Section 99

SPECIAL TOOLS
CONTENTS
NOTE: Order tools from your SERVICE GARD Catalog, unless otherwise indicated.

PURCHASED TOOLS
2364 ... ...... 99-01 JDE-35 JDG29O
cs-2428 JDE-37A JDG292. 99-25
D-010034A JDE-55 JDG293
D-01045AA ... 99-02 JDE-66 . ......99-14 JDG295
D-01049AA JDE-78-1 JDG298 .., 99-26
D-01061AA JDE-78-2 JDG299
D-01062AA 99-03 JDE-78-16 JDG3O2
D-01 109AA 99-04 JDE-79 . ...... 99-15 JDG303
D-01 1 1 0AA JDE-80 JDG304 99-27
D-01 1 1 4AA JDE-81-1 JDG3O5
D-01 1684A JDE-81-4 JDG306
D-01 173AA ... 99-05 JDE-90 . ...... 99-16 JDG3O7
D-012064A JDE.92 JDG3O8. 99-28
D-01219AA ... 99-06 JDE.93 JDG311
D-05007sT JDE-96 JDG312
D-05029ST 99-0 7 JDE-99 . ...... 99-17 JDG313
D-05058ST JDE.105 JDG315 . 99-29
D-05103ST 99-08 JDE.1O64 JDG317
D-05104ST JDE-41296 99-'r 8 JDG337
D-05124ST JDF.29 JDG400-7
D-05155ST ... 99-09 JDF-33. 99-19 JDG523. 99-30
D-05267ST JDG-10-2 JDG524
D-05314ST JDG-15 JDG-570
D-15001NU ... 99-10 JDG-164 JDG.581
D-15038NU JDG-17 . ...... 99-20 JDH-15C 99-31
D-15041NU 99-104 JDG.18 JDH-28
D-170048R JDG-19 JDH-314
D-1701 1 BFt JDG-23 JDH.35A
D-170158R JDG-24 . ......99-21 JDH-42-1
D-170248R 99-108 JDG-74-1 JDH-42-2 99-32
D-170308R JDG-127 JDH-52
D-17501C1 JDG-138 JDH-57
D-17515C1 ... 99-11 JDG-138-2 .... 9S-22 JDST-29
D-17525C1 JU\jZ IC JDT-1 ,.
D-17526C1 JDG236 JDT-3A
D-18009KD JDG239 . ..... 99-23 J DT.'I O
D-18019KD ... 99-12 JDG246 JDT-23
D-19001TT .. 99- 12A JDG247 JDT-244 99-34
D-20002w1 99-128 JDG249 JDT-26
JD3O6-A JDG266 . ..... 99-24 JDT-30
JDE.3 JDG268 JDT-31
JDE-6 JDG287
JDE-7.. ....,. 99-13 JDG289
Contlnued on Dext page
99Uj099C0N r61087

Litho in U.S.A. 99-1 TM-135a (Sep-87)

 Special Tools

CONTENTS-Continued
PURCHASED TOOLS-Continued FABRICATED TOOLS
JDT-32 .. . Adapter, Housing ......... 99-39 Lift Tool, Planetary 99-48
JDT.38 Compressor, Shock Absorber Lift Tool, Fockshafi . . . . . . . 99-49
JDr-42 Spring .. ..... 99-40 Puller, Tube and Sleeve ... 99-50
JDT-46 .. , Starting Motor Commutator Removal Tool, Trans. lnput Shalt
JT01463 Bushing Too1 .......... 99-41 Set, l,4odified D-05001ST .. 99-51
JT01633 Extension, Rockshaft, Arm . . 99-42 Spanner. 99-52
JT03296 Holding Fixture, Cylinder Stop, Pivot
JT05470 99-37 Lrner.... .....99-43 Wrench, Spanner 99-53
JT05746 Holding Fixture, Turbocharger Removal/Tool, Final Drive
JT27701 99-3 8 Turbine . ..... 99-44 Gear.... ....99-54
JT27702 Holding Tool, DDS Shaft, PTO Gear End Play
JT27706 Holding Tool, Yoke . ...... 99-45 Adjusting ..... 99-54
Jr27707 99-384 Hook, Planetary Fitting, N,,lFWD Pivot Pin
oTC 33858 Jacking Tool, Axle .. . . .... 99-46 Adatper . ..... 99-55
TY1481 .. 99-38 B Lifting Tool, Differential ... Sg-47 Holding Tool, SCV
TY-3315 Coupler . .... 99-56

!eLr,ireec0N a r6Lrar
__]

Litho in U.S.A. 99-2 TM-1354 (Sep-e7)

 PURCHASED TOOLS

2364

These lools are used to check hydraulic seat accumularor

pressure.

A-6877 O-Ring Washe.

8-6577 Tru Seal Nut
C-2364 Adapter Assembly
O-834802 O-Ring

cs-2428
The ne wrench s used to loosen and tighten injection pump
f!ei line connectors.

JDF-22 May also be used

D-0't 003AA

Feparr stand used to support engine during repair. D-

05001 ST Adapter Plate Set used to attach engine to repair
sta nd.

NOTE. D-050015T Adapter Plate Set must be modified by

drilling lower mounting bolt hole out to 3,4 in. lor SO
Series Tractor engines. Drill adapter as instructed
in ths Section, See Fabricated Tools.

Litho n U.S.A. 99-01 TM-1354 (Dec-85)

 D-01045AA
The bushing, bearing, and seal driver set is used to instatl
bushings, bearings, bearing cups and seals.

D.01049A4
These 13-Ton puller set tools are used to remove and install
bearings and bearing cups.

D-01061AA
The blind hole puller is used to remove steering motor
feedback piston bushings.

Litho in u.s.A. 99-02 TM-1354 (Dec-85)

 D-01062AA
The liner puller is used to remove cylinder liners.

Litho in U.S.A. 99-03 TM-1258 (Sep-82)

 D-01109AA (Y-900)
The nozzle tester is used to test the operational performance
of nozzles.

