PC200-8 SM - 013 Troubleshooting by Failure Code Part-1

sIil(DPNilJll'hITTJItL, sENo024A-03
PC200-8
P0200Lc-8
PC220-8
PC220LC-8
Machine model Serial nurnber

PC200-8 300001 and up
PC2A0LC-8 300001 and up
PC220-8 70001 and up
PC220LG-8 70001 and up
40 Troubleshooting
Troubleshooting by failure code
(Display 0f code), Part 1
Failure code [989L00] Engine Controller Lock Caution 1.............. .-..'---.----.-.- 4
Failure code [989M00] Engine Controller Lock Caution 2.--.-..-...... ..-.............4
Failure code [989N00] Engine Controller Lock Caution 3.............. ".'............. 5
Failure code [M10NX]Air Cleaner Clogging '...--... 5
...
Failure code [AB00KfiCnrtgu Voltage Low ........ .-........'.-..".. 6
Failure code [B@BAZG]Eng OilPress. Low............ ..-..............- 8
Failure code [B@BAZK]Eng Oil LevelLow............ .'.....'...-....-... B
Failure code [B@BCNS] Eng Water Overheat.... ..............."..'.... I
Failure code [B@BCZK] Eng Water LevelLow... '......'.'-......'. ......'.....'...'-......9
Failure code [B@HANSJ Hydr Oil Overheat.................. .....-...'.. 10
Failure
Failure code [CA111] EMC Critical lnternal ............'.-.-. 10
Error
Failure code [CA115] Eng Ne and Bkup Speed Sens ..........-.'..'...-....'11
Eror
Failure code [CA122] Chg Air Press Sensor High ...-......- 12
Error
Failure code [CA123] Chg Air Press Sensor Low ............14
PC200,224-B KOMAilsU
40 Troubleshooting
s8N00240-03
Failure code cA131l Throttle Sensor High Error.. """""""""" 16

Failure code cA1 321 Throttle Sensor Low Error """"""""""" 18
Failure code cA1441 Coolant Temp Sens High Error.' """"""' 20
Failure code CA145 Coolant Temp Sens Low Error.'. """"""'22
Failure code CA153 Chg Air Temp Sensor High Error...'....-.. """"""""""24
Failure code CA1 54 cnd nir Temp Sensor Low Error........"' """"""""""' 26
Failure code CA1 55 Cni eir Temp High Speed Derate """""28
Failure code CA187 Seis Supply Z Vott Low Error'.. """"""" 30
Failure code cA221 Ambient Press Sens High Error"..."-". """"""""""" 32
Failure code CA222 Ambient Press Sens Low Error.'........ """""""""""' 34
Failure code cM27 Sens Supply 2 Volt High Error.. """"""-' 36
Failure code cA234 Eng oveispeed..........""' ""'37
Failure code CA238 NeSpeed bens Supply Volt Error """""""""' """""' 38
Failure code cM71 tUtVlpCVt Short Error """"' 39
Failure code cM72
Failure code cA322 ln; *t Op"nlSnott Error......'-.' """"""""42
Failure code CA323 rni*s ob"n/ShortError.......... """"""""44
Failure code cA324 lni *g ..........
ob"n/Short Error ""'-""""" 46
Failure code CA325 tni *O Open/Short Error ....'....' """""""" 48
Failure code CA331 tni *z Open/Short Error.......... """""""" 50
Failure code CA332 tni *a Open/Short Error .......... """""""""""""""""' 52
2 PC200,220-8
4A Troubleshooting sEN00?40-a3
PC200, 220-8 3
$EN00240-03 40 Troubleshooting
Failure code [989L00] Engine Controller Lock Caution 1
User code Failure code Engine controller lock caution 1

Trouble
989L00 (Machine monitor system)
Contents of
Engine controller lock is detected (Factor 1)
trouble
Action of None in particular.
machine monitor lf cause of failure disappears, system resets itself.
Problem that
appears on Engine cannot be started.
machine
lf this failure code is displayed after machine monitor is replaced, user password must be changed to
Related infor-
one before replacement.
mation
Method of reproducing failure code: Turn starting switch ON.
Fossible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Replacernent of rnachine
1 This trouble may be caused by replacement of machine monitor.
state monitor
Failure code [989M00] Engine Controller Lock Caution 2

Trouble
989M00 (Machine monitor system)
Contents of
Engine controller lock is detected (Faclor 2).
trouble
Action of None in particular.
machine rnonitor lf cause of failure disappears, system resets itself.
Problern that
appears on Engine cannot be started.
machine
lf this failure code is displayed after machine monitor is replaced, user password must be changed to
Related infor-
one before replacement.
mation
Cause Standard value in normal state/Remarks on troubleshooting

Possible causes Replacement of machine
1 This trouble may be caused by replacement of machine monitor.
and standard monitor
value in normal lf this failure code is displayed while machine monitor is not
state 2 Defective machine monitor replaced, machine monitor may be defective. (Since trouble is in
system, troubleshooting cannot be carried out.)
4 PC200,220-8
\
40 Troubleshooting $EN0 A?.40-03
' Failure code [989N00] Engine Controller Lock Caution 3

Trouble
989N00 (Machine monitor systern)
Contents of
Engine controller lock is detected (Factor 3).
trouble
Adion of Tries automatic resetting.
machine monitor lf cause of failure disappears, system resets itself.
Problem that
appears on
machine
Related infor- Method of reproducing failure code: Failure not reproduced since system is reset automati-
mation cally.
Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard lf this failure code is displayed repeatedly, engine controller may be
value in nonnal 1 Defective engine controller defective. (Since trouble is in system, troubleshooting cannot be
state carried out.)
Failure code [AA1 0NX] Air Cleaner Clogging

User code Failure code Air cleaner clogging
Trouble
AA1 ONX (Machine monitor system)
Contents of While engine was running, signal circuit of air cleaner clogging switch detected clogging of air
trouble cleaner (sensor contact opened).
Action of Displays air cleaner clogging monitor on machine monitor.
machine monitor If cause of failure disappears, system resets itself.
Problem that
appears on lf machine is operated as it is, engine may be damaged.
mmhine
Condition of air cleaner clogging switch signal can be checked with monitoring function.
Related infor-
(Code: 04501 Monitor input 2)
mation
Method of reproducing failure code: Slart engine.

Possible causes Clogging of air cleaner (when Air cleaner may be clogged. Check it for clogging and then clean or
1
and standard system is normal) replace if clogged.
value in normal lf cause 1 is not detected, air cleaner clogging nnonitor system may
Defective air cleaner clog-
state 2 be defective . Carry out troubleshooting for "E-7 Caution item
ging monitor systern
flashes while engine is running" in E-mode.
PC200,224-8
5
$8N00240*03 40 Troubleshooting
Failure code [B@BAZG] Eng Oil Press. Low

User code Failure code Engine oil pressure low
Trouble
B@BAZG (Engine controller system)
Contents of While engine was running, signal circuit of engine oil pressure switch detected low engine oil pres-
trouble sure (sensor contact opened).
Action of Displays engine oil pressure monitor on machine monitor.
controller a
lf cause of failure disappears, system resets itself.
Problem that #
machine
Engine oil pressure swilch signal is input to engine conlroller and then transmitted to machine moni-
Related infor-
tor.
mation
Method of reproducing failure code: Start engine.
Cause Standard vatue in normal statelRemarks on troubleshooting

Lowering of engine oil pres-
P*ssiblecauses Engine oil pressure may be low. Check it and remove cause if it is
1 sure (when systern is nor-
and standard low.
mal)
value in normal
state lf cause 1 is not detected, engine oil pressure monitor system may
Defective engine oil pressure
2 be defective. Carry out troubleshooting for "E-8 Emergency stop
monitor system
item lights up while engine is running" in E-mode.
Failure code [B@BAZK] Eng oil Level Low

User code Failure code Engine oil level low
Trouble
B@BAZK (Machine monitor system)
Contents of When starting switch is turned ON (bul engine is not started), signal circuit of engine oil level switch
trouble detected low engine oil level (sensor contacl opened).
Action of Displays engine oil level monitor on machine monitor.
machine monitor Even if cause of failure disappears, system does not reset itself until starting switch is turned OFF.
Problem that
rnachine
Related infor- Engine oil level switch signal can be checked with monitoring tunitid. (Cooe.oaEoiI.iir.. i"i"rI
malion Method of reproducing failure code: Turn starting switch ON.

