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Specifiers Anchoring Resource Book
Book 1.2 of 4
ANCHORING
TECHNOLOGY
Book 1.2 2008
Anchoring Technology
Where the fixing is simple and does not warrant strength limit state
calculations, selection on the basis of load case is made simple and
easy with safe working load tables for each masonry anchor.
We know that you will find these books both useful and informative.
Table of contents
1 Legend of symbols 2
2 Notation 3
3 Design process 4
Simplified Design Process 5
Worked Example 8
5 Anchoring technology
Derivation of Capacity 16
Anchoring Principles 17
Base Materials 20
Design 22
Tension 23
Shear 27
Bending 29
Combined Loading 30
Anchor Groups 31
Assembly Torque and Preload 32
Long Term Preload Degradation 33
Slip Load and Cyclic Loading 34
Cracked Concrete Design 34
Corrosion and Fire 35
Design Worksheet 36
1
Anchoring Technology
1 Legend of symbols
Has good resistance to cyclic, and pulse loading. Suitable for floor applications.
Resists loosening under vibration
Suitable for use in damp holes.
2
2 Notation
am = absolute minimum anchor spacing (mm) Vuc = characteristic ultimate concrete edge shear capacity (kN)
As = stress area (mm2) Vur = design ultimate shear capacity (kN)
bm = minimum substrate thickness (mm) Vurc = design ultimate concrete edge shear capacity (kN)
db = bolt diameter (mm) Vus = characteristic ultimate steel shear capacity (kN)
N* = design tensile action effect (kN) ß = concrete cube compressive strength (N/mm2)
Nu = ultimate tensile capacity (kN) Øc = capacity reduction factor, concrete tension recommended
as 0.6
Nuc = characteristic ultimate concrete tensile capacity (kN)
Øm = capacity reduction factor, steel bending recommended as 0.8
Nur = design ultimate concrete capacity (kN)
Øn = capacity reduction factor, steel tension recommended as 0.8
Nurc = design ultimate concrete tensile capacity (kN)
Øq = capacity reduction factor, concrete edge shear recommended
Nus = characteristic ultimate steel tensile capacity (kN) as 0.6
t = total thickness of fastened material(s) (mm) Øv = capacity reduction factor, steel shear recommended as 0.8
3
Anchoring Technology
3 Design process
The necessary diagrams, tables etc for each specific product are
included in this publication.
4
3 Design process / Simplified design process
Note that the Interaction Diagram is for a specific concrete ACTION - Note down the value for Xne
compressive strength and does not consider edge distance and
anchor spacing effects, hence is a guide only and its use should not For designs involving more than one anchor, consideration must
replace complete design process. be given to the influence of anchor spacing on tensile capacity. Use
either of tables 2d or 2e to establish the anchor spacing effect,
ACTION - Note down the anchor size selected. tension, Xnae or Xnai.
Having selected an anchor size, check that the design values for Checkpoint 2
edge distance and anchor spacing comply with the absolute minima
Design reduced concrete tensile capacity, ØNurc
detailed in table 1b. If your design values do no comply, adjust the
design layout.
ØNurc = ØNuc * Xnc * Xne * (Xnae or Xnai) (kN)
Calculate the anchor effective depth as detailed in step 1c.
This calculation takes into consideration the influences of concrete
This is an important structural dimension that will be referred to in compressive strength, edge distance and anchor spacing to arrive
subsequent tables at the design reduced concrete tensile capacity.
Typically, greater effective depths will result in greater tensile ACTION - Note down the value of ØNurc
capacities.
Checkpoint 1
Anchor size selected?
Absolute minima compliance achieved?
Anchor effective depth calculated?
5
Anchoring Technology
Step 3 - Verify concrete tensile capacity – per anchor For a row of anchors located close to an edge, the influence of the
anchor spacing on the concrete edge shear capacity is considered
Having calculated the concrete tensile capacity above (ØNurc), by factor Xva, anchor spacing effect, concrete edge shear.
consideration must now be given to other failure mechanisms.
Note that this factor deals with a row of anchors parallel to the edge
Calculate the reduced characteristic ultimate steel tensile capacity and assumes that all anchors are loaded equally.
(ØNus) from table(s) 3a.
If designing for a single anchor, Xva = 1.0
ACTION - Note down the value of ØNus
ACTION - Note down the value of Xva
For internally threaded anchoring products that utilize a separate
bolt such as the range of cast in ferrules and the Dynaset anchor, In order to distribute the concrete edge shear evenly to all anchors
make use of step 3b to verify the reduced characteristic ultimate within a row, calculate the multiple anchors effect, concrete edge
bolt steel tensile capacity (ØNtf). shear, Xvn.
6
3 Design process / Simplified design process
Checkpoint 5
Design reduced shear capacity, ØVur
Check V* / ØVur 1
This completes the shear design process, we now look to verify that
adequate combined capacity is available for load cases having both
shear and tensile components.
7
Anchoring Technology
Verify capacity of the anchors detailed below The design values of e=250 mm and a=150 mm comply with these
minima, hence continue to step 1c.