D-o't 110AA

The adapter set is used to connect nozzles to D-01 I O9AA

q
Nozzle Tesler.
*b
A-Y-900-2A Fuel Line
B-Y-900-3 90" Adapter
C-Y-900-7 Straight Adapter
D-Y-900-1 5 Straight Adapter

D-01114AA

The torque wrench is used where high torque specifications

are requrred.

'r$

D-01168AA
The spring compression tester is used to measure springs.

Litho in U.S.A. 99-04 TM-1258 (Sep-82)

 Special Tools

D-01 173AA

The 17 12 ton puller set tools are used to remove and Install
bcarings and bealng cups.

D-01206AA

The pul er (A) rs used w th No. 630-6 Step piate Adapter (B) n G)
to remcve damper pulley.
I 1
$xwW
I
rc
J

Ltho in U S A. 99-05 Tl\,4'1258 (May-83)

 D-01219AA
These tools are used to remove the crankshalt oear.

A-D-o12 19AA Push Puller

B-O-01222AA Pulling Legs
C-No. 630-9 Adapter (From O-01212AA Set)
O-D.o1 218AA Pulling Attachment

D-05007sT

Splitting stand (A) use to remove front axle. D-05149ST

altachments (B) are used to attach axle to splitting stand.

#"
d$s #p
li'

Litho in u.s.A. TM-1258 (Sep-82)

 D-05029ST

The bearing heater oven is used to heat bearings and other

press titted parts.

D-05058ST

The valve inspection center is used to check valves for wear

or damage.

Litho in u.s.A. 99-07 TN4-1258 (Sep-82)

 Special Tools

D-05103ST

The thermostat tester is used to check opening tempera-

tures of thermostats.

D-05104ST

This pressure pumo is used to test the radiator.

D-05124ST

The torque multiplier is used to properly tighten and loosen

heavy duty fasteners.

Litho in U.S.A. 99-08

 The oil transler unit is used to facilitate oil handlino for oil
cleanuo orocedure.

':
l:i l

D-05267ST

Vacuum Pump used to evacuate air conditioning system. I

D-05314ST

The internal retaining ring plier is used for removing jnternal

retaining rings. The D-05314ST Internal plier js also fur
nished as part of the D-05313ST Heavv Dulv ptier Set.

Litho in u.s.A. 99-09 Tt\,4-1258 (Dec-83)

 D-15001NU

The magnetic holding tool set holds cam followers away

lrom camshatt.

D-15038NU

Air Conditioning Service Fitting Kit is used for flushing and

purging components, bench testing components and testing
thermal expansion valves.

{- o i*#,..:
:J#f**'.,u"\,
S*s
A-
NO. DESCRIPTION *re
2632 3/4 Tube rvlth l/4 Tee
B - 2633 Tubc Test Plug
c - 2634 UA b 1A Tube Ad.pter
D - 2635 7/8 to 7/16 Ad8pter
E - 2636 Unlon Adaptor Aaaembly
F - 2637 Tube Adapter F' L, 6,n
G - 6887
H - 6888
5/8 to 7/16 Reducer
3/4 to 7/16 Reducsr
tl'rfl-t\*- Y.
| - 7432 3/4 to sla Rsducar Elbow
J - 7436
K - 7426
1/2 to 7116 Reducet
112lo 7116 Roducor Elbow ) Y*"O ":1"',"$'
L - 7427 7/16 to 5.8 Ad.pter
M.7439 7/16 to 5/8 Roducsr
N- 7 447 Cap (2 used)
o - 7509 7/8 to 7 / 16 Adaptel
P - 7510 7/8 to 7/16 Reducel I
Q . 7511
R80l96At
314 lo 7116 Tee Aslsmbly

Litho in u.s.A. 99-10 TNr-1258 (Dec-83)

D-15041NU Nitrogen Charging Kit used wi.th nitrogen cylin-
der and pressure regulator to pre-charge seal accumulator.

A-1337 High Presaure Ho.e Aalembly

8-2664 Adapter Assembly

D-170048R
The flex hone is used to hone cylinder liners.

D-'t 70't 1BR

The brush is used to clean valve guides.

D-17015BR

The O-ring bore brush cleans O-ring bore in cylinder block.

R 274751i

U.S.A. 99-10A
 D-'t 7024BR

The end brush is used to clean valve seat and bore.

D- t 703088

The thread cleaning brush cleans nozzle lhreads in cylinder

neao.

D-17501C1
The outside mjcrometer is used to measure and inspect
parts.

Lirho in u.s.A. 99-108 TM-1258 (Dec-83)

 Speaal Tools

fr*
The dial calipers is used to measure and inspect parts.

f
D-'t 7525C1

The magnetic base with adjustable arm is used to check

backlash, preload, and end play.

D-17526C1

The dial indicator is used in conjunction with D-17525C1

magnetic base with adjustable arm to check backlash.
preload, and end piay.

D-18009KD

Electronic Leak Detector used to check arr conditionrng

system for leaks,

Litho in U.S.A. 99-11 Tl\,1-1258 (lvay-83)

 D-18019KD

l\,lanilold pressure gauge assembly is used to charge,

discharge and check relrigerant charge in air conditioning
system.

A-O-18019KD Manlfold cauge Set

B-D-18023KO Refrlgerant Can Valve

Litho in U.S.A. 99-12 TM-1258 (May-83)

 D-19001TT
The volt-amp-ohm meter is used to test internal components
ot the alternator and other electrical components.

Litho in U.S.A. 99.12A Tlvl-1258 (i/ay-83)

 Special Tools

D-20002w1

The knurling tool set is used to knurl valve guides.

JD3O6-A

The alternator pulley nut removal tool is used to remove the

alternator pulley.

JDE.3
The driver is used to install tront crankshaft wear sleeve.