Lowering of engine oil level
Possible causes 1 Engine_oil level may be fow. Check it and add new oil if it is low.
(when system is normal)
and standard
va$ue in norrl'ra! lfcause1isnotdetected,*',$in*cir!evel*o',it
state I
Defective engine oil level defective" Carry out troubleshooting for *E-Z Baslc check item lights
monitor system'l up when starting switch is turned CN (but engine is not started)" in
E-mode.
I PC200,220-8
40 Troubleshooting $EN00240-03 'l
Circuit diagram related to preheating/starting of engine and charge of battery
ElGllf [oc[rLEl
cE02{0Rc-50) Er0(rr )
Start lno
i0tor
E08(X-r) 812{X-2)
lto
lrur
oo
fl*t7 lc!l
lntalr rlt
,sol&r
Pl6 EOl.
R.lDlr llt*
F04(L-21
TT $t rilrr rDlo.
ttlrtl
nt? ']lu
Fon(Ir-2 ) (x-e) 3./
E
il
gtrllm rltEr
P.rEttl f tald
httorv crr
r., rrltilroc,
It, ?ll{t{c,
Prrrct .106@ H15
( 090-a2 )
JOl (J-20)
(B lacl )
PFC ,Drtirl lc
lrcl rltctr
H16 sl4
( s-12 ) (l*-3)
Hr6@
.r@(,r-20)
(Blacl) oto'
mr(5rP-8)
JCx,(J-20)
(croon)
DOz(5YP-8)
A.r cmtrollar
cor(AF-81)
9tuurr r. (E'
3trilm r. (E)
,j04( J-20 ) Stlftlr, ry- (C,
{Plnh) strtlrB *. {lOC}
s25 €),€}.G}
co2(Alf-40)
b8s@
Jos o
rms@.@
,..H]5(J-20)
(Plnl)
nos@
proO
ROA RO?
Sllrttf (Prrill coo)
Do1€) ojt rrlry
(FPc loct)
.rO5CI
Acor o
BWP146B6
PC200 ,220-8 7
s8N00240-03 40 Troubleshooting
Failure code [B@HANS] Hydr Oil Overheat

User code Failure code Hydraulic oil overheat
Trouble
B@HANS (Pump controller system)
Contents of While engine was running, signal circuit of hydraulic oil temperature sensor detected overheating of
trouble hydraulic oil (above about 102'C).
Action of ttisdays hydraulic oil temperature monitor with red on machine monitor.
controller lf cause of failure disappears, system resets itself.
Problem that
appears on lf machine is operated as it is, engine may be seized.
machine
Hydraulic oil temperature sensor signal is input to engine controller and then transmitted to machine
monitor.
Related infor-
Hydraulic oil temperature can be checked with monitoring function
mation
(Code: 04401 Hydraulic oil temperature)
Cause Standard value in norrnal state/Remarks on troubleshooting

Fossible causes Overheating of hydraulic oil Hydraulic oil may be overheating. Check it and remove cause if it is
1
and standard (when system is noimal) overheating.
value in normal lf cause 1 is not detected, hydraulic oil temperature gauge system
state Defective hydraulic oil tem-
2 may be defective. Carry out troubleshooting for "E-10 Hydraulic oil
perature gauge system
temperature gauge does not work normally" in E-rnode.
Failure code [GAl11] EMC Critical lnternal Failure

User code Failure code Critical internal failure
Trouble
El0 cAl11 (Engine controller system)
Contents of
Memory or power supply circuit in engine controller is defective.
trouble
Action of
None in particular.
controller
Problem that
appears on Engine does not start.
machine
Related infor-
mation
Possible causes Cause Standard value in normal statelRemarks on troubleshooting

and standard
value in normal 4 Engine controller rnay be defective.
I Defective enEine controller
state {Sinc* trcuble is in system, troubleshootirig can:mot be earried out.}
10 PC200, 220-g
.,i
,..
40 Troubleshooting s8N00240-03 :
Failure code [B@BCNSJ Eng V\later Overheat

User code Failure code Engine coolant overheat
Trouble
B@BCNS (Engine controller system)
Contents of While engine was running, signal circuit of engine coolant temperature sensor detected overheating
trouble of engine coolant (above about 102'C)
Action of Displays engine cootant temperature monitor with red on rnachine monitor.
controller lf cause of failure disappears, system resets itself.
Problem thd
appears on lf machine is operated as it is, engine may seize up.
machine
Engine coolant temperature sensor signal is input to engine controller and then transmitted to
machine monitor.
Related infor-
Engine coolant temperature can be checked with monitoring function
mation
(Code: 04107 Engine coolant lemperature)
Method of reproducing failure code: Starl engine.

Overheating of engine
Possible causes Engine coolant may be overheating. Check it and remove cause if it
1 coolant (when system is nor-
and standard is overheating.
mal)
value in normal
state lf cause 1 is not detected, engine coolant temperature gauge sys-
Defective engine coolant
2 tem rnay be defective. Carry out troubleshooting for "E-9 Engine
temperature gauge system
coolant temperature gauge does not work normally" in E-mode.
Failure code IB@BCZK] Eng Water Level Low

User code Failure code Engine coolant level low
Trouble
B@BCZK (Machine monitor system)
Contents of When starting switch is turned ON, signal circuit of radiator coolant level sensor detected low radiator
trouble coolant level (sensor contact opened).
Action of Displays radiator coolant level monitor on machine monitor.
machine monitor Even if cause of failure disappers, system does not reset itself until starting switch is turned OFF.
Problem that
appears on lf machine is operated as it is, engine may overheat.
rnachine
Condition of radiator coolant level switch can be checked with monitoring function
Related infor-
(Code: 04500 Monitor input 1)
mation
Cause Standard value in normal state/Rernanks on troubleshooting

Lowering of radiator coofant ilh*ck !t and add cco$ar:t if !t is
Radiaton coolant level nnay be lo*r.
Fossibte causes 4, level (when system is nor-
low.
and standard mal)
value in normal lf cause 1 is not detected, radiator coolant level monitor system may
stiate
Defective radiator coolant be defective . Carry out troubleshooting for "E-2 Baslc check item
2
level monitor systern lights up when starting switch is turned ON (but engine is not
started)" in E-mode.
PC200,220-8
I
sEN 0a240*03 40 Troubleshooting
Failure code [CAl22l Chg Air Press Sensor High Error

User code Failure code Charge air pressure sensor high error
Trouble
cA122 (Engine controller system)
E11
k
Contents of
Pressure signal circuit of boost pressure/temperature sensor detected high vollage.
trouble
Action of Fixes charge pressure value and continues operation.
controller
Problem that
appears on Engine output lowers.
machine
Signal voltiage on boost pressure side of boost pressure/temperature sensor can be checked with
Related infor- monitoring function. (Code: 36501 Boost pressure sensor voltage)
rnation

Defective sensor power sup lf failure code [CA227J is also indicated, &rry out troubleshooting
1
ply 2 system for it first.
* Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Defective boost pressure/ BOOST PRESS & IMT Voltage
2 temperature sensor [pres- Between (3) - (1) I Power supply 4.75 - 5.25 V
sure signal systeml
Voltage is measured with wiring harness connected. Accordingly, if
voltage is abnormal, check wiring harness and controller, too, for
another cause of trouble, and then judge.
Hot short (Short circuit with 5 and carry out troubleshooting.
3 Vl24 V circuit) in wiring har-
NESS
Wiring hamess between CE01 (female) (44) Voltage Max. 1 V
Possible causes - BOOST PRESS & IMT (female) (4)
and standard * Prepare with starting switch OFF, then carry out troubleshooting
value in normal without turning starting switch ON.
state Short circuit in wiring har-
4 ness (with another wiring Wiring hamess between CE01 (female) (44)
- BOOST PRESS & IMT (female) (4) and Resis- Min. 100
harness)
between CE01 (female) (37) - JC01 - tance KQ
BOOST PRESS & IMT (female) (3)
Connecting parts between boost pressure/ternperature sensor -
engine wiring harness - engine controller may be defective. Check
Defective wiring harness them directly.
5
connector . Looseness of connector, breakage of lock, or breakage of seal
" Corrosion, bend, breakage, push-in, or expansion of pin
' Moisture or dirt in connector or defective insulation
* Prepare wlth starting switch OFF, then turn starting switch Cfd
Defec€Eve engir:e controEler Voltage
CEOl
Between (37) * (47) I Power supply 4.75 - 5.25V
12 PG200,220-8
40 Troubleshooting s8N00240-03
Failure code [CAI15] Eng Ne and Bkup Speed Sens Error

User code Failure code Engine Ne and Bkup speed sensor error
Trouble
810 cA115 (Engine controller systern)
Contents of
Both signals of engine Ne speed sensor and engine Bkup speed sensor are abnormal.
trouble
Action of
None in particular.
controller
Problem that
Engine stops.
appears on
Engine does not start.
machine
Related infor-
mation
Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard Connectors of Ne speed sensor and Bkup speed sensor may be
value in normal Defective connection of sen-
1 connected defectively (or connected to wrong parts). Check them
state sor connector
directly,
PC200,220-8 11
40 Troubleshooting
$8H00240-03
Failure code [CA123] Chg Air Press Sensor Low Error

User code Failure code Charge air pressure sensor low error
Trouble
E,11 cA123 (Engine controller system)
C*t-rtt ,f Pressure signal circuit of boost pressure/temperature sensor delected low voltage.
trouble
Action of Fixes charge pressure value and continues operation-
controller
Problem that
Tacling -
ooostpreisure/temperaturesensorcanbecheckedwith
Related infor- monitoring function. (Code: 36501 Boost pressure sensor voltage)
mation
Cause Standard value in normal statelRemarks on troubleshooting

