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Scope
1) [I] This GP sets sound level limits consistent with good industry practice and local government
regulations for in-plant and community areas. This GP provides proper acoustical engineering for all
new facilities (including replacements), facility additions, and facility modifications. This GP also
defines Vendor Requirements.
2) [I] This GP may be used by local site Industrial Hygienists (IH).
3) [I] This GP supplements ISO 15664 and EEMUA PUB NO 140 and their applicable references.
4) [*] [I] The Job Specification will provide additional sound level criteria, if any. Such additional
criteria may cover sound levels within the work area (worker exposure locations) and at specified
locations in the community or at the fence line.
Refining/Chemicals, Downstream
For Company Use Only Version 3.0.0
Imperial Oil
Copyright Waiver
ExxonMobil Development Company and ExxonMobil Pipeline Company hereby license the use of ExxonMobil Engineering Practices System (EMEPS) Global Practices (GPs) for
use by any ExxonMobil division, subsidiary, or more-than-50%-owned affiliate. The GPs may be downloaded and modified as necessary for project and affiliate use. Written
permission from ExxonMobil Development Company or ExxonMobil Pipeline Company is not required. However, any modified GPs must be renumbered to a project-specific or
affiliate-specific number to distinguish them from the GPs on the EMEPS web site. ExxonMobil operated joint ventures may utilize GPs to create project-specific or location-specific
specifications. It is the responsibility of individual affiliate or joint venture to ensure that the use of GPs and their derivatives is limited to joint venture related business and not
disclosed or used outside the JV without appropriate EM management approval.
GP 02-01-01 Facility Sound Level Design Criteria February 2009
Table of Contents
Table of Tables.................................................................................................................4
1. Required References...............................................................................................5
1.1. Global Practices–ExxonMobil Engineering Practices.....................................5
1.2. ExxonMobil Data Sheets................................................................................5
1.3. API–American Petroleum Institute..................................................................5
1.4. EEMUA–The Engineering Equipment and Materials User Association.........5
1.5. IEC–International Electrotechnical Commission............................................5
1.6. ISO–International Organization for Standardization.......................................6
1.7. NEMA–National Electrical Manufacturers Association...................................6
2. Definitions................................................................................................................7
3. General Requirements............................................................................................8
3.1. Area Sound Level Limits in Process and Production Facilities......................8
3.2. Community and Property Line Sound Level Limits........................................9
3.3. Special Considerations.................................................................................10
4. Front End Engineering and Design (FEED) Requirements...............................12
4.1. Baseline Facility Sound Level Survey Requirements...................................12
4.2. Facility Sound Level Plan Requirements......................................................12
4.3. Sound Control Treatment Requirements......................................................14
5. Engineering, Procurement, and Construction (EPC) Requirements...............15
5.1. Sound Level Limits.......................................................................................15
5.2. EPC Sound Level Plan Requirements..........................................................15
5.3. EPC Sound Level Requirements..................................................................16
5.4. In-Plant Sound Level Survey Requirements (Post Start-Up).......................17
5.5. Community Sound Level Survey Requirements (Post Start-up)..................18
6. Vendor Requirements............................................................................................18
6.1. Sound Level Compliance Methods and Documentation..............................19
7. Default Equipment Sound Level Specifications.................................................21
7.1. Sound Level Requirements (dB re 20 x 10-6 Pa)..........................................22
7.2. Sound Power Level Requirements (dB re 1 x 10 -12 Watt).............................22
Record of Change..........................................................................................................26
Table of Tables
1. Required References
This Section lists the Practices, codes, standards, specifications, and publications that shall be used with
this document. Unless otherwise specified herein, use the latest edition.
2. Definitions
Term [I] Description
Area Sound Level The measured or mathematically determined sound level at distances
greater than 1 meter (3 feet) from any equipment surface (including
piping and valves).
Facility The term "facility" or "facilities" as it is used throughout this GP
encompasses process units and equipment for different business areas of
the company, such as Refining, Chemicals (including Films), and
Upstream (including Production). The term may also refer to a single
piece of equipment.
Impact Sound The sound which results when two masses collide (typical peak sound
level duration of each impact would be between 25 microseconds and 1
second). Typical examples are hammering and gun fire.
Impulse Sound A sound created by the sudden impulse of pressure. Mathematically
expressed as the integral of a force over the time interval during which
the force is applied. Sometimes also referred to as impact sound.
Intermittent For the purposes of this specification, intermittent is defined as acoustic
emissions or operations that occur less than 5 percent of the time during
a work shift and fewer than 6 times per hour.