JDE.6
The shaft and mandrels are used to remove and install
camshaft bushings.'

k:L:irlii
'The JDG,1O5 Camshalt Bushng Replacement Set can also be used.

A76;R26r49 !r r'99aa

U,S,A, 99-128 Tl\,4-1258 (May-83)

 The driver is used to install valve sear Inserts.

JDE-35

The rocker arm fixture is used to install rocker arm assembly.

r2?6A8

JDE-37A
The torque wrench adapter is used retorque cylinder
head
cap Screws after run-in.

RG2605

JDE.55
The ring groove wear gauge is used to check keystone
ring
grooves.

Lrtho in U.S.A.
 The replacement nng rs used wrth JDE-7 Driver to install
intake valve seat inserts.

JDE-78-1

These tools are used to adjust PEFMA-CLUTCH.

fG\
\ri.L--_*

A-JDE-78-1 Clutch Gauge

B-JOE-78-15 Gauge Bing
C-JDE-78-17 Gauge Ring

JDE-78-2
The gauge bar rs used with JDE-78-6 forcrng screw to adjust
PER t\,4A-CLUTCH.

JDE-78-16

The gauge egs are used to adjust PERN,4A-CLUTCH.

Litho in U.S.A. 99-14 TM-1354 (Sep-87)

 JDE.79
Replacement ring used to install exhaust valve seat inserts.

JDE-80

The starter wrench is used to remove the starter from the

lractor.

JDE-81-1

The engine rotation tool is used to rotate engine to align

clutch splines.

JDE-81-4
The timing pin is used to locate timing hole in flywheel when
timing the engine.

TN4.1258 (Dec-93)
 JDE-90

The open serrated wrench is used to hold delivery valve

fittrngs while removing injection |nes.

JDE-92

The socket wrench is used to remove and install KDEL

nozzles.
e\
\ \\--'11
)W

::!taa2l;

JDE-93

The ring expander is used to remove and install piston rings.

JDE.96
The ring compressor is used to compress piston rings while
installing piston.

Litho in U.S.A. 99-16 TM-1258 (Dec-83)

 Special Tools

JDE-99

The nozzle seat reamer is used to clean carbon from nozzle

seat.

':"i1 __l
_l
JDE-105
e--
The nozzle cleaning kit is used to clean injection nozzles.

Krt consists of:

eE"'r'
I --
,.1,.
t=; ,

A-Brass Wire Brush :t:":V .

B-Pin Vise
C-Sac Hole Cleaning Drill
D-Cleaning Needtes
E-lnspection tvlagnif ier

JDE-106A
The JDE-106-4 Toot Set (A) is used with No.27489 Driver
(B) to install crankshaft rear wear sleeve and rear
oii seal.

Litho in U.S.A 99-17 TM-1258 (May-83)

JDE-41296
The seat puller is used to remove valve seat inserts.

JDF.5

The tap is used to restore nozzle threads in cylinder head.

T56 358i'l

A-JDF-9-1A Wrench*
B-JDF-9-2A Screwdriver*
These tools are used to adjust fast idle speeds on Robert
@---,9
Bosch injection pumps.
-Part of the JDF-gA Fast ldle Stoo Screw Wrench Kit

@-4

JDF-29

The retaining ring point set is used with the JDG-24 snap
ring plier kit to remove and install snap rings in Schwitzer
turbochargers.

TM-1258 (Dec-83)
 JDF-33

The farst idle adjustment socket is used to adjust the fast idle
speed on Nippondenso injection pumps.

JDG-10-2

The support stand is used to store SOUND-GARD body.

NOTE No longer available through your Service-Gard

catalog.

JDG-15

The lifting bracket is used to remove SOUND-GARD body,

JDG-16A

The sprecial torque wrench exlension is used to remove

clutch housing cap screws.

Litho in lJ.S.A. 99-19 TM-1258 (Dec-83)

 JDG-17
The steering wheel puller is used to remove steering wheel.

JDG-18

The snap ring tool is use lo remove axle snap ring.

JDG-19

The special mounting bracket is used to support engine and

clutch housing during removal.

JDG-23
The litt sling is used to support engine during removal.

Litho in U.S.A. TN/- 1258 (Sep-82)

 JDG.24
The snap ring ptier kit is used with the JDF-29 Retaining Ring
Point Sel to remove and install snap rings ln Scn-witzei
turbochargers.

JDG-74-1

These tools are used to adjust axle to hub end olav.

A-Shaft
B-rOG.294 cauge Legs

JDG.127
The O-ring Seal tool set is used to aid in removing and
installing turbine shaft piston rings in the turbochargJr.

JDH-6 May atso be used.

JDG-138-1

The belt tension tool is used to tension alternator belts.

ACljRwTT2r 99LljJ0Cl3E Z7OBA5

99-21 TM-1354 (Sep-85)

JDG215

Compressor service tool set is used to rebuild the air

conditioning compressor.

A-JDG2'15 Complete Tool Set

B-.,OG217 Hub Holder
C-JDG216 llub Remover
D_JDG229 Seat Remover
E-JOG220 Driver
FnDG2lS Key Driver
G-JDG226 Hex Head Socket
H-JDG227 Valve Plate Remover
l-O-05327ST Snap Ring Pliers
J--JOG224 Bearin g Driver
K-JOG225 Bearing Support
L--JDG223 Pulley Support
M-JDG222 Pulley Adapter
NnDG221 Bea.ing Adapter
O-.JDG228 Seat Drivet

ALljRW4937 99U;J !G215 100935

JDG236

The seal inslaller is used to install the inner seal in the axle
housrng.
\..r. ! , ::.'jr '.i
ri, ..