Defective sensor power sup- lf failure code [CAl87] is also indicated, carry out troubleshooting
1
BOOST PRESS & IMT Voltage
Defective boost pressure/
2 temperature sensor [pres- Between (3) - (1) I Power suPPlY 4.75 - 5.25 V
sure signal systemJ
* Prepare with starting switch OFF, then mrry out troubleshooting
Ground fault in wiring har- without turning starting switch ON
3 ness (Short circuit with GND
Wiring harness between CE01 (female) (44) Resis- Min. 100
circuit)
Possible causes - BOOST PRESS & IMT (female) (4) tance ko
and standard * Prepare with starting switch OFF, then c;,rry out troubleshooting
vatue in normal without turning starting switch ON.
state Short circuit in wiring har-
4 ness (with another wiring Wiring hamess between CE01 (female) (aa)
- BOOST PRESS & IMT (fernale) (4) and Resis- Min. 100
harness)
between CE01 (female) (47) - JC02 - tance ko
BOOST PRESS & IMT (female) (1)
Connecting parts between boost pressure/temperature sensor -
Defective wiring harness thern directly
5
connector " l-ooseness of connector, breakage of lock, or breakage of seal
. Corrosion, bend, breakage, push-in, or expansion of pin
" Moisture or dirt in connector or defective insulation
* Prepare with starting switch CFF, then tunre starting switch ON
b Defective engine ccntrolier cf0x VoltaEe
Between (37) - (47) I Power suPPlY 4.75 - 5.25 V
14 PC200 ,220-8
40 Troubleshooting sEN0024A-03
I ,,: Circuit diagram related to boost pressure/temperature sensor (Combination sensor)

Eng i ne cont ro t I er
ENG INE MODULE/ BOOST PRESS & IMT

CEOl ( DRC*60 )
I ntake man i fo I d
temte r atur e
Enqine position Boost pressure &
seRsor supp I y ternperature sensor
Boost pressure (Cornb i nat ion sensor
sens0r )
Ensine position
sensor return
Ccfirnon rail
pressure sensor
Csrmon ra i
G sensor
I
o Eo6€)
pressure sensor @ G sensor @
ENG I NE
BWP 14086
PC200 ,220-8 13
sEN 00240*03 40 Troubleshooting
Failure code [GA131J Throttle Sensor High Hrror

User code Failure code Throttle sensor high error
Trouble
E',l4 cA131 (Engine controller system)
Contents of
signal circuit of fuel control dial detected high voltage.
trouble
iftroubleoccurswhilestartingswitch,SinoNpo'iiio ,rfr" tr brrl jrct
Action of before detection of trouble and continues operation.
controller lf starting switch is turned ON while voltage is abnormally high, controller continues operation w1h
voltage at 100% value.
Problern that
appears on ' Engine speed cannot be controlled with fuel control dial.
s'fiaehine
Signal voltage of fuel control dial can be checked with ,onit*ing f,r*tlo1 (Code: 03000 Fuel con-
frelated infor-
trol dial voltage)
ry;ation
_
Standard value in normal state/Remarks on troubleshooting

Defective throttle sensor lf failure code \CA2185J is also indicated, carry out troubleshooting
power supply system for it first.
Voltage
Defective fuel control dial Between (1) - (3) Power supply 4.75 - 5.25 V
another cause of trouble, and then judge,
Hot short (Short circuit with 5

and cr,rry out troubleshooting.
Vl24 V circuit) in wiring har-
Possible causes Wiring harness between CE0Z (female) (g)
and standard
NESS - Max. 1 V
PzO (female) (2\
value in normal
state * Prepare with starting switch OFF, then carry out troubleshooting
Short circuit in wiring har- without turning starting switch ON.
ness (with another wiring Wiring harness between CEOZ (female) (g)
harness)
- Resis-
P20 (fernale) (2) and between CE02 (female)
(22) - P20 (female) (1) tance
Connecting parts between fuel control dial - machine wiring har-

Defective wiring harness ness - engine controller may be defective. Check them directly.
connector " Looseness of connector, breakage of lock, or breakage of seal
" corrosion, bend, breakage, push-in, or expansion of pin
* Prepare with starting switch OFn then turn startimE switch Oru
Defective engime eontncller
Between (22) - (23) Power supply 4,75-52sV
16 PC200, 220-8
40 Trsubleshooting $8N0024A-03
:' Circuit diagram related to boost pressure/temperature sensor (Combination sensor)

Eng i ne cont ro I I er
ENG I NE MODULE/ BOOST PRESS & IMT
CEOl ( DRC-60 )
lntake rnanifold
temter atur e
Engine position Boost pressure &
sensor supp I y
Boost pressure tenper atur e sensor
5ens0r (Comb i nat i on sensor )
Engine position
sensor return
Conmon rait
pressure sensOr rn
\y
Conrnon ra i
G SENSOT
t
c Eo6€)
pressure sensor @ G ssnsor @
ENG I NE
BWP 14086
PC200,220-8 15
.
.
Circuit diagram related to fuel control dial
Enq I ne cont ro I I er
ENGINE MODULE/ H15 Fuel dlal

CEA2( DRC_50 ) ( 0e0-22) P20(M*3 )
Fuet dlal(+)
Fuet dial(+5V)
Fuel dlal(-)
Bh,P1408?
PG200,224-8 17
sEN 00240-03 40 Troubleshooting
Failure code ICA1321 Throttle Sensor Low Error

User code Failure code Throt tle sensor low error
Trouble
E',l4 cA.132 (Engi ne controller system)
Contents of
Signal circuit of fuel control dial detected low voltage.
trouble
lf trouble occurs while starting swituh is in ON position, controller fixes voltage value to leveljust
Action of before detection of trouble and continues operation.
controller lf starting switch is turned ON while voltage is abnormally high, controller continues operation with
voltage at 100% value.
Problem that
appears on Engine speed cannot be controlled with fuel control dial"
machine
Signal voltrage of fuel control dial can be checked with monitoring function.' (Code: 03000 Fuel con-
Related infor- trol dial voltage)
matlon

Defective throttle sensor lf failure code [CA2186J is also indicated, carry qut troubleshooting
1
power supply systern for it first.
P2A Voltage
2 Defective fuel control dial Between (1) - (3) I Power suPPlY 4.75 - s.25 V
Voltage is measured with wiring harness connected- Accordingly, if
* Prepare with starting switch OFF, then carry out troubleshooting
Ground fault in wiring har- without turning starting switch ON.
Possible causes Wiring harness between CEAZ (female) (9) - Resis- Min. 100
circuit)
and standard Pzo (female) (2) tance ko
v#ltI* in normal * Prepare with starting switch OFF, then carry out troubleshooting
state
4 ness (with another wiring Wiring harness between CE02 (female) (9) - Resis- Min. 100
harness) PzA (female) (2) and between CE02 (female)
tance ko
(23) - P20 (female) (3)
Connecting parts between fuel control dial - machine wiring har-
ness - engine controller may be defective. Check them directly.
Defective wiring harness . Looseness of connector, breakage of lock, or breakage of seal
5
connector breakage, push-in, or expansion of pin
" Corrosion, bend,
* Prepare with starting switch OFf, then turn starting switch CIN
b Defective engine controller CECI2 VoXtage
Between (22) - (23) I Power suPPlY 4.75 - 5.25 V
18 PC200,220-8
40 Troubleshooting $8N0024043
, Circuit diagram related to fuel control dial
Eng lne contro I ler
NE MODULE/
ENG I H15 Fuel dial
CEOz( DRC-50 ) ( 0e0-22) P20(M-3 )
Fuel dial(+)
Fuel dial(+5v)
Fuel dial(-)
ENG I NE
BrrP t40g?
PC200,220-8 19
Failure code lCA144l Coolant Temp Sens High Error

User code Failure code Coolant temperature sensor high error
Trouble
E15 cA144 (Engine controller system)
Contents of
Signal circuit of coolant temperature sensor detected high voltage.
trouble
Action of
Fixes coolant temperature value and continues operation.
controller
Problem that
Exhaust gas becomes white.
appears on
Overheat prevention function does not work.
rnachine
Signal voltage of coolanttemperalure sensorcan be checked with monitoring function. (Code: 04105
Related infor-
Coolant temperature sensor voltage)
nnation
Cause Standard value in normal stiate/Remarks on troubleshooting

Defective coolant tempera- without turning starting switch ON.
ture sensor COOLANT TEMP (male) Resistance
Between (A) - (B) 0.18 - 160 kQ
Disconnection in wiring har- without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between CE01 (female) (15) Resis-
Max. 10 O
or defective contact in con- - COOLANT TEMP (female) (B) tance
nector) Wiring harness between CE01 (female) (38) Resis-
Max. 10 Q
- JC03 - COOLANT TEMP (female) (A) tance
Possible causes
and standard
value in normal
ness (with another wiring Wiring harness between CE01 (female) (15)
state Resis-
harness)
- each of CE01 (female) pins (With all wiring tance
hamess connectors disconnected)
Connecting parts between coolant temperature sensor - engine wir-
ing harness - engine controller may be defective. Check them
Defective wiring harness directly.
. Moisture or dirt in connector or defective insulation
without turning starting switch ON.
Defective enEine controller
CE01 (female) Resistance
tsetween (15) * (38) 0.x8 * 160 ko
20 PG200,220-8
40 Troubleshooting sEN00240-03
Circuit diagram related to coolant temperature sensor
ENGINE MODULE/ COOLANT TEMP Engi ne water

tenperatur.e
CEO1 ( DRC_60 ) sens0 r
Coo ant
I
tenper ature input
A i r pressure
sensor return
pressurc@
S,ru8pt
JCO3
BWP14088
PC200,22A-8 21
sEN AU24A*03 40 Troubleshooting
Failure code [CA145J Coolant Temp Sens Low Error

User code Failure code Coolant temperature sensor low error
Trouble
815 cA145 (Engine controller system)
Contents of
Signal circuit of coolant temperature sensor detected low voltage.
trouble
Action of
Fixes coolant temperature value and continues operation.
controller
Problern that
appears on
Overheat prevention function does not work.
machine
. Signal voltage of coolant temperature sensor can be checked with monitoring function. (Code: 04105
Related infor-
Coolant tempeplure sensor voltage)
rnation . Method of reproducing failure code: Turn starting switch ON.