Owner's Engineer Owner's Engineer refers to a Company engineer designated to make
appropriate decisions for a specific discipline or function.
Pure Tone A narrow band component which is noticeable as a sound of
distinguishable pitch, and which represents a dominant feature of the
facility sound source. Quantitatively, a measured 1/3 octave band sound
level that is a minimum of 6 dB higher than both adjacent octave band
sound levels.
Sound (Pressure) In air, 20 times the log (base 10) of the given sound pressure to the
Level reference sound pressure of 20 miro-Pascal, resultant unit is dB. Sound
pressure is the root-mean-square of the instantaneous pressure
fluctuations caused by an acoustic wave during a specified time interval
in a stated frequency band, unit is Pascal.
Sound Power Level 10 times the log (base 10) of the given sound power to the reference
sound power of 1 pico-Watt, resultant unit is dB. The sound power (of a
source) is the rate per unit time at which sound energy is radiated in a
given frequency band in Watts. Sound power is typically calculated as a
function of sound pressure and surface area.
Statistically Valid Sound level measurements taken on at least 3 different days within a 7-
day time period, and during at least 3 different time periods (i.e.
minimum of 9 total measurements for the entire period). Each sound
level measurement shall be at least 20-minutes in duration.
3. General Requirements
3.1. Area Sound Level Limits in Process and Production Facilities
1) [S] [*] [A] Unless covered by more stringent regulations, the area sound level limit in all walkways,
passages, and accessible work and maintenance locations is 85 dBA for facilities with personnel work
shifts equal to or less than an 8-hour shift. Owner's Engineer review and approval is required for any
deviations above the 85 dBA area sound level limit. For personnel work shifts above 8 hours,
guidelines shall be established by the Owner's Engineer.
2) [S] [A] For existing facilities which are not in conformance with 85 dBA, the area sound level limit
for the new facility shall be 85 dBA on a stand-alone basis. Owner's Engineer review and approval is
required for any deviations above the 85 dBA area sound level limit.
Sound-Level (dBA)
Location (Note 1)
Day (Note 2, 4) Night (Note 3, 4)
Residential: Rural 50 40
Residential: Suburban (including hospitals, 55 45
churches, mosques, schools, and similar zones)
Residential: Urban (including apartments) 60 50
Mixed industrial and residential, with some 65 55
commercial, retail, or light industry
Predominantly industrial, few dwellings 70 60
All industrial, no dwellings 75 75
Notes:
1 [C] Future development possibilities (e.g., new residential development near
the complex fence line) shall be evaluated while selecting sound level limit
design criteria, and reviewed with the Owner's Engineer.
2 Daytime is between 0700 and 2200.
3 Nighttime is between 2200 and 0700.
Sound-Level (dBA)
Location (Note 1)
Day (Note 2, 4) Night (Note 3, 4)
4 Sound levels shall be reported as L90 (alternative statistical sound pressure
levels may be reviewed by the Owner's Engineer).
7) [S] Sound levels at safe havens and muster areas shall not exceed 70 dBA (reference GP 17-05-01 for
additional guidance).
8) [E] [*] The Owner's Engineer shall determine if a construction sound level estimate is required to
ensure compliance with local community sound ordinances. The acoustic Subject Matter Expert
(SME) shall be consulted if it is determined that a construction sound level estimate is required.
9) [S] Construction activities that may create continuous sound levels in excess of 85 dBA, or
intermittent activities that may create sound levels greater than 90 dBA shall be reviewed by the
Owner's Engineer to determine the appropriate sound mitigation for the construction phase.
b) If new or modified sound emitting facilities are within the distance to the property line specified
in Table 3.
3) [S] [E] [*] [C] When a Sound Level Plan is required, it shall address the facility, fence line (or
property line), and community sound level. This shall be done by approved calculation or computer
model. The FEED Sound Level Plan shall be submitted to the Owner's Engineer for review. The
Sound Level Plan shall contain the following minimum information:
a) Sound Level limits defined in general facility areas, at the fence line (or property line), and at any
specified community locations
b) Summary of the calculation method and input
c) Equipment sound power level estimates used in the model ranked by unit and equipment
d) Equipment physical data, such as size, speed, and power
e) Equipment location (measured or scaled plot plans)
f) Equipment sound level basis
g) Calculated post start-up fence line, property line, and Owner specified community location sound
levels
h) Calculated facility sound level contours from 75 dBA and up in 2.5 dBA increments
i) List of proposed sound control treatments with sound level benefits (include cost, if known)
j) List of all equipment specified at a sound level below typical industry norms (include cost, if
known)
4) [I] All sound controls and specifications shall be shown in the FEED Equipment Specification.