ACljRW5256 99!jJ0C2l6 1309a5

Litho in u.s.A. 99-22 TM-1354 (Sep-85)

 Special Tools
I

l-'
JDG239

rne Inner cup adapter is used to install the bearino cuo in

the diffslsnnsl quil,. I l-e JDC-239 Lup Adaprer s pa;, o. the
JDG-237 Arle qsrr'.t Bearing Cup Instatter Sat

A-JDG240 Outer Cup Adapter

B-JDG238 Instaler Screw
C-JDG239 Inner Cup Adapter
D-JDG237 Axte Housing Bearing
Cup Instatler Set

t,;;
The pu ler is used to remove the steering motor feedback
l

piston sleeves

nl.t r\1,.,:_i i/r.r. L.a24ir trorSa

I JDG247
The test kit is used to test air condrtioning systems.
a-7 / 16-20 (F) x 7/16-20 (M) 90.
B-7/16-20 (M) x 7/16-20 (M) Srraight
C-3/8-24 lM) x 7/ t6-20 {M) Straight
D-3/8-24 lM) x 7/16-20 (M) Straighr
E-3/8-24 (M) x 7/16-20 (Nt) 90.
(F) Female '.:,/
(N,4) N4ale
All fittings are 45' f lare

JDG249

The seal protector (A) is used to insta the water pump

bearing and shaft assembly (B).

Lttho in u.s.A. 99-23 Tr\,4-1354 (Sep-85)

 JDG266

The spring installer is used to remove and install breakaway

coupler.

JDG268

The filter reliel valve removal tool is used to remove tilter

relief valve from housing, particularly when valve is stuck.

JDG287

The spanner wrench is used to turn ring nut and to adjust

rolling drag torque on MFWD planetaries.

4(l FWTJ 6 acL JDC23- il003i

,f,s
JDG289

The jacking screw set is used to remove planetary hub.

Litho in u.s.A. 99-24

rsacl;RVr'7ll3

TM-'1354
99LJrJDG239 130935
 JDG29O

The seal installer is used to install axle shaft seals on MFWD

axles.

AC1jRw7l37 99U;JDG29O 2rOBe5

JDG292

The seal installer is used to install differential drive shaft seal

on MFWD axles.

JDG293

These tools are used with JDG298 to measure cone point

adjustment.

A-\rDG293 Cone potnt Dlsk Set

B-JDG-74-1 Shatt

A(i1;RW734l 99lJiJDG29l 2t0635

JDG295

The gauge ring tool is used to determine planet pinion

bearing preload shim requirements.

ACl;RW7323 99U;JDG295 21Oaa5

Litho in U.S.A. 99-25 TM-1354 (Sep-85)
JDG298

r'.'
The pinion gage set is used to determine drive pinionto-
bevel pinion contact.

aT ACrjRwTl29 e9UjJDG293 2r0885

JDG299

The king pin puller set is used to remove knuckle king pins.

JDG302

The powershaft drive gear lifting tool is used to remove and

install the powershaft drive gear trom the clutch housing.

JDG303

The spring clutch compressor is used to compress Belleville

springs in C1 and C2 traction clutches, to permit removal
and installation ol retaining rings.

Litho in u.s.A. 99-26 TM-1354 (Sep-85)

 JDG3O4

The bearing cup installer set is used to install both the front
and rear differential drive shaft bearing cups in the transmis_
sron case simultaneously.
A-rOG344 Adapter
(uBed on 4050-4250.4450)
B-JDG345 Adapter
(used on 4650-4850)
C-JDG346 Adapter
(uEed on all models)
D-9crew

JDG305

The bearing cone removal tool is used to hold pinion shaft

in a hydraulic press to remove rear bearinq cone from
diflerential drive shatt.

Ac)rR37J07 eeurroGr05 oro1r.

JDG306

The MFWD gear and bearing puller is used to remove the

Power Shift Transmission MFWD clutch gear with bearing.

JDG307

The PTO brake piston installer is used to comgress the

packings when the piston assembly is installed into the
clutch housing.

AcrrRrTr0s ee0jJ0G3o7 orora.

Litho in U.S.A. 99-27 TM-l354 (Sep-85)

 JDG3O8

The PTO clutch piston installer is used to compress the

packing when the piston is installed into the housino.

JDG311

The bearing cup installer is used to insta the MFWD idler

shaft rear bearing cup into the clutch housing.

JDG312

The compressor tube is used to compress Belleville springs

in Power Shiit Transmission MFWD clutch drum to permit
removal and installation of retainino rino.

JDG313

The bearing cup puller is used to remove the MFWD idler

shaft rear bearing cup from the clutch housing.

Litho in u.s.A. 99-28 TM-1354 (Sep-85)

 JDG315

The [,4 FWD clutch aligning tool is used lo align tangs on

clutch disks to permit installation ot power Shift Transmis-
sion l\,4 FWD gear with shaft.

JDGs17

The frame cap screw socket is used to remove frame.to-

engine cap screws.

JDG337*

"ffi
The connecting rod bushing service set, is used to remove
and Install piston pin bushings in the 6466T Engine connecf
ing rods.

-Uscd wth the.tDE-98,166

Cannectng Rod Bushing Se/vice Set.

JDG400-7

The seal installer set is used to install various seals for

IVlFWD Tractors.

A-JDG400-7 Seal insta er handte MFWD axtes

E-JDG284 Seal Installer, planetary hub seat 4650_4850 MFWD
C-JDG295 Seal Installer, Axte shaft seals MFWD axles
D-JDG285 Seat Instalter, ptanetary hub seal 4050,4250.4450 MFWD

Lrtho In U.S.A. 99-29 TM-1354 (Sep-87)

 JDG523

The seal installer is used to lnstall the MFWD wheel hub

seals.

ACl.RV/t tC9 9 39Lr'. [it:]

JDG524

The seal installer is used to instalt the MFWD differential

drive shalt seal.

acltRfrll|-! 3 q.rLr. Dci2.l 2r0aal

I
JDG57O

The bushing removal kit is used to remove MFWD axle and

wheel spindle bushings.

