Genie Genuine Service Tools Catalog

GENIE GENUINE
SERVICE AND
TROUBLESHOOTING
TOOLS CATALOG
GENIELIFT.COM l 800-536-1800
DIAGNOSTIC
Item Part Number: 75094GT Item Part Number: 107647GT Item Part Number: 110803GT
Tee Harness, Super Boom Tee Harness, Z135 SCON Z40 Plus 1 Harness
Connects a computer with the Allows Web-GPI computer Allows computer access to
Web-GPI program (see 215336) to connectivity to Z/ZX135 SCON. Plus 1 systems.
the controllers on Super Booms.
Benefit – Allows the technician to Benefit – Allows the user to update
Benefit – Aids in calibrating and connect Web-GPI to the SCON for Z40N software in the Zapi motor
troubleshooting Super Booms. troubleshooting. controllers. Also, when used with
1267881GT, this allows
Model(s): S100, S105, S120, S125 Model(s): Z135, ZX135,
communication
All SX machines
Model: Z40N, For use with 1267881GT.
With DP 200 displays in booms with
Tier 4F engines
Web-GPI, Thumb Drive Z40 Plus 1 Interface Cable Genie Software Files Disc,
Aids in troubleshooting and Allows a laptop computer to Web-GPI*
calibrating most boom models. communicate with the Plus 1 Contains application files for Genie
system on the Z40N. controllers.
Benefit – Thumb drive contains
Web-GPI, all application files required Benefit – Aids the technician in Benefit – Allows the technician to
to communicate with each machine’s troubleshooting, adjustment, and communicate to any unit with the
controllers. Also contains Web-GPI repair of the Z40N. ALC-500 or ALC-1000 control
training to assist the user to gain system products.
Model: Z40N, Use with 110803.
confidence in using the program.
*Part of 215336
1
WWW.GOGENIELIFT.COM
Kit, 50 Foot Serial Cable, 50 Foot Serial Cable* 6 Inch Serial Cable*
6 inch adapter, and Connects your computer to the Connects digital protractor to
digital protractor magnetic base digital protractor. the 50’ serial cable.
This kit allows the user to monitor Benefit – Used to connect the digital Benefit – Used to connect the digital
boom angles during the calibration protractor to a laptop computer. protractor to a laptop computer.
process. *Part of kit 58351GT *Part of kit 58351GT
Benefit – Used for calibrating larger
boom products.
Model(s): Available on all booms over
100 ft and above
Digital Protractor Digital Protractor* Digital Protractor

and Magnetic Base* Shows angle in degrees on Magnetic Base*
Attaches to the boom sections or flat surfaces. Holds digital protractor steady.
chassis to find the angle in reference Benefit – Simplifies reading angles. Benefit – Securely holds the digital
to gravity.
*Part of kit 58351GT protractor to the boom structure
Benefit – Used for calibrating during the calibration process.
machines.
*Part of kit 58351GT
*Part of kit 58351GT
2
ELECTRICAL
AMP® Service Plug Kit Cannon® Plug Service Kit Cannon® Plug
New parts for servicing AMP® plugs. New parts for servicing Cannon® Extraction Tool
plugs. Used to repair damaged
Benefit – Aids in repairing damaged
harnesses with AMP plugs
®
Benefit – Repairs worn plugs. Cannon® plugs
Benefit – Used to repair damaged
Cannon plugs
Molex® Extraction Tool Dielectric Grease Wago® Screwdriver

Aides in removing terminals from Benefit – Prevents corrosion and water Tool for Wago® electrical
Molex connectors intrusion in electrical connections. plugs/connections.
Provides a means of lubricating and
Benefit – Aids the Benefit – Specially designed to allow
sealing rubber portions of the connec-
technician by simplifying the removal the technician to extract wires from
tor.
of Molex® crimped connections. Wago® terminal strips.
Model: All
3
WWW.GOGENIELIFT.COM
Deutsch® Connector Deutsch® Plug Service Kit Extraction Tool,

