYSTEM

G (16) CYLINDER GP (17) CYLINDER GP G
TILT (STANDARD) (LEFT) TILT (STANDARD) (RIGHT)
112-5004 112-5003
(2) ACCUMULATOR GP
(14) CYLINDER GP (15) CYLINDER GP RIDE CONTROL
TILT (LOGGER) (LEFT) TILT (LOGGER) (RIGHT) (73) VALVE GP 325-7154
125-0617 125-0616 SOLENOID
(12) CYLINDER GP (13) CYLINDER GP (RIDE CONTROL)
TILT (HIGH-LIFT) (LEFT) TILT (HIGH-LIFT) (RIGHT) 152-8340
124-6227 124-6228
(67) VALVE GP G3 G2
(10) CYLINDER GP
RELIEF (STANDARD TILT CYLINDER) (ROD) (72) VALVE GP
LIFT
(23) PUMP GP 4T-4933 SHUTTLE (53) VALVE GP
(46) VALVE GP (64) VALVE GP 111-8181 E9
AXLE OIL COOLER 141-1481 DIVERTER (RIDE CONTROL)
215-3013 CHECK RELIEF (LOGGER TILT CYLINDER) (ROD) 115-9328
P
(AXLE OIL 4T-6103 C
COOLER BYPASS) 2 (66) VALVE GP T
130-5202 RELIEF (STANDARD TILT CYLINDER) (HEAD)
4T-4932
(63) VALVE GP G5 G4
(45) VALVE GP
RELIEF (LOGGER TILT CYLINDER) (HEAD)
F CHECK (AXLE OIL
4T-4935
F
COOLER BYPASS) 1 (18) FILTER LEVER REARWARD
130-5202 MAGNETIC RH LINE ON BOOM
(8) COOLER AS (49) VALVE GP E8
(AXLE OIL COOLER) LEVER FORWARD
(44) VALVE GP
AXLE OIL LH LINE ON BOOM CHECK (RIDE
(FRONT AXLE) CHECK
200-4169 (62) VALVE GP CONTROL)
251-6351 AR AL TR TD LR LL 9T-3096
207-1810

FRONT AXLE
RELIEF (HIGH-LIFT TILT CYL) (ROD)
REAR AXLE

(56) VALVE GP 4T-4162

MAIN CONTROL (2-FUNCTION)
(19) FILTER 290-6005 (47) VALVE GP
MAGNETIC (AXLE OIL COOLER) (57) VALVE GP CHECK (DEAD ENGINE,
(REAR AXLE) MAIN CONTROL (3-FUNCTION) LIFT ARM LOWER)
251-6351 290-6007 164-7474
(61) VALVE GP
G1
RELIEF (HIGH-LIFT
TILT CYLINDER) (HEAD)
AXLE OIL COOLER PUMP DISCHARGE
4T-4934 P T
AXLE OIL COOLER RETURN
(65) VALVE GP
E IMPLEMENT RETURN RELIEF (MAIN) E
T 114-2789
IMPLEMENT PUMP DISCHARGE
T
T (70) VALVE GP
PILOT PUMP DISCHARGE
REVERSING FAN
191-8735 IMPLEMENT PILOT RETURN

PRIMARY PILOT SUPPLY - COMMAND CONTROL STEERING ATTACHMENT (6) CONNECTOR

C2
ORIFICE 1
128-7063
C1 T (5) CONNECTOR
C2 (33) STRAINER 1 ORIFICE 2
00-5978 128-7063
(31) SCREEN GP (4) CONNECTOR G7
(9) CORE AS STEERING PILOT (74) VALVE GP
HYDRAULIC (11) CYLINDER GP 8C-0564
154-2883 STEERING STEERING
OIL COOLER 166-8495 C2 C3 C4 C5 V C6 C7
P 261-4949
240-7313 C1 B A
P
(75) VALVE GP
D C2
(22) MOTOR GP STEERING (34) STRAINER 2 LOWER D
CLOSE
REVERSING FAN (50) VALVE GP NEUTRALIZER 1 200-5978
E3 E5 E7
255-6805 CHECK (STEERING 321-5283
C1 LS
QUAD) P1 FLOAT (58) VALVE GP
(41) VALVE GP 111-7775 PILOT (2-FUNCTION)
(21) MOTOR GP (55) VALVE GP
AUTO-REVERSING FAN (60) VALVE GP 290-8980
AUTO-REVERSING LOWERING CONTROL DUMP LOWER
213-1040 PILOT (STEERING)
FAN 112-1817
173-0439 (59) VALVE GP
240-7732 RACK E2 RAISE E4 E6 PILOT (3-FUNCTION)
PA
(48) VALVE GP 290-8981
P2
CHECK G11
PB
(HYDRAULIC OIL
COOLER BYPASS C T
(68) VALVE GP T RAISE
240-0355 T OPEN
P P RELIEF (STEERING
P CYLINDER
P CROSSOVER)
E1 9T-7419 R1