Given data:
Concrete compressive strength f’c 50 MPa The effective depth, h is calculated by making reference to the
‘Description and Part Numbers’ table (“Mechanical Anchoring”
Design tensile action effect N*TOTAL 80 kN
manual) and calculating effective depth, h=Le – t.
Design shear action effect V*TOTAL 180 kN
Edge distance e 250 mm Hence,h = 125-10
Anchor spacing a 150 mm = 115mm
Fixture plate + grout thickness t 10 mm
ACTION - h = 115
No. of anchors in shear n 4
Anchor selected is SP16145
Checkpoint 1
Anchor size selected? M16
Absolute minima compliance achieved? Yes
Anchor effective depth calculated? h=115 mm with SP16145
As the design process considers design action effects PER ACTION - ØNuc = 54.6 kN
anchor, distribute the total load case to each anchor as is deemed
appropriate. Verify the concrete compressive strength effect, tension, Xnc value
from table 2b.
In this case, equal load distribution is considered appropriate
hence, ACTION - Xnc = 1.25
Design tensile action effect (per anchor) N* 20 kN Verify the edge distanced effect, tension, Xne value from table 2c
Design shear action effect (per anchor) V* 45 kN
ACTION - Xne = 1.00 (no effect)
Given that each of the ‘interior’ anchors is influenced by two
adjacent anchors, verify capacity for anchor ‘B’ in this case. As we are considering anchor ‘B’ for this example, use table 2e
(“Mechanical Anchoring” manual) to verify the anchor spacing
From the information presented in tables 4.1 – 4.3, it is established effect, internal to a row, tension, Xnai value. If we were inspecting
that Spatec PLUS anchors will be suitable for selection. anchors ‘A’ or ‘D’ we would use table 2d for anchors at the end of
a row.
Having completed the preliminary selection component of the
design process, commence the Strength Limit State Design ACTION - Xnai = 0.45
process.
Checkpoint 2
Step 1 - Select anchor to be evaluated Design reduced concrete tensile capacity, ØNurc
Refer to table 1a, ‘Indicative combined loading – interaction ØNurc = ØNuc* Xnc* Xne*Xnai (kN)
diagram’ (“Mechanical Anchoring” manual). Applying both the = 54.6 *1.25*1.00*0.45
N* value and V* value to the interaction, it can be seen that the = 30.7 kN
intersection of the two values falls within the M16 “band”.
ACTION - ØNurc = 30.7 kN
ACTION - M16 anchor size selected.
8
3 Design process / Worked Example
Step 3 - Verify anchor tensile capacity – per anchor STEP 5 Verify anchor and shear capacity – per anchor
From table 3a, verify the reduced characteristic ultimate steel tensile From table 5a, verify the reduced characteristic ultimate steel shear
capacity, ØNus capacity , ØVus.
For an M16 Spatec PLUS, ØNus = 100.5 kN The shear capacity available from the Spatec PLUS anchor is
subject to its effective depth, h value. As was noted earlier h = 115
ACTION - ØNus = 100.5 kN mm for this example, hence,
Check N* / ØNur 1
In this case ØVur = 56.6 kN
20/30.7 = 0.65 1
(governed by concrete capacity).
Tensile design criteria satisfied, proceed to Step 4.
Check V* / ØVur 1
Step 4 - Verify concrete shear capacity – per anchor
45 / 56.6 = 0.80 1
Referring to table 4a, consider the value obtained for an M16
anchor at e = 250 mm.
Shear design criteria satisfied, proceed to Step 6.
Verify the concrete compressive strength effect, tension, Xvc value Table 4d Interference between shear wedges
from table 4b. Fig 1
Verify the anchor spacing effect, concrete edge shear, Xva value
using table 4d.
Fig 2
ACTION - Xva = 0.62
ØVuc = Low
ØVuc = Low
In order to distribute the shear load evenly to all anchors in the Xva = High
Concrete edge Xva = High a
group, the multiple anchors effect, concrete edge shear, Xvn value is Concrete edge a
retrieved from table 4e.
e2
e2
The ratio of (a/e) for this design case is 150 / 250 = 0.6
ACTION - Xvn = 0.69 Xva is based on the effect the combined failure cones have on each
other. At large edge distances (Fig 1) the effect is large (Xva is low)
Checkpoint 4 with the effect decreasing (Xva increases) as the edge distance
Design reduced concrete shear capacity, ØVurc decreases (Fig 2).
ØVurc = ØVuc * Xvc * Xvd * Xva * Xvn (kN)
ØVuc1 * Xva1 > ØVuc2 * Xva2
= 80.2 * 1.25 * 1.32 * 0.62 * 0.69
= 56.6 kN
9
Anchoring Technology
ØNuc = 54.6 kN
Xnc = 1.25 Specify:
Xne = 1.00
Ramset Spatec PLUS Anchor,
Xnai = 0.45
M16 (SP16145)
It can be seen from the above values that whilst the concrete Maximum fixed thickness to be 10 mm.
compressive strength effect, Xnc improves the design ultimate
tensile capacity, the anchor spacing effect, Xnai significantly reduces
design ultimate tensile capacity.