* Prepare with starting switch OFF, then cr,rry out troubleshooting
Defective coolant tempera- COOLANT TEMP (male) Resistance
1
ture sensor
Between (A) - (B) 0.18 - 160 kO
Between (B) - chassis ground Min. 100 kQ
Ground fault in wiring har- without tuming starting switch ON.
Wiring harness between CE01 (female) (15) Resis- Min. 100
circuit)
- COOLANT TEMP (female) (B) tance KQ
* Prepare with starting switch OfF, the-n carry out troubleshooting

Fossible causes Short circuit in wiring har- without turning starting switch ON.
and standard ness (with another wiring
3 Wiring harness between CE01 (female) (15) Min. 10O
value in normal Resis-
harness) (female) pins (With all wiring
- each of CE01
state tance ko
Connecting parts between coolant temperature sensor - engine wir-
ing harness - engine controller may be defective. Check them
Defective wiring harness directly.
4
5 Defective engine controller CEO1 (female) Resistance
Between (15) - (38) 0.18 - 160 kfi
Between (15) - chassis Eround Min. X00 k*
22 PC200, 220-8
Enq i ne cont ro I I er
ENGI NE MODULE/ CMLANI TEMP Enq ine wa[er

( Iernperature
CEOl DRC-60 ) sens0 r
coo I ant
tsrperature input
Air pressure
sensor return
ient
Arnb
sensor
pressure ril
\y
JCO3
ENGINE
BWP 14088
PC200 ,220-8 23
$EN 0024A-03 40 Traubleshooting
Failure code [GAl53] Chg Air Temp Sensor High Error

User code Failure code Charge air temperature sensor high error
Trouble
E15 GA153 (Engine controller system)
Contents of
trouble ' Temperature signal circuit of boost pressure/temperature sensor detected high voltage.
Action of
controller
. Fixes charge temperature value and
"or,,nr"
Problem that
appears on
Engine protection function based on boost temperature does not work
machine
Related infor-
Signalvoltageonboosttemperaluresideofboostpressure/temp"',tui"ffi
monitoring function. (Code: 18501 Boost temperature sensor voltage)
mation
Method of reproducing failure code: Turn starting swilch ON.

Defective boost pressure/ without turning starting switch ON.
temperature sensor [temper-
ature signal systemJ BOOST PRESS & IMT (male) Resistance
Betwee n (2) - (1 ) 0.18 - 160 kQ
or defective contact in con- Max. 10 Q
- BOOST PRESS & IMT (femate) (2) tance
nector)
Wiring harness between CE01 (female) (47) Resis-
Max, 10 O
- JC02 - BOOST PRESS & IMT (femate) (1) tance
Possible causes
and standard
* Prepare with starting switch OFn then carry out troubleshooting
value in normal
ness (with another wiring Wiring hamess between CE01 (female) (23)
state
harness) Resis-
- each of CE01 (female) pins (With all wiring tance
Connecting parts between boost pressure/temperature sensor
-
connector ' Looseness of connector, breakage of lock, or breakage of seal
' corrosion, bend, breakage, push-in, or expansion of pin
* Prepare with starting switch CFF, then carry out troubleshooting
Defective engine controller
CEO1 (female) Resistance
Between (23) - {47} 0,'x8 * 160 kn
24 PC200,22A-g
sEN00?,40-03
- .; Circuit diagram related to boost pressure/temperature sensor (Combination sensor)

Eng i ne cont ro I t er
ENG I NE MODULE/ BOOSI PRESS & IMT

CEOl DRC-60 ) (
Intake rnanifold
ternterature
Engine position Boost pressure &
sensor supp t y temperature sensor
B00st pressure ( Cornb i nat i on senso r )
sensor
Ensine position
sensor return
cofirnon ra i t
pressure sensor
G sensor
rail \y
o Eo6€)
pressure sensor fTl
Conrnon G sensor @
BWP 14086
PC200,220-8 25
sEN fifi240,-03 40 Traubleshooting
Failure code [CA1SaJ Chg Air Temp Sensor Low Error

User code Failure code Charge air temperature sensor low error
Trouble
E15 c4154 (Engine controller system)
Contents of
trouble ' Temperature signal circuit of boost pressure/temperature sensor detected low voltage.
Action of
controller ' Fixes charge t"rp"r"
Problem that
appears on
Engine protection function based on boost temperature does not work
machine
Signalvoltageonboosttemperaturesideofboostp'essu
Related infor-
monitoring function. (Code: 18501 Boost lemperature sensor vollage)
mation

* Prepare with starting switch OFF, then @rry out troubleshooting
Defective boost pressure/ without turning starting switch ON.
temperature sensor [temper- BOOST PRESS & IMT (male) Resistance
ature signal system] Between (2) - (1) 0.18 - 160 kO
Between (2) - chassis ground Min. 100 kO
Ground fault in wiring har-

ness (Short circuit with GND
circuit) Wiring hamess between CEOI (female) (23) Resis-
- BOOST PRESS & IMT (femate) (Z) tance
Possible causes
and standard ness (with another wiring
value in normal Wiring hamess between CE01 (female) (23)
harness) Resis-
state - each of CE01 (female) pins (With ail wiring tance
Connecting parts between boost pressure/temperature sensor -
Defective engine controller CEO1 (female) Resistance
Between (23) - (47) 0.18 - 160 kC
Between (23) - chassis ground Min. 100 kft
26 PC200 ,220-8
40 Troubleshooting $8N0024A-A3
:.. Circuit diagram related to boost pressure/temperature sensor (Combination sensor)
ENG I NE MODULE/ BOOST PRESS & IMT
CEOl ( DRC-60 )
I ntake man i fo I d
ternterature
Engine position B00st pressure &
Sensor supp I v ternperature sensor
B00st pressure (Comb I nat ion sensor )
Sens0r
Enqine position
sens0r return
Ccxrrpn ra i t
pressure sensor
Conrnon ra i
G SENSOT o Eo6€)
G sensor
pressure sensor
l
@ @
ENG I NE
BWP 14086
PC200,220-8 27
Failure code [CA155] Chg Air Temp High Speed Derate

User code Failure code Charge air temperature high speed derate
Trouble
E11 cA1 55 (Engine controller system)
Contents of
Temperature signal of boost pressilre/temperature sensor exceeded control upper temperature limit
trouble
Action of
Limits output and continues operation.
controller
Problem that
Engine output lowers.
appears on
Engine stops.
rnachine
Related infor- Boost temperalure can be checked with monitoring function. (Code: 18500 Boost temperature)
mation Method of reproducing failure code: Stiart engine

Cooling perFormance of aftercooler may be low. Check following
points directly.
Lowering of cooling perfor- . Looseness and breakage of fan belt,
P*ssible causes 1
*$ld standard
mance of aflercooler . lnsufficiency of cooling air
velue in normal
. Clogging of aftercooler fins
state Abnormal rise of turbo- Outlet temperature of turbocharger may be abnorrnally high. Check
2
charger outlet temperature related parts directly.
lf causes 1 - 2 are not detected, engine controller may be defective.
3 Defective engine controller
(Since trouble is in system, troubleshooting cannot be carried out.)
28 PC200,224-8
4A Troubleshooting sEN00240-a3
29
PC200 ,22A-B
$Ef*l 00240-03 40 Troubleshooting
Failure code [CA187J Sens Supply 2 Volt Low Error

User code Failure code Sensor power supply 2 voltage low error
Trouble
E15 C4187 (Engine controller system)
Contents of
Low voltage was detected in sensor power supply 2 circuil
trouble
Fixes boost pressure value and continues operation.
Action of
Fixes charge temperature value and continues operation.
controller
Problem that
macf'line
Related infor-
I!4ethod of reproducing failure code: Turn starting switch ON.
mation
Standard value in normal statelRemarks on troubleshooting