5) [I] At the conclusion of FEED the Sound Level Plan and any supporting computer models shall be
transmitted to the Owner's Engineer for use during EPC.
1) Sound level limits defined in general process areas, at the fence line (or property line), and any
Owner specified community locations.
2) Summary of the calculation method and input.
3) Equipment list ranked by unit and sound power level.
4) Equipment physical data, such as size, speed, and power.
5) Equipment location (measured or scaled plot plans).
6) Equipment sound level basis.
7) [*] Vendor quoted sound levels or factory acceptance test (FAT) and sound level reports (or other
sound level performance data). The Owner's Engineer shall define suitable FAT for specific
equipment.
8) Calculated community sound levels at Owner-determined locations (post start-up).
9) Calculated facility sound level contours from 75 dBA and up in 2.5 dBA increments.
10) Equipment sound power levels used in the model.
11) Maximum and average equipment sound levels obtained per the measurement locations described in
Table 4.
12) Any sound controls and specifications with sound level benefits. All equipment Sound Level Data
Sheets shall be supplied [T020101C02 and T020101C03 (Customary units) or T020101M02 and
T020101M03 (metric units)].
6. Vendor Requirements
1) [I] The Vendor shall provide equipment that meets the sound level requirements on the equipment
specification (see also EEMUA PUB NO 104). If sound level requirements are not shown on the
equipment specification, the Vendor shall apply the default equipment sound level specifications in
Section 7.
2) [I] Equipment Vendors shall be responsible for completing and submitting the following Sound Level
Data Sheets:
a) T020101C02 (customary units) or T020101M02 (metric units) with their bid proposal.
b) T020101C03 (customary units) or T020101M03 (metric units) documenting the results of
equipment Factory Acceptance Testing (FAT) as part of the equipment's final data package.
Industry Standard
Equipment Item
Sound Level Tests (Note 1)
1. Compressors, engines, and vacuum pumps (including air ISO 2151-2004 or any of its references
intakes, discharges, 1 meter (3 ft) inlet piping and 1 meter (as approved by the Owner's Engineer)
(3 ft) discharge piping) or EEMUA 140 part 6
2. Blowers and fans (except air coolers and cooling towers)
3. Gas and steam turbines
Industry Standard
Equipment Item
Sound Level Tests (Note 1)
4. Pumps (reference item 1 in this table for vacuum pumps) ISO 20361-2007 or any of its references
(as approved by the Owner's Engineer)
or EEMUA 140 part 6.
5. Electric motors ISO 1680-2000 or any of its references
(as approved by the Owner's Engineer),
EEMUA 140 part 6, or IEC 60034-9 or
any of its references (as approved by the
Owner's Engineer) (Note 2)
6. Forced-draft incinerators and forced-draft fired heaters Measurements shall be performed as
stated in API RP 531M (Note 3).
7. Fired Heaters (natural draft): floor-fired type
8. Fired Heaters (natural draft): wall-fired type; U-tube
heater
9. Steam boilers (fired and unfired) and de-aerators ISO 3744, ISO 3746, ISO 3747, ISO
9614 (part 1 or part 2), or EEMUA 140
10. Steam ejectors and condensers
part 6
11. Gear boxes
12. Miscellaneous noisy equipment, such as equipment for
solids handling, canning, and packaging, roller or
pneumatic conveying, rotary kilns, and ball mills.
13. Control valves (Note 1), restriction orifices, flow meters, IEC 60534-8-3 (Note 4)
piping systems in vapor service with a noise producing
source (e.g. pressure drop from a control valve, restriction
orifice, flow meter, etc.; or machinery) within 50 diameters
14. Transformers Measurements and sound level limits as
stated in NEMA TR 1.
15. Suction openings, vents, and silencers (continuous or ISO 3744, EEMUA 140 part 6 (small
intermittent operation) surface method), or approved
calculation
16. Offshore air-cooled heat exchangers (each fan) API 661
17. Atmospheric safety valves API 521 (Note 5)
18. Onshore air-cooled heat exchangers (each fan) API 661, ISO 3744, or EEMUA 140
part 6
19. Cooling towers (each cell, fan plus water noise) ISO 3744 or EEMUA 140 part 6 (large
surface method)
20. Ground flares ISO 3744 or EEMUA 140 part 6.
Measurement surface shall either be
consistent with ISO 25457 or taken 100
m from the flare centerline at 12 m
above grade.