ØVuc = 80.2 kN
Xvc = 1.25
Xvd = 1.32
Xva = 0.62
Xvn = 0.69
Note that increasing the anchor spacing for this design will improve
Xnai, Xva and Xvn.
ØNuc = 54.6 kN
Xnc = 1.25
Xne = 1.00
Xnai = 0.61
10
4 Selecting the right anchor / Anchor feature guide
Table 4.1
ANCHOR
Chemset™
Spatec™ Chemset™
FEATURE Dynaset ™
Boa Coil
™
Dynabolt ™
Trubolt ™
Spin Epcon C6 Epcon A7
PLUS Injection
Capsule
Through Fix 4 4 4 4 l l l l
Preset 4 l 4 4 4 4
Stress Free 4 4 4 4
Immediate
4 4 4 4 4
Loading
Vertical Fix 4 4 4 4 4 4 4 4 4
Horizontal Fix 4 4 4 4 4 4 4 4 4
Overhead Fix 4 l l l l l l l l
Pull Down 4 4
Plated 4 4 4 4 4 4 4 4 4
Galvanised 4 4 4 4 4 4
Stainless Steel 4 4 4 4 4 4 4
Socket Fix
4 Q
Female
Hex Bolt Finish 4 4 Q 4
Stud/Hex Nut
l 4 4 4 4 4 4
Finish
Countersunk
l Q
Finish
Removable/
4 Q
Reusable
4 = Recommended, l = Possible, Q = Not available all sizes
11
Anchoring Technology
Table 4.2
ANCHOR
Spatec™ Chemset™ Chemset™
FEATURE Dynaset™ Boa™ Coil Dynabolt™ Trubolt™ Epcon C6 Epcon A7 Reo 502
PLUS Spin Capsule Injection
Coastal Enviro.- 4 (SS)
4 (SS) 4 (SS) 4 (SS) 4 (SS) 4 (SS) 4 (SS) 4
External
Coastal Enviro. - 4 (Gal)
4 (Gal) 4 (Gal) 4 (Gal) 4 (Gal) 4 (Gal) 4 (Gal) 4
Internal
Inland Enviro. -
4 (Zn) 4 (Zn) 4 (Zn) 4 (Zn) 4 (Zn) 4 (Zn) 4 (Zn) 4 (Zn) 4 (Zn) 4
External
Inland Enviro. -
4 (Zn) 4 (Zn) 4 (Zn) 4 (Zn) 4 (Zn) 4 (Zn) 4 (Zn) 4 (Zn) 4 (Zn) 4
Internal
Tropical Enviro. -
4 (Gal) 4 (Gal) 4 (Gal) 4 (Gal) 4 (Gal) 4 (Gal) 4 (Gal) 4
External
Tropical Enviro. -
4 (Zn) 4 (Zn) 4 (Zn) 4 (Zn) 4 (Zn) 4 (Zn) 4 (Zn) 4 (Zn) 4 (Zn) 4
Internal
Alpine Enviro. -
4 (Gal) 4 (Gal) 4 (Gal) 4 (Gal) 4 (Gal) 4 (Gal) 4 (Gal) 4
External
Alpine Enviro. -
4 (Zn) 4 (Zn) 4 (Zn) 4 (Zn) 4 (Zn) 4 (Zn) 4 (Zn) 4 (Zn) 4 (Zn) 4
Internal
Industrial Enviro.
4 (SS) 4 (SS) 4 (SS) 4 (SS) 4 (SS) 4 (SS) 4 (SS) 4
- External
Industrial Enviro.