* Disconnect connector with starting switch OFF, then turn starting
switch ON and carry out troubleshooting. t.
Disconnect sensors Boost pressure/tem-

and wiring harness at perature sensor
right in order and
Defective sensor or wiring carry out operation to Common rail pres-
reproduce trouble. lf FUEL RAIL PRESS
harness sure sensor
"E" of failure code
Possible causes
goeg off when a sen-
and standard Bkup sensor CAM SENSOR
sor or wiring harness
value in normal
is disconnected, that
state
sensor or wiring har- Engine wiring har:
ness is defective. NESS
Connecting parts between each sensor - engine wiring harness -

engine controller may be defective. Check them direcily.
Defective wiring harness
lf causes 1 - 2 are not detected, engine controller may be defective.
30 PC200, 220-g
40 Troubleshooting
s8N00240-03
Circuit diagram related to sensor power supply 2
Englne controller
Conmn ralI
ENG I NE MODULE/ pressur0 sensor
CEO1 ( DRC*60 )
lntakE manlf0ld
ternterature
Accurnlator . lMr
bie5S0ie-slsnal
Ens lns pos lt lon
sensor slgnat
Englne Poslllon
sensor suDDly
Boost Pressure Bo0st pressure &
sensor tenperature sensor
Enslne posltlon (csnblnatlon sensor)
sensor return
CAM SENSOR
BWP 14089
31
PC200 ,22A-8
sHN00240-03 40 Troubleshooting
Failure code l0.Az2ll Ambient Press Sens High Error

User code Failure code Ambient pressure sensor high error
Trouble
Contents of
High voltage was detected in signal circuit of ambient pressure sensor,
trouble
Action of
Fixes ambient pressure value and continues operation.
controller
Problem that
Engine does not start easily.
appears on
machine
Signal voltage of ambient pressure sensor can be checked with monitoring function. (Code: 37401
Related infor-
Ambient pressure sensor voltage
mation
Method of reproducing tailure code: Turn starting swilch ON.
Standard value in normal statelRemarks on troubleshooting

Defective sensor power sup lf failure code [CA386] is also indicated, carry out troubleshooting
* Prgpare with starting switch OFn then turn starting switch ON
AMBAIR PRESURE Voltage
Defective ambient pressure
sensor Between (1) - (2) Power supply 4.75 - 5.2sV
Hot short (Short circuit with and carry out troubleshooting.
5Vl24V circuit) in wiring har-
Possible causes NESS
Wiring harness between CE01 (female) (3) - Voltage
and standard AMBAIR PRESSURE (female) (3)
value in normal * Prepare with starting switch OFF, then carry out troubleshooting
state without turning starting switch ON.
Short circuit in wiring har-
ness (with another wiring Wiring harness between CE01 (female) (3) -
harness) AMBAIR PRESSURE (fernale) (3) and Resis-
between CE01 (female) (33) - AMBAIR tance
PRESSURE (female) (1)
Connecting parts between ambient pressure sensor - engine wiring
hamess - engine controller may be defective. Check them directly.
connector
' Corrosion, bend, breakage, push-in, or expansion of pin
and carry out inoubleshooting.
Defective enEine contnolEer
Voltage
Eetween (33) - (38) Voltage 4.75-5.25V
32 PC200,220-8
4A Troubleshooting sEN00240-03
: Circuit diagram related to ambient pressure sensor
Engine control ter
ENG INE MODULE/ AI,IBA I R PRESUR

CEO1 ( DRC-60 )
Air pressure \G
sensor \\9 O +5V
Irnb ient
Air pressure l/a pr essure
Sensbr supp ly lr9 O GND
senso r
I
I
o stG
Engi ne water /n
tenperature sensor \Y
t,
ENG I NE
BI'JP 14090
PC200,220-8 33
sEN A0240-03 40 Troubleshooting
Failure code lCA222l Ambient Press Sens Low Error

User code Failure code Ambient pressure sensor low errar
Trouble
Contents of
Low voltage was detected in signal circuit of ambient pressure sensor.
trouble
Action of
controller
Problem that
appears on
machine
ffielated infor-
Signal voltage of ambient pressure sensor can be checked with rnonitoring frniiion@
Ambient pressure sensor voltage
mation

Defective sensor power sup lf failure code [CA352] is also indicated, carry out troubleshooting
AMBAIR PRESURE Voltage
Defective ambient pressure
sensor Between (1) - (2) Power supply 4.75 - 5.25V
voltage is abnormal, check wiring harness and controllel too, for

Possible causes circuit) Wiring harness between CE01 (female) (3) - Resis-
and standard AMBAIR PRESSURE (fernale) (3) tance
value in normal * Prepare with starting switch OFF, then carry out troubleshooting
state without turning starting switch ON,
Short circuit in wiring har-
ness (with another wiring Wiring harness between CE01 (female) (3) -
harness) AMBAIR PRESSURE (female) (3) and Resis-
between CE01 (female) (3S) - JC03 - tance
AMBAIR PRESSURE (female) (2')
Connecting parts between ambient pressure sensor - engine wiring
harness - engine controller may be defective. Check them direcily.
Defective er:gine controller
Valtage
Betweeru (33) * (38) Voltage 4.75 - 5.2s V
34 PC200, 220-8
40 Troubleshooting sEN00240-03 ,
Circuit diagram related to ambient pressure sensor
Eng ine contro I I er
ENG INE MODULE/ A}VIBA I R PRESURE
CEO1 ( DRC.6O )
Ai r pressure
sens0r Arnb ient
A I r pressure pr essure
sensor supp I y
A i r pressure
sensor
sensor return
EHBPuYSFE'senso' @
BWP 14090
PC200,22A-8 35
sHN 00240-03 40 Troubleshooting
Failure code lCA227l Sens Supply 2 Volt High Error

User code Failure code Sensor power supply 2 voltage high error
Trouble
El5 c4227 (Engine controller system)
Contents of
High voltage was detected in sensor power supply 2 circuit
trouble
Fixes boost pressure value and continues operation.
Action of
Fixes charge temperature value and continues operation.
controller
Problem that
machine
Related infor-
rnation
il
{ Cause Standard value in normal state/Remarks on troubleshooting

I
I
I
lPossiule causes engine controller may be defective. Check them directly.
I and standard 1
connector . Corrosion, bend, breakage, push-in, or expansion of pin
i value in normal
i rtate . Moisture or dirt in connector or defective insulation
lf cause 1 is not detected, engine controller may be defective.
Circuit diagram related to sensor power supply 2
FI'EL RAIL PRESS
Eng lne contro I ler

ENG I NE t',0DULE/
Cqnrnn rall
pressure sensor
CEO1 ( DRC-60 )
lntake manlfolcl
ternterature
Accmrlator BM6T PRESS & IMI
biessure slsnal
Enelns posltlon
sensor sl9n6l
Enelne Pos lt lon
sensor supply
Boogt Dregsure
sensor
B00st pressurs I
Enslne posltlon tgrporEturo sensor
(Csnb lnat lon sensor )
sensor return
CA/ SENSOR
fikuo SOilSOl'
106 G
B\vP r4089
36 PC200,220-8
4A Troubleshooting $8N00240-03 ,
Failure code lcL2341 Eng overspeed

User code Failure code Engine overspeed
Trouble
cA234 (Engine controller system)
Contents of
Engine speed exceeded control upper speed limit.
trouble
Action of
Stops injection until engine speed lowers to normal level.
controller
Problem that
appears on Engine speed fluctuates.
machine
Related infor- Engine speed can be checked with monitoring function. (Code: 01002 Engine speed)
mation Method of reproducing failure code: Run engine at high idle.
Cause Standard value in norrnal state/Remarks on troubleshooting

Possible causes 1 Use of improper fuel Fuel used may be improper. Check it directly.
and standard Machine may be used improperly. Teach operator proper using
value in normal 2 lmproper use
method
state
lf causes 1 - 2 are detected, engine controller may be defective.
(Since trouble is in systern, troubleshooting cannot be carried out.)
PC200 ,224-8 37
$8N00240-03 40 Troubleshooting
Failure code [CA238] Ne Speed Sens Supply Volt Error

User code Failure code Ne speed sensor power supply voltage errer
Trouble
E15 CA23B (Engine controller system)
Contents of
Low voltage was detected in power supply circuit of engine Ne speed sensor.
trouble
Action of
Continues control with signal from engine Bkup speed sensor.
controller
Problem that
appears on
Engine hunts.
machine
Related infor-
mation
Cause Standard value in normal state/Rernarks on troubleshooting