A-JOG574 Collet
B-jDG572 Tube
C--JDG571 Plate
IFJDG573 Forclng Scrsw
ACl;RUr1226 I 99J 0r. rLraf

The MFWD Axle U-Joint Service Kit is used to remove

U-ioints trom MFWD drive shaft.
(\v
J"e:f t
,t\

/ fr"
A----.JUUCdZ Flecetver UUO
B-JDG583 Forcing Screw, 8mm with washer and nut
p
C-JDG584 Forcing Screw, 1O mm with washer and nut
D--JDG585 Cross Leg Adapters
E--JDG586 C-Rin9 lnsert
-
acrRr.r,/ L - rG55r r/-r!
Litho in U.S.A.
TlVl-1354 (Sep-87)
 Special Tools

JDH-15C

The adjusting cover is used to adjust poppet valves in

selective control valves.

JDH.28
The valve seat driver is used to install the rockshaft control
valve quides.

JDH-31.A
The seal driver is used to install main pump shaft oil seal.

JDH.35A
The seal puller is used to remove main pump shaft oil seal.

A-JDH.35A Seal Pullor

B--JOH-31-A Seal Drlver

JDH-42-1

The piston turning tool is used to aid in removal of feedback

piston.

Litho in U.S.A. 99-31 T[,4- 1354 (Sep-87)

 Special Tools

JDH-42-2
The alignment dowels (B) are
metering pump.

JDH-52

The piston installation tool is used to aid in steering piston

installation.

P 215 7 Lri

[;';
The slee're removal tool is used to remove the sleeve lrom
the HYDFACUSHIONED seat requlating vatve housing.

. ]]LI:

JDST-29

SOUND-GARD body window molding can be removed and

installed usinq this tool.

ACI:RW10166 9tJ,J05T29 20 r03tj

Litho in U.S.A 99-32 Tlvl-1354 (Sep-87)

 Special Tools

JDT^ ! l
hc l:irap rir,l: expar,dcr is usecl for removing installing
snap
l li
rll

JDT-3A
TrLt sr :r r-, r fq retainer plate holds snap rings expanded
dL|ifq.srr.'r)bly of parts on differential drive shaft.

.JDT-10

lhc snalr rife expandinq cone is used to expand and hold

,:lifterrrrlra dr!\/e :ihaft,tnap rings while the JDT_3A
Retainer
Plal! s ir.s.rled

JDT-23
rhL. Ot.lA.r QTTNGE brake piston
installtng set compresses
the brake prston packing to prevent damage to packing when
piston assemblv rs lnstalled into the housing.

Consists ot:
A-JDT-23-1 Inner packing proteclor
B*JDT-23-2 Outer packing protector

Lrttro |,.JSA
JDT.24A
The spring washer compressor is used to compress the
spring{ype washers.

..\

t
JDT.26
The differential drive shaft installation tool set is used lo
speed up the assembly of gears, washers, snap rings, etc.
onto the differential driveshaft.

Consisls of:
A-JDT-26-2 Casting
B-JOT-26-1 Arbor

JDT-30
The bearing cup remover is used to remove the transmission
drive shaft rear bearing cup.

JDT-31

The shift blocker loading sleeve is used to hold shitt blocker

springs and balls compressed in place during installation.

Lirho in u.s.A. TM-1354 (Sep-87)

Ihe 4-s/s in. seal installer disk is used in coniuction with
D-01045AA Bushing, Bearing, and Seal Driver det to install
seal in final drive housings.

JDT-38
This bearing driver is used to install the bearing shaft in the
engine fan support housing.

JDT-42
The spring scale is used to measure differential drive shatt
rolling drag torque, and make other ,'pull,, lree
measurements.
 Special Tools

JDT-46

Special torque wrench adapter used lo remove clutch

housing and transmission cap screws.

JT01463
The puller is used to remove clutch shaJt piLot bushing.

ry@

JT01633

The Universal Gauge Tester checks the accuracy of gauges

used ln lhe gauge cluster instrumentation.

JT03296
The iitting assembly is used to connect the Service-Gard
Portable filter caddy to the transmission drain.

A-JT03296
B-JT03347
c-AT65849
D-AT65846

Litho in u.s.A. 99-36 Tl\4.1 ll54 (Sep-At')

 Special Toots
I

JT05470
l
Pressure Tesl Kit gauges, connectors, and hoses used
to
measure hydraulic pressures.

NOTE: This test kit does not contain filtings necessary for
all hydraulic tests. Additional fittings may be oriered
thru SERVICE-GARD or cross_referenced to other
kits. When using JTO3073 or JTO3074 screws use
an R264AB O-ring. When using JTO3072 spacer or
JTO3075 connector use R26375 O+ino.

411 t, r- . ,"11 rrl- r l5ol.L

JT05746

Service-Gard Portable Filter Caddy transfers and cleans

hydraulic lluids.

U.S.A. 99-37 TM-135a (Sep-87)

 Jf27701
The heavy duty rear lractor splitling stand is used to support
Iransmlssron case.

JT27702

Heavy duty front tractor splitting stand is used to support

front end. engine and clutch housing.

JT27706

Universal support stand is used to support clutch housing.

Litho in u.s.A. 99-38 TM-1354 (Sep-87)

 t-JT27707
Wheel and axle lift is used to remove rear wheels and final
dnves.

tOTC No. 33858

The collet is used to remove the reduction gear shaft lrom
the POWEF SHTFT transmission. OTC No. g3ASg Collet is
part of D-01061AA Btind Hole pu er Set.

Litho in U.S.A 99-38A Ti/-1354 (Sep-87)

 TY 1481
The hydralic jack is used for removing shafts etc,

Order through the John Deere Merchandise and Parts Sales

lvl anual.

TY 3315
The beam type torque wrench is used for checking axle
bearing rolling drag torque.

Order through the John Deere Merchandise and Parts Sales

Manual.