4 (SS) 4 (SS) 4 (SS) 4 (SS) 4 (SS) 4 (SS) 4 (SS) 4
- Internal
Internal Wet Areas 4 (Gal) 4 (Gal) 4 (Gal) 4 (Gal) 4 (Gal) 4 (Gal) 4 (Gal) 4
Dry Hole 4 4 4 4 4 4 4 4 4 4
Damp Hole 4 4 4 4 4 4 4 4
Water Filled Hole 4 (SS) 4 (SS) 4 (SS) 4 4 4
Submerged Hole
4 (SS) 4 (SS) 4 (SS) 4 (SS) 4 (SS) 4 (SS) 4 (SS) 4
After Set
Fire Rated 4 4
Solid Concrete 4 4 4 4 4 4 4 4 4 4
Hollow Block
4
(Web)
Hollow Block
4 4Q 4Q 4Q -
(Cavity)
Solid Brick 4 4 4 4 4 4 -
Wire Cut Brick 4 4Q 4Q 4Q -
Q With accessories
12
4 Selecting the right anchor / Chemical Resistance
Table 4.3
Concentrate Spin
Environment Chemset™ Inj. Epcon C6 Epcon A7 Reo 502 SS Fixings Gal Zinc
% Capsule
Acetic Acid 10 H M M M 4 X X
Acetic Acid 30 L L L L 4 X X
Acetic Acid Concentrate L L L L X X
Acetone 25 L L L L L X X
Acetone 100 L L L L L
Ammonia (aq) Concentrate L L L 4 X X
Ammonia Gas H M L M 4
Aniline 100 L M L M
Battery (Accumultor) H L L L X X
Acid
Beer - H H H H H X X
Benzene - L L L L 4
Benzol L L L 4
Boric Acid (aq) M M M 4 X X
Bromine Any M M M 4
Butanol 100 H L L L 4
Calcium Carbonate All H H H 4
Calcium Chloride (aq) Any H H M H 4
Calcium Hydroxide (aq) - H M M M 4
Carbon Dioxide 100 H H H H 4
Carbon Monoxide 100 H H H H 4
Carbon Tetrachloride 10 H L L L 4
Carbon Tetrachloride Concentrate L L L 4
Cement Suspension Saturated H H H H 4
Citric Acid 15 H H M M M 4 X X
Citric Acid Any H M L M X X
Common Salt Solution Any H H H H 4 X X
Copper Nitrate Any M M M 4
Copper Sulphate Any M M M 4
Diesel Fuel 100 H H M H 4
Distilled Water H H H H 4 X X
Engine Oil 100 H H M H 4
Ethanol 10 H L M M M 4
Ethanol 40 L L M L M 4
Ethanol 50 L L L L 4
Ethyl Acetate 100 L L L L 4
Formaldehyde (aq) 30 H M M M 4
Formic Acid 10 H M M M X X
Formic Acid 40 L L L L X X
13
Anchoring Technology
14
4 Selecting the right anchor / Chemical Resistance
15
Anchoring Technology
Obviously, the value obtained in each test will vary slightly, and after
obtaining a sufficient quantity of test samples, the Ultimate Failure
Loads are able to be plotted on a chart.
16
5 Anchoring Technology / Anchoring Principles
• the bolt or stud, and in some cases, the steel spacer of the
anchor.
• the ability of the anchor to resist the bending moment induced If increasing load were to be applied to the fixture, preload would
by the shear force. reduce and finally be removed. At this point, the steel cone would
begin to be drawn further into the expansion sleeve. When loaded
• the compressive strength of the concrete. to failure in concrete tension, the failure mode of a correctly
• the shear and tensile strength of the concrete at the surface of installed anchor is characterised by the formation of a concrete
the potential concrete failure wedge. cone, the apex of which is located at the effective depth of the
anchor.
When loaded to failure in concrete shear, an anchor located near an
edge breaks a triangular wedge away from the concrete. Alternatively, if the tensile capacity of the steel is exceeded, the
anchor will break.
Concrete wedge failure mode
Effective depth is the effective length, Le of the anchor less the
fixture thickness, t.
h = Le – t
Note that for the purpose of calculating “h”, the fixture thickness “t”
should include the thickness of non structural grout, packing, etc.
The diameter of the drilled hole is slightly larger than the outer
diameter of the anchor. When torque is applied to the bolt head or
nut of the anchor, the cone is drawn up into the sleeve to expand its
effective diameter. The wedge action of the cone nut in the sleeve
increases with increasing torque.
17
Anchoring Technology
Applied tensile loads are resisted by these elements: Dynaset anchors are inserted into a drilled hole, and set by the
displacement of the expander plug.
• the anchor bolt or stud.
• the wedge action of the steel cone in the sleeve.
• friction between the expanded sleeve and the drilled hole.
• shear and tension at the surface of the potential concrete cone.
The diameter of the drilled hole is slightly larger than the outer
diameter of the anchor. When the expander plug is fully driven
home (displaced), it expands the lower portion of the anchor body,
to increase its effective diameter.
Resistance to tensile load is provided by the two (2) components • the bolt.
which make up the Boa Coil anchor, the “bolt” and the “coil”. • the steel annulus of the anchor.
The reaction of the concrete against the expanded anchor creates a • friction between the expanded anchor and the drilled hole.
high friction force and an undercut forms between the anchor and • shear and tension at the surface of the potential concrete cone.
the hole wall. The body of the concrete contains and restricts the
expansion forces. The action of tightening the anchor bolt against
the fixture produces a preload between the fixture and the concrete.
18
5 Anchoring Technology / Anchoring Principles
Chemset Spin Capsules, Chemset Injection Systems anchors, Prior to pouring the concrete, Ramset Ferrules are placed in the
Epcon C6 & A7, are set in a drilled hole by the hardening of the form and typically fixed to it or to the reinforcement mesh. They are
chemical mortar. retained in the hardened concrete by either the enlargement on the
base of the anchor, or by a bar located in the cross-hole.
