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Belt Conveyor
ESP Fan
50 amps
Cement Mill - 1
110.0 deg.C 302.72 tph
48.67 %
0.00 m3/hr 0.00 m3/hr
Water Pump, I/L Water Pump, O/L Cement Silos
0.0000335
0.0000141
0.0000082
0.0000042
Balls, nos.
64873
230659
398579
518984
1213095
Arm of Gravi
h/D
a
Volume, m3/ball Weight, gms/ball Surface, m2/ball
19.27 0.00126
10000000 652.17
Arm of Gravity
Comp-I Comp-I
4.010 Err:502
13.074 13.074
1.068 Err:502
0.524 Err:502
0.092 Err:502
0.526 Err:502
38.32 Err:502
Page-4/5
INPUT
OUTPUT
Dew Point, calc. deg.C 19.6 62.1 62.7 19.6 25.1 35.2
Gas Flow Rate, wet tph 31.05 35.64 37.51 1.88 172.64 5.76
Gas Flow Rate, wet kNm3/hr 24.22 29.93 31.57 1.46 135.18 4.55
Gas Flow Rate, wet km3/hr 28.35 45.25 47.31 1.73 208.50 6.74
Gas Flow Rate, wet m3/min 473 754 788 29 3475 112
Gas Flow Rate, dry tph 30.59 30.59 32.06 1.85 169.09 5.55
Gas Flow Rate, dry kNm3/hr 23.65 23.65 24.79 1.43 130.76 4.29
Gas Flow Rate, dry km3/hr 27.68 35.76 37.15 1.69 201.68 6.35
Gas Flow Rate, dry m3/min 461 596 619 28 3361 106
Sp. Heat, gas kcal/kg/C 0.242 0.270 0.271 0.242 0.245 0.248
Heat Content, gas Mcal/hr 225.62 1107.10 1100.98 13.63 4479.80 154.28
Heat Content, total Mcal/hr 225.62 1471.88 1100.98 13.63 4604.32 158.38
MILL VELOCITY Heat Cap - Coefficients
Mill I/L Diaph. Gas/Mat *T^0 *T^1 *T^2 *T^3
Diaph. Mill O/L 0.2485 -3.340E-06 4.440E-08 -2.797E-11
70.0 112.5 0.1244 0.000E+00 0.000E+00 0.000E+00
- - O2 0.2130 7.796E-05 -7.563E-08 4.074E-11
- - CO2 0.1906 1.771E-04 -1.733E-07 9.315E-11
N2+Ar 0.2465 -3.284E-06 4.366E-08 -2.750E-11
0.053 0.128 H2O,steam 0.4445 2.910E-05 6.887E-08 -3.726E-11
-25 -110 H2O, liq. 1.0000
- 3.33 Rawmeal 0.2060 1.014E-04 -3.673E-08
0.80 1.00 Clinker 0.1742 1.414E-04 -1.283E-07 5.074E-11
21.00 21.00 Cement 0.1742 1.414E-04 -1.283E-07 5.074E-11
0.00 0.00 Gypsum 0.1742 1.414E-04 -1.283E-07 5.074E-11
79.00 79.00
1.079 0.951
1.492 1.316
74.96 66.12
5.13 10.98 23
22.05 20.58
0.00 0.00
72.96 68.11
4.99 11.31
1.293 1.293
1.255 1.210
0.976 0.861
0.947 0.806
10.56 7.95
0.503 0.785
18.1 18.1
14.4 15.0
19.1 22.5
319 375
0.90 2.05
17.2 16.1
13.3 12.4
17.6 18.7
294 311
0.250 0.264
317.14 538.14
- #REF!
- 0.000
- #REF!
317.14 #REF!
Heat Cap - Coefficients
*T^4
5.597E-15 Not used in calc.
0.000E+00 Not used in calc.
-8.183E-15
-1.894E-14
5.504E-15
6.472E-15
kg/Nm3 1.429
kg/Nm3 1.977
kg/Nm3 1.257
kg/Nm3 0.804
sheet 1 of 2
Process, Efficiency & Performance Monitoring
Signature
Process Engineer (Monitoring)
Tromp Curve
100.00
90.00
80.00
70.00
60.00
50.00
40.00
30.00
20.00
10.00
0.00
1.0 10.0 100.0 1000.0
Particle , mm
Separator Efficiencies
Efficiency, %
100.00
90.00
80.00
70.00
60.00
50.00
40.00
30.00
20.00
10.00
0.00
1.0 10.0 100.0 1000.0
Particle Size, mm
Vs Vf Vc Vf*Vc
45.42 28.00 50
70.21 40.00
KAPPA 0.55
DELTA 0.47
Sieve Ro 100.00
0.00 0.00
1.50 0.00 0.00
3.00 0.00 0.00 Tromp Rg Corr. Vs Vf
6.00 0.00 0.00 Corr. Rm Tromp Rm
10.00 0.00 0.00 95.54 1.5 61.11
14.00 0.47 20.00 92.71 2.83 1.90 11.37 3.0 63.46
20.00 45.42 28.00 87.56 5.14 3.60 11.73 6.0 62.05
28.00 70.21 40.00 81.37 6.20 3.40 17.94 10.0 64.72
40.00 88.28 56.00 77.11 4.26 1.50 30.95 14.0 67.97
56.00 88.42 80.00 72.48 4.63 1.30 43.36 20.0 71.21
80.00 90.82 112.00 66.20 6.28 0.05 58.52 28.0 74.74
112.00 55.28 10.93 8.35 66.63 40.0 68.76
34.71 20.57 24.30 58.13 56.0 53.82
25.01 9.69 14.40 42.33 80.0 48.16
0.47 20.00 25 13.45 11.56 17.20 23.09 112.0 42.71
45.42 28.00 8.15 5.30 8.10 4.08 37.96
X25 24.37
70.21 40.00 75
88.28 56.00
X75 44.24
Corr. Vf Vc Corr. Vc Vf*Vc Corr.
Vf*Vc
59.25 36.21
62.28 57.50 58.38 36.49 36.35
62.75 59.43 58.47 36.88 36.68
63.39 61.67 60.55 39.91 38.39
66.35 63.94 62.80 43.46 41.69
69.59 66.92 65.43 47.65 45.56
72.97 75.89 71.40 56.72 52.18
71.75 83.04 79.46 57.10 56.91
61.29 91.11 87.07 49.03 53.07
50.99 91.67 91.39 44.15 46.59
45.44 93.55 92.61 39.96 42.05
40.34 95.22 94.38 36.15 38.05