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1. SUMMARY
The hydraulic circuits are built up with the following functions and features in order to achieve easy operability, safety, mass
volume handling and low fuel consumption.
• Travel straight • Travel straight at combined operation • Electric flow controlled variable displacement • Pump delivery rate control by a current
pump command to the solenoid proportional valve
of the variable displacement pump
Pump
• Travel 2-speed change & Auto 1st (low) • 1-2 travel speed change and low speed / high • Positive flow rate control • Flow control by positive pilot control pressure
speed return torque at heavy duty
• Auto parking brake • Automatic braking when parking • Hydraulics backup control • Backup control by hydraulic when the electric
flow controlled variable displacement pump
fails.
• Motor overrun protection • Prevents overrunning of travel motor on the • Boom up conflux circuit • Speed up of boom up operation
• Travel pilot operation • Prevents hunting by the built in travel • Arm conflux circuit • Speed up of arm operation
Attachment
• Reverse rotation protective function • Easy positioning to protect it from swinging • Bucket conflux circuit • For speed-up of bucket operation (digging &
back when stops swinging. dump)
• Swing priority circuit • Easy operation of stable swing speed, arm • Optimum operation by work mode select • Efficient operation in all work modes
Swing
(simultaneous operation of arm in and swing slanted leveling, swing press digging (H,S,A,B)
motions)
• Automatic swing parking brake • Swing parking brake when operating at on a • Auto accel • Reduce fuel consumption and noise by
consumption
computer
slope lowering engine speed when control lever is
Low fuel
Micro
in neutral position.
• Pilot safety lock system • Cut out of pilot circuit by safety lock lever.
• Lock valve (boom / arm) • Protect boom and arm from unexpected drop
Attachment
(Natural fall).
• Holding valve for boom (Option) • Prevention of boom falling when boom head
side piping breaks
• Emergency manual valve for lowering • For safety, this valve lowers risen attachment
attachment to the ground, if the machine stops with
engine trouble, and the pressure in the
cylinder of attachment can be released.
• Pressurized hydraulic oil tank • To prevent hydraulic oil from entering dust
and to promote self suction ability of pump
• Suction strainer • Remove dust on suction side.
• Cooling hydraulic oil by oil cooler • To prevent hydraulic oil from being deteriorated.
• Pressure draining circuit • To release the main circuit pressure for piping
repair work.
• Main control valve with optional valve • Optional piping and additional work are easy
• Switching of return line for N&B machine in • Switching of return line for N&B machine is
the cab (Option) able to change with a switch in the cab
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E215B-E245B HYDRAULIC SYSTEM
6 Arm cylider
7 Bucket cylinder
8 Swivel joint
11 Inline filter
12 Suction strainer
14 Return filter
15 Air breather
16 Restrictor
17 Shuttle valve
18 Short-circuit valve
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HYDRAULIC SYSTEM E215B-E245B
SM0077
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E215B-E245B HYDRAULIC SYSTEM
50 Selector valve
51 Stop valve
52 Pilot valve
Electromagnetic
Conflux/single flow command signal of P1 P2 Travel P1 P2
changeover switch selector valve (50) Pump Pump Straight Unload Unload
(W:O, W/O: -)
Conflux flow of
Conflux “ON” - O O O O O
nibbler
Single flow of
Conflux “OFF” - - O - - O
nibbler
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HYDRAULIC SYSTEM E215B-E245B
51
53
52
53
50
SM0078
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E215B-E245B HYDRAULIC SYSTEM
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HYDRAULIC SYSTEM E215B-E245B
54 55
SM0079
54
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E215B-E245B HYDRAULIC SYSTEM
5. POSITIONING CIRCUIT
(TRIPLE ARTICULATION VERSION)
56 P1 OPT valve
58 Positioner cylinder
OPERATION
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HYDRAULIC SYSTEM E215B-E245B
57
R
POSITIONING
CYLINDER
H 58
59
56
SM0080
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E215B-E245B HYDRAULIC SYSTEM
6. COLOR CODING STANDARD FOR 7. NEUTRAL CIRCUIT 7.3 PUMP POSITIVE FLOW CONTROL
HYDRAULIC CIRCUITS This section describes the following. (1) Type: The operation is maintained until the
Blue 7.1 Bypass cut valve and unload valve control Electric flow controlled variable displacement opening of spool sleeve is closed.