19
Anchoring Technology
The designer should access the strength of the concrete at In hollow block masonry, where the cores are filled with concrete
the location of the anchor making due allowance for degree of grout, Ramset anchors may be designed and specified similarly as
compaction, age of the concrete, and curing conditions. Particular in concrete, provided the designer assesses the effective strength of
care should be taken in assessing strength near the edges and the masonry including the joints.
corners, because of the increased risk of poor compaction and
curing. However, it is not advisable to use certain heavy duty anchors
in unfilled hollow masonry units (either bricks or blocks). These
Where the anchor is to be placed effectively in the cover zone of heavy duty anchors include all Spatec PLUS, Trubolt, and Chemset
closely spaced reinforcement, the designer should take account capsule anchors, and Dynabolt, Boa Coil anchor, Dynaset, and
of the risk of separation under load of the cover concrete from the Chemical Injection anchors greater than M12 in diameter. In any
reinforcement. case the designer should assess the effective strength of the
masonry including the joints, and determine how the loading is
Concrete strength “f’c” determined by standard cylinders, is used to be transferred to the masonry structure. Load tests should be
directly in the equations. Where strength is expressed in concrete conducted on site to assist in assessing masonry strength.
cubes, a conversion is given the following table:
Ramset heavy and medium duty anchors are not recommended for
Cube Strength ß (N/mm ) 2
20 30 40 50 60 low strength base materials such as autoclaved aerated concrete,
except for Chemset Injection System studs up to M12
Cylinder Strength f’c (MPa) 15 24 33 42 51
20
5 Anchoring Technology / Base Materials
Absolute Minimum Dimensions The concrete thickness minima given below, does not include
concrete cover requirements, and are not a guide to the structural
Spacings, edge distances, and concrete thicknesses are limited to dimensions of the element. It is responsibility of the design
absolute minima, in order to avoid risks of splitting or spalling of engineer to proportion and reinforce the structural element to
the concrete during the setting of Ramset torque and displacement carry the loads and moments applied to it by the anchorage, and to
setting expansion anchors. Absolute minima for stress-free ensure that the appropriate cover is obtained.
anchorages such as chemical and cast-in anchors are defined on
the basis of notional limits, which take account of the practicalities In order to avoid “breakthrough” during drilling of the hole into
of anchor placement. which anchors will be installed, maintain a cover value to the base
of the hole equal to 2x the drilled hole diameter, dh. ie. for a hole of
Absolute minimum spacing “am” and absolute minimum edge 20 mm diameter allow 40 mm cover to rear face of the substrate
distance “ae”, define prohibited zones where no anchor should be component.
placed. The prohibited spacing zone around an anchor has a radius
equal to the absolute minimum spacing. The prohibited zone at an In certain circumstances, it may be possible to install anchors in
edge has width equal to the absolute minimum edge distance. thinner concrete elements. If cover to the anchor is not required,
and a degree of spalling can be tolerated, between the end of the
Prohibited Zones for Spacings and Edges expansion sleeve and the far surface of the concrete, embedment
close to the far surface may be feasible. More information on the
conditions for reduced concrete thickness may be obtained from
Ramset Engineers.
Concrete Thickness
21
Anchoring Technology
Using the permissible stress method which is still valid in many Designers are advised to adopt the limit state design approach
design situations: which takes account of stability, strength, serviceability, durability,
fire resistance, and any other requirements, in determining the
suitability of the fixing. Explanations of this approach are found
L (applied load) Ra (allowable/working load)
in the design standards for structural steel and concrete. When
designing for strength the anchor is to comply with the following:
Allowable working loads are derived from characteristic ultimate
capacities and factor of safety: ØRu S*
Ra = Ru / Fs where:
Fsv = factor of safety for steel in shear Design action effects are the forces, moments, and other effects,
produced by agents such as loads, which act on a structure.
= 2.5
They include axial forces (N*), shear forces (V*), and moments
(M*), which are established from the appropriate combinations of
Fsc = factor of safety for concrete factored loads as detailed in the AS1170 “Minimum Design Load on
= 3.0 Structures” series of Australian Standards.
22
5 Anchoring Technology / Tension
Nus = As fu
where:
• hole diameter (dh) This mode of failure occurs in expansion anchors under tensile
• effective depth (h), and loading, where the applied load exceeds the frictional resistance
• concrete compressive strength (f’c) between either the cone and the expansion sleeve, or the sleeve and
the sides of the drilled hole in the concrete. Failures of this type are
within a limited range of effective depths, h. often associated with anchors that are improperly set, or used in
larger diameter holes drilled into the concrete with over-sized drill
This is typically expressed by a formula such as: bits.
Nuc = factor * db factor * h1.5 * √ f’c The load carrying capacities of anchors with thick-walled expansion
sleeves such as Spatec PLUS and properly-set Dynaset anchors,
Anchors may have constraints that apply to the effective depth are not sensitive to this mode of failure. The recommended limits
of the anchor or the maximum or minimum concrete strength on concrete strength “f’c” in the determination of concrete cone
applicable. strength for Dynabolt and Trubolt anchors, act as a precaution
against this mode of failure.
Effective anchor depth is taken from the surface of the structural
concrete to the point where the concrete cone is generated. In
establishing the effective depth for anchors, the designer should
allow for any gap expected to exist between the fixture and the
concrete prior to clamping down.