Repair Kit New parts for servicing Deutsch® TZ Connector
New parts for servicing Deutsch® plugs. Aids in TZ connector disassembly.
plugs. Benefit – Aids in repairing damaged Benefit – Eases disassembly.
Benefit – Repairs worn plugs. harnesses.
4
ENGINE
Com Cable, Ford® EFI, Com Cable, Ford® 2.5 EFI, Ford® Manual
E-Controls E-Controls Instructions for Ford® engines.
Communication cable for computer Communication cable for computer Benefit – Used for
access to Ford® engines. connectivity to Ford® engines. maintenance info.
Benefit – Troubleshooting/repair etc/for Benefit – Need this cable plus
connection to DSG-423 with 2.3 or part# 70474 to hook to Ford LRG
2.5& MSG-425. models.
Model: All with Ford® 2.3 EFI engine Model: All with Ford® 2.3 or 2.5
EFI engine
Need this cable with part #119204GT
to connect to Ford LRG
Item Part Number: 58219GT
Ford® Manual
Instructions for Ford® engines.
Benefit – Used for maintenance info.
5
MECHANICAL WWW.GOGENIELIFT.COM
Item Part Number: 21982GT Item Part Number: 37947GT
Unit Key 10 pack of Unit Keys

Fits all Genie booms and scissors. Fits all Genie booms and scissors.
SEALS AND LUBES
Sentry Seal Boelube® SAE Viton® O-Ring Kit

Tamper-evident visual aid. Lubricates moving parts. Contains Viton® material SAE O-rings
sizes -2 through -24. These can be
Benefit – Fast Drying Lacquer. Shows Benefit – Eases machining processes. used for SAE straight thread ports
if parts or fittings have come loose or Reduces friction and heat. Can be (boss fittings, plugs, top seals on
have moved. Helps prevent unautho- used on many different materials. many cartridge valves, etc.).
rized tampering. Highly visible. Protects moving parts. Non hazard- Benefits: A variety of O-rings in one
Excellent Adhesion to metals. Easy ous. Non-flammable, non corrosive. compact kit. Viton® O-rings are an
application squeeze tube. Does not attract dust and dirt. excellent choice for high temperature
applications. Recommended temperature
Model: Used primarily on aluminum
limits: -15F to 400F.
products to lubricate columns.
Model (if applicable): All with hydraulic
connections
6
HYDRAULIC
O-Ring Kit, SAE O-Ring Kit, Parker® Plug and Cap Kit, SAE
Universal kit with replacement O-rings Universal kit with replacement O-rings Universal kit with various sized caps
for all products with SAE fittings. for all products with Parker® fittings. and plugs used to contain hydraulic
leaks on components with SAE 37°
Benefit – Carrying case separates Benefit – Carrying case separates
flared hydraulic fittings during repairs.
various sized O-rings with labels various sized O-rings with labels
for easy part identification and for easy part identification and Benefit – Carrying case separates
comparison. comparison. various sized caps and plugs with
labels for easy part identification.
Model: All products with hydraulic Model: All products with hydraulic
Greatly reduces hydraulic leaks and
lines. lines.
mess during repairs.
Model: All products with 37° flared
hydraulic lines.
Item Part Number: 49613GT Item Part Number: 65787GT
Plug and Cap Kit, Parker® Plug Kit

Universal kit with various sized caps Universal plug kit with various sized
and plugs used to contain hydraulic plugs used to contain hydraulic leaks
leaks on components with Parker® on components during repairs.
hydraulic fittings during repairs.
Benefit – Various sized plugs can
Benefit – Carrying case separates be used on multiple products to
various sized caps and plugs with reduce hydraulic leaks and mess
labels for easy part identification. during repairs.
Greatly reduces hydraulic leaks and
mess during repairs.
Model: All products with © Parker
O-ring face seal fittings.
7
WWW.GOGENIELIFT.COM
Parker® Junior Digital Parker® Junior Digital Female Quick Disconnect

Pressure Gauge Pressure Gauge Receives male hydraulic lines/fittings.
Reads hydraulic pressure at drive, Extension Hose Benefit – Allows quick installation/
oscillate, and function manifolds. Flexible hose and fitting that removal of hydraulic lines/fittings.
Benefit – Features: attaches to a pressure gauge.
• Easy Operation Benefit – Flexible hose allows user
• Backlit display to connect pressure gauge in hard
• User-adjustable pressure units
to reach areas or areas where a
• Min/Max memory
gauge would not fit.
• Battery life indicator applications
• Ranges for hydraulics and pneumatics Part of 93500
• Scanning rate of 10ms
Model: All Booms and Scissors
• Fluid temperature:-4° to 176°F
Model: All Booms and Scissors
8
TRAINING
Course 1: Online Courses Include: Available Around