Feed, drain circuit pump.
7.2 Safety lock lever and pilot circuit
less than 0.44 MPa (64 psi) 7.3 Pump positive flow control (2) Principle:
Green The current command I to the pump’s solenoid 7.4 PUMP P-Q CURVE CONTROL OPERATION
7.4 Pump P-Q (Pressure-Quantity) curve control
Return, make up circuit, proportional valve controls the delivery rate of (1) Type:
0.44~0.59 MPa (64~86 psi) the pump. Electrical flow control type variable pump
Purple 7.1 OPERATION OF BY-PASS CUT VALVE AND (3) Operation: (2) Principle:
Secondary pilot pressure, UNLOADING VALVE HOUSED IN CONTROL 1) Flow rate rise operation (Eg. P1 pump) Perform an operation of the value from pump
(including proportional vlave) VALVE By operating any of control levers, the high pressure sensor to P-Q curve control value,
0.59~5 MPa (86~725 psi) operating secondary pressure of pilot valve and send a command to the pump solenoid
(1) By-pass cut valve
Red On starting engine, P1 and P2 unloading rises, and the rising pressure is transformed proportional valve.
Primary pilot pressure, proportional valves (PSV-D, PSV-B) output to the rise of output voltage corresponding (3) Operation:
(including proportional vlave) secondary pressure according to the command to the pressure input by the low pressure The pump high pressure sensor converts the
5 MPa (725 psi) output by mechatro controller, and this pressure sensor. Mechatro controller signal- pressure to the output voltage corresponding to
Orange exerts on PBp1 and PBp2 ports, and processes this change of voltage, resulting the pump delivery pressure.
Main pump drive pressure, consequently the by-pass cut spool is switched in rise of command current value I to the The mechatro controller converts the voltage
5~34.3 MPa (725~4970 psi) to CLOSE side. pump proportional solenoid valve and output by the high pressure sensor to the P-Q
The by-pass cut spool is usually held on CLOSE consequently the pump flow rate rises. This curve control value. On the other hand, select
Blue tone
side after the engine started. And it is switched is called "Positive Control System". the pump positive control command current
At valve operation
to OPEN side only when failure occurred on As the pump command current value rises, value from the low pressure sensor in lower
Red valve the secondary pressure of proportional
pump proportional valve and mechatro order, and the values are output to respective
When solenoid proportional valve (reducing) is solenoid valve also rises. On the regulator
controller. pump proportional valve as a command current.
operating attached on the pump, the spool (652)
(2) Unloading valve With this operation, the pump power is
Red solenoid through piston (643) is pushed leftward, and controlled so as not to be exceed the engine
In active and exciting On starting engine, like by-pass cut valve, the stops at the position where being in
secondary pressures output by P1 and P2 power, therefore engine dose not stall.
proportion to the force of pilot spring (646).
Displaying the flow circuit and standby circuit when unloading proportional valves (PSV-D, PSV-B) The tank port connected to the large bore of
operating. exert on PCb and PCa ports, consequently the servo piston (532) opens, and the piston
Regarding the electrical symbols in this manual, P1 and P2 unloading valves are switched to moves leftward by delivery pressure P1 of
refer to the electric circuit diagram. OPEN side. the small bore resulting in the increase of tilt
angle ( ).
7.2 SAFETY LOCK LEVER AND PILOT CIRCUIT The servo piston (532) and spool (652) are
(1) Purpose: connected to feedback lever (611).