23
Anchoring Technology
Chemical Anchors
Effective anchor depth “h” is taken from the start of the adhesive,
(usually the surface of the concrete) to the bottom of the stud. For
chemical capsule anchors, it is not usual to deviate from the depths
given in the Section Properties and Data.
It is recommended to seek advice from Ramset Technical Staff The appropriate concrete strength “f’c” to be used in these
before deviating from recommended hole depths or hole diameters. equations, is the actual strength at the location of the anchor,
making due allowance for site conditions, such as degree of
compaction, age of concrete, and curing method.
24
5 Anchoring Technology / Tension
Xna = a / ac 1
Unequal distances (“a1” and “a2”, both < ac) from two adjacent
anchors, are averaged for an anchor internal to a row:
For chemical anchors the critical spacing is determined by
interference between the cylindrically shaped zones of stress Xna = 0.5 (a1 + a2) / ac
surrounding the anchors.
If the anchors are at the ends of a row, each influenced by the cone
of only one other anchor:
25
Anchoring Technology
The critical edge distance (ec) for expansion and cast-in anchors is Interference of Edge with Bond Cylinder
taken as one and a half times effective depth:
ec = 1.5 * h
If the edge lies between the critical and the absolute minimum
distance from the anchor, the concrete tensile load reduction
coefficient “Xe”, is obtained from the following formula:
Xe = 0.3 + 0.7 * e / ec 1
where:
Rotation Set Anchors
The critical edge distance for Boa Coil anchor is taken as: Xe = edge reduction factor tension
26
5 Anchoring Technology / Shear
h 3.5 * dh
For an anchor not located close to another anchor nor to a free
concrete edge, the ultimate shear load will be determined by the
Dynaset anchors are not normally embedded to four times the
steel shear strength of the anchor, provided the effective depth of
diameter of the drilled hole, and their characteristic shear capacities
the anchor is compliant with the following:
relate to the bending strength of the anchor or shear of the inserted
bolt.
Spatec PLUS™
h 4 * dh The designer should also take into account any conditions that
may cause bending moments and unbalanced forces to be applied
Minimum Insertion for Bolt Shear simultaneously. Any tendency of the fixture to lift away from the
surface under load will generate moments and tension forces.
h 6 * db
Trubolt
h 4 * dh
27
Anchoring Technology
Spacing Under Concrete Shear Two anchors installed on a line normal to the edge, and loaded in
shear towards the edge, are treated as a special case. Where the
At spacing of at least 2.5 times edge distance, there is no anchors are loaded simultaneously by the same fixture, the ultimate
interference between adjacent failure wedges. Where anchor or allowable concrete edge shear for each anchor will be influenced
spacing is less than 2.5 times edge distance, the ultimate and by the other anchor. Where the spacing “a” between anchors A and
allowable shear loads in the concrete are subject to a reduction B is less than or equal to “eB” the edge distance of anchor B, the
factor “Xva”. ultimate edge shear for anchor A is equal to anchor B, despite the
longer edge distance of anchor A.
Interference Between Shear Wedges
Anchors In Line Towards an Edge
Anchor at a Corner
V*A = V*B = V* C
28
5 Anchoring Technology / Bending
The designer’s calculation of the design bending moment (M*) In the case of allowable working load design, applied moments
should include an allowance in the moment arm of one hole (M) are calculated as follows:
diameter inwards from the face of the concrete:
M = V * (dh + g + t/2)
M* = V* * (dh + g + t/2)
V* = shear design action effect (N) Characteristic ultimate bending capacities (Mu), are obtained
from the following formula:
g = gap between fixture and concrete surface (mm)
Mu = fy * Z
t = fixture thickness (mm)
where:
Design Bending Moment
Ma = Mu / Fss
= Mu / 2.2
29
Anchoring Technology
Where an anchor is subjected to combined tension and bending, Design for combined tension and shear requires firstly, the
ultimate tensile capacity for the steel is determined as follows: determination of anchor capacities. Strength limit state design
capacities are taken as:
Nusr = Nus * (1 – (M* / ØmMu)) ØNur = ØcNurc ØnNus
where:
ØVur = ØqVur ØvVus
Øm = capacity reduction factor, steel bending, recommended as 0.8
where:
Combined Tension, Shear and Bending Ø = capacity reduction factor
Reduced allowable tensile steel capacities for working load, to Øn = capacity reduction factor, steel tension, recommended as 0.8
allow for the effects of bending moments are given by:
Øv = capacity reduction factor, steel shear, recommended as 0.8
Va = Var Vas
Nsr = reduced allowable tensile load steel (N)
where:
Shear and Bending Na = allowable tensile load
There is no reduction in shear capacity in the case of combined
bending and shear. Shear capacity and bending capacity are Va = allowable shear load
checked independently.