Litho in u.s.A. 99-388

 t_ Speaal Tools

FABRICATED TOOLS
NOTE: These tools can be made in a service shoD usino
common shop tools and tocally obtainsj m61pnp1l.
I
r...rnn -F,t r 1131

f;*;* HOUSING

(425.5 mm)
(25.4 mm)
1in.
I

16.750 in. -}i

1212.7 mm)
8.375 in-

f
(51 mm)
2 in.
L

_ (476.3 mm)
18.750 in.
I

A-3/s x 2 in. Cap Screws B-Flat Washer (2 used)

(2 used) D-(6.35 x 38.10 mm)
C-76 in. Nut (5 used) 0.250 x 1.500 In. Strap
The housinS adapter is used to check rolling drag torque
of final drive.
]
L- 1. r!.i rdL qo -tfr I I 1!s

Litho in U.s.A. 99-39 T[,,]- 1354 (Sep-87)

 COMPRESSOR. SHOCK ABSORBER SPRING

This tool is used to remove spring from shock absorber on

4-ll2 lN.
(I I4 nm)
2- l/4 tN.
( 57 n]{n)

l-7lB lN.
( 48 mm)
D IA.
4 rN.
( 102 nm)
3/B lN.
(9 nYn )
DlA.--2
ir0Lts

3-ll2 lN.
ioy mm/ I

l4 tN.
( 356 r'xn)

R 27093N AClrRVr'7r3l R27093N 99ll:99100 2

Litho in u.s.A. 99-40 TN/-1354 (Sep-87)

 STARTING MOTOR COMMUTATOR, CENTER
BEARTNG AND DRrvE END Busiir.ic iitbt'
Dlmenslgn Removal Inatallaflon

25.4 mm 25.4 mm
(1 in.) (1 in.)
18.6 to 18.7 mm '18.6 to 18.7 mm

I
(0.732 to 0.736 in.) (0.732 to 0.736 in.)
16.8 to 16.9 mm '16.8 to 16.9 mm
(0.661 to 0.665 in.) (0.661 to 0.665 in.)
50.8 mm 100.08 mm
(2 in.) (3.94 in.)
22.9 to 23.1 mm 0.46 to 0.56 mm
(0.901 to 0.909 in.) (0.018 to 0.022 in.,
19.9 to 20.1 mm 19.9 to 20.1 mm
(0.783 to 0.791 in.) (0.783 to 0.791 in.)

CENTER BEARING BUSHING TOOL

Dlmenrlon Romoval Inatallatlon

39.9 mm 39.9 mm
( j.s7 in.) (1.s7 in.)
B 34.5 to 34.8 mm 34.5 to 34.8 mm
(1.36 to 1.37 in.) (1.36 to 1.37 in.)
c 29.7 to 30.0 mm 29.7 to 30.0 mm
( t.17 to 1.18 in.) (.1.17 to 1.18 in.)
D 50.8 mm 50.8 mm
(2 in.) (2 in.)
E 24.1 to 25.9 mm 0.46 to 0.51 mm
(0.9s to 1.02 in.) (0.018 to 0.02 in.)
F 22.O to 24.O mm 25.3 to 25.4 mm
(0.866 to 0.945 in.) (0.996 to 1.000 in.)

Litho in u.s.A.
99-41 TM-1354 (Sep-8s)
Extension, Rockshaft Valve Operating Arm
This tool is used during adjustment of operating arm of
rockshaft.

Niaterial:
(3 x 25 mm) 1/8 in. x 1-1 /2 in. cold rolled steel.
3/16 x 1.1/16 in. bolt with nut.

A-24s mm (9-5/8 In.)

B-32 mm (l-1/4 In.)
C-19 mm (3/4 In.)
tF30 mm ('l-3l16 In.)
E-l6 mm (5/8 In.)
F-2 mm (1/16 In.)
G-19 mm (3/4 In.)
H-38 mm (1.1/2 In.)
l--+ mm (1/4 In.)
J-55 rnm (2.3/16 In.)
K-4' bend
L-5 mm x 17 mm
(3/16 x 1l116 In.)
Bolt wlth Nut and Waaher
M-38 mm (1-1l2 In.)
N-19 mm (3/4 In.)

+++
O-l1 mm (7/16 In.)
P-19 mm (3/4 In.)
O-12 mm ( l/2 In.)
R-Spacgr

ACriR3a50T 99!j99100 I 27roa3

Litho in u.s.A. 99-42 TM-1354 (Sep-85)

 g- 2t

1-254.00 mm (10 In.) 9--{3.5 mm (2.5 In.)

2-127.0 mm (5 In.) 17-5116 In.-18 Tao
10-25.4 mm (1 in.) 18--{9.85 mm (2.75 In.) Radtus
3-38.1 mm (1.5 In.) 11--+.35 mm (0.25 In.)
1F405.4 mm (16 in.) 19-101.6 mm (4 In.)
12-152.4 mm (6 In.) 20-111.25 mm (4.38 In,)
5-330.2 mm (13 in.) 1H).328 In. Drlll Through
6-9.52 mm (0.375 In.) 2r--60.45 mm (2.38)
1/Fsl16 in.-l8 Tap 22-5116 ln. x 1 In. Cap Screw
7-12.7 mm (0.5 In,) 15-2 used
8-31.8 mm (1.25 mm) 23-38,1 mm (1.5 In.) Angte tron
l&-304.8 mm (12In.)

A7b,T36743 N Slljcqoo BE t604B5

Litho in U.S.A. 99-43 TM-1354 (Sep-85)

Turbocharger Turbine Wheel Holding Flxture
;iili
riii 1

l-19.1 mm (3/,1 In.)