To protect attachment from unexpected Therefore when servo piston moves
movement for safety. leftward, the spool (652) also moves
rightward by means of feedback lever. With
(2) Principle:
this movement, the opening of spool sleeve
Cut pressure source of pilot valve for operation.
closes gradually, and the servo piston stops
(3) Operation: at the position the opening closed
If the safety lock lever (red) is pushed forward completely.
after the engine starts, the limit switch (SW-11) 2) Flow rate reduction operation
is turned on. The timer relay is actuated one As the current value I of mechtro controller
second later which causes the solenoid (SV-4) reduces, the secondary pressure of
of the solenoid valve block (13) to be energized solenoid proportional valve reduces, and
and makes the pilot operating circuit to stand by. spool (652) is moved rightward by the force
of pilot spring (646). With the movement of
spool, the delivery pressure P1 usually flows
into the large bore of piston through the
spool.
The delivery pressure P1 flows in the small
bore of servo piston, but the servo piston
moves rightward due to the difference of
area, resulting in the reduction of tilt angle.
Similarly, when the servo piston moves
rightward, the spool (652) is moved leftward
by the feedback lever.
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HYDRAULIC SYSTEM E215B-E245B
NEUTRAL CIRCUIT: Positive control function at safety lock lever down (unloked position)
651 652
611
643 646
532
SM0081
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E215B-E245B HYDRAULIC SYSTEM
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HYDRAULIC SYSTEM E215B-E245B
SM0082
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E215B-E245B HYDRAULIC SYSTEM
9. BUCKET CIRCUIT 5) The secondary pressure delivered in travel bucket spool and returns to tank circuit from
priority proportional valve (PSV-C) is led to Bc port of C/V (2).
This section describes the following.
PTb port provided in control valve (2) and References:
9.1 Bucket digging pilot circuit shifts the travel priority valve one stage. • In bucket dumping operation, the travel
9.2 Auto accel operation priority valve also switches like digging
9.3 Flow control in the work mode 9.2 AUTO ACCELERATION OPERATION operation, resulting in confluence with travel
9.4 Bucket digging travel priority main circuit straight.
(1) Principle:
9.5 Bucket spool stroke limiter Auto acceleration actuates according to signals • When the bucket operation and other
from low pressure sensor. operation are simultaneously performed, the
travel priority valve does not actuate,
(2) Operation:
resulting in single flow of bucket circuit.
9.1 PILOT CIRCUIT FOR BUCKET DIGGING <When lever is set to neutral position>
(1) Mechatronics : In the event where the sensor does not receive
signal for 4 seconds or more even though the 9.5 BUCKET SPOOL STROKE LIMITER
1) When the operation for bucket digging is
acceleration dial is set to MAX position, the (1) Purpose:
performed, the pilot proportional secondary
engine speed should be raised to 1050 rpm. To secure simultaneous operability of boom and
pressure is delivered through port 1 of the
<When lever is operated> arm on boosting up attachment pressure (Pump
right pilot V (9), flows to PAc port, and acts
When the pressure 0.6MPa (87psi) is input to flow rate decreases.) and to prevent cavitations
on the low pressure sensor (SE-1), and at
low pressure sensor in STD specification (travel, at low engine speed
the same time the bucket spool is switched.
bucket, swing, arm), proportional voltage from
2) The voltage output by low pressure sensor (2) Operation:
low pressure sensor inputs in mechatro
(SE-1) inputs in mechatro controller. The On boosting up attachment pressure, pilot
controller, and then the engine speed returns to
mechatro controller performs signal primary pressure exerts on PCc port of C/V(2)
the dial set position corresponding to the lever
processing and outputs current through attachment booster solenoid valve,
operation.
corresponding to the increase of pump flow operates stroke limiter of bucket spool, and
rate to pump proportional valves (PSV-P1) throttle oil path of spool. As a result, P1 pump
and (PSV-P2) on the P1 and P2 pump sides, 9.3 FLOW CONTROL IN THE WORK MODE pressure increases, making the simultaneous
and at the same time the command current operation of boom up and bucket digging
(1) Principle:
is output to P1 unloading valve (PSV-D), P2 possible.