* Disconnect connector with starting switch OFF, then turn starting
switch ON and carry out troubleshooting.
lDisconnect sensor
and wiring harness at
right in order and Ne speed sensor CMNK SENSOR
Defective sensor or wiring carry out operation to
Possible causes
1
harness reproduce trouble. lf
and standard "E" of failure code
value in normal goes off when sensor
state or wiring harness is Engine wiring har-
disconnected, that CEOl
NESS
sensor or wiring har-
ness is defective.
engine controller may be defective. Check them directly.
2
, Moisture or dirt in connector or defective insulation
Circuit diagrarn related to engine Ne speed sensor
Eng i ne cont ro t t er
ENG INE MODULE/ CRANK SENSOR
CEO1 ( DRC-60 )
Sensor po\{e r ( +5V )
Enq ne speed
i
sensOr siqnal
Eng i ne speed
sensOr return
BWP1409t
38 PC200,220-8
40 Traubleshooting sEN0a?40-93
Failure code lCA27 11 IMV/PCVI Short Error

User code Failure code IMV/PCV1 short circuit error
Trouble
E10 cA271 (Engine controller system)
Contents of
$hort circuit was detected in drive circuit of supply pump actuator.
trouble
Action of
None in particular.
controller
Problern that Engine speed does not rise from low idle.
machine Common rail fuel pressure rises above command value.
Related infor-
mation

* Prepare with starting switch OFf, then carry out troubleshooting
Defective supply pump actu- without turning starting switch ON.
ator CP3 PUMP REGULATOR (male) Resistance
* Prepare with starting switch OfF, then carry out troubleshooting
ness (Shot't circuit with GND
circuit) Wiring harness between CE01 (female) (2) - Resis-
CP3 PUMP REGULATOR (female) (1) tance
Possible causes * Prepare with starting switch OFF, then carry out troubleshooting
and standard Short circuit in wiring har- without turning starting switch ON
value in normal ness (with another wiring Wiring harness between CE01 (female) (2) -
harness) Resis-
state each of CE01 (female) pins (With all wiring
tance
Connecting parts between supply pump actuator - engine wiring
hamess - engine controller rnay be defective. Check them directly.
CE01 (female) Resistance
Between (2) - chassis ground Min 100 kQ
Circuit diagtram related to supply purnp aetuator {metering unit}
[nEine controt ter

rNG i ruT MODULr/ CP3 Pt,frdP RTGULATOR
CEOT ( DRC-60 )
IMA PW\4 OUTPUT Il'lv
IMA PIvlvl return solenoid
BWP 1 4 092
PC200,224-8 39
$EN 0fi249-03 40 Troubleshooting
Failure code [CA2721 lMvlp0Vl Open Error

User code code
Failure
CA272 || ,,^,,^,olffi7FEVT6en
error
El0 ' ""-'" l(Engine controller system)
Contents of . Opening was detected in drive circuit of supply pump actuator.
trouble
Action of
None in particular.
controller
Problem that
Engine runs but its operation is unstable.
appears on
Common rail fuel pressure rises above command value.
machine
Related infor-
mation
Standard value in normal state/Remarks on troublesh

* Prepare with starting switch OFF, then carry out troutjbshooting
Defective supply pump actu- without turning starting switch ON,
ator CP3 PUMP REGULATOR (mate) Resistance
Between(1 )-(2
* Prepare with starting switch OFF, then carry out troubleshooiing
ness (Disconnection in wiring Wiring harness betweeh CE01 (female) (2)
or defective contact in con-
- Resis- Max. 10 O
CP3 PUMP REGULATOR (female) (1) tance
Max. 10 Q
- CP3 PUMP REGULATOR (fem ate) (2) tance
Hot short (Short circuit with ?nd carry out troubleshooting.
Possible causes
24V circuit) in wiring harness Wiring harness between CE01 (female) (2)
and standard - Voltage
value in normal CP3 PUMP REGULATOR (female) (1)
state * Prepare with starting switch OFF, the-n carry out troubleshooiing
Short circuit in wiring harness
(with another wiring harness) Wiring harness between CE01 (female) (Z) - Resis-
each of CE01 (female) pins (With all wiring
harness connectors d isconnected) tance
connecting parts between supply pump actuator * engine tiring
harness - engine controller may be defective. Check them direcily.
CEO1 (female) Resistance
Between (2) - (32) Max. 5 O
Cincuit diagram related to supply purTtp actuator (metering unit)
fing ine contro I I er
f NG tr Nf f'dODUL Y"/ CP3 PLE,IP ftEGULATOre

CEOT ( DRC-60 }
I MA Pu/[4 ou t pu t
Il'4V
IMA Phtul return solenoid
ENG I NE
BWP 1 4092
40 PC200, 220-8
40 Troubleshooting sENoa?40-03
PC200,220-g 41
Failure code [CA322l lnj #1 Open/Short Error

User code Failure code lnjector #1 open/short circuit error
Trouble
E,l1 c4322 (Engine controller system)
Contents of
Opening or short circuit was detected in drive circuit of No. 1 injector.
trouble
Action of
None in particular.
controller
Problem that
Combustion becomes irregular or engine hunts.
appears on
machine
Related infor-
mation

1 Defective No. 1 injector INJ CYL 1 Resistance
Between (1) - (2) Max. 2 Q
ness (Disconnection in wiring Wiring harness between CEO1 (female) (45) Resis-
2 Max, 2 Q
or defective contact in con- - rNJ CYL 1 (1) - tance
nector)
Wiring harness between CEO1 (fernale) (53) Resis-
Max. 2 Q
- rNJ CYL 1 (2) tance
circuit) Wiring harness between CE01 (female) (45) Resis-
Max. 2 A
and standard
I
value in normal
s'la'lel I
Wiring harness between CE01 (female) (45)
Short circuit in wiring harness - each of CE01 (female) pins (With all wiring
Resis- Min. 100
4 tance KQ
(with another wiring harness) harness connectors discon nected)
Resis- Min. 100
-each of CE01 (female) pins (With all wiring
tance KQ
harness connectors disconnected )
t
Connecting parts between No. 1 injector - engine wiring harness -
I
Defective wiring harness . Looseness of connector, breakage of lock, or breakage of seaf
I
5
I
connector
" Corrosion, bend, breakage, push-in, orexpanslcn of pin
.
I
I hiioisture or dirt [n connector or defective insulation

Defective other cylinder lf the failure codes of other injectors are displayed, carry out trouble-
6
injectors or wiring harness shooting of them, too.
7 Defective engine controller CE01(female) | Resistance
Between( s)-(53) | Max.2Q
Between (45) - chassis ground I tvtin. 100 kO
42 PC200,220-8
40 Troubleshooting s8N00240-a3
t ; Cireuit diagram related to No. I injector

Ensine controller
TNG I NE MODULE/ INJ CYL I

c E0 r (DRc- 6 0) lniector #l
lniector #l (+)
lniector #, (-)
BWZ I 334 6
PC200,224-8 43
sEN 0a240-03 40 Troubleshooting
Failure code [CA3231 lnj #5 Openl$hort Error

Trouble
El1 cA323 (Engine controller system)
Contents of
trouble
Action of
None in particular.
controller
Problem that
appears on
machine
Related infor-
mation

Betwebn (1) - chassis ground Min. 100 kO
2 Max. 2 C)
or defective contact in con- - rNJ CYL 5 (1) tance
Max. 2 C)
- rNJ CYL s (2) tance
Max. 2 A
and standard I without turning starting switch ON.
value in normal
s'la'[el I
Resis- Min. 100
4 tance kC)
(with another wiring harness) harness connectors disconnected)
Wiring harness between CEO1 (female) (60)
Resis- Min. 100
-each of CE01 (female) pins (With all wiring
tance ko
harness connectors disconnected)
Connecting parts between No, 5 injector - engine wiring harness -
engine controller rnay be defective. Check them directly"
Defective wiring harness . Looseness of connector, breakage of lock, CItr breakage of seal
5
I " Moisture or dirt in connector or defective insulation
6
7 Defective engine controller CE01 (female) I Resistance
Between(46)-(60) | Max.2Q
Between (46) - chassis ground I n4in. 100 kO
44 PC200, 220-8
40 Troubleshooting s8N00240-a3
Circuit diagram related to No. 5 injector
Encine controller
ENG I NE MODULE/ INJ CYL 5

CEO I (DRC- 6O) lniector #5
lniector #5 (+)
lniector #5 (-)
Blvz t 334 7
PC200,220.8, 45
Failure code [cA3241 lnj #3 open/Short Error

User code I railure code I
r #3 openlshort circuit error
't Trouble Ilnjecto
El1 cA324 |
llf ngine controller system)
Contents of . Opening or short circuit was detected in drive circuit of No. 3 injector.
trouble
Action of . None in particular,
controller
_
Problem that
appears on ' combustion becomes irregular or engine hunts.
machine ' Engine output lowers.
Related infor-
Method of reproducing failure code: start engine.
mation
Standard value in norrnal state/Remarks on troubleshooting

Defective No. 3 injector INJ CYL 3 Resistance
Between (1) - (2\
Between (1) - chassis ground Min. 100 kQ
ness (Disconnection in wiring Wiring harness between CE01 (female) (S5) Resis-
or defective contact in con- Max. 2 Q
nector)
Wiring harness between CEO1 (female) (S2) Resis-
Max. 2 Q

circuit) Wiring harness between CEO1 (fernale) (S5) Resis-
Max. 2 Q
Pcssible causes
and standard
value in normal
state Wiring harness between CE01 (female) (S5)
Short circuit in wiring hamess - each of CE01 (female) pins (With a[ wiring Resis-
(with another wiring harness) harness connectors disconnected) tance
Wiring harness between CEO1 (female) (S2)