2-19.1 mm (3/4 In.)
+-19.1 ]nm (3/4 In.)
il-Bors to Clear Whcsl Hub
5-165.1 mm (8.1/2 In.)
6-165.'l mm (8-112 In.)
7--€3.50 mm (2-112 ln.)
8--{9.9 mm (2-3l'l In.)
H.5 mm (3/8 In.)
Dlamoter, 11 Placor! Equally
Spacod
'l(F25.4 mm (1 In.)

ilatgrlal: Hardwood or Alumlnum

L-_- 5
7631N
a76:J27631 N 511;9900 BF 260485

Holding Tool, Differential Drive Shaft

The ditferential drive shaft holding tool is used to hold the
difterential drive shaft in place while installing front bearing
cone and retainer.
(381 mm)
The differential drive shaft holding tool is tabricated as 15 in.
<-
follows: \O@
1. Dtill a 17/32 in. diameter hole through the center of a
25.40 mm (1.000 in.) diameter steel shaft and tap
shaft with 5/8 in. threads.

Grind a taper on one end of Ready Rod Screw.

J. Assemble the parts and lock two 5/8 in. nuts together
on the screw.

Litho in u.s.A. 99-44 TM-1354 (Sep-85)

 Holding Tool, Yoke
This tool is used to hold planet pinion for pinion nut removal
and installation.

A--88.9 mm (3.5 In.) H8.9 mm (3.50 In.)

A-76.2 mm (3.0 ln.) H-l27 mm (5 In.)
C-57.1 mm (2.25 In.) l-10.7 mm (0.422 In.)
Il-42.9 mm (1.69 In.) Orlll 4 placos
E--{3.5 mm (2.50 In.) J-127 mm x t2.7 mm Round
F-'10.0 mm (0.40 In.) K-Wold

Material:
12.7 mm x 63.5 mm x i 53 mm H.R. Flat
(0.50 in. x 2.50 in. x 6 in.)
12.7 mm x 254 mm (0.S0 x 10 in.) Round B)-
Cc P
oq p
AF .-(9-^.
I

ACI)RW7342;RW7374 99Ui99tOO 5 O309B5

Hook, Planetary
The planetary hook is used for lifting components and is
tabricated from specified material. Bend rod as shown and
weld at O-ioint.

M.tsrlal Dlmonrlon

12.70 mm (0.500 in.) 610 mm (24 in). Long

Diameter Rod

Litho in U.S.A. 99-45 TM-1354 (Sep-85)

 Jacking Tool, Axle

(44.5 mm)
1.750 in.
(19 mm)
0.750 in.
(470 mm)
(422 mm)
18.500 in.
16.625 in.

*\

IFIS
\K (102 mm)
4 in.
(559 mm)
22 in.

The axle jacking tool is made from specilied tubing with 2-9/16 x 14 in. Ready Rods. Use 4-9l16 in. nuts and
2-9l16 in, flat washers on the rods.

The axle jacking tool is used to remove the axle housing from the axle shaft.

Litho in u.s.A. 99-46 TM-1354 (Sep-85)

 Lifting Tool, Difterential

9/'16 In. Drill

(6.35 mm) 0.250 In.
['l:33il1 (101.60 mn
Deep Max. 4.000 ln.

% In. x 13 UNC
(38.10 mm)
1.500 ln.

(s8.10

39.70 rhm)
5.500 ln.
('t 14-30
mm)
I 4.500 ln.
I

I
ll --.] L-
' 1rz.zo
..1
l-
(50,80 mm)
--.1
I
0.500 ln

I
I
l
2.000 ln. (6.35 mm) (25.40 mrn)
i
0.250 In. '1.00O ln. I

-..1
(s0.80 mm)
2.000 ln-

A--{12.70 mm) 0.500 In. Round B-t{in. x 13 UNC Threaded Rod

The differential lifting tool is used to remove and install the differential housing
from the transmissron case.
The differential lifting tool is made as shown from specified matenat.

Material Required is:

Two-Vz in. x 13 UNC Nuts
305 mm (12 in.'1 ot 12.70 mm (O.5OO in.) Round
24.1 mm (9.5 in.) ot Vz in. x 13 UNC Threaded Round
1 Piece ot 6.35 x 50.80 x 25.40 mm (O.ZSO x 2 x 1 in.) Flar Steet
2.92 mm (1 1 .5 in.) ot 1|Z.7O x 50.80 mm (O.SOO x 2 in.) Ftat Steel

Litho in U.S.A.
TN4-13s4 (Sep-85)
 Lift Tool, Planetary
This tool is used to remove and install planetary assembties
on M.F.W.D.

A-50.8 mm (2 In.)
B-t2.7mm (0.50 In.)
H0.0 mm (3.50 In.)
tH0.0 mm (3.50 In.)
E-165 mm (6.5 In.)
F-22 mm (.875 In.) % Orlll

Material:
12.7 mm x 50.8 mm x 90.0 H.R. Flat
(0.50 in. x 2 in. x 3.50 in.)
12.7 x 3O5 mm (.050 x 12 in.) Round

Litho in U.S.A. 99-48 TM-1354 (Sep-85)

 Lift Tool, Rockshaft
is tool is used lor rockshaft removar.

- arq
39 - I .535

.L752
44.5 -
a] .a - 2.264

t.l
67 .5 - ?.657
72., - 2.854
88 - 3.465
il
92 ' 3.622 tl
i 45 - 5.709
216 - 8.500 U

t 3 in, l

8 in.
(203 m')

3 in.
(76. trm)
F-r-r
I 8in.
ll (,03
I li
nnr
(lc2 dn)
I
Ll ul
(6 din)
l+
lTrt | (sr
2 in.
nn)
I L-.:-l |
5 ft. il-li--];,,.
| (sl| nn)

Litho in U.S.A. 99-49 TM-135a (Sep-85)

Puller. Tube and Sleeve
The tube and sleeve puller is used to pull the lube manifold
oil tube from clutch housing, and to pull sleeve from MFWD
clutch solenoid assembly.

A-76.2 mm (3 In.)
B-3.1 mm (% in.)
C-l9.2 mm (Ya In.)

Removal Tool, Transmission Input Shaft

The transmission input shaft removal tool is used to remove
the input shaft f rom the QUAD-RANGE Planetary.