When the engine speed is intermediate speed
unloading valve (PSV-B) and travel priority Even though the engine speed is low, similarly
or lower, command current value to have the
proportional valve (PSV-C). the cavitations can be prevented by actuating
pump delivery rate constant is output.
In the following pages, the relation of the stroke limiter.
operation of low pressure sensor to both the (2) Operation:
increase of pump flow rate and unloading Even if the engine speed specified by
proportional valve is the same. Therefore acceleration potentiometer is low speed, as the
the explanation is omitted. delivery rate corresponds to the intermediate
speed, the actuator moves earlier than the
3) The secondary pressure output by P1 pump
movement equivalent to the control lever angle
proportional valve (PSV-P1) and P2 pump
rate in light load operation.
proportional valve (PSV-P2) exerts on pump
regulator, actuating the pump onto the
delivery flow increase side. 9.4 BUCKET DIGGING AND TRAVEL PRIORITY
4) The secondary pressure delivered in P1 CONFLUENCE (CONFLUX) MAIN CIRCUIT
unloading valve (PSV-D) and P2 unloading (1) Operation:
valve (PSV-B) is led to PBp1, PCb, PBp2
1) The oil delivered through A1 port of P1
and PCa ports provided in control valve (2).
pump goes into P1 port of C/V (2), opens
The secondary pressure from proportional
load check valve LCc through parallel circuit
valve which has exerted on PBp1 and PBp2
and enters in bucket spool.
ports holds the by-pass cut spool on CLOSE
side, like the operation in the lever neutral 2) On the other hand, the oil delivered through
position. A2 port of P2 pump goes into P2 port of C/V
The secondary pressure from proportional (2), confluences with oil from P1 pump
valve which has exerted on PCb and PCa through travel priority valve, and goes into
ports switches the unloading spool in bucket spool. (Confluence of oil from 2
CLOSE side. pumps)
3) 3)With the function of pilot circuit, the oil flow
is switched from bucket spool, and is fed into
bucket cylinder head side through Ac port of
C/V (2). On the other hand, the return oil
from cylinder rod (R) side is throttled by
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HYDRAULIC SYSTEM E215B-E245B
BUCKET CIRCUIT: Bucket digging (Travel priority conflux), Auto-accelation and Standby flow rate constant control
SM0083
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E215B-E245B HYDRAULIC SYSTEM
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HYDRAULIC SYSTEM E215B-E245B
SM0084
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E215B-E245B HYDRAULIC SYSTEM
This section describes boom lower operation. 10.5 CONSTANT RECIRCULATION FUNCTION
10.3 Boom down pilot circuit OF BOOM DOWN MAIN CIRCUIT
10.4 Prevention of natural fall by lock valve and (1) Purpose:
actuation at lowering Prevention of cavitation during boom lowering
10.5 Constant recirculation function of boom down motion.
main circuit (2) Principle:
The oil returning from the boom cylinder head
(H) is recirculated to the rod (R).
10.3 BOOM DOWN PILOT CIRCUIT
(1) Operation: (3) Operation:
When the oil is supplied to the boom cylinder rod
1) If the boom down operation is performed, (R) side during boom down operation, the boom
the secondary pilot proportional pressure moves faster than it should do in some cases by
comes out of port 2 of the right pilot valve (9) the self weight of the attachment.
and acts upon the low pressure sensor (SE- On that occasion, the circuit pressure on the rod
4). (R) side is on the negative side.