Genie Scissors and Booms Basic Electrical the Clock
DC and IC models up to 80 feet. • Basic Hydraulic
Genie TechPro training is available
Course Length: 3 days • Machine Inspection
online 24/7/365 and compatible with
• Introduction to Web GPI
many web browsers, so service
technicians can train at their own
Course 2: Boom Lift Specific: pace at a location of choice.
• DC Booms
Genie Telehandlers
• IC Booms
GTH 5519, 636, 844, 1056, 1256, • S™-125, SX™-180
and 1544 models.
• Z™ Boom Lifts (-33, -40, -80, -135)
Course Length: 3 days
Scissor Lift Specific:
Accessible and
• DC Scissors Time-Efficient
Course 3: • ICScissors
Businesses ad service team members,
Genie Super Booms • Smart Link Control System
save time, and reduce expenses over
ZX-135, SX-150 or SX-180 • GS™-69 RT & BE Family classroom training that requires travel
Course Length: 3 days and time out of the field.
Telehandler Specific:
• GTH™ -5519, -636,
Customers can self-register
for free* at: Customers can self-register
http://www.genielift.com/techpro for free* at:
http://www.techpro.genielift.com
*Travel Costs not included for
Factory Service Training.
*Travel Costs not included for
Factory Service Training.
9
ALC-500 CONTROL SYSTEM (WEB-GPI) ALC-1000 CONTROL SYSTEM (WEB-GPI)
S™-40 S-60 S-80 ™ Z-60/34 IC Z-62/40 IC S-100 S-120
Z -45/25 IC Z-80 SX-125 XC SX-135 XC SX-150 SX-180 Z-135 ZX-135
S-45 S-65 S-85 (pre-2015) (2015 model) S-105 S-125
215336GT Web-GPI
software thumb drive
(includes 101436 files,
Web-GPI, and training)
1252193GT USB / DB9

Serial Adaptor Cable*
75094GT T-harness
(Super Boom)
107647GT Z135
SCON T-harness
58351GT Digital
Protractor Kit
DELTA
SMART LINK TECH PLUS 1 ENGINES
Genie Slab GS-69 IC Z-60DC/FE Deutz 2.9 & 3.6 Ford Ford DSG and
GR/QS GS-69DC/ BE Z-33 Z-40N GM
Scissors GS-90 RT (2016 model) Tier 4 SerDia LRG425 MSG engines
Smart Link (No additional

software needed. Uses
Internet Explorer.)
CAT5 cable
Delta Tech Programming

Cable 215919GT &
Service Tool 131338GT
Sauer-Danfoss
Plus-1 software
(download from S-D
web site)
110803GT Plus-1
Programming Harness
119604GT Plus-1 cable
Deutz P/N 0293 7571
70474GT Com Cable

and Software
119204GT Com Cable
10
GENIELIFT.COM l 800-536-1800
Effective Date: March, 2018. Product specifications are subject to change without notice or obligation.
© 2018 Terex Corporation. Terex, Genie and Taking You Higher are registered of Terex Corporation. All other trademarks are property of their respective owners.

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GENIE GENUINE

Digital Protractor Digital Protractor* Digital Protractor

Molex® Extraction Tool Dielectric Grease Wago® Screwdriver

Deutsch® Connector Deutsch® Plug Service Kit Extraction Tool,

Item Part Number: 58219GT

Item Part Number: 21982GT Item Part Number: 37947GT

Unit Key 10 pack of Unit Keys

SEALS AND LUBES

Sentry Seal Boelube® SAE Viton® O-Ring Kit

Item Part Number: 49613GT Item Part Number: 65787GT

Plug and Cap Kit, Parker® Plug Kit

Parker® Junior Digital Parker® Junior Digital Female Quick Disconnect

Model: All Booms and Scissors

Course 1: Online Courses Include: Available Around

1252193GT USB / DB9

Smart Link (No additional

Delta Tech Programming

119604GT Plus-1 cable

Deutz P/N 0293 7571

70474GT Com Cable

119204GT Com Cable

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