Strength limit state combination of tension and shear complies with
Combined Tension and Shear the following:
N* / ØNur 1
V* / ØVur 1
V / Va 1
N / Na + V / Va 1.2
where:
N = applied tensile load
30
5 Anchoring Technology / Anchor Groups
This information deals specifically with the design of individual For a row of anchors subject to a shear force component towards
anchors, loaded either as a single anchor or as a member of a an edge, the design tables assume that the design load case is
group. Under the relevant loading condition, as a general principle, evenly distributed to all anchors in the group and calculates the
all load reduction factors applicable to an individual anchor in the averaged shear capacity for each anchor.
group, should be multiplied together to account for the combined
effects on the anchor of multiple loads, group layout, and base
material geometry.
In a group loaded in shear there is a risk of uneven loading, It is unable to verify capacity for anchors in the following
particularly where more than two anchors are arranged one behind configurations:
the other in the direction of the load. The designer should assess
and make appropriate allowance for the ability of the fixture to • Location at a corner with shear load component towards the
distribute the load to anchors in the group. edge(s)
The simplified strength limit state design process detailed in this An anchor is considered to be at a corner if the ratio of the edge
document is intended to cover a wide range of applications. distance parallel to the direction of shear to the edge distance in the
direction of shear is less than 1.25
It is suitable for verifying capacity of single anchors or groups of
anchors, however it must be remembered that the capacity data
given in PER ANCHOR and load cases must be distributed to all
anchors in a group and each anchor verified as being suitable.
31
Anchoring Technology
The application of assembly torque to a well designed anchor, Torque controlled expansion anchors without an adequate pull-
results in the generation of a preload or clamping force between the down capability, suffer from loss of preload to the spacer of sleeve,
fixture and the concrete. Because the fixture supports the concrete whenever there is a gap between the mating surfaces. This results
and suppresses cone failure, preload may exceed concrete cone in a reduction in the preload available for compression of the
failure load. concrete. Such anchors may perform under cyclic loads as if there
were an inadequate preload, even though the specified assembly
The concrete experiences an elastic compression beneath the torque may have been carefully applied. In some instances it is
fixture. Under external loading of the fixture, the surfaces of the possible for the fixture to be loose against the concrete surface
joint will not separate until the applied load exceeds the preload. from the time of initial assembly of the fixing.
Although the magnitude of the preload influences the deformation
of the fixing under load, it does not in general, affect the ultimate Initial preload (PLi) which is developed immediately after the
static load capacity of the fixing. application of assembly torque, is calculated of Ramset anchors as:
PLi = a * Pr
where:
Heavy and medium duty sleeve anchors with a fully functioning Assembly torques required (Tr) to develop initial preloads are given
pull-down mechanism such as Ramset, Spatec PLUS and Dynabolt by the following formula:
anchors, ensure that loss of preload to the spacer or sleeve is
negligible even where a substantial gap may have existed between Tr = μT * db * PLi
the concrete and the fixture, due to unevennesses in the mating
surfaces. After the expansion sleeve has enlarged to grip the sides where:
of the hole, the pull-down mechanism allows the gap to be closed
and the fixture to be clamped against the concrete. μT = torque coefficient of sliding friction
0.14 for Spatec PLUS anchors
0.32 for cold-formed anchors and stainless steel anchors
0.37 for machined anchors
Boa Coil anchors and stud anchors such as Trubolt anchors and
chemical anchors also have the capability to clamp the fixture to
the concrete.
32
5 Anchoring Technology / Long Term Preload Degradation
Preload Degradation
33
Anchoring Technology
Provided the applied load is less than the remaining preload, slip Summary
virtually does not occur, and the fixing experiences the applied
load as a reduction elastic compression of the concrete. When Load Static Cyclic
the applied load exceeds the preload, the clamped material can Condition
separate from the concrete and slippage of the joint can commence. Clamping
+ve +ve / -ve +ve
If the design requirement is for negligible slip (say 0.1mm), the Pressure
assembly torque should be both carefully specified and applied. It is
recommended that anchor capacity be limited to a percentage of the
expected preload after allowing for long term degradation.
Number
of cycles ∞ ∞ ∞
before slip
Capacity ØNurc ØNurc ØPL
Capacity Specifiers Anchoring Resource Books
from = 0.65 Asfy
The ability of an anchor to sustain cyclic loads depends (as for slip Tables 2a Tables 2a
loads) primarily upon the relationship between the applied load and the
effective preload in the anchor. Where the applied load is less than both
the preload and the static working load, the fastening has the ability to Fasteners in Cracked Concrete
withstand an infinite number of repetitions of the applied load.
Cracking impacts anchor performance
The cyclic loading is experienced as changes in pressure at the
Studies have revealed that cracking typically occurs in the tension
interface of the fixture and the concrete, and the stress range in
zone of the concrete element, and that these cracks can significantly
the anchor should never approach the endurance limit. To ensure
impact the performance of anchors. Cracks can originate on a
long life of the fastening under cyclic loading, the designer should
concrete beam or slab in variety of ways: creep, temperature
ensure (as for slip loads), that the applied load is less than “h”% of
settlement of the support or foundation, thermal expansion and
the expected long term preload after allowing for degradation.
contraction, stress overload, or from a natural disaster such as an
earthquake or flood.