Resis-
- each of CE01 (female) pins (With all wiring
tance
Defective wiring harmess engine controller may be defective. Clreck them direcily.
conneetor " L:osserxess of connector, breakaEe of lock, or breakage of seal
" Cortrosion, bend, breakage, push-Bn, or expansion of pin
. ftfroisture or dirt in eonmector or defective insulation
Defective other cylinder lf the failure codes of other iniectors are displayed, carry out trouble-
Defective engine controller CE01 (female) Resistance
Between (55) - (52) Max. 2 Q
46 PC200,22O-g
Gircuit diagram related to No. 3 injector
Ensine controller

cE0 r (DRc-60) lniector #3
lniector #3 (-)
lniector #3 (+)
Brfz r 3348
PC200,22A-B 47
sEN 0024A-03 40 Troubleshooting

User code Failure code lnjecto r #6 openlshort circuit error
Trouble
E11 CA325 (Engine controller system)
Contents of
trouble
Action of
None in particular.
controller
Froblem that
appears on
machine
Related infor- Method of reproducing failure code: Start engine.
mation

$ Between (1) - {2} Max. 2 O
Between (1) - chaisis ground Min. 100 k0
2 Max. 2 Q
nector) Wiring harness between CEO1 (female) (59) Resis-
Max. 2 O
circuit) Wiring harness between CEO1 (female) (57) Resis-
Max. 2 O
and standard I without turning starting switch ON
value in normal
statel I
Resis- Min. 100
4 tance ko
Resis- Min, 100
- each of CE01 (female) pins (With all wiring tance ko
I
harness connectors disconnected )
t engine controller may be defective. Check them directly.
I
Defectlve wiring harness
I E " Looseness of connector, breakage of lock, or breakage of seal
I connecton . Ccrtrosion, bend, breakaEe, push-in, CIr expansion of pinr
i
I
Defective other cylinder If the failure codes of other injectors are displayed, carry out trouble-
6
7 Defective engine controller CE01 (female) Re,sistance
Between (57) - (59) Max. 2 Q
:11
' r';l :i
1i,. rt
"
:;;::'rlqr: a''
48 PCZ} i,22o-8
..-:
!::ui{rr
ENG I NE MODULE/
cE0 I (DRC-60)
lniector #6 (+)
lniector #6 (-)
ENG I NE
Burz r 334 g
PC200 ,22A-8
49
sEH fiA240-03 40 Troubleshooting
Failure code [CA331] lnj#2 Open/Short Error

User code Failure code lnjecto r #2 openlshort circuit error
Trouble
811 CA331 (Engine controller system)
Contents of
trouble
Action or
None in particular.
controller
Problem that
appears on
machine
Related infor-
mation

2 Max. 2 Q
Max. 2 Q
- tNJ CYL 2 (z',) tance
Max. 2 Q
Resis- Min. 100
4 tance KQ
Resis- Min. 100
tance ko
harness connectors d isconnected )
I
Defective wiring harness . LoCIseness of connector, breakage of lock, Gr breakage of seal
5
connector . Corrosion, bend, breakage, push-in, o'' expansion of pir-l
I . lVloisture or dirt in connectog cr defective insulation
6
Between (54) * chassis ground Min. 100 kO
50 Pc200,220-8
1,
* 40 Troubleshooting $8N0A?.40-03
-) : Circuit diagram related to No. 2 injector
Engine controller
C EO I (DRC- 6 O) lniector *2
lniector #2 (-)
lniector *2kl
Br{z I 33 50
PC200,224-8 51

Trouble
E11 c4332 (Engine controller system)
Contents of
trouble
Action of
None in particular.
controller
Problem that
appears on
Engine output lowers
machine
Related infor-
mation

Between (1') -.(2) Max. 2 Q
2 Max. 2 Q
or defective contact in con- - tNJ CYL 4 (1',) tance
Max. 2 Q
*
Prepare with starting switch OFF, then carry out troubleshooting
Max. 2 O
Resis- Min. 100
4
tance ko

Resis- Min. 100
tance ko
I Connecting parts between No. 4 injector - engine wiring harness -
J
connector " Looseness of connector, breakage of lock, or breakage of seal
6
7 Defective engine controller CEO1 (female) | Resistance
Between(56)-(58) J Max.2Q
Between (56) - chassis ground I fUin. 100 kO
52 PC200,220-8
40 Troubleshooting $EN00240-03
ENC I NE MODULE/
CEO I (DRC-60)
lniector #4 (+)
lniector #4 (-)
BWZ I 335t
PC200 ,220-8 53
$EN A024t-03
PC200, ZZA(LC)-B Hydraulic excavator

Form No. SEN00240-03
O 2OO7 KOMATSU
All Rights Reserved
Printed in Japan 04-07 (01)
54 Komnrlsu
l',.
4A Troubleshooting, sEH0024A{t
Enq i ne cont ro I t er
ENGINE MODULE/ INJ CYL I

CEOT ( DRC_60 ) I nJ ector
Injector s1(t)
Iniector st(-)
( DT-2)
BWPt4093
PC200,220-8 53
sEN 0fi240-01 40 Troubleshooting
Failure code [CA323] lnj #5 (L#5) Open/Short Error

User code Failure code lnjector #5 (L#5) open/short circuit error
Trouble
E,l1 cA323 (Engine controller system)
Contents of
trouble
Action of
None in particular.
controller
Problem that
appears on
rnachine
Related infor-
rmation

lf following failure codes are also displayed, trouble is in engine con-
troller. [CA323J, [CA325J, [CA332J
without turning stafling switch ON.
2 Defective No. 5 injector INJ CYL 5 (male) Resistance
Between (1\ - (2) Max. 2 A
3 Max. 2 Q
or defective contact in con- - INJ CYL 5 (female) (1) tance
nector)
Max. 2 A
- INJ CYL 5 (female) (2) tance
*
Prepare with starting switch OFF, then carry out troubleshooting
Fossible causes 4 ness (Short circuit with GND
and standard Max. 2 Q
value in normal - INJ CYL 5 (female) (1) tance
state * Prepare with starting switch OFF, then carry out lroubleshooling
Wiring harness between CE01 (fernale) (46)
Short circuit in wiring harness - each of CE01 (female) pins (With all wiring Resis- Min. 100
5 tance KQ
(with another wiring harness) harness connectors discon nected)
Resis- Min. 100
- tance ko
harness con nectors discon nected)
enEine controller may be defective. Check them directly"
Defective win[rrg harrees$ e Looseness of connecton, breakage of lock, or breakage cf seal
L'
cots-!necton
' Corrosion, bend, breakage, push-in, or expansion of pin
7 Defective engine controller CE01(female) | Resistance
Between(46) -(60) | Max.2Q
Between (a6) - chassis ground I Min. 100 kO
54 PC2A0,220-g
Circuit diagram related to No. 5 injector
Enq i ne cont ro t I er
ENG I NT MODULE/ I N,J CYL 5

CEO1 ( DRC-60 ) lniector
lniector s5(+)
I niector s5 ( - )
( DT-2)
BWP 14094
PC200,220-8 55
sEN AW*A-AI 40 Troubleshooting

Trouble
El1 C4324 (Engine controller systern)
Contents of
trouble
Action of
None in particular.
conlroller
Problem that
appears on
machine
Related infor-
mation

troller. [CA322], [C.A3247, [CA331J
Between (1) - (2) Max, 2 Q
Between (1) - chassis ground Min. 100 k()
3
Max. 2 fi
Max. 2 O
I anc standard I
circuit)
Max. 2 A

Widng harness between CE01 (female) (55)
ll
Short circuit in wiring harness - each of CE01 (female) pins (W,th all wiring Resis- Min. 100
5 tance ko
(with another wiring harness) harness connectors d isconnected)
Resis- Min. 100
- each of CE01 (fernale)pins (With all wiring
tance KQ
Connecting parts between fr{o. 3 injector"-- engine wiring harness -
engine controller nray be defective. Check then't direetly.
Defective wirlng harness . Looseness of connectcr, breakage of l*ck, otr bneakage ef seaf
6
connecton , Corrosion, bend, breakage, push-in, or expansion of pin
L . Moisture or dirt in connector or defective insulation
7 Defective engine controller (female)
CE01 I Resistance
Between(55)-(52) I Max2Q
Between (55) - chassis ground I trlin. 100 kO
56 PC200, 220-8
40 Troubleshooting $ENo024a-01
Engine control ler

CEOl ( DRC-60 ) I nJ ector
I ector s3( - )
ni
lniector $3(+)
( DT_?)
ENG I NE
BWP14095
PC200,224-8 s7
$EN 0a24A-01 40 Troubleshooting
Failure code [CA325] lnj #6 (L#6) Open/$hort Error