At the same time, the pressure acts upon The oil supplied to the boom cylinder rod (R)
the PBb port of C/V (2). flows into the A1 port of the P1 pump and the P1
2) The voltage output of the low pressure port of C/V. The oil then passes through the
sensor (SE-4) enters the mechatro boom spool and goes out of the Bb port.
controller and processed in it. On that occasion, the oil returning from the head
3) Then, the proportionl secondary pressure (H) goes through the recirculation path in the
fed into C/V (2) PBb port and branches off in boom spool, pushes the check valve in the spool
two lines and switches boom spool and open, is recirculated to the Bb port and is
releases boom lock valve. supplied to the rod (R). When the (R) pressure
is larger than the head (H) pressure, the check
valve in spool closes.
10.4 PREVENTION OF NATURAL FALL BY LOCK
Thereupon, the recirculation is stopped.
VALVE AND ACTUATION AT LOWERING
(1) Purpose:
Prevention of natural fall when the lever is
neutral
(2) Principle:
The oil is prevented from returning to the boom
spool by the poppet seat of the boom lock valve.
(3) Operation:
In the boom down action, the selector valve is
changed over by the secondary proportional
pressure of PBb port. Then the poppet spring
chamber of the lock valve CRb gets through the
drain line (Dr) and makes the lock valve poppet
open.
When the boom lever is at neutral, the drain line
on the lock valve CRb poppet spring chamber is
closed which causes the poppet closed.
The result is that the oil returning from the boom
cylinder head (H) to the boom spool is held and
makes the leak from the boom spool zero.
Thus the boom cylinder is prevented from
making a natural fall.
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HYDRAULIC SYSTEM E215B-E245B
BOOM CIRCUIT: Boom down operation & Prevention of natural boom falling.
SM0085
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E215B-E245B HYDRAULIC SYSTEM
11. SWING CIRCUIT as the swing spool is shifted, the oil pushes the
load check valve LCs open through the parallel
This section describes the following operations.
circuit, enters the B port of the swing motor via
11.1 Swing left pilot circuit the Bs port of C/V (2), and rotates the swing
11.2 Swing auto parking brake motor counterclockwise.
11.3 Swing main circuit
11.4 Swing motor circuit
11.4 SWING MOTOR CIRCUIT
(1) Anti cavitation circuit at swing deceleration
11.1 PILOT CIRCUIT FOR LEFT SWING
(2) Shockless relief valve that prevents the swing
(1) Operation: motor from being reversed.
1) When the left swing operation is performed,
the pilot proportional secondary pressure is
delivered through port (1) of left pilot V (9),
and the secondary pressure acts on PBs
port of C/V (2), and simultaneously flows out
from Pss port of C/V and acts on low
pressure sensor (SE-5).
2) The voltage output by the low pressure
sensor is input in the mechatro controller,
and is signal-processed.
3) Then, the secondary pressure led into PBs
port of C/V (2) switches the swing spool.
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HYDRAULIC SYSTEM E215B-E245B
SM0086
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E215B-E245B HYDRAULIC SYSTEM
12. ARM CIRCUIT 3) The return oil from arm cylinder (R) side
flows in Ba port of C/V (2) and passes
This section describes the following operations.
through the Ba port because the arm lock
12.1 Arm in, light-load operating pilot circuit valve CRar is open, and is flowed into arm 2
12.2 Arm in, light-load variable normal recirculation spool through arm 1 spool.
main circuit / internal conflux main circuit 4) Because arm 2 spool is switched to normal
recirculation position, causing restriction of
12.1 ARM IN, LIGHT-LOAD OPERATING PILOT passage to tank, the return oil from arm
CIRCUIT cylinder (R) side flows into arm cylinder (H)
side.
(1) Purpose:
Speed-up and Anticavitation when the arm is at • Because, at light load, the pressure in
light loaded. cylinder rod (R) side is higher than that in
the head (H) side, it opens the check valve
(2) Principle:
housed-in arm 2 spool and is recirculated
The oil returning from the arm cylinder rod (R) is
in the head (H) side, resulting in the speed
recirculated variably to the head (H) at arm 2
up of arm-in operation at light load.
spool in C/V.
5) Cavitations prevention control in arm-in
(3) Operation: operation.