Fabricale the tool by flattening one end of a rod small

enough in diameter to be inserted through the input shatt.
Bend the rod as illustrated.

NOTE: Use a rod about 305 mm (12 in.) long.

ACI;Rl/:114 99(]j99100 l2 150533

Litho in U.S.A. 99-50 TM-135a (Sep-85)

 Set, Modified Adapter ptate D-OSOOlST

Oo
go
DRILL

N4odifiy D-0500 1ST Adapter Plate Set by drilling lower mounting bolt hote
in left and right hand engine mountrng brackets
out to 3/4
In. as indicated in drawing.

Litho in U.S.A. 99-51 TM-1354 (Sep-85)

Spanner
This is used lo set rolling torque of knuckle housing to axle.

A-102.0 mm (4 In.) F-{.35 mm (0.25 In.)

B-12.7 mm (0.50 In.) G-12.7 mm (0.50 In.)
C-12.7 mm (0.50 In.) H{.35 mm (0.25 ln.)
IF38 mm (1.50 In.) l-4.50 ln. H.x Nut
E-50.8 mm (2 ln.) J-Wsld

Material:
38 mm x 6.35 mm H.R. Flat
(1.50 in. x 0.25 in.) H.R. Flat
0.50 Hex nut

Stop, Pivot
This is used to prevent wheels and outer planetaries from
turning (2 required).

A-90.0 mm (3.50 In.)

B--l2.7 mm (0.50 In.)
C-127 mm (5 In.)
(H0.3 mm (2.375 ln.)
E-41 mm (1.625 In.)
F-12.? mm (0.50 In.) Drlll 2 plac€E

Material:
'12.7 mm x 90.0 mm H.B. Steel
(0.500 in. x 3.50 in.)

Litho in u.s.A. 99-52 TM-1354 (Sep-85)

 Wrench, Spanner
This is used to adjust planetary rolling torque.

A-25.4 mm (1 In.) l-343.0 mm (13.5 In.)

S-12.7 mm (0.50 In.) J-257.0 mm (10.125 In.)
C-7.8 mm (0.3125 In.) K-128.6 mm (5,0625 In.)
H.5 mm (0.375 In.) L-27.5 mm (7 In.)
E-25.4 m.n (1In.) M--.0.50 Hex Matcrtal
F-r2.7 mm (0.50 In.) t{-25.4 mm (1 In.)
G-355.6 mm (14 In.) G-Wcld
tH.35 mm (0.25 In.)
Material:
6.35 mm x 25.4 mm x 482.6 mm H.Fl. Flat
(0.250 in. x 1 in. x 19 in.) H.R. Ftat

.f\-
L-Jg

l_l
tl t_
t-l I I
F l-

Litho in U.S.A. 99-53 TM-12s9 (Sep-82)

 Special Tools

REMOVAL TOOL, FINAL DRIVE GEAR

A. Cut 2 12 .7 wtt x 57 rflr (.50 x 2.25 in. ) sl ots

B. 362 mm ( 14.24 in. )
C. 73 mm (2.87 in.) G. i2.7 1.50 in.,
mnl
D. 38 mm (1.50 jn.) H. 2 5.,1{1 in.)
nfil
E. 76 mr (3 in.) I. 50.8 nm i2 in.)
F. 508 nm (20 in.) J. /b nm tJ in.)
2 l/8 7" Cap Screws
2 3/8 ^x 6" Cap Screws
4 Ha rden ed llashers
2 3/8" Nuts
f4aterial
(1) 76 mm x 508 mm x'-2.7 nm (3" x 20' x .50")
(2) 50.8 mm x 76 rrn x 12.7 mm (2' x 3" r 1')

Gear remova tool rs used to pull the final drive gear from the axle housing.

SHAFT, PTO GEAR END PLAY ADJUSTING

Shalt is used to make PTO Gear end play check.

l\,4aterial is 0.750 or 1 in. O.D. pipe or bar, cut to length

necessary.

r-I [ 50. 1q50 d(rors 1346 to 1358 mm

(W thout N/FWD) (53.00 to 53.s0 n )

]1 i6rn l8:0 - o. .o,\ 1422 to 1435 mm

W II VFWD (56 00 10 56 50 n.)

Lrtho In U.S.A 99-54 TM'12s8 (Aug-Ba)

 Fitting, MFWD Pivot Pin Adapter
This tool is used to remove MFWD front axle pivot pin from
axle housing,

Material: 19M7906 Axle Pivot Fetaining Capscrew

JD5815 crease Fitting

,..--..--\.-
/n\A
/\1
\\r/v
A-19M7906 Cap Screw
B-JD5815 Grease Flttlng
C-l5 mm (5/8 In.)
(F9.5 mm (3/8 In.)
-r
\-L..J
.<
Y

E-5l16 in.-1l8 NPTF Tap \:/

F-l9.1 mm (3/4 In.)

acl Fwroc) 5 Rwloct 4 qcuicgloo 23 2509a5

Litho in U.S.A. 99-55 TM-1354 (Sep-85)

 HOLDING TOOL, SCV COUPLER

In l

? LIF--@-r
[]
.

-@-

A-51 mm (2 in.)
8-25.4 mm (1 In,)
C-l3 mm (1/2 In.)
D-9.5 mm (3/8 In.)
E-5/32 In. drlll (Drllt deep enough so plns protrude
approxlmately 6 mm (1/d In.)
F-32 mm (l-1l4 In.)
G-Two (2) requlred
H-Headed plns rvlth heada cut ofl.
Pre8s In so 6 mm (1/4 In.) protrudes,
l-Weld (both sldes)

Material: 1 x'l x 5-1/4 in. square bar stock

fwo (2\-5/32 in. headed pins with heads cut ofl

This lool is used for holding serviceable coupler during

disassembly and assembly.

acr;R39179,R39180 991Jj99100 29 2509A5

Litho in u.s.A. 99-56 TM-1354 (Sep-85)