The Boa Coil anchor performs more like a slight undercut anchor
where the first slip measured at 0.1mm is close to the ultimate load
Logically, structures in high seismic zones of the country are
of the anchor in concrete. The Boa Coil anchors ability to sustain
especially affected because cracks in concrete tend to be developed
cyclic loads depends primarily upon the interaction of the Boa Coil
or enlarged in the event of an earthquake. Therefore, the testing
and the concrete sides of the hole. It is this unique interaction that
of post-installed concrete anchors used in cracked or un-cracked
enables the Boa Coil anchor to achieve high first slip loads.
concrete becomes extremely critical in these regions.
To ensure long life of the fastener under cyclic loading the designer
Current research being carried out in Europe and America indicates
should ensure (as for slip loads), that the applied load does not
that fasteners perform the same in tension zones of concrete under
exceed 65% of the first slip load, called reduced characteristic
static and cyclic load conditions and the same in un-cracked areas
ultimate slip load. When the applied load is less than the reduced
under static and cyclic load conditions.
characteristic ultimate slip load the Boa Coil Anchor has the ability
to withstand an infinite number of repetitions of the applied load.
Un-Cracked Cracked
Slip Load
Static Load ØNurc ØNurc
Cyclic Load ØNurc ØNurc
Ultimate load
34
5 Anchoring Technology / Corrosion and Fire
Corrosion Fire
During their service life, fasteners may be subjected to a range of When exposed to heat so that it reaches a temperature of about
corrosive agents, and environments. Atmospheric environments 550ºC, steel retains about half of its original strength. Designers
may include the benign, such as indoors in dry conditions. The have traditionally adopted this limiting temperature for the retention
less benign outdoor areas are exposed to rain and/or humidity. The of structural integrity. In circumstances where heat can be expected
chloride bearing atmospheres under the influence of sea winds are to vent through the roof sheeting, there is little risk of the fixings at
more corrosive. the supports of steel beams, reaching the same temperature as the
most critical part of the main steel structural elements. Generally,
The polluted atmospheres in some industrial areas, and the marine fixings reach significantly lower temperatures than the main
environment over the sea, at the shore, or within the splash zone, structural elements.
may be highly aggressive. Fastenings may be required to be placed
under fresh waster, salt water, or in contact with a whole range of Part of an anchor is always embedded in and insulated by the
potentially corrosive liquids. Ramset anchors are supplied with a concrete, which increases the time for the heat to flow to the
range of corrosion resistances suitable for various applications. anchoring element of the anchor, and because of the heat sink of
the concrete mass which takes heat from the anchor, there is an
There is a large number of specialist texts on the subject of increase in the time for its temperature to rise.
corrosion, to which the reader is referred.
Fire induced deformations of wall panels, and the behaviour of
The stainless steel specification for Ramset anchors has a high the structural frame under fire, should be carefully considered in
molybdenum content, which gives superior resistance against the fire design. Spread of the fire to adjoining properties will be
chlorides and common industrial pollutants. prevented, as long as the panels remain fixed to the structural
frame. The connection between a heavy structural steel frame
Stainless steel anchors should be insulated from the zinc coating, and the wall panels should be via deformable ties.
when securing galvanized steelwork, because of the possibility of
galvanic corrosion. Mechanical Anchors
35
Anchoring Resource Book Design Worksheet
Project
Design
Location
Project ID
Date
Design By
Checked
Sketch
N* & V* are the per anchor load cases. Table 1a Interaction Diagram
Check both external and internal anchors for suitability. Anchor Type
36
Step 2 - Verify concrete tensile capacity – per anchor Step 4 - Verify concrete shear capacity – per anchor
Table 2a Concrete tensile capacity, ØNuc Table 4a Concrete shear capacity, ØVuc
Table 2c Edge distance effect, Xne x Table 4c Load direction effect, Xvd x
Checkpoint 2 Checkpoint 4
Calculate ØNurc = ØNuc * Xnc* Xne* (Xnae or Xnai) = Calculate ØVurc = ØVuc * Xvc * Xvd * Xva * Xvn =
Step 3 - Verify anchor tensile capacity – per anchor Step 5 - Verify anchor shear capacity – per anchor
Table 3a Calculate steel tensile capacity, ØNus x or Table 5a Calculate steel shear capacity, ØVus x
Step 3b Confirm bolt tensile capacity, ØNtf x or Step 5b Confirm bolt shear capacity, ØVsf x
Checkpoint 3 Checkpoint 5
ØNur = Minimum of ØNurc’ ØNus’ ØNtf = ØVur = Minimum of ØVurc’ ØVus’ ØVsf
Checkpoint 6
N* / ØNur + V* / ØVur 1.2?
/ + / = tick
Specify
37
Auckland - North Shore Tauranga - Mt Maunganui Wellington
5J Miro Place, Albany Unit 1, 15 Portside Drive 147 Taranaki St
p 09 447 1296 p 07 572 0520 p 04 384 4138
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e northshore@ramset.co.nz e tauranga@ramset.co.nz e wellington@ramset.co.nz
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in respect of, or arising out of any reliance by such person on any contents of this publication for any purpose.