Trouble
E.11 c4325 (Engine controller system)
Contents of
trouble
Action of
None in particular.
controller
Problern that
appears on
machine
Related infor-
mation

troller. [CA323J, [CA325J, [CA332l
2 Defective No. 6 injector INJ CYL 6 (rnale) Resistance
Between (1) - (2) Max. 2 A
I
3 Max. 2 Q
nector)
Max. 2 O
circuit) Wiring hamess between CE01 (fernale) (57) Resis-
and standard Max. 2 A
vaiue in normal I
I
statel * Prepare with starting switch OFF, then carry out troubleshooting
Short circuit in wiring harness - each of CE01 (female) pins (With all wiring Resis- Min. 100
5 tance KQ
(with another wiring harness) harness connectors d isconnected )
I
Resis- Min. 100
- each of CE01 (fernale) pins (With all wiring
tance ko
rI
i
I
Connecting parts between No. 6 injecton - engine wiring harness *
engine controller may be defective. Check them directly"
Defective wiring harness . Looseness of connecton, breakage of lock, or breakage of seal
LJ
c$s'l mectcn
I
7 Defective engine controller (female)
CE01 I Resistance
Between(57)-(59) I Max.2Q
Between (57) - chassis ground I lVtin. 100 kO
58 PC200,22A-8
4A Troubleshooting s8N00240-gl
Circuit diagram related to No. 6 iniector
Eng i ne cont ro t t er
ENG I NE MODULE/ lN,J CYL 6
CEO1 ( DRC_60 ) In i ector
I njector il6( +)
I ni ector il6( - )
( DT-2)
BWP14096
PC20o ,220-8
59

User code Failurecode I
Trouble llnjector #2 (L#21open/short circuit error
E,11 cA331
--'l_l I
|
(Engine controller system)
Contents of
trouble
' Opening or short circuit was detected in drive circuit of No. 2 injector.
Action of
None in particular.
controller
Problem that
appears on
machine
Related infor-
Method of reproducing failurecode: start engine.
rnation
1 lf following failure codes are also displayed, trouble is in engine con-

lDefective engine controller troller. [CA3221, [CA324J, [CA331l
3 Max. 2 Q
nector)
Max. 2 O

* Prepare with starting switch OFF, then ffirry out troubleshooting
Possible eauses 4 ness (Short circuit with GND
and standard Max. 2 Q
value in normal - INJ CYL 2 (female) (1) tance
state * Prepare with starting switch OFF, then carry oul troubleshooting
Wiring harness between CE01 (female) (S4)
Short circuit in wiring harness Resis- Min. 100
5 -
tance ko
Resis- Min. 100
tance ko
harness connectors discon nected )
Connecting parts between No. 2 injector * engine wiring harness *
engine controller may be defect$ve. Check thern direcffy"
Defective wiring harness . Looseness of connector, breakage of lock, or breakaEe *f sea$
LJ
coRnector
" corrosion, bend, breakage, pi-rsh-in, or expansion of pin
Between (54) - (51) Max. 2 A
60 PC200,22a-g
40 Troubleshooting s8N00240*01
ENGINE MODULE/ INJ CYL 2

CEOT ( DRC-60 ) lni ector
tniector s2(-)
tnjector s2(+)
( DT*2)
ENG I NE
BrJP t 409?
PC200,220-8
6t
s8H00240-01 4A Troubleshooting
Failure code tCA332l |ry#4 (L#4) Open/Short Error r',,,
User code Failure code lnjector #4 (L#4) openlshort circuit error

Trouble
El1 cA332 (Engine controller system)
Contents of
Opening or short circuit was detected in dnve circuit of No. 4 injector.
trouble
Action of
None in particular.
controller
trroblem that
appears on
rnachine
Related infor-
nnation
Cause Standard value in nornal state/Remarks on troubleshooting

troller. [CA323J, [CA325J, [CA332J
2 Defective No. 4 injector INJ CYL 4 (rnale) Resistance
ness (Disconnection in wiring Wlring harness between CE01 (female) (56) Resis-
3 Max. ? O
nector) Wiring hamess between CEO1 (female) (58) Resis-
Max. 2 O
- INJ CYL 4 (temale) (2) tance
Wiring harness between CE01 (female) (SO) Resis-
i ano standard I
circuit)
Max. 2 Q

Resis- Min. 100
IL
I"'"#r',,' I 5
(with another wiring harness) harness connectors disconnected ) tance ko
Resis- Min. 100
tance KQ
harness connectors d iscon nected)
Connecting parts between No" 4 injector - enEine wiring harness -
engine controller rnay be defective. Check them direcily.
Defective wininc harmess
I
$n
cons'lector " Looseness of connector, breakage of lock, or breakage of seal

" Corrosion, bend, breakaEe, push-in, or expansion of pin
7 Defective engine controller CE01 (female) | Resistance
Between (56) - chassis ground I n4in. 100 kO
62 PC200,22A-g
$8N00249-Al
Enq i ne cont ro t t er
TNG I NE MODULE/ INJ CYL 4

CEOl ( DRC*60 ) I ni ector
Iniector fi4(+)
InJ ector s4 ( - )
( DT_?)
BWPr4098
-l
:
:.-
r I
<-
l*
7
:-
t,
rr
)
63
PC200,224-8
7'
$EHoA24A-01
P C200, Z2A(LC)-B Hydraulic excavator
Form No. SEN00240-01
@ 2006 KOMATSU
All Rights Reserved
Printed in Japan 03-06 (01)
64
rrommlsu

PC200-8 SM - 013 Troubleshooting by Failure Code Part-1

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PC200-8 SM - 013 Troubleshooting by Failure Code Part-1

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sIil(DPNilJll'hITTJItL, sENo024A-03

Machine model Serial nurnber

Failure code cA131l Throttle Sensor High Error.. """""""""" 16

Failure code [989L00] Engine Controller Lock Caution 1

User code Failure code Engine controller lock caution 1

Fossible causes Cause Standard value in normal state/Remarks on troubleshooting

Failure code [989M00] Engine Controller Lock Caution 2

Cause Standard value in normal state/Remarks on troubleshooting

' Failure code [989N00] Engine Controller Lock Caution 3

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

Failure code [AA1 0NX] Air Cleaner Clogging

Cause Standard value in normal state/Remarks on troubleshooting

Failure code [B@BAZG] Eng Oil Press. Low

Cause Standard vatue in normal statelRemarks on troubleshooting

Failure code [B@BAZK] Eng oil Level Low

Cause Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to preheating/starting of engine and charge of battery

Failure code [B@HANS] Hydr Oil Overheat

Cause Standard value in norrnal state/Remarks on troubleshooting

Failure code [GAl11] EMC Critical lnternal Failure

Possible causes Cause Standard value in normal statelRemarks on troubleshooting

Failure code [B@BCNSJ Eng V\later Overheat

Cause Standard value in normal state/Remarks on troubleshooting

Failure code IB@BCZK] Eng Water Level Low

Cause Standard value in normal state/Rernanks on troubleshooting

Failure code [CAl22l Chg Air Press Sensor High Error

Cause Standard value in normal state/Remarks on troubleshooting

Failure code [CAI15] Eng Ne and Bkup Speed Sens Error

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

Failure code [CA123] Chg Air Press Sensor Low Error

Cause Standard value in normal statelRemarks on troubleshooting

Between (37) - (47) I Power suPPlY 4.75 - 5.25 V

I ,,: Circuit diagram related to boost pressure/temperature sensor (Combination sensor)

ENG INE MODULE/ BOOST PRESS & IMT

Failure code [GA131J Throttle Sensor High Hrror

Standard value in normal state/Remarks on troubleshooting

Hot short (Short circuit with 5

Connecting parts between fuel control dial - machine wiring har-

Between (22) - (23) Power supply 4,75-52sV

:' Circuit diagram related to boost pressure/temperature sensor (Combination sensor)

Circuit diagram related to fuel control dial

ENGINE MODULE/ H15 Fuel dlal

Failure code ICA1321 Throttle Sensor Low Error

Cause Standard value in normal state/Remarks on troubleshooting

Between (22) - (23) I Power suPPlY 4.75 - 5.25 V

, Circuit diagram related to fuel control dial

Eng lne contro I ler

Failure code lCA144l Coolant Temp Sens High Error

Cause Standard value in normal stiate/Remarks on troubleshooting

Circuit diagram related to coolant temperature sensor

ENGINE MODULE/ COOLANT TEMP Engi ne water

Failure code [CA145J Coolant Temp Sens Low Error

Cause Standard value in normal state/Remarks on troubleshooting

* Prepare with starting switch OfF, the-n carry out troubleshooting

ENGI NE MODULE/ CMLANI TEMP Enq ine wa[er

Failure code [GAl53] Chg Air Temp Sensor High Error

Standard value in normal state/Remarks on troubleshooting

- .; Circuit diagram related to boost pressure/temperature sensor (Combination sensor)

ENG I NE MODULE/ BOOSI PRESS & IMT

Failure code [CA1SaJ Chg Air Temp Sensor Low Error

Standard value in normal state/Remarks on troubleshooting

Ground fault in wiring har-