Industry Standard
Equipment Item
Sound Level Tests (Note 1)
3) [*] [A] [R] If the Vendor sound data supplied in the proposal [per Items (1a – 1c) in this section] are
determined to be adequate and no industry standard sound test (from Table 4) is required, all
equipment with an associated sound level data sheet (T020101C02 or T020101M02) with a resultant
overall sound level greater than 75 dBA shall undergo a simplified FAT sound level test (reference
data sheet T020101C03 or T020101M03). The simplified FAT sound level test shall be completed by
log averaging sound levels taken at a minimum of 6 different locations equally spaced around the
equipment. The sound level data shall be reported in the loaded condition.
these Tables should achieve an area sound level of 85 dBA. If equipment cannot be procured at these
sound levels, a Sound Level Plan will be required [reference Section 4.2, Item (1)].
2) [I] For equipment with more than one sound emitting source, such as a driver-gearbox-compressor
combination, the sound level limits in this section apply to each component.
General Equipment 96 89 82 79 77 76 76 75 80
(Note 3)
Electric Motors 96 89 82 79 77 76 76 75 80
Rotating Machinery (Note 4) 96 89 82 79 77 76 76 75 80
Emergency Relief
98 94 87 84 82 81 81 80 85
Equipment (Note 5)
Transformers (Note 6)
Offshore Air-Cooled Heat 80
Exchangers (Note 7)
Notes:
(1) For general equipment listing and measurement locations reference Table 4.
(2) The octave band sound levels are shown in dBA. If individual equipment cannot achieve
the levels outlined in Table 5, higher levels may be acceptable for those items, provided a
Sound Level Plan is developed.
(3) Electric motor sound level shall be reported in the loaded condition for the specified
design.
(4) The sound level for rotating machinery shall be reported in the loaded condition for the
specified design.
(5) Flares are not included in this group; reference Table 6 for flare sound level criteria.
(6) Transformers shall meet the requirements in NEMA TR 1.
(7) Reference Table 6 for sound power design limits for onshore air-cooled heat exchangers,
which shall comply with the requirements in API STD 661.
2) [I] General equipment descriptions and sound level measurement standards that apply to Table 5 and
Table 6 are given in Table 4.
2) [I] The measured sound levels from the locations specified in Table 4 Items (18–21) shall be
converted to sound power levels according to the corresponding industry standard listed for that
equipment and then compared to the limits outlined in Table 6.
Record of Change
Version 1.0.0 Date: 07/01
Location Action Description
Initial Publish.
* Assigned to paragraphs that require the Owner's Engineer to provide additional information or
make a decision.
A Assigned to paragraphs that require approval from the Owner's Engineer before the work may
proceed or the design is finalized.
C Assigned to paragraphs whose primary purpose is reduced costs. Reduced cost in this context
refers to initial investment cost and does not include life cycle cost considerations. Life cycle
cost considerations are captured under reliability, maintainability, or operability purpose codes.
E Assigned to paragraphs whose primary purpose is driven by environmental considerations.
Environmental considerations typically include specifications intended to protect against
emissions/leakage to the air, water, and/or soil. Deviations from the specifications contained in
such paragraphs require formal review and approval according to local environmental policy.
I Assigned to paragraphs that provide only clarifying information, such as Scope statements,
definitions of terms, etc.
M Assigned to paragraphs whose primary purpose is to provide for maintainability of equipment
or systems. Maintainability provisions are those that facilitate the performance of maintenance
on equipment/systems either during downtimes or during onstream operations.
O Assigned to paragraphs whose primary purpose is to assure operability of equipment or
systems. Operability is the ability of the equipment/system to perform satisfactorily even
though conditions are off-design, such as during start-ups, process swings, subcomponent
malfunction, etc.
R Assigned to paragraphs whose primary purpose is to improve or assure the reliability of
equipment or systems. Reliability is a measure of the ability of equipment/systems to operate
without malfunction or failure between planned maintenance interventions.
S Assigned to paragraphs containing specifications/guidance where the primary purpose is the
avoidance of incidents impacting personnel safety, process safety, and the public in general
and/or involving responses to emergency situations. Any deviation from the specifications
contained in such designated paragraphs requires formal review and approval according to
local safety policy.
Personnel Safety: Refers to the prevention of incident-related personnel injuries or illness,
e.g., burns, cuts, abrasions, inhalation of or exposure to dangerous
substances, etc., that could result in medical treatment, restricted work,
lost-time incidents, or fatalities.
Process Safety: Refers to the prevention and control of process releases, fires, and/or
explosions that could result in damage to equipment, process disruption,
or personnel injury or illness.