(52) VALVE GP
DEMAND FAN
C 191-8735 (28) PUMP GP
(76) VALVE GP C
STEERING NEUTRALIZER 2
STEERING P
X 321-5283
105-3635

(20) FILTER GP
(25) PUMP GP
IMPLEMENT G8
(26) PUMP GP
P T

G10
(69) VALVE GP
RELIEF (STEERING LOADER FRAME
OIL (HYDRAULIC) 292-9964 PILOT (BRAKE) PUMP BACKUP)
330-6570 235-6501 9T-7418
(71) VALVE GP
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
SHUTTLE
B (54) VALVE GP PILOT/BRAKE PUMP OUTPUT
8J-6875
DIVERTER (SECONDARY STEERING PUMP OUTPUT
AUTO-REVERSING FAN CONTROL CIRCUIT
STEERING) AXLE COOLER PUMP OUTPUT
144-5330 SECONDARY STEERING PUMP OUTPUT
STEERING CIRCUIT
SUPPLY LINE
L LI S AUXILIARY CYLINDER CONTROL CIRCUIT
IMPLEMENT CONTROL CIRCUIT
G9 (27) PUMP GP TILT CYLINDER CONTROL CIRCUIT
(24) PUMP GP SECONDARY STEERING STEERING CYLINDER CONTROL CIRCUIT
HYDRAULIC FAN 150-7585 LIFT CYLINDER CONTROL CIRCUIT

235-2716 (43) VALVE GP DRAIN / RETURN LINE

B BREAKER RELIEF
IMPLEMENT PUMP OUTPUT
FAN PUMP OUTPUT B
(HYDRAULIC TANK) BRAKE CONTROL CIRCUIT
SOS
220-0814 AXLE OIL RETURN
FROM ELECTRICAL CIRCUITS
BRAKES

(39) VALVE AS
FLUID SAMPLING LINE PATTERNS
164-5590 Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines

(38) TANK GP Component Group

HYDRAULIC CALLOUTS
(29) SCREEN AS (30) SCREEN AS Solenoid Reference
234-8928
HYDRAULIC TANK 1 HYDRAULIC TANK 2 Solenoid Solenoid
Solenoid Name
YY Taps (Pressure, Sampling, Sensor)
9T-9227 9T-9227
ENGINE END FRAME
ID Location
Callout Number Component
E1 C-13 Demand Speed Fan Solenoid (Machine Location from (52) VALVE GP - CONTROL Name
Component Locations Table
E2 D-4 Rack Solenoid
138-1234 Part Number

A E3 D-4 Dump Solenoid A

E4 D-3 Raise Solenoid
THIS SCHEMATIC IS FOR THE 980H WHEEL LOADER HYDRAULIC SYSTEM
E5 D-3 Lower Solenoid
MEDIA NUMBER: RENR8679-04
E6 D-3 3rd Function Port A Solenoid
HYDRAULIC SCHEMATIC PART NUMBER: 242-4309, CHANGE: 05, VERSION: -
E7 D-3 3rd Function Port B Solenoid
BRAKE CONTROL SYSTEM SCHEMATIC PART NUMBER: 142-0726, CHANGE: 02, VERSION: -
E8 F-1 Ride Control Solenoid Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
E9 F-2 Ride Control Solenoid in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
14 13 12 11 10 9 8 7 6 5 4 3 2 1
AXLE COOLING
VIEW ALL CALLOUTS

19
45
23

18

46

8
HYDRAULIC AND BRAKE CONTROL SYSTEM
VIEW ALL CALLOUTS

LOCATED INSIDE LOCATED INSIDE

29 30 SOS
HYDRAULIC TANK HYDRAULIC TANK
26 G8

51 38 40 A

43

1 25

B 42 20 NOT
SHOWN

27
C
G3 54
NOT
SHOWN

G2

17

13

15
12 14 16 39 31 G9
HYDRAULIC FAN
VIEW ALL CALLOUTS

21

22

24

41
NOT
SHOWN

70
NOT G11 52
SHOWN
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

48

3 51 7 35 32

48
MAIN CONTROL VALVE
VIEW ALL CALLOUTS

63 66 64 67

61

56

57
65 62
PILOT VALVE
VIEW ALL CALLOUTS

G4

G5
47

59

58

33
34 G7
RIDE CONTROL ATTACHMENT
VIEW ALL CALLOUTS

A IMPLEMENT
VALVE

LOADER
FRAME
B
2

B A

RIGHT SIDE VIEW

C
D
VIEW A-A SECTION B-B

72
49
44 53

73
VIEW C-C SECTION D-D
STEERING
VIEW ALL CALLOUTS
74
55 60 76
50

75 69

68

G10

71
10

28

11