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THE IMPLEMENTATION OF
OF CNG AS
ANALTERNATIVE FUEL FOR
FOR MARINE DIESEL
ENGINE
Nilam S.
S Octaviani, Semin, M. B. Zaman
Department of Marine Engineering,
Institut Teknologi Sepuluh Nopember,
Kampus ITS Sukolilo (60111), Surabaya, Indonesia
B. Sudarmanta
Department of Mechanical Engineering
Institut Teknologi Sepuluh Nopember,
Kampus ITS Sukolilo (60111), Surabaya, Indonesia
ABSTRACT
The global issue about energy source availability
ability and environmental problem are
attractive issue to be discussed recently. These problem are related ted to alternative
source of fuel energy supply. Mostly,
Mo the research discusses about natural gas as an
alternative fuel for internal combustion because many studies concluded that its
availability
lability and environmental effect of combustion were acceptable, especially on
marine diesel engine. This paper aims to t analyze
ze the implementation of Compressed
Natural Gas (CNG) on four stroke diesel engine and its effect on engine performance
based on experimental study. The engine is tested on five different speed, speed namely
1800, 1900, 2000, 2100 and 2200 rpm. The CNG quantity antity will be varied from 0-3
0
liter/minute when the engine is operated on 0-100%
0 100% of engine load. The result shows
that power output decrease gradually when the CNG quantity increase. However, the
decreasing of power output under dual fuel mode was not significant.
significant. The increase in
the amount of CNG gas injected into the combustion chamber will be followed by
increasing torque .And
And lastly, the increasing of gas quantity in combustion chamber
affect the decreasing of diesel oil consumption significantly.
significantly
Keyword: CNG, Diesel Dual Fuel and Engine Performance.
Cite this Article: Nilam S. Octaviani, Semin, B. Sudarmanta and M. B. Zaman, The
Implementation of CNG as Analternative Fuel For Marine Diesel Engine, Engine
International
ernational Journal of Mechanical Engineering and Technology,, 9(13),
9(1 2018, pp.
25–33.
http://www.iaeme.com/ijmet/issues.asp?JType=IJMET&VType=9&IType=13
http://www.iaeme.com/ijmet/issues.asp?JType=IJMET&VType=9&IType=13
http://www.iaeme.com/ IJMET/index.asp
IJMET/index. 25 editor@iaeme.com
The Implementation of CNG as Analternative Fuel For Marine Diesel Engine
1. INTRODUCTION
The application of natural gas as an alternative fuel is an interesting issue to be discussed. In
addition to produced cleaner emissions, the availability of natural gas is still abundant so that
the price is cheaper when compared with diesel and gasoline [1-2]. Natural gas is an
alternative fuel contain of methane gas (CH4) with a composition of 87-96% [3-5] and other
components, such as ethane, propane, n-butane, iso-butane, n-pentane, iso-pentane, Hexane,
CO2, Nitrogen, O2, and hydrogen on small quantity.The application of natural gas as fuel of
diesel engines is being studied. Research and development of gas-fueled diesel engines is
increasing every year, not only used for experimental processes but also developed in industry
and transportation [6-9]. But the application of natural gas as a fuel diesel engine can’t just be
done.
According to Zoltowski [10], natural gas will be difficult to apply to diesel engines
because natural gas is a type of fuel with low cetane number but high octane number. This
causes the ability of natural gas to conduct low self-ignition. However, Semin et al [1]
explained that natural gas can be applied to diesel engines with dual fuel technology wherein
the engine is operated with two fuels, the engine operates with gas fuel and diesel fuel under
lean burn condition, it means that the amount of diesel fuel less than usual because it acts as a
pilot fuel.To be operated with gas fuel, it is necessary to modify some components and add
new components so that diesel engines convert to dual fuel engines [11, 12, 13].
However, during the compression stroke, diesel engines after conversion into dual fuel
engines operation (diesel/natural gas) have longer ignition delay [14, 15], lower in-cylinder
pressure [11, 16, 17] and lower heat release rate compared to diesel operation[14, 18]. This
condition may lead the decreasing of engine power [13, 19]. This paper will discuss about the
effect of of converting diesel engine into dual fuel engine to diesel engine exhaust emission
after natural gas is applied in dual fuel engines
2. EXPERIMENTAL SETUP
2.1. Fuel Properties
Compressed Natural Gas (CNG) is an alternative fuel that can be used as a substitute for
gasoline, diesel fuel and propane / LPG. Natural gas is a gas with the main composition is
methane (CH4). In addition, propane, butane, iso-butane and other gases are also contained in
small quantities. Usually the methane gas content is more than 90-98% in natural gas,
depending on the location of the source and process of natural gas processing.