1) When the arm in operation is performed, the Command current is output to arm 2
secondary pilot proportional pressure gets solenoid proportional valve by signal
out of port 4 of the left pilot valve (9) and acts processing of E/G speed and arm-in pilot
upon the low pressure sensor (SE-7). pressure, accordingly the arm 2 spool is
At the same time, the pressure is branched switched to neutral (cavitations prevention)
off in two flows, acts upon the PAa1 port and position, resulting in cavitations prevention.
the PLc2 port, changes over the arm spool
and the arm lock valve CRar releases. Position of arm 2 spool
2) The output voltage by the low pressure
Neutral position
sensor is input into mechatro controller, and (Anticavitation position)
is pilot signal-processed, and is output to Normal recirculation position
P1, P2 pump proportional valve (PSV-P1), Recirculation
(PSV-P2) and arm 2 inverse proportional
valve (PSV-A).
3) The secondary pressure from pilot From arm out
proportional valve, which is reduced by arm P/V
2 inverse proportional valve (PSV-A) From arm 2 inverse
proportional valve
switches arm 2 spool.
SM0195
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HYDRAULIC SYSTEM E215B-E245B
ARM CIRCUIT: Arm in (Light load) operation, Arm variable recirculation & Anti cavitation function
SM0087
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E215B-E245B HYDRAULIC SYSTEM
This section describes the following operations. 4) The return oil returns directly into tank circuit
12.3 Arm in, heavy load operating pilot circuit because arm 2 spool is switched to
(recirculation cut) recirculation cut position.
12.4 Arm in, heavy load operating sequence
confluxed main circuit Position of arm 2 spool
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HYDRAULIC SYSTEM E215B-E245B
ARM CIRCUIT: Arm in (Heavy load) operation, Arm confluence & recirculation cut function
SM0088
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E215B-E245B HYDRAULIC SYSTEM
This section describes the following operations. 12.7 NATURAL FALL PROTECTION WITH ARM
12.5 Arm out pilot circuit LOCK VALVE
12.6 Arm out 2 pumps conflux main circuit (1) Purpose:
12.7 Natural fall protection with arm lock valve To prevent the arm from falling naturally by the
weight of the arm and bucket.
(2) Principle:
12.5 ARM OUT PILOT CIRCUIT
Complete seat of the return circuit against the
(1) Operation: arm spool of the arm cylinder (R) side circuit.
1) When the arm out operation is performed, (3) Operation:
the secondary pilot proportional pressure
gets out of port 8 of the left pilot valve (9), 1) When the secondary pressure for arm
and acts upon the low pressure sensor (SE- operation disappears and the arm cylinder
8). At the same time, the oil is branched off stops, the pressure on the rod (R) side
in two flows and act upon the PBa1 and passes through the selector of the lock valve
PBa2 ports of C/V (2). from the Ba port of C/V, acts the back
pressure on the lock valve CRar and seats
2) The operating proportional secondary
the lock valve.
pressure flowed in PBa1 port of C/V (2)
switches the arm 1 spool. 2) Since the oil flow into the arm spool from the
lock valve is shut off completely, natural fall
3) Then, the operating secondary pressure
of the arm due to oil leaks through the arm
flowed in PBa2 port of C/V (2) switches the
spool is prevented.
arm 2 spool valve.
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HYDRAULIC SYSTEM E215B-E245B
SM0089
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E215B-E245B HYDRAULIC SYSTEM
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HYDRAULIC SYSTEM E215B-E245B
COMBINED CIRCUIT: Boom up & Travel forward 1st speed operation, Travel priority function.
SM0090
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E215B-E245B HYDRAULIC SYSTEM
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HYDRAULIC SYSTEM E215B-E245B
SM0091
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E215B-E245B HYDRAULIC SYSTEM
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HYDRAULIC SYSTEM E215B-E245B
651 652
611
643 646
532
SM0092
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E215B-E245B HYDRAULIC SYSTEM
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