The addition of gas as fuel in diesel engines causes the addition of new components and
modifications to several engine components. Tiwari (2015) [12], conducted an experiment in
converting diesel engines into dual fuel engines using diesel and gas (CNG) fuel. Some
system components that need to be modified include the cylinder head, spark ignition system
and cooling system. While the components that need to be added to the modification process
are selenoid valves, diesel modulators, high / low pressure filters, the use of low compression
type pistons, dual fuel Electronic Control Units (ECUs) and turbocharger air bypass (TAB).
The last is the addition of components to the gas installation system so that it can be injected
into the combustion chamber.
Several studies on the conversion of diesel engines fueled by diesel oil to dual fuel
engines (diesel and gas) have been carried out, both in computational and experimental
simulations [20-22]. The conversion results have an effect on the combustion process and
engine performance. This is due to differences in the characteristics of the fuel used. Table 2
shows the differences in properties between gas and diesel fuel. It is the difference in property
of this fuel that causes the addition of CNG in the combustion chamber to affect the change in
performance and combustion process in dual fuel engines.
= (2)
!"#
= (3)
$
Figure 2 Variation of power output with engine load at constant speed (2200 rpm)
From Figure 2 there is also no significant difference in the power generated from the
addition of the amount of gas fuel. This can be seen from the existence of graphs that coincide
with each other and the small percentage difference in the average increase or decrease of the
power produced by each variation of spring constant and gas pressure out. This proves that
the addition of electrical load is followed by an increase in voltage and electric current which
causes an increase in engine power. Addition of electrical load will cause the engine speed to
decrease. To maintain a constant rotation of the addition of fuel supply into the combustion
chamber by increasing the gas handle on the generator to 2200 rpm and to maintain the
constant rotation, the centrifugal governor is tasked with ensuring that the fuel entering the
combustion chamber is in accordance with the engine speed.
In addition, the addition of gas increases the amount of material that burns into the
combustion chamber both fuel increases. Diesel fuel and gas will cause more energy to be
converted into heat energy and mechanics with enough air to get perfect combustion. The
energy produced from combustion makes the engine power greater in accordance with the
load given to the engine.
3.2. Torque
Torque is the engine's ability to produce work. Torque is proportional to the power supplied
and inversely proportional to engine speed. The greater the power produced by the engine, the
greater the torque obtained. Conversely the greater the engine speed, the torque produced will
be smaller.
From Figure 3, it can be seen that the torque value increases with increasing load. This is
because with the addition of the load there is an increase in fuel consumption on the engine.
The addition of diesel fuel consumption alone will be controlled by a centrifugal governor
that works according to engine speed and the rotation will be kept constant even though there
is an additional load.
20.0
Diesel fuel
DF + CNG 1 l/m
18.0 DF + CNG 2 l/m
DF + CNG 3 l/m
Torque (Nm)
16.0
14.0
12.0
10.0
1800 1900 2000 2100 2200
Engine Speed (rpm)
consuming fuel. After the load plus the SFC chart tends to decrease until it reaches a load of
2700 watts the SFC value reaches a minimum. Then when the load is added from 2700 to
4000 watts, the SFC value will rise again to a certain point. In different rotation variations, the
best SFC value occurs when the engine operates at 2000 rpm.
4. CONCLUSION
The effect of CNG addition has been investigated above. According to data obtained, the
finding of this study are concluded as follows:
• Power output is the most important parameter of engine performance. According to the data
obtained, the addition of natural gas into combustion chamber affect the power output. When
the natural gas quantity increase, the power output decrease gradually. However, the
decreasing of power output under dual fuel mode was not significant.
• The torque value increases with increasing load. The increase in the amount of CNG gas
injected into the combustion chamber will be followed by increasing torque
• Specific fuel consumption (SFC) is the amount of fuel needed to produce one unit of power
within one hour. When a diesel engine is operated with a dual fuel system, diesel oil
consumption has decreased significantly with the addition of CNG fuel entering the
combustion chamber.
ACKNOWLEDGEMENT
Firstly, the authors would like to thank and acknowledge to the KEMENRISTEKDIKTI
Indonesia to provide research grants and support the financials of this research. And
furthermore, the authors would like to be obliged to Department of Marine Engineering, ITS
for providing laboratory facilities.
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